CN115814478A - Horizontal high-efficient self-cleaning walnut shell filter - Google Patents

Horizontal high-efficient self-cleaning walnut shell filter Download PDF

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Publication number
CN115814478A
CN115814478A CN202310112062.0A CN202310112062A CN115814478A CN 115814478 A CN115814478 A CN 115814478A CN 202310112062 A CN202310112062 A CN 202310112062A CN 115814478 A CN115814478 A CN 115814478A
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China
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filter
tank body
filter tank
filter material
walnut shell
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CN202310112062.0A
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江涛
蔡和侨
庄永升
丁晓刚
叶彤
章成武
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Jutal Offshore Oil Services Zhuhai Co ltd
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Jutal Offshore Oil Services Zhuhai Co ltd
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Priority to CN202310112062.0A priority Critical patent/CN115814478A/en
Publication of CN115814478A publication Critical patent/CN115814478A/en
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Abstract

The invention relates to the technical field of oil field water treatment and filtration, and discloses a horizontal high-efficiency self-cleaning walnut shell filter which comprises a filter tank body, wherein the middle part of the filter tank body is in a horizontal cylinder shape, two ends of the filter tank body are in a hemispherical shape, a water inlet main pipe and a backwashing water outlet main pipe are arranged at the top of the filter tank body, a water outlet main pipe and a backwashing water inlet main pipe are arranged at the bottom of the filter tank body, a Feng-shaped water distributor is arranged above the interior of the filter tank body, a Feng-shaped water collector is arranged below the interior of the filter tank body, a filter medium layer is arranged below the interior of the filter tank body, and slotted sieve pipes are symmetrically distributed on the Feng-shaped water distributor and the Feng-shaped water collector in an array manner; a mechanical stirring device is also arranged, and a stirring paddle of the mechanical stirring device is arranged in the filter medium; and a filter material leveling mechanism is also arranged. The invention realizes the high-efficiency self-cleaning and rapid cleaning of the filter material by combining mechanical stirring and backwashingBottom regeneration; the filter material strickling mechanism solves the problems of filter material piling tower and formation of filter blind areas after backwashing; under the conditions of transportation width limitation and offshore platform interlayer height limitation, single large-processing-capacity 1600m is realized 3 /h。

Description

Horizontal high-efficient self-cleaning walnut shell filter
Technical Field
The invention relates to the technical field of oil field water treatment and filtration, in particular to a horizontal high-efficiency self-cleaning walnut shell filter.
Background
The walnut shell filter has been invented and applied to oil field water treatment and filtration for more than one hundred years, and the unique characteristics of the walnut shell filter are never completely replaced by other filters. The walnut shell filter is a separation device which is successfully developed by utilizing a filtering and separating principle, a hydrophilic and oleophobic filter material, namely wild hickory shells, is used as a filter medium, and oil and suspended matters in water are removed by utilizing the characteristics of large specific surface area, strong adsorption force and large interception capacity of the walnut shells.
The walnut shell filters standardized at home and abroad and serialized in products are all of a vertical tank type, and the cleaning and regenerating mechanisms of filter materials are basically divided into three main flow modes, namely a paddle stirring type, an external pump scrubbing type, a jet air scrubbing type and the like, and have two control modes, namely an automatic control mode and a manual control mode. During filtering, water flows from top to bottom and passes through the water distributor, the filter material layer and the water collector to complete filtering. During backwashing, water flows from bottom to top, so that the filter material is thoroughly cleaned and regenerated. Usually limited by road transportation size, the maximum diameter of the walnut shell filter can only be made to be 4m, the effective filtering speed can not exceed 20m/h under the influence of physical properties and characteristics of filtering materials and the configuration of a filtering material bed layer, so that the maximum water treatment capacity of a single tank of the vertical walnut shell filter can only be made to be 250m 3 The number of filters must be increased when the throughput increases. The vertical walnut shell filter has the common problems that the single maximum treatment capacity is limited, the vertical walnut shell filter is easily limited by the installation height when applied to an offshore platform, the backwashing form is single, and the surface layer filter material is easily hardened and loses the reproducibility.
Chinese patent 201821651146.2 "a horizontal walnut shell filter" discloses a horizontal walnut shell filter, which solves the problem that a single walnut shell filter cannot meet the working condition of large treated water amount. However, the horizontal walnut shell filter adopts single air-water combined backwashing and a 'feng' shaped joint cutting water distribution and water collection pipe, so that the problems that the self-cleaning regeneration of the filter material is not thorough, the amount of the clean water consumed by backwashing is excessive, the uniformity and the stability of the filter material filtered water layer are insufficient, a backwashing filter material piling tower forms a low-efficiency filtering area or a blind area and the like exist; meanwhile, under the conditions of width limitation and height limitation of road transportation, how to further improve the maximum water treatment amount and treatment effect of a single tank is also a problem that the walnut shell filter needs technical innovation and updating.
Disclosure of Invention
Aiming at the problems and the defects in the prior art, the horizontal high-efficiency self-cleaning walnut shell filter provided by the invention solves the technical problems in the background technology by the unique internal part layout and component form, the flow channel design form on the water distribution and water collection distributor, the matching control process combining mechanical stirring and air backwashing, an ingenious mechanism for driving the eccentric triangular runner blades by hydraulic reversal at the backwashing and forward washing switching stage, the material selection form combining the walnut shell filter material formula and the cushion layer and the like.
The technical scheme of the invention is realized as follows:
the invention provides a horizontal high-efficiency self-cleaning walnut shell filter, which comprises a filter tank body, wherein the middle part of the filter tank body is in a horizontal cylinder shape, two ends of the filter tank body are in a hemispherical shape, a vertically arranged water inlet main pipe is arranged at the top of the filter tank body, a vertically arranged water outlet main pipe is arranged at the bottom of the filter tank body, a Feng-shaped water distributor is arranged above the inside of the filter tank body and is connected with the water inlet main pipe, a Feng-shaped water collector is arranged below the inside of the filter tank body and is connected with the water outlet main pipe, and slotted sieve pipes are symmetrically distributed on the Feng-shaped water distributor and the Feng-shaped water collector in an array manner; a filter medium layer is arranged below the inside of the filter tank body; the water inlet main pipe is simultaneously used as a backwashing water outlet main pipe, and the water outlet main pipe is simultaneously used as a backwashing water inlet main pipe; the filter tank body is also provided with a mechanical stirring device, and a stirring paddle of the mechanical stirring device is arranged in the filter medium; and a filter material scraping mechanism is also arranged in the filter tank body.
Furthermore, 2 or more groups of water inlet main pipes are uniformly distributed at the top of the filter tank body, 2 or more groups of water outlet main pipes are uniformly distributed at the bottom of the filter tank body, the water inlet main pipes are simultaneously used as backwashing water outlet main pipes, and the water outlet main pipes are simultaneously used as backwashing water inlet main pipes. The number of the water inlet main pipe and the water outlet main pipe is matched with the length of the filter tank body. The slotted sieve tubes are symmetrically distributed on the 'feng' water distributor and the 'feng' water collector in an array, and the number of the slotted sieve tubes is configured according to the number of the water inlet main pipe and the water outlet main pipe which are matched and connected with the slotted sieve tubes.
Furthermore, the slotted sieve tubes distributed on the 'feng' water distributor and the 'feng' water collector in a symmetrical array are fan-ring wedge-shaped slotted sieve tubes with inverted trapezoid wedge gaps for resisting uniform water distribution and intercepting filter materials. The fan ring wedge slotted screen pipe has higher structural strength than the conventional full ring wedge slotted screen pipe. And the inverted trapezoid wedge seam can effectively prevent the filter material clamping shell from blocking the flow channel, so that the uniformity and the stability of the filter material water passing layer can be effectively maintained for a long time.
Further, the filter medium layer comprises a walnut shell filter material layer and a cushion layer filter material layer, the walnut shell filter material is a composite filter material of 80% of degreased and polished wild walnut shells and 20% of steamed and removed light walnut shells, and the cushion layer filter material is a composite cushion layer of dense ores and activated mesoporous aluminosilicate.
Furthermore, the mechanical stirring device is fixed on the filter tank body, a central transmission shaft of the mechanical stirring device penetrates through the 'feng' water distributor with the upper part provided with the cylindrical transition pipe sleeve and extends to the filter medium layer, and a high-low-length double-layer blade stirring paddle which is more in accordance with the design of fluid mechanics CFD calculation and flow field characteristics is arranged on the mechanical stirring device, is arranged in a filter material dirt receiving middle area of the filter medium layer and is used for mechanically stirring to enable the filter material to collide to remove oil and solid suspended matters.
Furthermore, the filter material scraping mechanism comprises a rotatable triangular scraping machine, scraping mechanism side girders and a row-connected support ring, wherein the row-connected support ring is used for movably connecting and fixing the scraping mechanism side girders inside the filter tank body, and a series of rotatable triangular scraping machines uniformly distributed along the axis direction of the filter tank body are suspended on the inner sides of the scraping mechanism side girders on both sides through rotating shafts.
Furthermore, the rotatable triangular strickling machine is in a triangular prism shape, the vertical section of the rotatable triangular strickling machine is in a regular triangle shape, and three side surfaces of the triangular prism are composed of a plurality of groups of strickling plates; the rotatable triangular slicking machine is designed in a gravity center slightly-deviating mode.
Furthermore, a plurality of groups of quartz perspective mirrors, hand holes and manholes are arranged on the filter tank body. Preferably, 4 groups of quartz sight glasses are arranged above the rotatable triangular scraper and are used for observing the scraping condition and the water distribution condition of the filter material after backwashing, and 2 groups of quartz sight glasses are arranged in the middle of a filter material dirt receiving area of the filter medium layer and are used for online observing the self-cleaning regeneration condition and the in-tank filtering effect condition of the filter material so as to facilitate observation of the production debugging backwashing effect and judgment and setting of working operation parameter values of equipment.
Furthermore, the handhole the manhole is located respectively the positive center and the central below of the filter jar body both sides head are used for the inside artifical maintenance of equipment and change the filter material respectively.
Compared with the prior art, the beneficial technical effects obtained by the invention comprise:
1. by designing the combination of the mechanical stirring device and the gas backwashing function and combining the matching control, the filter material is efficiently, automatically cleaned, rapidly and thoroughly regenerated, and the consumption of backwashing clear water and the generation of backwashing sewage are greatly reduced compared with the traditional form; the stirring paddle with the double layers of blades with high, low and long lengths, which is arranged on the mechanical stirring device, is more in accordance with the CFD calculation of fluid mechanics and the design of flow field characteristics;
2. the filter material strickling mechanism is arranged in the tank body, so that the problems of filter material piling tower and formation of a filter blind area after backwashing are solved, and the uniformity and stability of a filter material water passing layer are kept; the provided special mechanical mechanism, namely the rotatable triangular slicking machine, is a gravity slightly-biased design, and can automatically turn over when the hydraulic flow direction is reversed by 180 degrees so as to slick the wave crest filter material of the pile tower;
3. under the limiting conditions of road transportation width limit of 4m and offshore platform interlayer height limit of 7m, the walnut shell filter is maximally straightThe diameter can only be 4m, the diameter of the tank body of the horizontal filter provided by the invention is less than or equal to 4m, the length can reach 20m at most, and a single unit with large treatment capacity of 1600m is realized 3 H is far higher than 250m which can only be realized by the single maximum treatment capacity limit of the existing walnut shell filter 3 /h;
4. The adaptive perspective mirror is reasonably arranged, so that the conditions of self-cleaning regeneration of the filter material and the filtering effect in the tank can be observed manually on line, and the problem of visual judgment basis for production debugging and equipment working operation parameter setting is solved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic front view of the present invention;
FIG. 3 is a schematic view of the left side of the present invention;
FIG. 4 is a schematic diagram of an oblique angle three-dimensional structure of the present invention;
FIG. 5 is a schematic top view of the present invention;
FIG. 6 is a schematic view of the left side of the front side hidden housing according to the present invention;
FIG. 7 is a schematic view of a slotted screen configuration, wherein (1) is a schematic view of an outer configuration of the slotted screen and (2) is a partial schematic view of an inner wall of the slotted screen;
FIG. 8 is a schematic structural view of a mechanical stirring apparatus;
FIG. 9 is a schematic diagram of a gas-water backwash method.
The figures are labeled as follows: 1. a filter tank; 2. a water inlet main pipe (backwash water outlet main pipe); 3. a water outlet main pipe (backwashing water inlet main pipe); 4. a 'feng' shaped water distributor; 5. a 'feng' shaped water collector; 6. slotting a sieve tube; 61. an inverted trapezoidal wedge seam; 7. a filter medium layer; 8. A mechanical stirring device; 81. a stirring paddle; 9. a filter material scraping mechanism; 91. a rotary triangle leveler is scraped; 92. a side girder of the strickle mechanism; 93. a row of support rings; 10. the safety valve is connected with the pipe orifice; 11. the pressure transmitter is connected with the pipe orifice; 12. a sump oil discharge pipe joint; 13. the tank bottom is emptied to the pipe connecting port; 14. a quartz lens; 15. hand hole; 16. a manhole.
Detailed description of the preferred embodiments
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived from the embodiments of the present invention by a person skilled in the art, are within the scope of the present invention.
As shown in fig. 1-6, the invention provides a horizontal high-efficiency self-cleaning walnut shell filter, which comprises a filter tank body 1, wherein the middle part of the filter tank body 1 is in a horizontal cylinder shape, and two ends of the filter tank body are in a hemispherical shape, a vertically arranged water inlet main pipe 2 is arranged at the top of the filter tank body 1, a vertically arranged water outlet main pipe 3 is arranged at the bottom of the filter tank body 1, a roof-shaped water distributor 4 connected with the water inlet main pipe 2 is arranged above the inside of the filter tank body 1, a roof-shaped water collector 5 connected with the water outlet main pipe 3 is arranged below the inside of the filter tank body 1, and slotted sieve pipes 6 are symmetrically distributed on the roof-shaped water distributor 4 and the roof-shaped water collector 5 in an array manner; a filter medium layer 7 is arranged below the inside of the filter tank body 1; the water inlet main pipe 2 is simultaneously used as a backwashing water outlet main pipe, and the water outlet main pipe 3 is simultaneously used as a backwashing water inlet main pipe; the filter tank body 1 is also provided with a mechanical stirring device 8, and a stirring paddle 81 of the mechanical stirring device 8 is arranged in the filter medium 7; and a filter material scraping mechanism 9 is also arranged in the filter tank body 1.
A safety valve connecting pipe orifice 10, a pressure transmitter connecting pipe orifice 11 and a dirty oil discharging connecting pipe orifice 12 are further arranged above the filter tank body 1, and a tank bottom emptying connecting pipe orifice 13 is further arranged below the filter tank body.
As shown in fig. 1-2, 2 sets of water inlet header pipes 2 are uniformly distributed at the top of the filter tank body 1, 2 sets of water outlet header pipes 3 are uniformly distributed at the bottom of the filter tank body 1, the water inlet header pipes 2 are simultaneously used as backwash water outlet header pipes, and the water outlet header pipes 3 are simultaneously used as backwash water inlet header pipes.
As shown in fig. 1 and 4, the water distributor 4 and the water collector 5 are symmetrically distributed with slotted sieve tubes 6 for resistance uniform water distribution and interception of filter material. The slotted screen 6 is shown as (1) in fig. 7, and the slotted screen 6 is a fan-ring wedge-shaped slotted screen, wherein the pipe wall partial structure is shown as (2) in fig. 7 and is provided with inverted trapezoidal wedges. The fan ring wedge slotted screen pipe has higher structural strength than the conventional full ring wedge slotted screen pipe. And the inverted trapezoidal wedge seam can effectively prevent the filter material clamping shell from blocking the flow channel, so that the filter material is not easy to clamp at the circular seam, and solid particles can be easily and timely flushed out of the wedge-shaped sieve tube body under the impact of the back-flushing pressure and the flow, so that the uniformity and the stability of the filter material water passing layer can be durably and effectively maintained.
As shown in fig. 2 and 3, the filter medium layer 7 comprises two layers, namely an upper walnut shell filter material layer and a bottom cushion filter material layer, wherein the walnut shell filter material layer is a filter material formed by combining 80% of degreased polished wild walnut shells and 20% of steamed and removed light walnut shells, and the thickness of the filter material is 1100mm; the cushion filter material is a heavy dense ore and activated mesoporous aluminosilicate combined cushion, the thickness is set to be 400mm, the heavy dense ore is manganese sand and magnetite, and compared with a quartz sand cushion and a ceramsite cushion adopted in the traditional technology, the density is high, and backwashing is not easy to mix layers. Tests prove that the material and the process of the filter medium layer can effectively increase the upper limit filter speed of the walnut shell filter from the conventional 16m/h to 20m/h, which means that the rated treated water amount of the filter can be increased by 25% under the same filter cross-sectional area, thus fundamentally realizing the reduction of the volume of equipment and the reduction of weight, and being a very positive and important innovation for space, load and precious offshore production platforms.
As shown in fig. 1, 2 and 4, the mechanical stirring device 8 is fixed on the filter tank 1, a central transmission shaft of the mechanical stirring device penetrates through the "feng" shaped water distributor 4 provided with a cylindrical transition pipe sleeve at the upper part and extends to the filter medium layer 7, and a high-low long-short double-layer blade stirring paddle 81 which is more in accordance with the design of fluid mechanics CFD calculation and flow field characteristics is configured on the mechanical stirring device 8 and is arranged in a filter material dirt receiving middle area of the filter medium layer 7 for mechanical stirring to make the filter material collide to remove oil and solid suspended matters. When the backwashing water is cleaned by mechanical stirring, external backwashing gas enters the lower part 'feng' shaped water collector 5 through the water outlet main pipe 3 (backwashing water inlet main pipe), uniformly distributed high-speed impact air flow is formed under the resistance distribution action of the wedge-shaped slotted sieve pipe 6, the filter medium layer 7 is directly stamped, the air flow with high kinetic energy continuously scrubs the surface of the filter material, and the high-speed impact air flow and the mechanical stirring are cooperated to strengthen the surface, so that the oil stain and the solid suspended matter on the filter material are more efficiently and thoroughly eluted, dense bubble groups formed by the disturbance of the impact air flow are more easily combined with dropped oil drops and solid suspended matter into a complex body which is far smaller than the water density, the upward floating of backwashing dirt is accelerated, and backwashing water is discharged through the water inlet main pipe 2 (backwashing water outlet main pipe). During backwashing, backwashing gas is firstly carried out and then backwashing water is carried out through a backwashing water inlet main pipe, air-water alternative combined backwashing is carried out, and the air-water backwashing mode is shown in figure 9. During backwashing, the backwashing water inlet main pipe can be understood as a gas-water combined backwashing main pipe.
As shown in fig. 8, the mechanical stirring device 8 is provided with a high-low-length double-layer blade stirring paddle 81, and the high-low-length double-layer blade stirring paddle 81 is divided into two layers of blades, and the upper layer of blades is longer than the lower layer of blades. The layered stirring can control the collision of the filter material and improve the collision regeneration speed of the filter material. The speed of the mechanical stirring device 8 is 60 rpm. For the horizontal walnut shell filter with a larger cross-sectional area, the mode of backwashing by combining mechanical stirring and gas-water is more uniform in filter material backwashing, higher in backwashing regeneration speed and better in reliability and stability of long-term operation of the mechanism compared with other modes.
As shown in fig. 1 to 6, the filter material scraping mechanism 9 includes a rotatable triangular scraping machine 91, scraping mechanism side girders 92, and a row support ring 93, the row support ring 93 is used for movably fixing the scraping mechanism side girders 92 inside the filter tank 1, and a series of rotatable triangular scraping machines 91 uniformly distributed along the axial direction of the filter tank 1 are suspended inside the scraping mechanism side girders 92 at both sides through rotating shafts. Because under the combined action of mechanical stirring and air scrubbing, the filter material receives very big disturbance and produces the torrent, when the backwash was accomplished, the filter material can be because of gravity subsides the recovery filter bed, and anomalous torrent can form local filter material pile tower phenomenon and backwash filtration low efficiency district or blind area theoretically, to the solution of this problem, designed by the row of support ring, the triangle of can revolving strickle the flat-bed machine, strickle the filter material of the non-drive power of constituteing jointly such as mechanism side girder and strickle the mechanism. The loose joint is fixed by a rotatable bearing, can generate rotary motion when driven by enough external force in the working process, and is generally fixed.
As shown in fig. 1-6, the rotatable triangular leveler 91 is in the shape of a triangular prism, the vertical section of the triangular prism is a regular triangle, and three side surfaces of the triangular prism are composed of a plurality of groups of leveling plates; the rotatable triangular slicking machine is designed in a mode of slightly deviating the center of gravity, namely the center line of gravity of the slicking machine is not superposed with the center line of a right triangle of the cross section but slightly deviates. At backwash and forward washing switching stage, when just being that water conservancy flow direction 180 degrees reverses, the triangle strickle the flat-bed machine of can rotating has ingeniously utilized water conservancy to reverse and the gravity center slightly inclined to one side adverse reaction upset, and asymmetric doctor-bar can be strickleed the crest filter material of piling tower to ensure the even of filter bed thickness, solved the backwash after the filter material piling tower with form the problem of filtering low efficiency district and blind area. The rotatable triangular filter material scraping mechanism with slightly deviated gravity center is simpler in mechanical transmission mechanism, higher in reliability and convenient to overhaul and maintain compared with a chain type or belt type mechanism which is complex in structure and difficult to overhaul due to mechanical faults.
As shown in fig. 1-6, the filter tank 1 is provided with a plurality of groups of quartz sight glasses 14, hand holes 15 and manholes 16. Preferably, 4 groups of quartz sight glass 14 are arranged above the rotatable triangular scraper 91 and are used for observing the scraping condition and the water distribution condition of the filter material after backwashing, and 2 groups of quartz sight glass 14 are arranged in the middle of the filter material dirt receiving area of the filter medium layer 7 and are used for online observing the self-cleaning regeneration condition and the in-tank filtering effect condition of the filter material so as to facilitate observation of the production debugging backwashing effect and judgment and setting of the working operation parameter value of the equipment.
The hand hole 15 and the manhole 16 are respectively positioned in the center and below the centers of the end sockets on the two sides of the filter tank body 1 and are respectively used for manual maintenance inside the equipment and filter material replacement.
The technical scheme provided by the invention greatly improves the maximum treatment capacity limit of a single walnut shell filter, and the specific analysis is as follows:
under the dual limiting conditions of road transportation width limitation of 4m and offshore platform interlayer working site height limitation of 7m, the maximum diameter of the walnut shell filter can only be 4m, and the maximum effective filtering cross-sectional area (diameter direction) of the walnut shell filter is 12.56m 2 (ii) a The effective filtering speed can not exceed 20m/h under the influence of the physical properties and characteristics of the filtering material and the configuration of the filtering material bed layer, so that the maximum water treatment capacity of a single tank of the vertical walnut shell filter can only be about 250m 3 H, the number of filters must be increased when the treatment amount is increased.
Although the diameter of the horizontal filtering tank cannot exceed 4m, the tank body adopts a horizontal tank form different from the traditional vertical type, 2 groups of even more uniformly distributed water inlet main pipes (backwashing water outlet main pipes) are arranged above and 2 groups of even more uniformly distributed water outlet main pipes (backwashing water inlet main pipes) are arranged below along with the increase of the length of the tank body, the overall height of the equipment cannot be increased obviously under the condition of large treatment capacity due to the arrangement form, but the maximum effective filtering area (the transverse direction of an axis) is 12.56m2+ 4m multiplied by T (T is the length of a cylinder body), the effective treatment capacity is determined by the diameter and the length of the cylinder body together, and the maximum length T of the cylinder body can be 20m. Meanwhile, the material and the process of the filter medium layer adopted by the invention can effectively increase the upper limit filtration speed of the walnut shell filter from the conventional 16m/h to 20m/h, and the rated treated water capacity of the filter can be increased by 25% under the same filtration cross section area, so that the single treatment capacity exceeding 1600m can be realized 3 H is far higher than 250m which can only be realized by the single maximum treatment capacity limit of the existing walnut shell filter 3 /h。
When the horizontal high-efficiency self-cleaning walnut shell filter provided by the invention is actually operated, the backwashing time interval frequency is adaptively adjusted according to the dirt degree of oily sewage to be treated, the backwashing preset frequency is generally 12-24 h, each backwashing time is 30min, when the dirt content of a filter material exceeds 50%, backwashing regeneration is required, the residual dirt content of the filter material after backwashing is not more than 3%, and the annual comprehensive loss reduction rate of the filter material is not more than 5%. The mechanical stirring device, the air-water combined backwashing device and the filter material leveling mechanism provided by the invention can stably control the regeneration efficiency and the loss reduction rate of the filter material, and ensure that the use and replacement period of the filter material is more than 4 years.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.

Claims (9)

1. Horizontal high-efficient self-cleaning walnut shell filter, including the filter jar body, its characterized in that: the filter tank is characterized in that the middle of the filter tank is in a horizontal cylinder shape, two ends of the filter tank are in a hemispherical shape, a vertically arranged water inlet main pipe is arranged at the top of the filter tank, a vertically arranged water outlet main pipe is arranged at the bottom of the filter tank, a Feng-shaped water distributor connected with the water inlet main pipe is arranged above the inside of the filter tank, a Feng-shaped water collector connected with the water outlet main pipe is arranged below the inside of the filter tank, and slotted sieve pipes are symmetrically distributed on the Feng-shaped water distributor and the Feng-shaped water collector in an array manner; a filter medium layer is arranged below the inside of the filter tank body; the water inlet main pipe is simultaneously used as a backwashing water outlet main pipe, and the water outlet main pipe is simultaneously used as a backwashing water inlet main pipe; the filter tank body is also provided with a mechanical stirring device, and a stirring paddle of the mechanical stirring device is arranged in the filter medium; and a filter material scraping mechanism is also arranged in the filter tank body.
2. The horizontal high efficiency self-cleaning walnut shell filter of claim 1, wherein: the filter tank is characterized in that 2 or more groups of water inlet main pipes are uniformly distributed at the top of the filter tank body, 2 or more groups of water outlet main pipes are uniformly distributed at the bottom of the filter tank body, the water inlet main pipes are simultaneously used as backwashing water outlet main pipes, and the water outlet main pipes are simultaneously used as backwashing water inlet main pipes.
3. The horizontal high efficiency self-cleaning walnut shell filter of claim 1 further comprising: the slotted sieve tubes distributed symmetrically in array on the 'Feng' water distributor and the 'Feng' water collector are fan-ring wedge-shaped slotted sieve tubes with inverted trapezoid-shaped wedge slits for preventing the filter material clamping shell from blocking the flow channel.
4. The horizontal high efficiency self-cleaning walnut shell filter of claim 1 further comprising: the filter medium layer comprises a walnut shell filter material layer and a cushion layer filter material layer, the walnut shell filter material is a combined filter material of 80% degreased and polished wild walnut shells and 20% steamed and removed light walnut shells, and the cushion layer filter material is a combined cushion layer of dense ores and activated mesoporous aluminosilicate.
5. The horizontal high efficiency self-cleaning walnut shell filter of claim 1, wherein: the mechanical stirring device is fixed on the filter tank body, a central transmission shaft penetrates through the 'Feng' shaped water distributor with the upper part provided with the cylindrical transition pipe sleeve and extends to the filter medium layer, and a high-low long-short double-layer blade stirring paddle is arranged on the mechanical stirring device, is arranged in a filter material dirt-receiving middle area of the filter medium layer and is used for mechanical stirring to enable the filter material to collide to deoil and remove solid suspended matters.
6. The horizontal high efficiency self-cleaning walnut shell filter of claim 1, wherein: the filter material scraping mechanism comprises a rotatable triangular scraping machine, scraping mechanism side girders and a row-connected support ring, wherein the row-connected support ring is used for movably connecting and fixing the scraping mechanism side girders inside the filter tank body, and the rotatable triangular scraping machine is uniformly distributed in the axis direction of the filter tank body and is suspended on the inner sides of the scraping mechanism side girders at two sides through a rotating shaft.
7. The horizontal high efficiency self-cleaning walnut shell filter of claim 6 wherein: the rotatable triangular slicking machine is in a triangular prism shape, the vertical section of the rotatable triangular slicking machine is in a regular triangle shape, and three side surfaces of the triangular prism are composed of a plurality of groups of slicking plates; the rotatable triangular leveler is a design with slightly deviated center of gravity.
8. The horizontal high efficiency self-cleaning walnut shell filter of claim 1, wherein: and a plurality of groups of quartz perspective mirrors, hand holes and manholes are arranged on the filter tank body.
9. The horizontal high efficiency self-cleaning walnut shell filter of claim 8, wherein: the hand hole the manhole is located respectively the positive center and the central below of filter tank body both sides head are used for the inside artifical maintenance of equipment and change the filter material respectively.
CN202310112062.0A 2023-02-14 2023-02-14 Horizontal high-efficient self-cleaning walnut shell filter Pending CN115814478A (en)

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Citations (10)

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DE429714C (en) * 1924-08-26 1926-06-01 Carl Eugen Lindgren Safety razor with a device for drying after use
KR20020033243A (en) * 2000-10-30 2002-05-06 지철권 Device for contrary wash in filter bath
CN202942699U (en) * 2012-12-19 2013-05-22 大庆高新区百世环保科技开发有限公司 Gas-liquid and machinery combined stirring-backwashing filter device for highly-polymer-containing wastewater of oil field
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