CN115807767B - Safety device for deep well pump cable protection and water level protection - Google Patents

Safety device for deep well pump cable protection and water level protection Download PDF

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CN115807767B
CN115807767B CN202310079572.2A CN202310079572A CN115807767B CN 115807767 B CN115807767 B CN 115807767B CN 202310079572 A CN202310079572 A CN 202310079572A CN 115807767 B CN115807767 B CN 115807767B
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cable
positioning hole
flange
track
diameter
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CN115807767A (en
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李俊
何欣
杨亚伟
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Shaanxi Xingzhengwei New Energy Technology Co ltd
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Abstract

The invention relates to the field of well pump safety, in particular to a safety device for protecting a cable and protecting a water level of a deep well pump, which comprises a pump pipe, a flange plate, a fixing mechanism and a protection mechanism, wherein the pump pipe is used for guiding liquid in the well out of the well through a tubular passage according to power provided by the deep well pump, the pump pipe is sequentially connected with the head and the tail of the pump pipe through bolts to form the tubular passage, the fixing mechanism comprises a cable clamping groove and a cable buckle and is used for determining the installation position and the installation mode of the cable, the protection mechanism comprises a hollow hinge, a cable cover plate and a protection sleeve, the cable cover plate is used for realizing opening and closing operations of the cable cover plate through rotation, and the water level measurement mechanism is used for determining the installation position of the water level measurement mechanism and is respectively connected with the protection mechanism and the deep well pump and is used for measuring the real-time water level in the well. The invention can realize the effects of comprehensive protection of cable safety and water level safety through the cooperation of the components.

Description

深井泵电缆保护及水位保护的安全装置Safety device for deep well pump cable protection and water level protection

技术领域technical field

本发明涉及井泵安全领域,尤其涉及一种深井泵电缆保护及水位保护的安全装置。The invention relates to the field of well pump safety, in particular to a safety device for deep well pump cable protection and water level protection.

背景技术Background technique

在由于井深井泵工作时,需要侵泡在地热水中,这样就使深井泵电缆长期处于高温的地热水中,经过长期的浸泡,电缆表面绝缘层加速老化出现裂纹,使其寿命缩短,一般井的水位需要二十多节井管才能保证有水位与采水流量的匹配,通常深井泵与井管相连,并安装在井管的最底端,深井泵电缆就顺着井管绑扎引上来,要经过二十多个法兰盘连接处,由于井管法兰盘比井管直径要大很多,再加上电缆又要在法兰盘外周通过,在深井泵下井时,经常与井壁摩擦,或者由于工作人员操作不当,极易因机械力损坏电缆,从而造成深井泵电缆损坏现象。When the deep well pump is working, it needs to be soaked in geothermal water, so that the deep well pump cable is exposed to high temperature geothermal water for a long time. After long-term immersion, the insulation layer on the cable surface will accelerate aging and cracks will appear, shortening its life. Generally, the water level of a well needs more than 20 sections of well pipe to ensure that the water level matches the water flow rate. Usually, the deep well pump is connected to the well pipe and installed at the bottom of the well pipe. The deep well pump cable is bound along the well pipe. Leading up, it has to pass through more than 20 flange joints. Since the well pipe flange is much larger than the well pipe diameter, and the cable has to pass through the outer periphery of the flange, when the deep well pump goes down the well, it is often connected with the Well wall friction, or due to improper operation of the staff, the cable is easily damaged by mechanical force, resulting in damage to the cable of the deep well pump.

公开号CN101257199A的专利文献公开了一种深井泵的电缆固定和保护方法,该方法通过在深井泵的电缆外部设置套管,套管上部通过套管限位装置及套管密封装置与井管连接,通过套筒将电缆与外部环境隔离,从而实现对深井泵电缆的保护。The patent document with the publication number CN101257199A discloses a cable fixing and protection method for deep well pumps. In this method, a casing is arranged outside the cable of the deep well pump, and the upper part of the casing is connected to the well pipe through a casing limiting device and a casing sealing device. , The cable is isolated from the external environment through the sleeve, so as to realize the protection of the deep well pump cable.

但是深井泵的工作位置的特殊性,所需的电缆长度很长,电缆随泵管入井过程不可控的随意转动,过长的电缆不便于安装与拆卸,而且工作过程中的震动会使电缆打结,导致深井泵需重新起出井内设备造成重复劳动甚至漏电伤人的安全事故,随着深井泵越下越深,因自重电缆越来越重,电缆的自身重力也会对电缆本身的强度造成持续的影响,使井口下放电缆操作工无法有效拉直井内电缆,会造成井内电缆无序占满整个井内空间,无法有效进行水位测量仪下放或者测量仪探头被无序的电缆挡住或夹住,出现安全事故,由于深井泵的特殊工作环境,正常运行期间为了防止井内落物采用了井口全封闭,封闭的井口无法进行水位观测,既无法形成系统水量水位观测资料,又可能出现水位降低过快时掉泵烧泵现象,出现安全事故,该方法不能将电缆稳定固定,实现电缆安全和水位安全的全面保护。However, due to the particularity of the working position of the deep well pump, the length of the cable required is very long, and the cable rotates uncontrollably and freely during the process of entering the well with the pump pipe. The too long cable is not easy to install and disassemble, and the vibration during the working process will cause the cable to break. As a result, the deep well pump needs to be re-lifted out of the well equipment, resulting in repeated labor or even a safety accident caused by electric leakage. As the deep well pump goes deeper and deeper, the cable becomes heavier due to its own weight, and the cable's own gravity will also affect the strength of the cable itself. It will cause continuous impact, so that the wellhead lowering cable operator cannot effectively straighten the cable in the well, which will cause the cable in the well to occupy the entire space in the well in disorder, and the water level measuring instrument cannot be effectively lowered or the probe of the measuring instrument is blocked or clamped by the disordered cable , a safety accident occurred. Due to the special working environment of the deep well pump, the wellhead is fully closed to prevent falling objects during normal operation. The closed wellhead cannot be used for water level observation. It is impossible to form observation data of system water volume and water level, and the water level may drop too much. When the pump is lost and burned quickly, a safety accident occurs. This method cannot stably fix the cable and realize the comprehensive protection of cable safety and water level safety.

发明内容Contents of the invention

为此,本发明提供一种深井泵电缆保护及水位保护的安全装置,可以解决不能将电缆稳定固定,实现电缆安全和水位安全的全面保护的问题。For this reason, the present invention provides a safety device for deep well pump cable protection and water level protection, which can solve the problem that the cable cannot be stably fixed and realize comprehensive protection of cable safety and water level safety.

为实现上述目的,本发明提供一种深井泵电缆保护及水位保护的安全装置,包括:In order to achieve the above object, the present invention provides a safety device for deep well pump cable protection and water level protection, including:

泵管,与深井泵连接,用以根据所述深井泵提供的动力将井中液体通过管状通路导出至井外;The pump pipe is connected with the deep well pump, and is used to export the liquid in the well to the outside of the well through the tubular passage according to the power provided by the deep well pump;

法兰盘,设置于所述泵管的两端,法兰盘中心设有大小等于所述泵管直径的通孔,法兰盘以轴线为基准等距圆周设置螺纹通孔,用以通过螺栓将若干所述泵管首尾依次连接形成管状通路,以及,用以确定固定机构和保护机构的安装位置;Flanges are arranged at both ends of the pump pipe, and the center of the flange is provided with a through hole equal to the diameter of the pump pipe. The flange is provided with threaded through holes on an equidistant circle based on the axis to pass through bolts. connecting several pump tubes end to end in order to form a tubular passage, and to determine the installation positions of the fixing mechanism and the protection mechanism;

所述固定机构,所述固定机构包括电缆卡槽和电缆卡扣,电缆卡槽分别与所述法兰盘和电缆卡扣连接,用以确定电缆的安装位置和安装方式,以及,用以根据电缆自身重力固定电缆;The fixing mechanism, the fixing mechanism includes a cable clip groove and a cable clip, the cable clip groove is respectively connected with the flange plate and the cable clip, to determine the installation position and installation method of the cable, and to determine the installation position and installation method according to the The cable is fixed by its own gravity;

所述保护机构包括空心合页、电缆盖板和保护套筒,空心合页分别与电缆盖板、保护套筒和所述法兰盘连接,电缆盖板与保护套筒连接,保护套筒与所述法兰盘连接,保护套筒将所述泵管和所述固定机构完全包覆,用以避免电缆与井中液体接触,空心合页用以通过转动实现所述电缆盖板打开与关闭操作,以及,用以确定水位测量机构的安装位置;The protection mechanism includes a hollow hinge, a cable cover and a protective sleeve, the hollow hinge is respectively connected to the cable cover, the protective sleeve and the flange, the cable cover is connected to the protective sleeve, and the protective sleeve is connected to the The flange is connected, the protective sleeve completely covers the pump tube and the fixing mechanism to prevent the cable from contacting the liquid in the well, and the hollow hinge is used to realize the opening and closing operation of the cable cover through rotation , and, to determine the installation location of the water level measuring mechanism;

所述水位测量机构,分别与所述保护机构和所述深井泵连接,用以测量井中的实时水位。The water level measuring mechanism is respectively connected with the protection mechanism and the deep well pump to measure the real-time water level in the well.

进一步地,所述泵管包括一个第一泵管和若干第二泵管,第一泵管和第二泵管都垂直于地面设置;Further, the pump pipe includes a first pump pipe and several second pump pipes, and the first pump pipe and the second pump pipe are arranged vertically to the ground;

所述第一泵管一端与深井泵出水口连接,另一端与所述第二泵管连接,用以将井中液体导入第二泵管;One end of the first pump pipe is connected to the water outlet of the deep well pump, and the other end is connected to the second pump pipe for introducing the liquid in the well into the second pump pipe;

若干所述第二泵管依次首尾连接形成管状通路,用以将井中液体导出至井外。A plurality of the second pump pipes are sequentially connected end to end to form a tubular passage for leading the liquid in the well out of the well.

进一步地,法兰盘上表面根据第一轨迹、第二轨迹、第三轨迹和第四轨迹等距设置第一定位孔、第二定位孔、第三定位孔和第四定位孔,第一定位孔、第二定位孔和第三定位孔共同构成定位孔阵列,定位孔阵列用以确定所述固定机构的安装位置,第四定位孔用以确定所述保护机构的安装位置,将电缆截面直径设为D0,将所述法兰盘的直径设为第一直径D1;Further, a first positioning hole, a second positioning hole, a third positioning hole and a fourth positioning hole are equidistantly arranged on the upper surface of the flange according to the first track, the second track, the third track and the fourth track. hole, the second positioning hole and the third positioning hole together form a positioning hole array, the positioning hole array is used to determine the installation position of the fixing mechanism, the fourth positioning hole is used to determine the installation position of the protection mechanism, and the cross-sectional diameter of the cable Set as D0, set the diameter of the flange as the first diameter D1;

所述第一轨迹为以距离所述法兰盘通孔圆心(1/2)×D1-(1/4)×D2处为圆心且D2为直径作圆,并与所述法兰盘上表面重合的轨迹,将D2设为第二直径,其中D2=3×D0;The first trajectory is a circle with the distance from the center of the through hole of the flange (1/2)×D1-(1/4)×D2 as the center and D2 as the diameter, and is connected to the upper surface of the flange For coincident trajectories, set D2 as the second diameter, where D2=3×D0;

所述第二轨迹为以所述法兰盘上表面边缘路径为基准,将所述第一轨迹以逆时针方向移动角度2ɑ后与所述法兰盘上表面重合的轨迹,其中The second trajectory is based on the edge path of the upper surface of the flange, and the first trajectory is moved counterclockwise by an angle of 2ɑ and then coincides with the upper surface of the flange, wherein

;

所述第三轨迹为以所述法兰盘上表面边缘路径为基准,将所述第一轨迹以逆时针方向移动角度4ɑ后与所述法兰盘上表面重合的轨迹;The third trajectory is based on the edge path of the upper surface of the flange, and the first trajectory is moved counterclockwise by an angle of 4ɑ to coincide with the upper surface of the flange;

所述第四轨迹为以所述法兰盘上表面边缘路径为基准,将所述第一轨迹以逆时针方向移动角度6ɑ后与所述法兰盘上表面重合的轨迹;The fourth trajectory is based on the edge path of the upper surface of the flange, and the first trajectory is moved by an angle of 6ɑ in the counterclockwise direction to coincide with the upper surface of the flange;

所述法兰盘上设有第一定位孔、第二定位孔、第三定位孔和第四定位孔,第一定位孔、第二定位孔、第三定位孔和第四定位孔等距分布,第一定位孔、第二定位孔和第三定位孔共同用以定位所述固定机构的安装位置,第四定位孔用以定位所述保护机构;The flange is provided with a first positioning hole, a second positioning hole, a third positioning hole and a fourth positioning hole, and the first positioning hole, the second positioning hole, the third positioning hole and the fourth positioning hole are equidistantly distributed , the first positioning hole, the second positioning hole and the third positioning hole are jointly used to locate the installation position of the fixing mechanism, and the fourth positioning hole is used to locate the protection mechanism;

所述第一定位孔为法兰盘上表面沿所述第一轨迹开设的通孔,用以与所述第二定位孔和所述第三定位孔共同定位所述固定机构;The first positioning hole is a through hole opened along the first track on the upper surface of the flange, and is used to co-locate the fixing mechanism with the second positioning hole and the third positioning hole;

所述第二定位孔为法兰盘上表面沿所述第二轨迹开设的通孔,用以与所述第一定位孔和所述第三定位孔共同定位所述固定机构;The second positioning hole is a through hole opened along the second track on the upper surface of the flange, and is used for co-locating the fixing mechanism with the first positioning hole and the third positioning hole;

所述第三定位孔为法兰盘上表面沿所述第三轨迹开设的通孔,用以与第一定位孔和第二定位孔共同定位所述固定机构;The third positioning hole is a through hole opened along the third track on the upper surface of the flange, and is used to co-locate the fixing mechanism with the first positioning hole and the second positioning hole;

所述第四定位孔为法兰盘上表面沿所述第四轨迹开设的通孔,用以定位所述保护机构。The fourth positioning hole is a through hole opened along the fourth track on the upper surface of the flange for positioning the protection mechanism.

进一步地,法兰盘下表面根据第五轨迹、第六轨迹和第七轨迹等距设有第一配合槽、第二配合槽和第三配合槽,第一配合槽、第二配合槽和第三配合槽共同构成配合槽阵列,配合槽阵列用以在两个法兰盘之间形成间隙配合,将法兰盘的厚度设为第一深度H1;Further, the lower surface of the flange is equidistantly provided with a first matching groove, a second matching groove and a third matching groove according to the fifth track, the sixth track and the seventh track, and the first matching groove, the second matching groove and the second matching groove The three matching grooves jointly form a matching groove array, and the matching groove array is used to form a clearance fit between the two flanges, and the thickness of the flanges is set to a first depth H1;

所述第五轨迹为所述法兰盘下表面以所述第一轨迹的圆心为基准将所述第一轨迹在所述法兰盘下表面的竖直方向投影向外偏移(1/3)×D2后与所述法兰盘下表面重合的轨迹;The fifth trajectory is that the lower surface of the flange is based on the center of the first trajectory, and the vertical projection of the first trajectory on the lower surface of the flange is shifted outward (1/3 )×D2 and the trajectory coincident with the lower surface of the flange;

所述第六轨迹为所述法兰盘下表面以所述第二轨迹的圆心为基准将所述第一轨迹在所述法兰盘下表面的竖直方向投影向外偏移(1/3)×D2后与所述法兰盘下表面重合的轨迹;The sixth trajectory is that the lower surface of the flange is based on the center of the second trajectory, and the vertical projection of the first trajectory on the lower surface of the flange is shifted outward (1/3 )×D2 and the trajectory coincident with the lower surface of the flange;

所述第七轨迹为所述法兰盘下表面以所述第三轨迹的圆心为基准将所述第一轨迹在所述法兰盘下表面的竖直方向投影向外偏移(1/3)×D2后与所述法兰盘下表面重合的轨迹;The seventh trajectory is that the lower surface of the flange is based on the center of the third trajectory, and the vertical projection of the first trajectory on the lower surface of the flange is shifted outward (1/3 )×D2 and the trajectory coincident with the lower surface of the flange;

所述法兰盘下表面设有第一配合槽、第二配合槽和第三配合槽,第一配合槽、第二配合槽和第三配合槽等距分布,第一配合槽、第二配合槽和第三配合槽共同用以与所述固定机构形成间隙配合;The lower surface of the flange is provided with a first fitting groove, a second fitting groove and a third fitting groove, the first fitting groove, the second fitting groove and the third fitting groove are equidistantly distributed, the first fitting groove, the second fitting groove The groove and the third matching groove are used together to form a clearance fit with the fixing mechanism;

所述第一配合槽为法兰盘下表面沿所述第五轨迹开设的深度为H2的盲孔,用以与所述第二配合槽和所述第三配合槽共同作用与所述固定机构形成间隙配合,将第一配合槽的直径设为第三直径D3,其中D3=(4/3)×D2,将H2设为第二深度,其中H2=(1/4)×H1;The first matching groove is a blind hole with a depth of H2 opened on the lower surface of the flange along the fifth track, and is used to cooperate with the second matching groove and the third matching groove to cooperate with the fixing mechanism To form a clearance fit, set the diameter of the first fitting groove as the third diameter D3, where D3=(4/3)×D2, and set H2 as the second depth, where H2=(1/4)×H1;

所述第二配合槽为法兰盘下表面沿所述第六轨迹开设的深度为H2的盲孔,用以与所述第一配合槽和所述第三配合槽共同作用与所述固定机构形成间隙配合;The second matching groove is a blind hole with a depth of H2 opened on the lower surface of the flange along the sixth track, and is used to cooperate with the first matching groove and the third matching groove to cooperate with the fixing mechanism form a clearance fit;

所述第三配合槽为法兰盘下表面沿所述第七轨迹开设的深度为H2的盲孔,用以与所述第一配合槽和所述第二配合槽共同作用与所述固定机构形成间隙配合。The third matching groove is a blind hole with a depth of H2 opened on the lower surface of the flange along the seventh track, and is used to cooperate with the first matching groove and the second matching groove to cooperate with the fixing mechanism Create a clearance fit.

进一步地,所述电缆卡槽为刚性构件,所述电缆卡槽包括第一电缆卡槽、第二电缆卡槽和第三电缆卡槽,第一电缆卡槽分别与所述第一定位孔和所述第一配合槽连接,用以定位第一电缆,第二电缆卡槽分别与所述第二定位孔和所述第二配合槽连接,用以定位第二电缆,第三电缆卡槽分别与所述第三定位孔和所述第三配合槽连接,用以定位第三电缆;Further, the cable clamping groove is a rigid member, and the cable clamping groove includes a first cable clamping groove, a second cable clamping groove and a third cable clamping groove, and the first cable clamping groove is connected with the first positioning hole and the third cable clamping groove respectively. The first matching groove is connected to locate the first cable, the second cable locking groove is respectively connected to the second positioning hole and the second matching groove to locate the second cable, and the third cable locking groove is respectively connected to the second positioning hole and the second matching groove. connected with the third positioning hole and the third matching groove, for positioning the third cable;

所述电缆卡扣为柔性构件,所述电缆卡扣包括第一电缆卡扣、第二电缆卡扣和第三电缆卡扣,第一电缆卡扣与所述第一电缆卡槽连接,用以固定所述第一电缆,第二电缆卡扣与所述第二电缆卡槽连接,用以固定所述第二电缆,第三电缆卡扣与所述第三电缆卡槽连接,用以固定所述第三电缆。The cable buckle is a flexible member. The cable buckle includes a first cable buckle, a second cable buckle and a third cable buckle. The first cable buckle is connected to the first cable buckle for The first cable is fixed, the second cable buckle is connected with the second cable slot for fixing the second cable, and the third cable buckle is connected with the third cable slot for fixing the Describe the third cable.

进一步地,所述第一电缆卡槽、所述第二电缆卡槽和所述第三电缆卡槽均为由阶梯形主体、圆台卡槽和卡槽开口三部分组成一体成型的且刚性不闭合环形的非标准件;Further, the first cable slot, the second cable slot and the third cable slot are integrally formed by three parts: a stepped main body, a circular platform slot and a slot opening, and are not rigidly closed Ring-shaped non-standard parts;

所述阶梯形主体为第一圆柱体和第二圆柱体同轴设置一体成型的非标准件;The stepped main body is a non-standard part formed integrally with the first cylinder and the second cylinder coaxially;

所述第一圆柱体为直径为D4且高度为所述第二深度H2的圆柱刚体,所述第一圆柱体设置于所述法兰盘上表面,用以固定所述第二圆柱体的位置,以及,用以与另一个法兰盘的所述第一配合槽、所述第二配合槽和所述第三配合槽间隙配合,将D4设为第四直径,第四直径D4=(9/10)×D3;The first cylinder is a cylindrical rigid body with a diameter of D4 and a height of the second depth H2, and the first cylinder is arranged on the upper surface of the flange to fix the position of the second cylinder , and, for clearance fit with the first fitting groove, the second fitting groove and the third fitting groove of another flange, D4 is set as a fourth diameter, and the fourth diameter D4=(9 /10)×D3;

所述第二圆柱体为直径为所述第二直径D2且高度为H3的圆柱刚体,设置于所述第一定位孔、所述第二定位孔和所述第三定位孔中,用以承载工作压力,将H3设为第三深度,第三深度H3=H1-H2;The second cylinder is a cylindrical rigid body with a diameter of the second diameter D2 and a height of H3, and is arranged in the first positioning hole, the second positioning hole and the third positioning hole to carry Working pressure, set H3 as the third depth, the third depth H3=H1-H2;

所述圆台卡槽设置于所述第一圆柱体和所述第二圆柱体内部,以所述第一圆柱体上表面圆心为圆心且所述第二直径D2为直径作圆,将得到的圆形设为第一圆形,设卡槽母线与铅垂线的夹角为第一夹角θ,将所述第一直径D1、第一夹角θ、所述第二深度H2和所述第三深度H3根据公式D5=D2-2×tanθ×(H2+H3)计算得到第五直径D5,以所述第二圆柱体下表面圆心为圆心且所述第五直径D5为直径作圆,将得到的圆形设为第二圆形,所述圆台卡槽为将第一圆形与第二圆形根据第一夹角θ对所述第一圆柱体和所述第二圆柱体切割所得到的圆台弧面,用以固定和配合所述第一电缆卡扣、所述第二电缆卡扣和所述第三电缆卡扣,将H2+H3设为第四深度H4;The circular platform slot is arranged inside the first cylinder and the second cylinder, and the center of the upper surface of the first cylinder is used as the center and the second diameter D2 is used as the diameter to make a circle, and the obtained circle is The shape is set as the first circle, and the angle between the busbar of the slot and the vertical line is set as the first angle θ, and the first diameter D1, the first angle θ, the second depth H2 and the first angle The third depth H3 is calculated according to the formula D5=D2-2×tanθ×(H2+H3) to obtain the fifth diameter D5, taking the center of the lower surface of the second cylinder as the center and the fifth diameter D5 as the diameter to make a circle. The obtained circle is set as the second circle, and the circular table slot is obtained by cutting the first circle and the second circle according to the first included angle θ to the first cylinder and the second cylinder The circular frustum arc surface is used to fix and cooperate with the first cable buckle, the second cable buckle and the third cable buckle, and H2+H3 is set as the fourth depth H4;

所述卡槽开口设置于所述第一圆柱体和所述第二圆柱体上,开设以所述第四直径D4为长度且第四深度H4为高度的矩形缺口,用以侧向安装所述第一电缆卡扣、所述第二电缆卡扣和所述第三电缆卡扣。The opening of the card slot is arranged on the first cylinder and the second cylinder, and a rectangular notch with the fourth diameter D4 as the length and the fourth depth H4 as the height is opened for laterally installing the The first cable buckle, the second cable buckle and the third cable buckle.

进一步地,所述第一电缆卡扣、所述第二电缆卡扣和所述第三电缆卡扣均为由圆台形主体、电缆通孔和卡扣开口三部分组成一体成型的且柔性不闭合环形的非标准件;Further, the first cable buckle, the second cable buckle and the third cable buckle are integrally formed by three parts of a truncated cone-shaped main body, a cable through hole and a buckle opening, and are flexible and not closed. Ring-shaped non-standard parts;

所述圆台形主体上表面为所述第一圆形,下表面为所述第二圆形,母线与铅垂线的夹角为第一夹角θ的柔性圆台构件,与所述圆台卡槽连接,用以承载工作压力;The upper surface of the frustum-shaped main body is the first circle, the lower surface is the second circle, the angle between the busbar and the vertical line is the first angle θ of the flexible circular frustum member, and the circular frustum slot connection to carry the working pressure;

所述电缆通孔设置于所述圆台形主体内部,以所述圆台形主体上表面圆心为圆心且D6为直径作圆,将得到的圆形设为第三圆形,所述电缆通孔为根据第三圆形在所述圆台形主体上形成的通孔,用以固定所述第一电缆、所述第二电缆和所述第三电缆,将D6设为第六直径,第六直径D6=(9/10)×D0;The cable through hole is arranged inside the frustum-shaped main body, and the center of the upper surface of the frustum-shaped main body is taken as the center and D6 is the diameter to make a circle, and the obtained circle is set as the third circle, and the cable through hole is According to the through hole formed on the frustum-shaped main body according to the third circle, in order to fix the first cable, the second cable and the third cable, D6 is set as the sixth diameter, and the sixth diameter D6 =(9/10)×D0;

所述卡扣开口设置于所述圆台形主体上,开设以L1为长度且第四深度H4为高度的矩形缺口,用以侧向安装所述第一电缆、所述第二电缆和所述第三电缆,将L1设为第一长度,第一长度L1=(1/2)×D0。The buckle opening is provided on the frustum-shaped main body, and a rectangular notch with L1 as the length and fourth depth H4 as the height is provided for laterally installing the first cable, the second cable and the first cable. Three cables, set L1 as the first length, and the first length L1=(1/2)×D0.

进一步地,所述空心合页与所述第四定位孔连接,所述空心合页直径等于所述第二直径D2,所述空心合页包括第一页片、第二页片和空心管,第一页片和第二页片都设置在空心管上;Further, the hollow hinge is connected to the fourth positioning hole, the diameter of the hollow hinge is equal to the second diameter D2, and the hollow hinge includes a first leaf, a second leaf and a hollow tube, Both the first leaf and the second leaf are arranged on the hollow tube;

所述第一页片固定连接在所述保护套筒上,用以固定第二页片和空心管;The first leaf is fixedly connected to the protective sleeve for fixing the second leaf and the hollow tube;

所述第二页片与所述电缆盖板连接,以空心管轴线为轴自由转动,用以实现所述电缆盖板打开与关闭操作;The second sheet is connected to the cable cover and rotates freely around the axis of the hollow tube to realize the opening and closing operations of the cable cover;

所述空心管内径为D7,用以确定水位测量机构的安装位置,将D7设为第七直径,第七直径D7=(11/10)×D0;The inner diameter of the hollow tube is D7, which is used to determine the installation position of the water level measuring mechanism. D7 is set as the seventh diameter, and the seventh diameter D7=(11/10)×D0;

所述电缆盖板包括刚性盖板、柔性垫块和插销,柔性垫块设置于刚性盖板内侧;The cable cover includes a rigid cover, a flexible spacer and a plug, and the flexible spacer is arranged inside the rigid cover;

所述刚性盖板与所述第二页片连接,用以通过所述第二页片的转动用以实现打开与关闭操作;The rigid cover is connected to the second sheet for opening and closing operations through the rotation of the second sheet;

所述柔性垫块用以保护电缆减少冲击;The flexible pad is used to protect cables and reduce impact;

所述插销设置于刚性盖板与所述保护套筒连接处,用以将所述刚性盖板固定在所述保护套筒上。The bolt is arranged at the joint between the rigid cover plate and the protective sleeve, and is used to fix the rigid cover plate on the protective sleeve.

进一步地,所述水位测量机构包括PE管、压力传感器和计算模块,压力传感器设置于PE管的底部,压力传感器与计算模块连接;Further, the water level measurement mechanism includes a PE pipe, a pressure sensor and a calculation module, the pressure sensor is arranged at the bottom of the PE pipe, and the pressure sensor is connected to the calculation module;

将所述PE管内径设为第八直径D8,第八直径D8数值上等于电缆截面直径D0,所述PE管底部与所述深井泵底部平行,并与所述深井泵连通,用以与实时水位保持同步;The inner diameter of the PE pipe is set as the eighth diameter D8, which is numerically equal to the cable cross-sectional diameter D0, and the bottom of the PE pipe is parallel to the bottom of the deep well pump and communicated with the deep well pump to communicate with the real-time The water level is kept in sync;

所述压力传感器用以检测所述PE管中水柱的实时压力F,并将检测到的实时压力结果发送至所述计算模块;The pressure sensor is used to detect the real-time pressure F of the water column in the PE pipe, and send the detected real-time pressure result to the calculation module;

所述计算模块用以根据从所述压力传感器获取的实时压力结果计算得到井的实时水位h。The calculation module is used to calculate the real-time water level h of the well according to the real-time pressure results obtained from the pressure sensor.

进一步地,所述计算模块用以根据从所述压力传感器获取的实时压力结果计算得到井的实时水位h,其中,Further, the calculation module is used to calculate the real-time water level h of the well according to the real-time pressure results obtained from the pressure sensor, wherein,

将第八直径D8、水的密度ρ、重力加速度g和实时压力F代入公式Substitute the eighth diameter D8, the density ρ of water, the acceleration of gravity g and the real-time pressure F into the formula

中计算得到井的实时水位h的大小。Calculate the size of the real-time water level h of the well.

与现有技术相比,本发明的有益效果在于,深井泵工作位置处于地平面以下的井内,相应的也需要等长的电缆同步下井,电缆的长度过长一方面容易在工作中互相干涉打结影响工作效率,另一方面由于自身的重力承担较大的应力从而加速电缆的损坏程度,本装置通过设置在法兰盘上的所述第一定位孔、所述第二定位孔和所述第三定位孔确定了电缆的安装位置,有效避免电缆之间的相互干涉,从而保障装置的稳定运行,所述电缆卡槽和电缆卡扣配合使用,将电缆固定在所述法兰盘上,将电缆自身的重力分散承担到每一个所述电缆卡槽上,可以解决不能将电缆稳定固定,实现电缆安全和水位安全的全面保护的问题。Compared with the prior art, the beneficial effect of the present invention is that the working position of the deep well pump is in the well below the ground level, and correspondingly, cables of equal length are required to go down the well synchronously. The knot affects the working efficiency. On the other hand, due to its own gravity, it bears a large stress and thus accelerates the damage of the cable. The device uses the first positioning hole, the second positioning hole and the The third positioning hole determines the installation position of the cable, effectively avoiding the mutual interference between the cables, thereby ensuring the stable operation of the device, and the cable clamp groove and the cable clamp are used together to fix the cable on the flange plate. Distributing the gravity of the cable itself to each of the cable clamping grooves can solve the problem that the cables cannot be stably fixed and realize comprehensive protection of cable safety and water level safety.

尤其,泵管的两段均设置有法兰盘,其中所述第一泵管一端通过法兰盘上的螺栓孔与深井泵出水口固定连接,另一端通过法兰盘上的螺栓孔与所述第二泵管一端连接,另外,若干所述第二泵管依次通过法兰盘上的螺栓孔首尾固定连接形成管状通路,保证了泵管之间的密封性,增加了装置工作的可靠性,泵管的多段设计一方面便于拆卸和检修有效地节省了工作成本,另一方面,多段泵管的设计也可以根据不同的井下环境和井底深度进行适应性的调整,更加的灵活便捷。In particular, the two sections of the pump pipe are provided with flanges, wherein one end of the first pump pipe is fixedly connected to the water outlet of the deep well pump through the bolt holes on the flange, and the other end is connected to the outlet of the deep well pump through the bolt holes on the flange. One end of the second pump tube is connected. In addition, several second pump tubes are fixedly connected end to end through the bolt holes on the flange to form a tubular passage, which ensures the tightness between the pump tubes and increases the reliability of the device. On the one hand, the multi-section design of the pump tube is convenient for disassembly and maintenance, which effectively saves the work cost. On the other hand, the design of the multi-section pump tube can also be adjusted according to different downhole environments and bottom depths, which is more flexible and convenient.

尤其,所述第一定位孔、所述第二定位孔、所述第三定位孔和所述第四定位孔的轨迹均为圆心位于所述法兰盘内的不闭合圆弧,这种独特的形状设计确定了电缆的安装方式为侧向挤压式安装而非传统的轴向安装,在电缆较长的情况更便于安装与拆卸。In particular, the trajectories of the first positioning hole, the second positioning hole, the third positioning hole and the fourth positioning hole are all unclosed circular arcs whose center is located in the flange. This unique The shape design of the cable determines that the installation method of the cable is a lateral extrusion installation rather than a traditional axial installation, and it is easier to install and disassemble when the cable is longer.

尤其,所述第一配合槽、所述第二配合槽所述第三配合槽的设置使得在法兰盘的连接过程中减小相互干涉从而确保泵管之间的连接不出现缝隙,保证了装置运行的稳定性。In particular, the setting of the first matching groove, the second matching groove and the third matching groove reduces mutual interference during the connection of the flanges so as to ensure that there is no gap in the connection between the pump tubes, ensuring Stability of device operation.

尤其,所述圆台形主体上表面为所述第一圆形,下表面为所述第二圆形,母线与铅垂线的夹角为第一夹角θ的柔性圆台构件,与所述圆台卡槽配合实现对电缆的固定,所述电缆卡扣为柔性构件,受外力作用挤压变形,所述第六直径D6小于所述电缆直径D0,使所述电缆卡扣在弹力作用下夹紧电缆减少相对滑动,电缆在自身重力的作用下带动所述电缆卡扣向下运动,所述电缆卡扣用以其独特的圆台结构随重力的增加而夹紧,从而使电缆在每个泵管之间由于自身重力作用下自动拉直,有效地避免了电缆在工作过程中干涉打结,而且将电缆的重力分散到每一个所述电缆卡槽和电缆卡扣上,减少了电缆承受的应力,既增加了装置工作的稳定性,又延长了电缆的使用寿命,提高了设备的安全性。In particular, the upper surface of the frustum-shaped main body is the first circle, the lower surface is the second circle, the angle between the generatrix and the vertical line is the first angle θ of the flexible frustum member, and the frustum The clamping groove cooperates to fix the cable. The cable buckle is a flexible member that is squeezed and deformed by an external force. The sixth diameter D6 is smaller than the cable diameter D0, so that the cable buckle is clamped under the action of elastic force The relative sliding of the cable is reduced, and the cable drives the cable buckle to move downward under the action of its own gravity, and the cable buckle is clamped with the increase of gravity with its unique circular platform structure, so that the cable is in each pump tube Due to the automatic straightening under the action of its own gravity, it effectively avoids the interference and knotting of the cables during the working process, and distributes the gravity of the cables to each of the cable slots and cable buckles, reducing the stress on the cables , which not only increases the stability of the device, but also prolongs the service life of the cable and improves the safety of the equipment.

尤其,采用空心合页既可以节省材料,又可以固定水位测量装置,进一步提高了装置的安全性,所述电缆盖板和所述保护套筒通过所述空心合页连接形成密闭空间,既保护了电缆不受井下砂石的摩擦,又实现了水电分离防止漏电事故,所述柔性垫块既保护电缆减少冲击,又进一步通过自身弹性夹紧电缆帮助电缆的固定,进一步提高了装置的稳定性。In particular, the use of hollow hinges can not only save materials, but also fix the water level measuring device, which further improves the safety of the device. The cable cover and the protective sleeve are connected through the hollow hinge to form a closed space, which not only protects It prevents the cable from being rubbed by underground sand and gravel, and realizes the separation of water and electricity to prevent leakage accidents. The flexible pad not only protects the cable from impact, but also helps the cable to be fixed by elastically clamping the cable itself, which further improves the stability of the device. .

尤其,本发明的水位测量机构利用了连通器原理,使所述PE管内的液面高度时刻保持与井中液面高度相同,通过计算所述PE管内的实时液面高度即可获得井中实时液面高度,有效地防止出现水位降低过快时掉泵烧泵现象,提高了装置的可靠性,进一步保障了装置的安全性。In particular, the water level measuring mechanism of the present invention utilizes the principle of a connector to keep the liquid level in the PE pipe the same as the liquid level in the well at all times, and the real-time liquid level in the well can be obtained by calculating the real-time liquid level in the PE pipe It can effectively prevent the phenomenon of pump loss and burning when the water level drops too fast, which improves the reliability of the device and further ensures the safety of the device.

附图说明Description of drawings

图1为本发明实施例提供的深井泵电缆保护及水位保护的安全装置的结构示意图;Fig. 1 is the structural representation of the safety device of deep well pump cable protection and water level protection that the embodiment of the present invention provides;

图2为本发明实施例提供的深井泵电缆保护及水位保护的安全装置的法兰盘1上表面的结构示意图;Fig. 2 is a structural schematic diagram of the upper surface of the flange 1 of the deep well pump cable protection and water level protection safety device provided by the embodiment of the present invention;

图3为本发明实施例提供的深井泵电缆保护及水位保护的安全装置的法兰盘1下表面的结构示意图;Fig. 3 is a structural schematic diagram of the lower surface of the flange 1 of the deep well pump cable protection and water level protection safety device provided by the embodiment of the present invention;

图4为本发明实施例提供的深井泵电缆保护及水位保护的安全装置的第一电缆卡槽的结构示意图;Fig. 4 is a structural schematic diagram of the first cable clamping groove of the deep well pump cable protection and water level protection safety device provided by the embodiment of the present invention;

图5为本发明实施例提供的深井泵电缆保护及水位保护的安全装置的第一电缆卡槽的结构剖面图;Fig. 5 is a structural sectional view of the first cable clamping groove of the deep well pump cable protection and water level protection safety device provided by the embodiment of the present invention;

图6为本发明实施例提供的深井泵电缆保护及水位保护的安全装置的第一电缆卡扣的结构示意图;Fig. 6 is a structural schematic diagram of the first cable buckle of the deep well pump cable protection and water level protection safety device provided by the embodiment of the present invention;

图7为本发明实施例提供的深井泵电缆保护及水位保护的安全装置的第一电缆卡扣的结构剖面图;Fig. 7 is a structural sectional view of the first cable buckle of the deep well pump cable protection and water level protection safety device provided by the embodiment of the present invention;

图8为本发明实施例提供的深井泵电缆保护及水位保护的安全装置的水位测量机构的结构剖面图;Fig. 8 is a structural sectional view of the water level measuring mechanism of the deep well pump cable protection and water level protection safety device provided by the embodiment of the present invention;

图中:1-法兰盘、2-螺纹通孔、3-空心合页、4-保护套筒、5-电缆盖板、6-第一定位孔、7-第二定位孔、8-第三定位孔、9-第四定位孔、10-第一配合槽、11-第二配合槽、12-第三配合槽、13-第一电缆卡槽、14-卡槽开口、15-第一圆柱体、16-第二圆柱体、17-圆台卡槽、18第一电缆卡扣、19-卡扣开口、20-电缆通孔、21-PE管、22-压力传感器。In the figure: 1-flange, 2-threaded through hole, 3-hollow hinge, 4-protective sleeve, 5-cable cover, 6-first positioning hole, 7-second positioning hole, 8-the first Three positioning holes, 9-the fourth positioning hole, 10-the first matching groove, 11-the second matching groove, 12-the third matching groove, 13-the first cable slot, 14-the opening of the slot, 15-the first Cylinder, 16-second cylinder, 17-circular table slot, 18 first cable buckle, 19-buckle opening, 20-cable through hole, 21-PE pipe, 22-pressure sensor.

具体实施方式Detailed ways

为了使本发明的目的和优点更加清楚明白,下面结合实施例对本发明作进一步描述;应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用以限定本发明。In order to make the objects and advantages of the present invention clearer, the present invention will be further described below in conjunction with the examples; it should be understood that the specific examples described here are only used to explain the present invention, and are not intended to limit the present invention.

下面参照附图来描述本发明的优选实施方式。本领域技术人员应当理解的是,这些实施方式仅仅用以解释本发明的技术原理,并非在限制本发明的保护范围。Preferred embodiments of the present invention are described below with reference to the accompanying drawings. Those skilled in the art should understand that these embodiments are only used to explain the technical principles of the present invention, and are not intended to limit the protection scope of the present invention.

需要说明的是,在本发明的描述中,术语“上”、“下”、“左”、“右”、“内”、“外”等指示的方向或位置关系的术语是基于附图所示的方向或位置关系,这仅仅是为了便于描述,而不是指示或暗示所述装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。It should be noted that, in the description of the present invention, terms such as "upper", "lower", "left", "right", "inner", "outer" and other indicated directions or positional relationships are based on the terms shown in the accompanying drawings. The direction or positional relationship shown is only for convenience of description, and does not indicate or imply that the device or element must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present invention.

此外,还需要说明的是,在本发明的描述中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域技术人员而言,可根据具体情况理解上述术语在本发明中的具体含义。In addition, it should be noted that, in the description of the present invention, unless otherwise clearly stipulated and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a It is a detachable connection or an integral connection; it may be a mechanical connection or an electrical connection; it may be a direct connection or an indirect connection through an intermediary, and it may be the internal communication of two components. Those skilled in the art can understand the specific meanings of the above terms in the present invention according to specific situations.

请参阅图1-图3所示,本发明实施例提供的一种深井泵电缆保护及水位保护的安全装置包括:Please refer to Fig. 1-Fig. 3, a deep well pump cable protection and water level protection safety device provided by the embodiment of the present invention includes:

泵管,与深井泵连接,用以根据所述深井泵提供的动力将井中的水通过管状通路导出至井外;The pump pipe is connected with the deep well pump, and is used to export the water in the well to the outside of the well through the tubular passage according to the power provided by the deep well pump;

法兰盘1,设置于所述泵管的两端,法兰盘1中心设有大小等于所述泵管直径的通孔,法兰盘1以轴线为基准等距圆周设置螺纹通孔2,用以通过螺栓将若干所述泵管首尾依次连接形成管状通路,以及,用以确定固定机构和保护机构的安装位置;The flange 1 is arranged at both ends of the pump pipe, the center of the flange 1 is provided with a through hole equal to the diameter of the pump pipe, and the flange 1 is provided with a threaded through hole 2 on an equidistant circle based on the axis, It is used to sequentially connect several pump tubes end to end through bolts to form a tubular passage, and is used to determine the installation positions of the fixing mechanism and the protection mechanism;

所述固定机构,所述固定机构包括电缆卡槽和电缆卡扣,电缆卡槽分别与所述法兰盘1和电缆卡扣连接,用以确定电缆的安装位置和安装方式,以及,用以根据电缆自身重力固定电缆;The fixing mechanism, the fixing mechanism includes a cable slot and a cable buckle, the cable slot is connected to the flange 1 and the cable buckle respectively, to determine the installation position and installation method of the cable, and to Fix the cable according to its own gravity;

所述保护机构包括空心合页3、电缆盖板5和保护套筒4,空心合页3分别与电缆盖板5、保护套筒4和所述法兰盘1连接,电缆盖板5与保护套筒4连接,保护套筒4与所述法兰盘1连接,保护套筒4将所述泵管和所述固定机构完全包覆,用以避免电缆与井中的水接触,空心合页3用以通过转动实现所述电缆盖板5打开与关闭操作,以及,用以确定水位测量机构的安装位置;The protection mechanism includes a hollow hinge 3, a cable cover 5 and a protective sleeve 4, the hollow hinge 3 is respectively connected to the cable cover 5, the protective sleeve 4 and the flange 1, and the cable cover 5 is connected to the protective sleeve. The sleeve 4 is connected, and the protection sleeve 4 is connected with the flange 1. The protection sleeve 4 completely covers the pump tube and the fixing mechanism to prevent the cable from contacting the water in the well. The hollow hinge 3 It is used to realize the opening and closing operation of the cable cover plate 5 through rotation, and to determine the installation position of the water level measuring mechanism;

所述水位测量机构,分别与所述保护机构和所述深井泵连接,用以测量井中的实时水位。The water level measuring mechanism is respectively connected with the protection mechanism and the deep well pump to measure the real-time water level in the well.

具体而言,深井泵工作位置处于地平面以下的井内,相应的也需要等长的电缆同步下井,电缆的长度过长一方面容易在工作中互相干涉打结影响工作效率,另一方面由于自身的重力承担较大的应力从而加速电缆的损坏程度,本装置通过设置在法兰盘1确定了电缆的安装位置,有效避免电缆之间的相互干涉,从而保障装置的稳定运行。Specifically, the working position of the deep well pump is in the well below the ground level, and correspondingly, cables of equal length are required to go down the well synchronously. The gravity bears a large stress to accelerate the damage of the cable. This device determines the installation position of the cable by setting it on the flange 1, effectively avoiding the mutual interference between the cables, thereby ensuring the stable operation of the device.

具体而言,所述电缆卡槽和电缆卡扣配合使用,将电缆固定在所述法兰盘1上,将电缆自身的重力分散承担到每一个所述电缆卡槽上,可以解决不能将电缆稳定固定,实现电缆安全和水位安全的全面保护的问题。Specifically, the cable clamping groove and the cable buckle are used together to fix the cable on the flange 1 and distribute the weight of the cable itself to each of the cable clamping grooves, which can solve the problem that the cable cannot be fastened. Stable and fixed, realize the problem of comprehensive protection of cable safety and water level safety.

具体而言,所述泵管包括一个第一泵管和若干第二泵管,第一泵管和第二泵管都垂直于地面设置;Specifically, the pump tube includes a first pump tube and several second pump tubes, and the first pump tube and the second pump tube are arranged vertically to the ground;

所述第一泵管一端与深井泵出水口连接,另一端与所述第二泵管连接,用以将井中的水导入第二泵管;One end of the first pump pipe is connected to the water outlet of the deep well pump, and the other end is connected to the second pump pipe to guide the water in the well into the second pump pipe;

若干所述第二泵管依次首尾连接形成管状通路,用以将井中的水导出至井外。A plurality of the second pump pipes are sequentially connected end to end to form a tubular passage for leading the water in the well to the outside of the well.

具体而言,泵管的两段均设置有法兰盘1,其中所述第一泵管一端通过法兰盘1上的螺栓孔与深井泵出水口固定连接,另一端通过法兰盘1上的螺栓孔与所述第二泵管一端连接,另外,若干所述第二泵管依次通过法兰盘1上的螺栓孔首尾固定连接形成管状通路,保证了泵管之间的密封性,增加了装置工作的可靠性。Specifically, the two sections of the pump pipe are provided with a flange 1, wherein one end of the first pump pipe is fixedly connected to the water outlet of the deep well pump through the bolt hole on the flange 1, and the other end is fixedly connected to the water outlet of the deep well pump through the flange 1. The bolt holes of the flange plate 1 are connected to one end of the second pump pipe. In addition, several second pump pipes are fixedly connected end to end through the bolt holes on the flange 1 to form a tubular passage, which ensures the tightness between the pump pipes and increases reliability of the device operation.

具体而言,泵管的多段设计一方面便于拆卸和检修有效地节省了工作成本,另一方面,多段泵管的设计也可以根据不同的井下环境和井底深度进行适应性的调整,更加的灵活便捷。Specifically, on the one hand, the multi-section design of the pump tube is convenient for disassembly and maintenance, which effectively saves the work cost; Flexible and convenient.

具体而言,请参阅图2所示,法兰盘1上表面根据第一轨迹、第二轨迹、第三轨迹和第四轨迹等距设置第一定位孔6、第二定位孔7、第三定位孔8和第四定位孔9,第一定位孔6、第二定位孔7和第三定位孔8共同构成定位孔阵列,定位孔阵列用以确定所述固定机构的安装位置,第四定位孔9用以确定所述保护机构的安装位置,将电缆截面直径设为D0,将所述法兰盘的直径设为第一直径D1;Specifically, as shown in Figure 2, the upper surface of the flange 1 is equidistantly provided with the first positioning hole 6, the second positioning hole 7, the third The positioning hole 8 and the fourth positioning hole 9, the first positioning hole 6, the second positioning hole 7 and the third positioning hole 8 jointly form a positioning hole array, and the positioning hole array is used to determine the installation position of the fixing mechanism, and the fourth positioning hole The hole 9 is used to determine the installation position of the protection mechanism, the diameter of the cable section is set as D0, and the diameter of the flange is set as the first diameter D1;

所述第一轨迹为以距离所述法兰盘1通孔圆心(1/2)×D1-(1/4)×D2处为圆心且D2为直径作圆,并与所述法兰盘1上表面重合的轨迹,将D2设为第二直径,其中D2=3×D0;The first track is a circle with the distance from the center of the through hole of the flange 1 (1/2)×D1-(1/4)×D2 as the center and D2 as the diameter, and is connected to the flange 1 For the coincident trajectory of the upper surface, set D2 as the second diameter, where D2=3×D0;

所述第二轨迹为以所述法兰盘1上表面边缘路径为基准,将所述第一轨迹以逆时针方向移动角度2ɑ后与所述法兰盘1上表面重合的轨迹,其中The second trajectory is based on the edge path of the upper surface of the flange 1, and the first trajectory is moved counterclockwise by an angle of 2ɑ to coincide with the upper surface of the flange 1, wherein

;

所述第三轨迹为以所述法兰盘1上表面边缘路径为基准,将所述第一轨迹以逆时针方向移动角度4ɑ后与所述法兰盘1上表面重合的轨迹;The third trajectory is based on the edge path of the upper surface of the flange 1, and the first trajectory is moved counterclockwise by an angle of 4ɑ to coincide with the upper surface of the flange 1;

所述第四轨迹为以所述法兰盘1上表面边缘路径为基准,将所述第一轨迹以逆时针方向移动角度6ɑ后与所述法兰盘1上表面重合的轨迹;The fourth trajectory is based on the edge path of the upper surface of the flange 1, and the first trajectory is moved by an angle of 6ɑ in the counterclockwise direction to coincide with the upper surface of the flange 1;

所述法兰盘1上设有第一定位孔6、第二定位孔7、第三定位孔8和第四定位孔9,第一定位孔6、第二定位孔7、第三定位孔8和第四定位孔9等距分布,第一定位孔6、第二定位孔7和第三定位孔8共同用以定位所述固定机构的安装位置,第四定位孔9用以定位所述保护机构;The flange 1 is provided with a first positioning hole 6, a second positioning hole 7, a third positioning hole 8 and a fourth positioning hole 9, the first positioning hole 6, the second positioning hole 7, the third positioning hole 8 Equidistant distribution with the fourth positioning hole 9, the first positioning hole 6, the second positioning hole 7 and the third positioning hole 8 are jointly used to locate the installation position of the fixing mechanism, and the fourth positioning hole 9 is used to locate the protection mechanism;

所述第一定位孔6为法兰盘1上表面沿所述第一轨迹开设的通孔,用以与所述第二定位孔7和所述第三定位孔8共同定位所述固定机构;The first positioning hole 6 is a through hole opened along the first track on the upper surface of the flange 1, and is used for co-locating the fixing mechanism with the second positioning hole 7 and the third positioning hole 8;

所述第二定位孔7为法兰盘1上表面沿所述第二轨迹开设的通孔,用以与所述第一定位孔6和所述第三定位孔8共同定位所述固定机构;The second positioning hole 7 is a through hole provided on the upper surface of the flange 1 along the second track, and is used for co-locating the fixing mechanism with the first positioning hole 6 and the third positioning hole 8;

所述第三定位孔8为法兰盘1上表面沿所述第三轨迹开设的通孔,用以与第一定位孔6和第二定位孔7共同定位所述固定机构;The third positioning hole 8 is a through hole opened along the third track on the upper surface of the flange 1, and is used to co-locate the fixing mechanism with the first positioning hole 6 and the second positioning hole 7;

所述第四定位孔9为法兰盘1上表面沿所述第四轨迹开设的通孔,用以定位所述保护机构。The fourth positioning hole 9 is a through hole formed on the upper surface of the flange 1 along the fourth track, and is used for positioning the protection mechanism.

具体而言,所述法兰盘1孔圆心(1/2)×D1-(1/4)×D2处根据经验选取,使所形成轨迹不完全位于法兰盘上表面,所述第一定位孔6、所述第二定位孔7、所述第三定位孔8和所述第四定位孔9的轨迹均为圆心位于所述法兰盘1内的不闭合圆弧,这种独特的形状设计确定了电缆的安装方式为侧向挤压式安装而非传统的轴向安装,在电缆较长的情况更便于安装与拆卸。Specifically, the center of the flange 1 hole (1/2)×D1-(1/4)×D2 is selected based on experience so that the formed track is not completely located on the upper surface of the flange, and the first positioning The trajectories of the hole 6, the second positioning hole 7, the third positioning hole 8 and the fourth positioning hole 9 are all unclosed arcs whose center is located in the flange 1. This unique shape The design determines that the installation method of the cable is lateral extrusion installation instead of the traditional axial installation, and it is easier to install and disassemble when the cable is longer.

具体而言,请参阅图3所示,法兰盘1下表面根据第五轨迹、第六轨迹和第七轨迹等距设有第一配合槽10、第二配合槽11和第三配合槽12,第一配合槽11、第二配合槽12和第三配合槽13共同构成配合槽阵列,配合槽阵列用以在两个法兰盘1之间形成间隙配合,将法兰盘的厚度设为第一深度H1;Specifically, please refer to FIG. 3, the lower surface of the flange 1 is equidistantly provided with a first matching groove 10, a second matching groove 11 and a third matching groove 12 according to the fifth track, the sixth track and the seventh track. , the first fitting groove 11, the second fitting groove 12 and the third fitting groove 13 jointly form a fitting groove array, and the fitting groove array is used to form a clearance fit between two flanges 1, and the thickness of the flange is set as first depth H1;

所述法兰盘1下表面边缘处根据第五轨迹、第六轨迹和第七轨迹等距设有第一配合槽10、第二配合槽11和第三配合槽12,所述法兰盘1下表面设有第五轨迹、第六轨迹和第七轨迹,第五轨迹、第六轨迹和第七轨迹等距设置;The edge of the lower surface of the flange 1 is equidistantly provided with a first matching groove 10, a second matching groove 11 and a third matching groove 12 according to the fifth track, the sixth track and the seventh track, and the flange plate 1 The fifth track, the sixth track and the seventh track are arranged on the lower surface, and the fifth track, the sixth track and the seventh track are equidistantly arranged;

所述第五轨迹为所述法兰盘1下表面以所述第一轨迹的圆心为基准将所述第一轨迹在所述法兰盘1下表面的竖直方向投影向外偏移(1/3)×D2后与所述法兰盘1下表面重合的轨迹;The fifth trajectory is that the lower surface of the flange 1 uses the center of the first trajectory as a reference to shift the vertical projection of the first trajectory outward on the lower surface of the flange 1 (1 /3) The trajectory that coincides with the lower surface of the flange 1 after ×D2;

所述第六轨迹为所述法兰盘1下表面以所述第二轨迹的圆心为基准将所述第一轨迹在所述法兰盘1下表面的竖直方向投影向外偏移(1/3)×D2后与所述法兰盘1下表面重合的轨迹;The sixth locus is that the lower surface of the flange 1 takes the center of the second locus as a reference to shift the vertical projection of the first locus outward on the lower surface of the flange 1 (1 /3) The trajectory that coincides with the lower surface of the flange 1 after ×D2;

所述第七轨迹为所述法兰盘1下表面以所述第三轨迹的圆心为基准将所述第一轨迹在所述法兰盘1下表面的竖直方向投影向外偏移(1/3)×D2后与所述法兰盘1下表面重合的轨迹;The seventh locus is that the lower surface of the flange 1 takes the center of the third locus as a reference to shift the vertical projection of the first locus outward on the lower surface of the flange 1 (1 /3) The trajectory that coincides with the lower surface of the flange 1 after ×D2;

所述法兰盘1下表面设有第一配合槽10、第二配合槽11和第三配合槽12,第一配合槽10、第二配合槽11和第三配合槽12等距分布,第一配合槽10、第二配合槽11和第三配合槽12共同用以与所述固定机构形成间隙配合;The lower surface of the flange 1 is provided with a first fitting groove 10, a second fitting groove 11 and a third fitting groove 12, the first fitting groove 10, the second fitting groove 11 and the third fitting groove 12 are equidistantly distributed, and the second fitting groove 11 is equidistantly distributed. A fitting groove 10, a second fitting groove 11 and a third fitting groove 12 are jointly used to form a clearance fit with the fixing mechanism;

所述第一配合槽10为法兰盘1下表面沿所述第五轨迹开设的深度为H2的盲孔,用以与所述第二配合槽11和所述第三配合槽12共同作用与所述固定机构形成间隙配合,将第一配合槽10的直径设为第三直径D3,其中D3=(4/3)×D2,将H2设为第二深度,其中H2=(1/4)×H1;The first matching groove 10 is a blind hole with a depth of H2 provided on the lower surface of the flange plate 1 along the fifth track, for cooperating with the second matching groove 11 and the third matching groove 12. The fixing mechanism forms a clearance fit, and the diameter of the first matching groove 10 is set as the third diameter D3, where D3=(4/3)×D2, and H2 is set as the second depth, where H2=(1/4) ×H1;

所述第二配合槽11为法兰盘1下表面沿所述第六轨迹开设的深度为H2的盲孔,用以与所述第一配合槽10和所述第三配合槽12共同作用与所述固定机构形成间隙配合;The second matching groove 11 is a blind hole with a depth of H2 provided on the lower surface of the flange plate 1 along the sixth track, for cooperating with the first matching groove 10 and the third matching groove 12. said securing mechanism forms a clearance fit;

所述第三配合槽12为法兰盘1下表面沿所述第七轨迹开设的深度为H2的盲孔,用以与所述第一配合槽10和所述第二配合槽11共同作用与所述固定机构形成间隙配合。The third matching groove 12 is a blind hole with a depth of H2 provided on the lower surface of the flange 1 along the seventh track, for cooperating with the first matching groove 10 and the second matching groove 11. The securing means form a clearance fit.

具体而言,所述第三直径D3是由所述第二直径在所述法兰盘1下表面的竖直方向投影向外偏移(1/3)×D2后与所述法兰盘1下表面重合的轨迹的直径大小,故D3=(4/3)×D2,所述第一配合槽10、所述第二配合槽11和所述第三配合槽12用以减小法兰盘1之间的连接干涉和上端法兰盘1下表面与下端法兰盘1上所述固定机构之间的干涉,可以保证二者之间的间隙配合关系。Specifically, the third diameter D3 is shifted outward by (1/3)×D2 from the vertical projection of the second diameter on the lower surface of the flange 1 and is compatible with the flange 1 The diameter of the track coincident with the lower surface, so D3=(4/3)×D2, the first fitting groove 10, the second fitting groove 11 and the third fitting groove 12 are used to reduce the size of the flange 1 and the interference between the lower surface of the upper flange 1 and the fixing mechanism on the lower flange 1 can ensure the clearance fit relationship between the two.

具体而言,所述第一配合槽10、所述第二配合槽11和所述第三配合槽12的设置减小了法兰盘1连接的相互干涉从而确保泵管之间的连接不出现缝隙,保证了装置运行的稳定性。Specifically, the setting of the first fitting groove 10, the second fitting groove 11 and the third fitting groove 12 reduces the mutual interference of the connection of the flange 1 so as to ensure that the connection between the pump tubes does not occur The gap ensures the stability of the device operation.

具体而言,请参阅图4-图7所示,所述电缆卡槽为刚性构件,所述电缆卡槽包括第一电缆卡槽13、第二电缆卡槽和第三电缆卡槽,第一电缆卡槽13分别与所述第一定位孔6和所述第一配合槽10连接,用以定位第一电缆,第二电缆卡槽分别与所述第二定位孔7和所述第二配合槽11连接,用以定位第二电缆,第三电缆卡槽分别与所述第三定位孔8和所述第三配合槽12连接,用以定位第三电缆;Specifically, please refer to Fig. 4-Fig. The cable clamping groove 13 is respectively connected with the first positioning hole 6 and the first matching groove 10 for positioning the first cable, and the second cable clamping groove is respectively connected with the second positioning hole 7 and the second matching groove 10. The groove 11 is connected to locate the second cable, and the third cable clamping groove is respectively connected to the third positioning hole 8 and the third matching groove 12 to locate the third cable;

所述电缆卡扣为柔性构件,所述电缆卡扣包括第一电缆卡扣18、第二电缆卡扣和第三电缆卡扣,第一电缆卡扣18与所述第一电缆卡槽13连接,用以固定所述第一电缆,第二电缆卡扣与所述第二电缆卡槽连接,用以固定所述第二电缆,第三电缆卡扣与所述第三电缆卡槽连接,用以固定所述第三电缆。The cable buckle is a flexible member, and the cable buckle includes a first cable buckle 18, a second cable buckle and a third cable buckle, and the first cable buckle 18 is connected to the first cable buckle 13 , used to fix the first cable, the second cable buckle is connected with the second cable slot for fixing the second cable, and the third cable buckle is connected with the third cable slot for to secure the third cable.

具体而言,所述第一电缆卡扣18和所述第一电缆卡槽13配合使用,所述第二电缆卡扣和所述第二电缆卡槽配合使用,所述第三电缆卡扣和所述第三电缆卡槽配合使用。Specifically, the first cable buckle 18 is used in conjunction with the first cable groove 13, the second cable buckle is used in conjunction with the second cable groove, and the third cable buckle is used in conjunction with the second cable groove. The third cable slot is used in conjunction with it.

具体而言,所述第一电缆卡槽13、第二电缆卡槽、第三电缆卡槽、第一电缆卡扣18、第二电缆卡扣和第三电缆卡扣均为独立构件便于单独加工成型,而且异型构件在工作过程中更容易产生应力集中从而导致构件的损坏,单独加工成型的构件可以及时进行替换,不用拆卸装置的主体结构,节省了工作成本,降低了维修难度。Specifically, the first cable clip groove 13, the second cable clip groove, the third cable clip groove, the first cable clip 18, the second cable clip and the third cable clip are all independent components to facilitate separate processing Forming, and the special-shaped components are more likely to produce stress concentration during the working process, resulting in damage to the components. The components that are processed and formed separately can be replaced in time without dismantling the main structure of the device, which saves work costs and reduces the difficulty of maintenance.

具体而言,请参阅图4和图5所示,所述第一电缆卡槽13、所述第二电缆卡槽和所述第三电缆卡槽均为由阶梯形主体、圆台卡槽17和卡槽开口14三部分组成一体成型的且刚性不闭合环形的非标准件;Specifically, please refer to FIG. 4 and FIG. 5, the first cable slot 13, the second cable slot and the third cable slot are composed of a stepped main body, a circular platform slot 17 and The card slot opening 14 is composed of three parts which are integrally formed and non-standard parts which are rigid and non-closed;

所述阶梯形主体为第一圆柱体15和第二圆柱体16同轴设置一体成型的非标准件;The stepped main body is a non-standard part formed integrally with the first cylinder 15 and the second cylinder 16 coaxially;

所述第一圆柱体15为直径为D4且高度为所述第二深度H2的圆柱刚体,所述第一圆柱体15设置于所述法兰盘1上表面,用以固定所述第二圆柱体16的位置,以及,用以与另一个法兰盘1的所述第一配合槽10、所述第二配合槽11和所述第三配合槽12间隙配合,将D4设为第四直径,第四直径D4=(9/10)×D3;The first cylinder 15 is a cylindrical rigid body with a diameter of D4 and a height of the second depth H2, and the first cylinder 15 is arranged on the upper surface of the flange 1 to fix the second cylinder The position of the body 16, and for clearance fit with the first fitting groove 10, the second fitting groove 11 and the third fitting groove 12 of another flange 1, D4 is set as the fourth diameter , the fourth diameter D4=(9/10)×D3;

所述第二圆柱体16为直径为所述第二直径D2且高度为H3的圆柱刚体,设置于所述第一定位孔6、所述第二定位孔7和所述第三定位孔8中,用以承载工作压力,将H3设为第三深度,第三深度H3=H1-H2;The second cylinder 16 is a cylindrical rigid body with a diameter of the second diameter D2 and a height of H3, and is arranged in the first positioning hole 6, the second positioning hole 7 and the third positioning hole 8 , to bear the working pressure, set H3 as the third depth, and the third depth H3=H1-H2;

所述圆台卡槽17设置于所述第一圆柱体15和所述第二圆柱体16内部,以所述第一圆柱体15上表面圆心为圆心且所述第二直径D2为直径作圆,将得到的圆形设为第一圆形,设卡槽母线与铅垂线的夹角为第一夹角θ,将所述第一直径D1、第一夹角θ、所述第二深度H2和所述第三深度H3根据公式D5=D2-2×tanθ×(H2+H3)计算得到第五直径D5,以所述第二圆柱体下表面圆心为圆心且所述第五直径D5为直径作圆,将得到的圆形设为第二圆形,所述圆台卡槽17为将第一圆形与第二圆形根据第一夹角θ对所述第一圆柱体15和所述第二圆柱体16切割所得到的圆台弧面,用以固定和配合所述第一电缆卡扣18、所述第二电缆卡扣和所述第三电缆卡扣,将H2+H3设为第四深度H4;The circular table slot 17 is arranged inside the first cylinder 15 and the second cylinder 16, and the center of the upper surface of the first cylinder 15 is used as the center of the circle and the second diameter D2 is used as the diameter to form a circle. Set the obtained circle as the first circle, set the angle between the busbar of the slot and the vertical line as the first angle θ, and set the first diameter D1, the first angle θ, and the second depth H2 and the third depth H3 is calculated according to the formula D5=D2-2×tanθ×(H2+H3) to obtain the fifth diameter D5, taking the center of the lower surface of the second cylinder as the center and the fifth diameter D5 as the diameter Make a circle, set the obtained circle as the second circle, and the circular table slot 17 is to make the first circle and the second circle according to the first included angle θ for the first cylinder 15 and the second circle. The frustum arc surface obtained by cutting the second cylinder 16 is used for fixing and matching the first cable buckle 18, the second cable buckle and the third cable buckle, and H2+H3 is set as the fourth depth H4;

所述卡槽开口14设置于所述第一圆柱体和所述第二圆柱体上,开设以所述第四直径D4为长度第四深度且H4为高度的矩形缺口,用以侧向安装所述第一电缆卡扣18、所述第二电缆卡扣和所述第三电缆卡扣。The slot opening 14 is arranged on the first cylinder and the second cylinder, and a rectangular notch with the fourth diameter D4 as the length and the fourth depth and H4 as the height is provided for laterally installing the The first cable buckle 18, the second cable buckle and the third cable buckle.

具体而言,所述第四直径D4=(9/10)×D3根据经验选取,使所述第一圆柱体与对应的配合槽的配合关系为间隙配合,所述第一定位孔6、所述第二定位孔7和所述第三定位孔8的直径与所述第二圆柱体16的直径相等均为所述第二直径D2,从而使所述电缆卡槽固定在所述第一定位孔6、所述第二定位孔7和所述第三定位孔8中,所述第一配合槽10、所述第二配合槽11和所述第三配合槽12的深度与所述与所述第一圆柱体15的高度相等均为所述第二深度H2,且所述第三直径D3大于所述第四直径D4,从而使所述电缆卡槽与所述第一配合槽10、所述第二配合槽11和所述第三配合槽12形成间隙配合,所述电缆卡槽为刚性构件用以承载电缆的重力,所述电缆卡槽为不闭合构件用以实现所述电缆卡扣的侧向安装,延长电缆的使用寿命。Specifically, the fourth diameter D4=(9/10)×D3 is selected based on experience, so that the matching relationship between the first cylinder and the corresponding matching groove is a clearance fit, and the first positioning hole 6, the The diameters of the second positioning hole 7 and the third positioning hole 8 and the diameter of the second cylinder 16 are equal to the second diameter D2, so that the cable clamping groove is fixed in the first positioning In the hole 6, the second positioning hole 7 and the third positioning hole 8, the depth of the first fitting groove 10, the second fitting groove 11 and the third fitting groove 12 is consistent with the The height of the first cylinder 15 is equal to the second depth H2, and the third diameter D3 is greater than the fourth diameter D4, so that the cable clamping groove and the first matching groove 10, the The second matching groove 11 and the third matching groove 12 form a clearance fit, the cable clamping groove is a rigid member to bear the gravity of the cable, and the cable clamping groove is a non-closed member to realize the cable buckle The lateral installation prolongs the service life of the cable.

具体而言,请参阅图6和图7所示所述第一电缆卡扣18、所述第二电缆卡扣和所述第三电缆卡扣均为由圆台形主体、电缆通孔20和卡扣开口19三部分组成一体成型的且柔性不闭合环形的非标准件;Specifically, please refer to the first cable buckle 18 shown in FIG. 6 and FIG. The three parts of the buckle opening 19 form an integrally formed non-standard piece that is flexible and not closed;

所述圆台形主体上表面为所述第一圆形,下表面为所述第二圆形,母线与铅垂线的夹角为第一夹角θ的柔性圆台构件,与所述圆台卡槽17连接,用以承载工作压力;The upper surface of the frustum-shaped main body is the first circle, the lower surface is the second circle, the angle between the busbar and the vertical line is the first angle θ of the flexible circular frustum member, and the circular frustum slot 17 connections for carrying working pressure;

所述电缆通孔20设置于所述圆台形主体内部,以所述圆台形主体上表面圆心为圆心且D6为直径作圆,将得到的圆形设为第三圆形,所述电缆通孔20为根据第三圆形在所述圆台形主体上形成的通孔,用以固定所述第一电缆、所述第二电缆和所述第三电缆,将D6设为第六直径,第六直径D6=(9/10)×D0;The cable through hole 20 is arranged inside the frustum-shaped main body, the center of the upper surface of the frustum-shaped main body is the center of the circle and D6 is the diameter to make a circle, and the obtained circle is set as the third circle. The cable through hole 20 is a through hole formed on the frustum-shaped main body according to the third circle, for fixing the first cable, the second cable and the third cable, D6 is set as the sixth diameter, the sixth Diameter D6=(9/10)×D0;

所述卡扣开口19设置于所述圆台形主体上,开设以L1为长度且第四深度H4为高度的矩形缺口,用以侧向安装所述第一电缆、所述第二电缆和所述第三电缆,将L1设为第一长度,第一长度L1=(1/2)×D0。The buckle opening 19 is provided on the frustum-shaped main body, and a rectangular notch with the length L1 as the length and the fourth depth H4 as the height is provided for laterally installing the first cable, the second cable and the For the third cable, L1 is set as the first length, and the first length L1=(1/2)×D0.

具体而言,所述第六直径D6=(9/10)×D0根据经验选取,由于电缆卡槽为柔性材料制成,直径略小于电缆直径有助于横向夹紧,所述圆台形主体上表面为所述第一圆形,下表面为所述第二圆形,母线与铅垂线的夹角为第一夹角θ的柔性圆台构件,与所述圆台卡槽17配合实现对电缆的固定,所述电缆卡扣为柔性构件,受外力作用挤压变形,所述第六直径D6小于所述电缆直径D0,使所述电缆卡扣在弹力作用下夹紧电缆减少相对滑动,电缆在自身重力的作用下带动所述电缆卡扣向下运动,所述电缆卡扣用以其独特的圆台结构随重力的增加而夹紧,从而使电缆在每个泵管之间由于自身重力作用下自动拉直,有效地避免了电缆在工作过程中干涉打结,而且将电缆的重力分散到每一个所述电缆卡槽和电缆卡扣上,减少了电缆承受的应力,所述电缆卡扣为不闭合构件用以实现所述电缆的侧向安装,既增加了装置工作的稳定性,又延长了电缆的使用寿命,提高了设备的安全性。Specifically, the sixth diameter D6=(9/10)×D0 is selected based on experience. Since the cable clamping groove is made of flexible material, the diameter is slightly smaller than the diameter of the cable to facilitate lateral clamping. The surface is the first circle, the lower surface is the second circle, and the angle between the bus bar and the vertical line is the first angle θ. The flexible circular platform member cooperates with the circular platform slot 17 to realize the cable fixed, the cable buckle is a flexible member, which is extruded and deformed by an external force, and the sixth diameter D6 is smaller than the diameter D0 of the cable, so that the cable buckle clamps the cable under the action of elastic force to reduce relative sliding, and the cable is Under the action of its own gravity, the cable buckle moves downward, and the cable buckle is clamped with the increase of gravity with its unique circular platform structure, so that the cable is between each pump tube due to its own gravity. Automatic straightening effectively avoids cable interference and knotting during work, and distributes the gravity of the cable to each of the cable slots and cable buckles, reducing the stress on the cables. The cable buckles are The non-closed member is used to realize the lateral installation of the cable, which not only increases the working stability of the device, but also prolongs the service life of the cable and improves the safety of the equipment.

具体而言,所述空心合页3,与所述第四定位孔9连接,所述空心合页3直径等于所述第二直径D2,所述空心合页3包括第一页片、第二页片和空心管,第一页片和第二页片都设置在空心管上;Specifically, the hollow hinge 3 is connected with the fourth positioning hole 9, the diameter of the hollow hinge 3 is equal to the second diameter D2, and the hollow hinge 3 includes a first sheet, a second The sheets and the hollow tube, the first sheet and the second sheet are arranged on the hollow tube;

所述第一页片固定连接在所述保护套筒4上,用以固定第二页片和空心管;The first leaf is fixedly connected to the protective sleeve 4 for fixing the second leaf and the hollow tube;

所述第二页片与所述电缆盖板5连接,以空心管轴线为轴自由转动,用以实现所述电缆盖板5打开与关闭操作;The second sheet is connected to the cable cover 5 and freely rotates around the axis of the hollow tube to realize the opening and closing operations of the cable cover 5;

所述空心管内径为D7,用以确定水位测量机构的安装位置,将D7设为第七直径,第七直径D7=(11/10)×D0;The inner diameter of the hollow tube is D7, which is used to determine the installation position of the water level measuring mechanism. D7 is set as the seventh diameter, and the seventh diameter D7=(11/10)×D0;

所述电缆盖板5包括刚性盖板、柔性垫块和插销,柔性垫块设置于刚性盖板内侧;The cable cover 5 includes a rigid cover, a flexible spacer and a latch, and the flexible spacer is arranged inside the rigid cover;

所述刚性盖板与所述第二页片连接,用以通过所述第二页片的转动用以实现打开与关闭操作;The rigid cover is connected to the second sheet for opening and closing operations through the rotation of the second sheet;

所述柔性垫块用以保护电缆减少冲击;The flexible pad is used to protect cables and reduce impact;

所述插销设置于刚性盖板与所述保护套筒4连接处,用以将所述刚性盖板固定在所述保护套筒4上。The pin is arranged at the joint between the rigid cover and the protective sleeve 4 for fixing the rigid cover on the protective sleeve 4 .

具体而言,所述第七直径D7=(11/10)×D0根据经验选取,为保证所述空心管内径大于所述PE管内径,所述采用空心合页3既可以节省材料,又可以固定水位测量装置,进一步提高了装置的安全性,所述电缆盖板5和所述保护套筒4通过所述空心合页3连接形成密闭空间,既保护了电缆不受井下砂石的摩擦,又实现了水电分离防止漏电事故,所述柔性垫块既保护电缆减少冲击,又进一步通过自身弹性夹紧电缆帮助电缆的固定,进一步提高了装置的稳定性。Specifically, the seventh diameter D7=(11/10)×D0 is selected based on experience. In order to ensure that the inner diameter of the hollow pipe is larger than the inner diameter of the PE pipe, the use of the hollow hinge 3 can not only save materials, but also Fixing the water level measuring device further improves the safety of the device. The cable cover plate 5 and the protective sleeve 4 are connected through the hollow hinge 3 to form a closed space, which not only protects the cable from being rubbed by sand and stones in the well, It also realizes the separation of water and electricity to prevent electric leakage accidents. The flexible pad not only protects the cables to reduce impact, but also helps to fix the cables by elastically clamping the cables by itself, which further improves the stability of the device.

具体而言,请参阅图8所示,所述水位测量机构包括PE管21、压力传感器22和计算模块,压力传感器22设置于PE管21的底部,压力传感器22与计算模块连接;Specifically, as shown in FIG. 8, the water level measuring mechanism includes a PE pipe 21, a pressure sensor 22 and a calculation module, the pressure sensor 22 is arranged at the bottom of the PE pipe 21, and the pressure sensor 22 is connected to the calculation module;

将所述PE管21内径设为第八直径D8,第八直径D8数值上等于电缆截面直径D0,所述PE管21底部与所述深井泵底部平行,并与所述深井泵连通,用以与实时水位保持同步;The inner diameter of the PE pipe 21 is set as the eighth diameter D8, which is numerically equal to the cable cross-sectional diameter D0, and the bottom of the PE pipe 21 is parallel to the bottom of the deep well pump and communicated with the deep well pump for Synchronized with real-time water level;

所述压力传感器22用以检测所述PE管21中水柱的实时压力F,并将检测到的实时压力结果发送至所述计算模块;The pressure sensor 22 is used to detect the real-time pressure F of the water column in the PE pipe 21, and send the detected real-time pressure result to the calculation module;

所述计算模块用以根据从所述压力传感器22获取的实时压力结果计算得到井的实时水位h。The calculation module is used to calculate the real-time water level h of the well according to the real-time pressure result obtained from the pressure sensor 22 .

具体而言,由于深井泵的特殊工作环境,正常运行期间为了防止井内落物采用了井口全封闭,封闭的井口无法进行水位观测,既无法形成系统水量水位观测资料,又可能出现水位降低过快时掉泵烧泵现象,实时监测井中水位十分必要。Specifically, due to the special working environment of the deep well pump, the wellhead is fully closed to prevent falling objects during normal operation. The closed wellhead cannot be used for water level observation. It is impossible to form observation data of system water volume and water level, and the water level may drop too quickly. It is very necessary to monitor the water level in the well in real time if the pump is lost and the pump is burned.

具体而言,本发明的水位测量机构利用了连通器原理,使所述PE管21内的液面高度时刻保持与井中液面高度相同,通过计算所述PE管21内的实时液面高度即可获得井中实时液面高度,有效地防止出现水位降低过快时掉泵烧泵现象,提高了装置的可靠性,进一步保障了装置的安全性,同时将所述PE管21设置在所述空心合页3的空心管内,一件两用节省成本。Specifically, the water level measuring mechanism of the present invention utilizes the principle of a connector to keep the liquid level in the PE pipe 21 the same as the liquid level in the well at all times. By calculating the real-time liquid level in the PE pipe 21, that is The real-time liquid level height in the well can be obtained, which can effectively prevent the phenomenon of the pump being lost and burned when the water level drops too fast, which improves the reliability of the device and further ensures the safety of the device. At the same time, the PE pipe 21 is arranged in the hollow In the hollow tube of the hinge 3, one piece is dual-purpose to save cost.

具体而言,所述计算模块用以根据从所述压力传感器22获取的实时压力结果计算得到井的实时水位h,其中,Specifically, the calculation module is used to calculate the real-time water level h of the well according to the real-time pressure result obtained from the pressure sensor 22, wherein,

将第八直径D8、水的密度ρ、重力加速度g和实时压力F代入公式Substitute the eighth diameter D8, the density ρ of water, the acceleration of gravity g and the real-time pressure F into the formula

中计算得到井的实时水位h的大小。Calculate the size of the real-time water level h of the well.

具体而言,根据压力传感器22实时测量的实时压力F和重力加速度g即可得到所述PE管21中水的质量,又已知所述第八直径D8的数值,即可通过计算得到井的实时水位h,进一步保障了装置的安全性。Specifically, the quality of the water in the PE pipe 21 can be obtained according to the real-time pressure F and the gravitational acceleration g measured by the pressure sensor 22 in real time, and the value of the eighth diameter D8 is known, and the well can be obtained by calculation. The real-time water level h further guarantees the safety of the device.

至此,已经结合附图所示的优选实施方式描述了本发明的技术方案,但是,本领域技术人员容易理解的是,本发明的保护范围显然不局限于这些具体实施方式。在不偏离本发明的原理的前提下,本领域技术人员可以对相关技术特征做出等同的更改或替换,这些更改或替换之后的技术方案都将落入本发明的保护范围之内。So far, the technical solutions of the present invention have been described in conjunction with the preferred embodiments shown in the accompanying drawings, but those skilled in the art will easily understand that the protection scope of the present invention is obviously not limited to these specific embodiments. Without departing from the principles of the present invention, those skilled in the art can make equivalent changes or substitutions to related technical features, and the technical solutions after these changes or substitutions will all fall within the protection scope of the present invention.

以上所述仅为本发明的优选实施例,并不用以限制本发明;对于本领域的技术人员来说,本发明可以有各种更改和变化。 凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention; for those skilled in the art, the present invention may have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.

Claims (8)

1. A safety device for cable protection and water level protection of a deep well pump, comprising:
the pump pipe is connected with the deep-well pump and used for guiding out liquid in the well to the outside of the well through the tubular passage according to the power provided by the deep-well pump;
the flange plates are arranged at two ends of the pump pipe, through holes with the size equal to the diameter of the pump pipe are formed in the center of the flange plates, threaded through holes are formed in the circumference of the flange plates at equal intervals by taking the axis as a reference, the flange plates are used for sequentially connecting the head parts and the tail parts of the pump pipes through bolts to form tubular passages, and the flange plates are used for determining the installation positions of the fixing mechanism and the protecting mechanism;
the fixing mechanism comprises a cable clamping groove and a cable buckle, wherein the cable clamping groove is respectively connected with the flange plate and the cable buckle and used for determining the installation position and the installation mode of the cable and fixing the cable according to the gravity of the cable;
the protection mechanism comprises a hollow hinge, a cable cover plate and a protection sleeve, wherein the hollow hinge is respectively connected with the cable cover plate, the protection sleeve and the flange plate, the cable cover plate is connected with the protection sleeve, the protection sleeve is connected with the flange plate, the protection sleeve completely covers the pump pipe and the fixing mechanism, so as to avoid the contact of a cable with liquid in a well, the hollow hinge is used for realizing the opening and closing operation of the cable cover plate through rotation, and the installation position of the water level measurement mechanism is determined;
The water level measuring mechanism is respectively connected with the protection mechanism and the deep well pump and is used for measuring the real-time water level in the well;
the pump pipes comprise a first pump pipe and a plurality of second pump pipes, and the first pump pipe and the second pump pipes are perpendicular to the ground;
one end of the first pump pipe is connected with the water outlet of the deep well pump, and the other end of the first pump pipe is connected with the second pump pipe, so that liquid in the well is led into the second pump pipe;
the second pump pipes are sequentially connected end to form a tubular passage for guiding out the liquid in the well to the outside of the well;
the upper surface of the flange plate is provided with a first positioning hole, a second positioning hole, a third positioning hole and a fourth positioning hole at equal intervals according to a first track, a second track, a third track and a fourth track, the first positioning hole, the second positioning hole and the third positioning hole form a positioning hole array together, the positioning hole array is used for determining the installation position of the fixing mechanism, the fourth positioning hole is used for determining the installation position of the protection mechanism, the diameter of the section of the cable is set as D0, and the diameter of the flange plate is set as a first diameter D1;
the first track is a track which takes a position which is the center D2 of a circle and is the distance from the center (1/2) x D1- (1/4) x D2 of the through hole of the flange as a circle, and coincides with the upper surface of the flange, the diameter of the section of the cable is set as D0, and D2 is set as a second diameter, wherein d2=3×d0;
The second track is a track which is overlapped with the upper surface of the flange after the first track moves by an angle 2 alpha in the anticlockwise direction by taking the edge path of the upper surface of the flange as a reference, wherein
The third track is a track which is overlapped with the upper surface of the flange after the first track moves by an angle of 4 alpha in the anticlockwise direction by taking the edge path of the upper surface of the flange as a reference;
the fourth track is a track which is overlapped with the upper surface of the flange after the first track moves by an angle 6 alpha in the anticlockwise direction by taking the edge path of the upper surface of the flange as a reference;
the flange plate is provided with a first positioning hole, a second positioning hole, a third positioning hole and a fourth positioning hole, the first positioning hole, the second positioning hole, the third positioning hole and the fourth positioning hole are distributed at equal intervals, the first positioning hole, the second positioning hole and the third positioning hole are used for positioning the mounting position of the fixing mechanism together, and the fourth positioning hole is used for positioning the protection mechanism;
the first positioning hole is a through hole formed in the upper surface of the flange plate along the first track and used for positioning the fixing mechanism together with the second positioning hole and the third positioning hole;
The second positioning hole is a through hole formed in the upper surface of the flange plate along the second track and used for positioning the fixing mechanism together with the first positioning hole and the third positioning hole;
the third positioning hole is a through hole formed in the upper surface of the flange plate along the third track and used for positioning the fixing mechanism together with the first positioning hole and the second positioning hole;
the fourth positioning hole is a through hole formed in the upper surface of the flange plate along the fourth track and used for positioning the protection mechanism.
2. The safety device for protecting the cable and the water level of the deep-well pump according to claim 1, wherein the lower surface of the flange plate is provided with a first matching groove, a second matching groove and a third matching groove at equal intervals according to a fifth track, a sixth track and a seventh track, the first matching groove, the second matching groove and the third matching groove jointly form a matching groove array, the matching groove array is used for forming clearance fit between the two flange plates, and the thickness of the flange plate is set to be a first depth H1;
the fifth track is a track which is overlapped with the lower surface of the flange after the first track is projected and outwards shifted (1/3) multiplied by D2 in the vertical direction of the lower surface of the flange by taking the circle center of the first track as a reference;
The sixth track is a track which is overlapped with the lower surface of the flange after the first track is projected and outwards shifted (1/3) multiplied by D2 in the vertical direction of the lower surface of the flange by taking the circle center of the second track as a reference;
the seventh track is a track which is overlapped with the lower surface of the flange after the first track is projected and outwards shifted (1/3) multiplied by D2 in the vertical direction of the lower surface of the flange by taking the circle center of the third track as a reference;
the lower surface of the flange plate is provided with a first matching groove, a second matching groove and a third matching groove which are distributed at equal intervals, and the first matching groove, the second matching groove and the third matching groove are used together to form clearance fit with the fixing mechanism;
the first matching groove is a blind hole with the depth of H2 formed on the lower surface of the flange along the fifth track, and is used for forming clearance fit with the fixing mechanism under the combined action of the second matching groove and the third matching groove, the diameter of the first matching groove is set to be a third diameter D3, wherein d3= (4/3) x D2, and H2 is set to be a second depth, wherein h2= (1/4) x H1;
The second matching groove is a blind hole with the depth of H2 formed on the lower surface of the flange along the sixth track and is used for forming clearance fit with the fixing mechanism under the combined action of the first matching groove and the third matching groove;
the third matching groove is a blind hole with the depth of H2 formed in the lower surface of the flange along the seventh track, and the blind hole is used for forming clearance fit with the fixing mechanism under the coaction of the first matching groove and the second matching groove.
3. The safety device for protecting the cable and protecting the water level of the deep-well pump according to claim 2, wherein the cable clamping groove is a rigid member, the cable clamping groove comprises a first cable clamping groove, a second cable clamping groove and a third cable clamping groove, the first cable clamping groove is respectively connected with the first positioning hole and the first matching groove and used for positioning a first cable, the second cable clamping groove is respectively connected with the second positioning hole and the second matching groove and used for positioning a second cable, and the third cable clamping groove is respectively connected with the third positioning hole and the third matching groove and used for positioning a third cable;
the cable buckle is flexible component, the cable buckle includes first cable buckle, second cable buckle and third cable buckle, first cable buckle with first cable draw-in groove is connected, is used for fixing first cable, the second cable buckle with second cable draw-in groove is connected, is used for fixing the second cable, the third cable buckle with third cable draw-in groove is connected, is used for fixing the third cable.
4. The safety device for protecting a cable and protecting a water level of a deep well pump according to claim 3, wherein the first cable clamping groove, the second cable clamping groove and the third cable clamping groove are non-standard parts which are formed integrally by a stepped main body, a round table clamping groove and a clamping groove opening and have non-closed rigidity;
the stepped body is a non-standard part formed by coaxially arranging a first cylinder and a second cylinder into a whole;
the first cylinder is a cylindrical rigid body with a diameter D4 and a height of the second depth H2, and is arranged on the upper surface of the flange plate and used for fixing the position of the second cylinder and for being in clearance fit with the first fit groove, the second fit groove and the third fit groove of the other flange plate, D4 is set to be a fourth diameter, and the fourth diameter D4= (9/10) multiplied by D3;
the second cylinder is a cylindrical rigid body with the diameter of the second diameter D2 and the height of H3, is arranged in the first positioning hole, the second positioning hole and the third positioning hole and is used for bearing working pressure, H3 is set to be a third depth, and the third depth H3 = H1-H2;
the round platform clamping groove is formed in the first cylinder and the second cylinder, the circle center of the upper surface of the first cylinder is taken as the circle center, the second diameter D2 is taken as the diameter to be a circle, the obtained circle is set to be a first circle, the included angle between a bus of the clamping groove and a plumb line is set to be a first included angle theta, the first diameter D1, the first included angle theta, the second depth H2 and the third depth H3 are calculated according to the formula D5 = D2-2 x tan theta x (H2 + H3) to obtain a fifth diameter D5, the circle center of the lower surface of the second cylinder is taken as the circle center, the fifth diameter D5 is taken as the diameter to be a circle, the obtained circle is set to be a second circle, the round platform clamping groove is a cambered surface obtained by cutting the first circle and the second circle to the first cylinder and the second cylinder according to the first included angle theta, and is used for fixing and matching the first cable buckle, the second cable buckle and the third cable buckle, and the H2+ H3 are set to be a fourth depth H4;
The clamping groove opening is formed in the first cylinder and the second cylinder, a rectangular notch with the fourth diameter D4 as the length and the fourth depth H4 as the height is formed, and the rectangular notch is used for laterally mounting the first cable buckle, the second cable buckle and the third cable buckle.
5. The safety device for protecting a cable and protecting a water level of a deep well pump according to claim 4, wherein the first cable fastener, the second cable fastener and the third cable fastener are non-standard parts which are formed integrally by a truncated cone-shaped main body, a cable through hole and a fastener opening and are flexible and not closed in a ring shape;
the flexible round table component is connected with the round table clamping groove and used for bearing working pressure, and the included angle between the bus and the plumb line is a first included angle theta;
the cable through hole is arranged in the circular truncated cone-shaped main body, the circle center of the circle on the upper surface of the circular truncated cone-shaped main body is taken as a circle center D6, the circle is taken as a circle with the diameter, the obtained circle is set as a third circle, the cable through hole is a through hole formed on the circular truncated cone-shaped main body according to the third circle and used for fixing the first cable, the second cable and the third cable, D6 is set as a sixth diameter, and the sixth diameter D6= (9/10) multiplied by D0;
The buckle opening set up in on the round platform shape main part, set up with L1 as length fourth degree of depth and H4 is high rectangle breach, be used for the side direction installation first cable second cable with the third cable, set L1 as first length, first length L1= (1/2) x D0.
6. The safety device for cable protection and water level protection of a deep well pump according to claim 5, wherein the hollow hinge is connected with the fourth positioning hole, the diameter of the hollow hinge is equal to the second diameter D2, the hollow hinge comprises a first sheet, a second sheet and a hollow tube, and the first sheet and the second sheet are arranged on the hollow tube;
the first page piece is fixedly connected to the protective sleeve and used for fixing the second page piece and the hollow tube;
the second leaf is connected with the cable cover plate and rotates freely by taking the hollow tube axis as an axis, so as to realize the opening and closing operation of the cable cover plate;
the inner diameter of the hollow tube is D7, so as to determine the installation position of the water level measuring mechanism, D7 is set as a seventh diameter, and the seventh diameter D7= (11/10) multiplied by D0;
the cable cover plate comprises a rigid cover plate, a flexible cushion block and a bolt, wherein the flexible cushion block is arranged on the inner side of the rigid cover plate;
The rigid cover plate is connected with the second page piece and is used for realizing opening and closing operations through the rotation of the second page piece;
the flexible cushion block is used for protecting the cable to reduce impact;
the bolt is arranged at the joint of the rigid cover plate and the protective sleeve and is used for fixing the rigid cover plate on the protective sleeve.
7. The safety device for protecting the cable and the water level of the deep-well pump according to claim 6, wherein the water level measuring mechanism comprises a PE pipe, a pressure sensor and a calculation module, the pressure sensor is arranged at the bottom of the PE pipe, and the pressure sensor is connected with the calculation module;
setting the inner diameter of the PE pipe as an eighth diameter D8, wherein the eighth diameter D8 is equal to the cable section diameter D0 in value, and the bottom of the PE pipe is parallel to the bottom of the deep well pump and communicated with the deep well pump so as to keep synchronization with the real-time water level;
the pressure sensor is used for detecting the real-time pressure F of the water column in the PE pipe and sending the detected real-time pressure result to the calculation module;
the calculation module is used for calculating the real-time water level h of the well according to the real-time pressure result obtained from the pressure sensor.
8. The safety device for cable protection and water level protection of a deep well pump of claim 7, wherein the calculation module is configured to calculate a real-time water level h of the well from a real-time pressure result obtained from the pressure sensor;
Substituting the eighth diameter D8, the density rho of the water, the gravity acceleration g and the real-time pressure F into a formula
The magnitude of the real-time water level h of the well is calculated.
CN202310079572.2A 2023-02-08 2023-02-08 Safety device for deep well pump cable protection and water level protection Active CN115807767B (en)

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IT1394048B1 (en) * 2009-04-16 2012-05-25 Pedrollo Spa SUBMERSIBLE PUMP WITH PROTECTED ELECTRIC CABLES
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CN203377573U (en) * 2013-06-24 2014-01-01 天津东丽湖能源科技有限公司 Geothermal well pipe having cable protection function
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DE19817662A1 (en) * 1998-04-21 1999-11-04 Sbs Sondermaschinen Gmbh Hand pump for deep well with coin-operated dispenser, force-saving mechanical drive, low-cost delivery lines and force transfer arrangement
CN203251054U (en) * 2013-05-28 2013-10-23 张贵宾 Flexible flange-containing plugging member for cable pipe holes

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Denomination of invention: Safety devices for cable protection and water level protection of deep well pumps

Granted publication date: 20230718

Pledgee: Xi'an Small and Micro Enterprise Financing Guarantee Co.,Ltd.

Pledgor: Shaanxi xingzhengwei New Energy Technology Co.,Ltd.

Registration number: Y2025980020591