CN115806853A - High-quality environment-friendly aluminum rolling oil and preparation method thereof - Google Patents

High-quality environment-friendly aluminum rolling oil and preparation method thereof Download PDF

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Publication number
CN115806853A
CN115806853A CN202211524141.4A CN202211524141A CN115806853A CN 115806853 A CN115806853 A CN 115806853A CN 202211524141 A CN202211524141 A CN 202211524141A CN 115806853 A CN115806853 A CN 115806853A
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rolling oil
oil
aluminum rolling
friendly aluminum
quality environment
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高志斌
姜鹏飞
刘锐
马丙水
郭春梅
刘伟康
刘志浩
徐林勋
尹国栋
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Shandong Chambroad New Energy Holdings Development Co ltd
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Shandong Chambroad New Energy Holdings Development Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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Abstract

The invention belongs to the technical field of metal rolling oil, and particularly relates to high-quality environment-friendly aluminum rolling oil and a preparation method thereof, wherein the high-quality environment-friendly aluminum rolling oil comprises the following components in percentage by weight: 84-95% of base oil; 5-15% of mixed fatty alcohol; extreme pressure agent 0.1-0.3%; 0.1 to 0.3 percent of antioxidant; 0.1-0.2% of antirust agent, and the aluminum rolling oil is a low-odor, green and environment-friendly rolling oil which is harmless to human health, has excellent lubricating property, excellent low-temperature property, excellent annealing detergency and excellent antirust and antioxidant properties, and greatly prolongs the service life of the rolling oil.

Description

High-quality environment-friendly aluminum rolling oil and preparation method thereof
Technical Field
The invention belongs to the technical field of metal rolling oil, and particularly relates to high-quality environment-friendly aluminum rolling oil and a preparation method thereof.
Background
In recent years, the equipment level of the aluminum rolling industry is greatly improved, such as wide rolling mills with working rolls of more than 2500mm in length, large-rolling-force rolling mills with working rolls of more than 400mm in roll diameter, and high-speed rolling mills with design working speed of 2000m/min are continuously emerging, and common application of 2-series, 5-series, 7-series single alloys and composite alloys brings great challenges to the process lubrication performance and also puts higher requirements on the performance of rolling oil. The following can be summarized: (1) better tribological performance; (2) better wetting performance, effectively reducing longitudinal bright and dark lines; (3) the bearing capacity is higher, the rolling force is reduced, and the rolling reduction is improved; (4) better corrosion protection; (5) excellent annealing cleaning performance. In addition, with increasingly harsh environmental protection methods and continuously enhanced environmental protection consciousness of people, the development of environment-friendly rolling oil becomes a consensus in the industry, and the demand of the market for novel environment-friendly rolling oil will increase increasingly.
At present, most of aluminum rolling oil on the market mainly comprises paraffin-based base oil, higher fatty alcohol and higher fatty acid ester, and due to the characteristics of poor low-temperature fluidity, poor solubility and the like of the paraffin-based base oil, the use environment and the compatibility with additives need to be considered; the combination of higher fatty alcohol and higher fatty acid ester also considers the compounding ratio of the higher fatty alcohol and the higher fatty acid ester and balances the lubricating property and the annealing property, which undoubtedly increases the preparation difficulty and the cost.
Disclosure of Invention
In order to solve the problems, the invention provides high-quality environment-friendly aluminum rolling oil and a manufacturing method thereof, the naphthenic base oil, mixed fatty alcohol and inert additive are selected for combination, the low-temperature fluidity of the rolling oil is improved, simultaneously, the compatibility problem of the base oil and the additive is solved, the quality of the rolling oil is improved, the types and the additive amount of the additive are reduced, and the cost is reduced.
The technical scheme of the invention is as follows:
the invention relates to high-quality environment-friendly aluminum rolling oil which comprises the following components in percentage by weight: 84-95% of base oil; 5-15% of mixed fatty alcohol; extreme pressure agent 0.1-0.3%; 0.1 to 0.3 percent of antioxidant; 0.1-0.2% of antirust agent; the base oil is naphthenic base oil, and the mixed fatty alcohol is coconut oil alcohol; the environment-friendly aluminum rolling oil has the low-temperature performance lower than-50 ℃, the annealing detergency class Ia, the four-ball bearing capacity PB is more than or equal to 430N, and the diameter of a grinding spot is less than or equal to 520mm.
Preferably, the distillation range of the naphthenic base oil is 230-270 ℃, the flash point (closed) is more than or equal to 100 ℃, the aromatic hydrocarbon content is 0 percent, the naphthenic hydrocarbon content is more than or equal to 75 percent, and the sulfur content is less than or equal to 2ppm. Compared with common paraffin-based base oil or other types of base oil, the naphthenic base oil does not contain aromatic hydrocarbon, has higher content of naphthenic hydrocarbon, and has excellent oxidation stability, lubricity, heat transfer performance and excellent dissolving capacity at extremely low temperature; the aromatic hydrocarbon-free and low-sulfur content can ensure that the working environment is tasteless and harmless, is beneficial to the health of technicians and meets increasingly severe environmental requirements, is also beneficial to annealing cleanliness and the surface quality of an aluminum plate, ensures that the oil product has excellent dissolving capacity due to high naphthenic hydrocarbon content, has excellent compatibility with other additives, can reduce the dosage of corresponding additives, such as mixed fatty alcohol, extreme pressure agent, antioxidant, antirust agent and the like, and reduces the cost; meanwhile, the naphthenic base oil has better heat transfer performance and large adhesion to the metal surface, and still has good lubricity and larger reduction in the rolling process; the final distillation point is low, the distillation range is narrow, the annealing cleaning performance of the rolling oil of the aluminum plate is facilitated, and the surface quality of the aluminum plate is improved; the high flash point can meet the requirement that the light components of the rolling oil are not easy to lose at high rolling temperature and can also ensure the safe production.
Preferably, the mixed fatty alcohol is coconut oil alcohol. Coconut oil alcohol is C8-C18 normal primary alcohol, has good lubricity, surface wettability and excellent annealing performance, has better lubricating performance compared with single higher fatty alcohol or a plurality of mixed higher fatty alcohols, is more convenient to select and has low cost; and the coconut oil alcohol and the naphthenic base oil have a synergistic effect, so that the lubricity and the annealing performance of the rolling oil can be improved only by a small amount of the coconut oil alcohol, and the surface quality of the aluminum plate is ensured.
Preferably, the extreme pressure agent is high-base-number calcium sulfonate, the inert extreme pressure agent is a safe and environment-pollution-free low-odor extreme pressure agent, has excellent extreme pressure performance and good antirust capacity, can effectively improve the surface smoothness of aluminum, and the alkaline sulfonate can neutralize acidic pollutants generated in the using process, so that the service life of the rolling oil is greatly prolonged.
Preferably, the antioxidant is a phenolic ester antioxidant.
Preferably, the rust inhibitor is a heterocyclic derivative. The antirust agent has good oil solubility, good corrosion inhibition on copper, aluminum and the like, and synergistic effect when used together with phenolic ester antioxidants, and ensures that the rolling oil still has excellent antirust and antioxidant properties in the long-term use process.
The preparation method of the high-quality environment-friendly aluminum rolling oil is mainly realized by the following technical scheme and comprises the following steps: 1) Adding the required base oil and mixed fatty alcohol into a blending kettle, heating to 50-60 ℃, and stirring for 0.3-0.6h; 2) Adding an extreme pressure agent, an antioxidant and an antirust agent into the mixture obtained in the step 1), continuing to keep the temperature and blend for 1-2 hours, cooling and filtering to obtain the product.
The preparation method of the high-quality environment-friendly aluminum rolling oil is simple, does not need complex or special reaction equipment, is simple and convenient to operate, and is easy to produce.
The high-quality environment-friendly aluminum rolling oil is obtained by matching naphthenic base oil, mixed fatty alcohol, an inert extreme pressure agent, an antioxidant, an antirust agent and other components; the rolling oil is harmless to human bodies, has low odor, is green and environment-friendly, has excellent lubricating property, excellent annealing detergency and excellent anti-rust and anti-oxidation properties, and greatly prolongs the service life of the rolling oil.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to specific embodiments of the present invention, and it should be understood that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The invention relates to high-quality environment-friendly aluminum rolling oil which comprises the following components in percentage by weight:
Figure BDA0003969541180000021
the base oil is naphthenic base oil, the distillation range is 230-270 ℃, the flash point (closed) is more than or equal to 100 ℃, the aromatic hydrocarbon content is 0 percent, the naphthenic hydrocarbon content is more than or equal to 75 percent, and the sulfur content is less than or equal to 2ppm;
the environment-friendly aluminum rolling oil has the low-temperature performance of less than-50 ℃, the annealing detergency Ia grade, the four-ball bearing capacity PB of more than or equal to 430N and the abrasion spot diameter of less than or equal to 520mm.
The mixed fatty alcohol is coconut oil alcohol (Beijing lingbao science and technology Co., ltd.), the extreme pressure agent is high-base-number calcium sulfonate, and the high-base-number calcium sulfonate is of the brand number LZ5358 (Lu Borun); the antioxidant is a phenolic ester antioxidant, and the brand number of the phenolic ester antioxidant is L135 (Tianjin Li Anlong New Material Co., ltd.); the rust inhibitor is a heterocyclic derivative with the trademark of T571 (petrochemical company, inc., tansha).
The preparation method of the high-quality environment-friendly aluminum rolling oil in the technical scheme comprises the following steps:
1) Adding the required base oil and mixed fatty alcohol into a blending kettle according to the proportion, heating to 50-60 ℃, and stirring for 0.3-0.6h;
2) And (3) heating to a temperature which is increased to a certain proportion, adding the extreme pressure agent, the antioxidant and the antirust agent into the mixture obtained in the step 1), continuing to keep the temperature and blend for 1-2 hours, cooling and filtering to obtain the product. The preparation method of the high-quality environment-friendly aluminum rolling oil is simple, does not need complex or special reaction equipment, is simple and convenient to operate, and is easy to produce.
For a better understanding of the invention, the specific examples are as follows:
in the following examples, the base oil is naphthenic base oil, the distillation range is 230-270 ℃, the flash point (closed) is not less than 100 ℃, the aromatic hydrocarbon content is 0%, the naphthenic hydrocarbon content is not less than 75%, and the sulfur content is not more than 2ppm; the mixed fatty alcohol is coconut oil alcohol (Beijing lingbao science and technology Co., ltd.), the extreme pressure agent is high-base-number calcium sulfonate, and the high-base-number calcium sulfonate is under the brand name LZ5358 (Lu Borun); the antioxidant is a phenolic ester antioxidant, and the brand number of the phenolic ester antioxidant is L135 (Tianjin Li Anlong New Material Co., ltd.); the rust inhibitor is a heterocyclic derivative, and the trademark of the heterocyclic derivative is T571 (Kyowa petrochemical Co., ltd.).
Example 1
A high-quality environment-friendly aluminum rolling oil:
firstly, 94.6kg of naphthenic base oil and 5.0kg of mixed fatty alcohol are added into a reaction kettle, heated to 60 ℃, and stirred for 0.5h; then, 0.15kg of high-base-number calcium sulfonate (LZ 5358), 0.15kg of L135 and 0.1kg of T571 are added into the reaction kettle, and the mixture is kept warm and blended for 2 hours, cooled and filtered to obtain the product.
Example 2
A high-quality environment-friendly aluminum rolling oil:
firstly, 92.5kg of naphthenic base oil and 7.0kg of mixed fatty alcohol are added into a reaction kettle, heated to 60 ℃, and stirred for 0.5h; then, 0.2kg of high-base-number calcium sulfonate (LZ 5358), 0.15kg of L135 and 0.15kg of T571 are added into the reaction kettle, and the mixture is kept warm and blended for 2 hours, cooled and filtered to obtain the product.
Example 3
A high-quality environment-friendly aluminum rolling oil:
firstly, 89.4kg of naphthenic base oil and 10.0kg of mixed fatty alcohol are added into a reaction kettle, heated to 60 ℃, and stirred for 0.5h; then, 0.25kg of high-base-number calcium sulfonate, 0.2kg of L135 and 0.15kg of T571 are added into the reaction kettle, and the mixture is kept warm and blended for 2 hours, cooled and filtered to obtain the product.
Example 4
A high-quality environment-friendly aluminum rolling oil:
firstly, adding 86.4kg of naphthenic base oil and 13.0kg of mixed fatty alcohol into a reaction kettle, heating to 60 ℃, and stirring for 0.5h; then, 0.25kg of high-base-number calcium sulfonate, 0.2kg of L135 and 0.15kg of T571 are added into the reaction kettle, and the mixture is kept warm and blended for 2 hours, cooled and filtered to obtain the product.
Example 5
A high-quality environment-friendly aluminum rolling oil:
firstly, adding 84.4kg of naphthenic base oil and 15.0kg of mixed fatty alcohol into a reaction kettle, heating to 60 ℃, and stirring for 0.5h; then, 0.25kg of high-base-number calcium sulfonate, 0.2kg of L135 and 0.15kg of T571 are added into the reaction kettle, and the mixture is kept warm and blended for 2 hours, cooled and filtered to obtain the product.
The products provided in examples 1 to 5 of the present invention were tested for their various properties and compared with commercially available commercial aluminum mill oils, and the results are shown in table 1.
Table 1 results of performance testing of the products
Figure BDA0003969541180000031
The five rolling oils and the competitive products obtained in examples 1 to 5 were subjected to performance index test tests according to the same measurement standards, and the test results are shown in table 1. As can be seen from Table 1, the rolling oil of the present invention has more excellent low temperature performance, annealing detergency and extreme pressure lubrication performance than the competitive products. The environment-friendly rolling oil has the low-temperature performance lower than-50 ℃, the annealing cleanliness class Ia, the four-ball bearing capacity PB of more than or equal to 430N, the diameter of a grinding spot of less than or equal to 520mm and the friction coefficient of less than or equal to 0.105. According to the invention, the high-quality environment-friendly aluminum rolling oil is obtained through the naphthenic base oil, the mixed fatty alcohol, the extreme pressure agent, the antioxidant, the antirust agent and other components, and the rolling oil is harmless to human health, low in smell, green and environment-friendly, has excellent lubricating property, excellent low-temperature property, excellent annealing detergency and excellent antirust and antioxidant properties, and greatly prolongs the service life of the rolling oil.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.

Claims (6)

1. The high-quality environment-friendly aluminum rolling oil is characterized by comprising the following components in percentage by weight:
Figure FDA0003969541170000011
the base oil is naphthenic base oil, and the mixed fatty alcohol is coconut oil alcohol;
the environment-friendly aluminum rolling oil has the low-temperature performance of less than-50 ℃, the annealing detergency Ia grade, the four-ball bearing capacity PB of more than or equal to 430N and the abrasion spot diameter of less than or equal to 520mm.
2. The high-quality environment-friendly aluminum rolling oil as claimed in claim 1, wherein the naphthenic base oil has a distillation range of 230-270 ℃, a flash point of not less than 100 ℃, an aromatic hydrocarbon content of 0%, a naphthenic hydrocarbon content of not less than 75%, and a sulfur content of not more than 2ppm.
3. The high-quality environment-friendly aluminum rolling oil as claimed in claim 1, wherein the extreme pressure agent is high-base-number calcium sulfonate.
4. The high-quality environment-friendly aluminum rolling oil as claimed in claim 1, wherein the antioxidant is a phenolic ester antioxidant.
5. The high-quality environment-friendly aluminum rolling oil as claimed in claim 1, wherein the rust inhibitor is a heterocyclic derivative.
6. The method for preparing high-quality environment-friendly aluminum rolling oil according to any one of claims 1 to 5, comprising the steps of:
1) Adding base oil and mixed fatty alcohol into a blending kettle, heating to 50-60 ℃, and stirring for 0.3-0.6h;
2) Adding the extreme pressure agent, the antioxidant and the antirust agent into the mixture obtained in the step 1), continuing to preserve heat and blend for 1-2 hours, cooling and filtering to obtain the product.
CN202211524141.4A 2022-11-29 2022-11-29 High-quality environment-friendly aluminum rolling oil and preparation method thereof Pending CN115806853A (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20060281646A1 (en) * 2003-03-03 2006-12-14 Oleksiak Thomas P Additive for cold rolling lubricants
CN105925342A (en) * 2016-04-27 2016-09-07 中铝润滑科技有限公司 Aluminum cold rolling composite extreme pressure additive and application thereof
CN113186020A (en) * 2021-04-16 2021-07-30 北京科技大学 Aluminum product rolling oil taking coal-made oil as base oil and preparation method thereof

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20060281646A1 (en) * 2003-03-03 2006-12-14 Oleksiak Thomas P Additive for cold rolling lubricants
CN105925342A (en) * 2016-04-27 2016-09-07 中铝润滑科技有限公司 Aluminum cold rolling composite extreme pressure additive and application thereof
CN113186020A (en) * 2021-04-16 2021-07-30 北京科技大学 Aluminum product rolling oil taking coal-made oil as base oil and preparation method thereof

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
胥福顺,陈德斌,岳有成,田怡: "铝及铝合金轧制技术", 冶金工业出版社, pages: 143 - 147 *

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