CN115796426A - Safety management system and method for maintenance operation and electronic equipment - Google Patents
Safety management system and method for maintenance operation and electronic equipment Download PDFInfo
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Abstract
The application provides a safety management system and a method for maintenance operation and electronic equipment, wherein the safety management system for maintenance operation comprises: the system comprises a maintenance operation ticket management module and a maintenance operation ticket management module, wherein the maintenance operation ticket management module is used for establishing an initial maintenance operation ticket corresponding to a maintenance task request according to the maintenance task request, determining a target maintenance operation ticket corresponding to the maintenance task request according to the initial maintenance operation ticket and a preset risk standard and a preset management and control measure standard in an external operation standard knowledge base, and determining target maintenance operation of target equipment corresponding to the target maintenance operation ticket according to the target maintenance operation ticket. According to the application, the online automatic operation ticket handling and automatic management operation ticket handling can be realized, the handling time of the operation ticket is shortened, the handling efficiency of the operation ticket is improved, the potential risk of the operation equipment in the operation process can be updated in real time, and the operation equipment can effectively and safely carry out production operation.
Description
Technical Field
The present application relates to the field of maintenance operation technologies, and in particular, to a safety management system and method for maintenance operation, and an electronic device.
Background
At any time, the rapid development of the production operation of modern enterprises, the service life and the damage condition of the operation equipment in the production operation are very important, so that the operation equipment in the production operation needs to be periodically overhauled and maintained, and then managers of the enterprises need to be capable of mastering the operation condition, the wear condition, the working condition and the like of the operation equipment in real time, so as to ensure that the operation equipment can carry out safe operation in the production operation.
However, in the existing maintenance process of the operation equipment, the maintenance personnel is required to manually fill in the operation ticket of the equipment to be maintained for handling the paper edition, then the corresponding examination and approval personnel are searched one by one according to the operation ticket, and after all the examination and approval personnel complete the examination and approval, the operation equipment can be maintained according to the operation ticket, so that the handling duration of the operation ticket is greatly prolonged, the operation ticket handling efficiency is low, the operation ticket is complex in statistical analysis and incomplete, and in the prior art, the potential risk of the operation equipment in the operation process cannot be determined in the manual management and maintenance operation process, and effective and safe production operation cannot be performed.
Disclosure of Invention
In view of this, an object of the present application is to provide a safety management system, a method and an electronic device for maintenance work, which enable online automatic handling of a job ticket and an automatic management of a job ticket, shorten the handling time of the job ticket, and improve the handling efficiency of the job ticket.
The embodiment of the application provides a safety control system who overhauls operation, the safety control system who overhauls the operation includes: the system comprises a maintenance operation ticket management module, an operation equipment management module, an operation safety management module and a contractor management module;
the operation equipment management module is used for determining an equipment file of each operation equipment according to the equipment basic information and the equipment maintenance information of each operation equipment, and sending a maintenance task request of the operation equipment to the maintenance operation ticket management module when any one of the operation equipment is detected to reach a preset service life;
the overhaul operation ticket management module is used for establishing an initial overhaul operation ticket corresponding to the overhaul task request according to the overhaul task request, determining a target overhaul operation ticket corresponding to the overhaul task request according to the initial overhaul operation ticket and a preset risk standard and a preset control measure standard in an external operation standard knowledge base, and determining target overhaul operation of target equipment corresponding to the target overhaul operation ticket according to the target overhaul operation ticket;
the operation safety management module is used for carrying out risk identification analysis on all the operation equipment, the operation process of the target maintenance operation, the operation environment of the maintenance operation and the life place of the maintenance operation, carrying out corresponding risk management and control according to the analysis result, and updating the preset risk standard and the preset management and control measure standard in the external operation standard knowledge base;
the contractor management module is used for auditing the qualification, training education, contractor managers and tools of the contractor, and carrying out examination and daily process management on the target overhaul operation of the target equipment of the contractor qualified in the auditing.
Furthermore, the operation ticket management module comprises an operation ticket reservation transaction unit, an operation ticket permission unit and an operation ticket approval unit;
the operation ticket reservation handling unit is used for establishing an initial overhaul operation ticket corresponding to the overhaul task request according to the overhaul task request; the initial overhaul operation ticket comprises a code of the operation equipment to be overhauled, operation information of the operation equipment to be overhauled, overhaul personnel information for overhauling the operation equipment to be overhauled and approval information of each level of approval personnel for approving the operation equipment to be overhauled;
the operation ticket permission unit is used for judging each special operation ticket type aiming at the initial overhaul operation ticket and determining a target special overhaul operation ticket corresponding to the overhaul task request according to a judgment result, a preset risk standard and a preset control measure standard in an external operation standard knowledge base;
the operation ticket approving unit is used for pushing the target overhaul operation ticket to corresponding examination and approval personnel of each hierarchy, and performing target overhaul operation on the target equipment corresponding to the target overhaul operation ticket according to the confirmation information of the examination and approval personnel of each hierarchy.
Furthermore, the overhaul operation ticket management module also comprises an operation ticket pushing unit;
the operation ticket pushing unit is used for associating the operation ticket approving unit with an external third-party communication platform and pushing the target overhaul operation ticket to a platform account corresponding to the external third-party communication platform of each level of an approval personnel so as to remind the each level of approval personnel to approve the target overhaul operation ticket.
Furthermore, the safety management system for the maintenance operation also comprises a change management module;
and the change management module is used for establishing a change task form for changing the maintenance operation according to the maintenance task request and the historical maintenance operation ticket, and changing and managing a corresponding contractor, a corresponding operation device, a corresponding maintenance worker associated with the operation device and a corresponding level of examination and approval worker associated with the operation device according to the change task form.
Furthermore, the safety management system for the overhaul operation also comprises a training management module;
the training management module is used for establishing a training plan and a training examination according to the staff lists of the maintainers and the examiners of each level, so that the qualified maintainers can complete target overhaul operation of target equipment, and the examiners of each level can complete examination and approval of a target overhaul operation ticket.
Furthermore, the safety management system for the maintenance operation also comprises a maintenance operation ticket checking module;
and the overhaul operation ticket checking module is used for checking ticket abnormity aiming at the target overhaul operation ticket when the target overhaul operation is carried out on the target equipment and abnormity occurs, and determining the abnormity type and the abnormity factors of the target overhaul operation ticket.
Further, the operation safety management module carries out risk identification and analysis on all operation equipment, the operation process of the target maintenance operation, the operation environment of the maintenance operation and the life place of the maintenance operation in the following modes, and carries out corresponding risk management and control according to the analysis result:
performing risk identification analysis on all the operating equipment, the operation process of the target overhaul operation, the operation environment of the overhaul operation and the living place of the overhaul operation, and determining corresponding risk types, risk levels, risk positions and risk names;
determining a risk list corresponding to the target overhaul operation according to the risk category, the risk level, the risk position and the risk name;
and based on the risk list, carrying out preset management and control measure specifications corresponding to any risk in the risk list and various risks in the risk list, and determining risk level analysis.
An embodiment of the present application further provides a safety management method for maintenance work, which is applied to the safety management system for maintenance work described in the first aspect, and the safety management method for maintenance work includes:
determining an equipment file of each operating equipment according to equipment basic information and equipment maintenance information of each operating equipment, and acquiring a maintenance task request of the operating equipment when any operating equipment is detected to reach a preset service life;
establishing an initial overhaul operation ticket corresponding to the overhaul task request according to the overhaul task request;
determining a target overhaul operation ticket corresponding to the overhaul task request according to the initial overhaul operation ticket and a preset risk standard and a preset control measure standard in an external operation standard knowledge base;
and determining the target overhaul operation of the target equipment corresponding to the target overhaul operation ticket according to the target overhaul operation ticket.
An embodiment of the present application further provides an electronic device, including: the safety management system comprises a processor, a memory and a bus, wherein the memory stores machine readable instructions executable by the processor, the processor and the memory are communicated through the bus when the electronic equipment runs, and the machine readable instructions are executed by the processor to execute the steps of the safety management method for the overhaul work.
Embodiments of the present application further provide a computer-readable storage medium, on which a computer program is stored, where the computer program is executed by a processor to perform the steps of the safety management method for overhaul work as described above.
Compared with the prior art, the overhaul operation safety management system, the overhaul operation ticket management module, the operation safety management module and the contractor management module are matched, so that the online automatic operation ticket handling and automatic operation ticket management can be realized, the operation ticket handling duration is shortened, the operation ticket handling efficiency is improved, the potential risk of the operation equipment in the operation process can be updated in real time, and the operation equipment can perform production operation more effectively and safely.
In order to make the aforementioned objects, features and advantages of the present application more comprehensible, preferred embodiments accompanied with figures are described in detail below 。
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present application and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained from the drawings without inventive effort.
Fig. 1 shows one of the structural block diagrams of a safety management system for overhaul work provided by the embodiment of the application;
fig. 2 shows a second structural block diagram of a safety management system for overhaul operation according to the embodiment of the present application;
fig. 3 is a flowchart illustrating a safety management method for overhaul operation according to an embodiment of the present application;
fig. 4 shows a schematic structural diagram of an electronic device provided in an embodiment of the present application.
In the figure:
10-a safety management system for maintenance work; 100-maintenance operation ticket management module; 110-job ticket reservation handling unit;120-job ticket granting unit; 130-job ticket approval unit; 140-job ticket pushing unit; 200-job device management module; 300-job security management module; 400-contractor management module; 500-change management module; 600-a training management module; 700-maintenance job ticket checking module; 800-an electronic device; 810-a processor; 820-a memory; 830-bus 。
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only a part of the embodiments of the present application, and not all the embodiments. The components of the embodiments of the present application, generally described and illustrated in the figures herein, can be arranged and designed in a wide variety of different configurations. Thus, the following detailed description of the embodiments of the present application, presented in the accompanying drawings, is not intended to limit the scope of the claimed application, but is merely representative of selected embodiments of the application. Every other embodiment that one skilled in the art can obtain without inventive effort based on the embodiments of the present application falls within the scope of protection of the present application.
First, an application scenario to which the present application is applicable will be described. The application can be applied to the technical field of maintenance operation.
According to research, however, in the existing maintenance process of the operation equipment, the maintenance personnel is required to manually fill in the operation ticket of the equipment to be maintained in the paper version, then the corresponding examination and approval personnel are searched one by one according to the operation ticket, and after all examination and approval personnel complete examination and approval, the operation equipment can be maintained according to the operation ticket, so that the operation ticket processing time is greatly prolonged, the operation ticket processing efficiency is low, the operation ticket statistical analysis is complicated and incomplete, in the prior art, the potential risk of the operation equipment in the operation process cannot be determined in the manual management and maintenance operation process, and effective and safe production operation cannot be performed.
Based on this, the embodiment of the application provides a safety management system and method for maintenance operation and electronic equipment, which can realize online automatic handling of job tickets and automatic management of job tickets, shorten the handling time of job tickets, and improve the handling efficiency of job tickets.
Referring to fig. 1, fig. 1 is a block diagram of a safety management system for overhaul work according to an embodiment of the present disclosure. As shown in fig. 1, the safety management system 10 for the maintenance work provided in the embodiment of the present application includes a maintenance work ticket management module 100, a work equipment management module 200, a work safety management module 300, and a contractor management module 400.
Here, the safety management system 10 for overhaul operation provided in the embodiment of the present application may be applied to different production operation fields according to different application scenarios, for example, the embodiment provided in the present application takes the field of chemical production operation as an example for description.
All management information in the maintenance operation safety management system 10 provided in the embodiment of the present application can be shared, interconnected, updated in real time, and checked at any time, so that inconsistency of information caused by repeated operations of a manager can be effectively avoided, and organic integration among modules in the maintenance operation safety management system 10 is realized.
Like this, the safety control system 10 of maintenance operation that this application embodiment provided is the electronic management, can avoid the manual operation of people to bring the illegal operation like this, has reduced the risk of illegal operation, and automatic and electronic management can realize following up and mastering the maintenance operation process in real time, realizes tracing visual safety control and closes the traceability of maintenance operation, when having reduced the maintenance information and having typeeed the possibility of making mistakes, has practiced thrift the human cost.
The operating equipment management module 200 is configured to determine an equipment file of each operating equipment according to the equipment basic information and the equipment maintenance information of each operating equipment, and send a maintenance task request of the operating equipment to the maintenance operation ticket management module 100 when it is detected that any one of the operating equipment reaches a preset service life.
Here, the operating personnel inputs the device basic information and the device maintenance information of each operating device on the display screen of the operating console, at this time, the operating device management module 200 determines the device files of each operating device according to the device basic information and the device maintenance information of each operating device, the device maintenance information includes the maintenance information of the common operating device and the maintenance information of the special operating device, that is, the operating device management module 200 performs information management and establishes a file for each operating device, and the operating device management module 200 can send a maintenance task request of the operating device to the maintenance operating ticket management module 100 and send an alarm prompt at the same time when detecting that any one of the operating devices reaches the preset service life, so as to prompt the operating personnel to perform maintenance operation on the operating device.
The overhaul job ticket management module 100 is configured to establish an initial overhaul job ticket corresponding to the overhaul job request according to the overhaul job request, determine a target overhaul job ticket corresponding to the overhaul job request according to the initial overhaul job ticket and a preset risk standard and a preset management and control measure standard in an external job standard knowledge base, and determine a target overhaul job of a target device corresponding to the target overhaul job ticket according to the target overhaul job ticket.
Here, the overhaul job ticket management module 100 establishes, according to the overhaul task request, a process of an initial overhaul job ticket corresponding to the overhaul task request, that is, a process of making an appointment for handling the initial overhaul job ticket corresponding to the overhaul task request, that is, the overhaul job ticket management module 100 implements a paperless job ticket appointment handling flow, and an operator may operate according to a terminal device in which the safety management system 10 for overhaul work provided by the present application is installed, and establish the initial overhaul job ticket corresponding to the overhaul task request through the overhaul job ticket management module 100.
The overhaul operation ticket management module 100 can also judge whether the initial overhaul operation ticket belongs to eight special operation tickets or not according to the initial overhaul operation ticket and a preset risk standard and a preset control measure standard in an external operation standard knowledge base, and if so, the initial overhaul operation ticket is determined to be a special target overhaul operation ticket; if not, determining that the initial overhaul operation ticket is a common target overhaul operation ticket.
The terminal device may be, but is not limited to, a mobile terminal and a PC terminal.
In this way, the overhaul job ticket management module 100 can also obtain and check the transaction progress of the target overhaul job ticket and the statistics and distribution of the target overhaul job ticket in real time according to different types of query requests provided by the operating personnel.
Here, after the target inspection job ticket is determined, the target inspection job ticket is subjected to classification statistics, and the target inspection job ticket may be printed in a customized manner, and unique representation information, such as unique number information or two-dimensional code identification information, is marked on each target inspection job ticket.
The operation safety management module 300 is configured to perform risk identification and analysis on all the operation devices, the operation process of the target maintenance operation, the operation environment of the maintenance operation and the living places of the maintenance operation, perform corresponding risk management and control according to analysis results, and update the preset risk standard and the preset management and control measure standard in the external operation standard knowledge base.
Here, the operation safety management module 300 performs risk identification of a hazard source for the operation process of the target maintenance operation, the operation environment of the maintenance operation, and the living place of the maintenance operation according to the external operation specification knowledge base, and analyzes the hazard source after the identification is completed, so as to take control measures according to the corresponding preset control measure specification in the external operation specification knowledge base.
Here, the risk identification of the hazard source can be carried out but is not limited to the operation process of the target maintenance operation by adopting an operation risk analysis method for carrying out risk identification, and SCL risk analysis method is adopted for carrying out risk identification on all operation equipment, and after the identification is finished, control measures are taken according to corresponding preset management and control measure specifications in an external operation specification knowledge base, and the functions of precautionary measure implementation, hidden danger treatment and the like are communicated, so that the automatic pushing and feedback of maintenance operation information are realized, further closed-loop management is realized, and the measure rectification efficiency of the maintenance operation is improved.
The reason why the operation safety management module 300 performs daily printing and historical recording on the target overhaul operation ticket is that when the industry specification of the production operation in the corresponding field is changed, the operation safety management module 300 in the embodiment provided by the application can generate the updated target overhaul operation ticket to perfect the revision of the new ticket according to the changed industry specification of the production operation in the corresponding field on the premise that the original target overhaul operation ticket is not changed, and the updated target overhaul operation ticket cannot cover the original target overhaul operation ticket, so that an operator can inquire and verify the target overhaul operation ticket when needed.
The classification statistical method can be set by self according to requirements, for example, classification statistical can be performed according to the time information of the day, the month and the year.
In the above, the preset management and control measure standard in the external operation standard knowledge base is used for performing anytime and anywhere troubleshooting, fixed point pushing troubleshooting, and daily hidden danger troubleshooting on different risk types, different risk levels, and the like in the maintenance operation, and the external operation standard knowledge base and the operation safety management module 300 can support closed-loop management of troubleshooting, rectification, and acceptance by an operator on an external terminal.
Here, the external operation specification knowledge base can realize sharing of all operation standards and operation specifications in the industry, and the chemical industry standards in the embodiments provided by the present application may be "GB 30871-2022 hazardous chemicals enterprise special operation safety specifications", information technology development standards, integration standards, and data management standards.
The information in the external job specification repository may be composed of shared documents (and the uploading of the shared documents includes but is not limited to various uploading formats such as Word, excel, PDF, MP3, MP4, powerPoint, TXT, and the like) recorded, stored, and created at any place and time by an operator in the field, the external job specification repository may be specifically of a tree structure, a directory of the external job specification repository of the tree structure is editable, and the external job specification repository supports query modes such as full text search of file names, keywords, and editable texts to perform specification query.
Different operators have different authorities to the external job specification knowledge base, and the different operators can browse and view job specification files belonging to the authorities of the operators through a mobile terminal or a PC (personal computer).
The contractor management module 400 is configured to audit the qualification of the contractor, the contractor managers, and the tools and instruments of the contractor, and perform examination and management of the target maintenance operation on the target device for the contractor qualified in the audit.
Here, the contractor management module 400 first obtains the qualification information of contractors of different types, different locations and different levels, and performs qualification entry domain audit on the corresponding contractors according to the qualification information, wherein the contractors that pass the qualification entry domain audit perform examination and management on the target overhaul operation of the target equipment, and creates performance according to the examination result, and the contractor management module 400 is also used for performing management on the identity information and the operation information of the staff of the contractors that pass the qualification entry domain audit, and managing the company certificate of the contractors that pass the qualification entry domain audit.
The establishment of the performance executes the performance visualization principle, so that the possibility of error when the paper performance report is manually input and arranged in the prior art is avoided, and the authenticity and the accuracy of the performance are ensured.
Wherein the qualification entrance audit includes, but is not limited to, an audit of the facilities of the contractor as well as the managers of the contract.
In the above, the contractor management module 400 can realize the management and control of the process from the admission of the contractor to the training education, the safety inspection and the like, and the performance assessment is clear, so that the management and control capability of the contractor is enhanced, and the defects in the management and control can be found in time.
And the contractor management module 400 not only realizes the management of the self service capability and basic qualification of the contractor, but also realizes the effective control of the contractor resources.
Compared with the prior art, the safety management system 10 for maintenance work provided by the embodiment of the application realizes online automatic work ticket handling and automatic work ticket management through the cooperation of the work equipment management module 200, the maintenance work ticket management module 100, the work safety management module 300 and the contractor management module 400, shortens the work ticket handling duration, improves the work ticket handling efficiency, can update the potential risk of the work equipment in the work process in real time, and enables the work equipment to perform production work more effectively and safely.
The safety management system 10 of maintenance operation that this application embodiment provided, resource through each module is integrated and shared, can accurately know the operation in-process of maintenance operation normal, unusual, the condition such as compliance and violation, thereby in time discover, handle problem and the hidden danger that exists in the maintenance operation, accomplish that the hidden danger is in time reported, the equipment maintenance operation condition looks over in real time, target maintenance operation ticket automatic generation and platform account electronization etc, make the information feedback of target maintenance operation in-process in time, objectively, comprehensively, undistorted, and have according to the data, and then provide safe guarantee for the maintenance work in the production operation.
This application is through the safety control system 10 of digital, standardized, standardization and visual management's the maintenance operation for the integration, automation, visual, systematization, standardization, digitization and the standardization of production are realized overhauing in the maintenance link of production operation in different fields, and then realize strengthening the risk management and control ability in the maintenance operation, promote the safety control level in the maintenance operation.
Referring to fig. 2, fig. 2 is a second block diagram of a safety management system for overhaul operation according to another embodiment of the present application. As shown in fig. 2, an embodiment of the present application provides a safety management system 10 for overhaul work, where the safety management system 10 for overhaul work includes: a service ticket management module 100, a work device management module 200, a work safety management module 300, and a contractor management module 400.
The operating equipment management module 200 is configured to determine an equipment file of each operating equipment according to the equipment basic information and the equipment maintenance information of each operating equipment, and send a maintenance task request of the operating equipment to the maintenance operation ticket management module 100 when it is detected that any one of the operating equipment reaches a preset service life.
The overhaul job ticket management module 100 is configured to establish an initial overhaul job ticket corresponding to the overhaul job request according to the overhaul job request, determine a target overhaul job ticket corresponding to the overhaul job request according to the initial overhaul job ticket and a preset risk standard and a preset management and control measure standard in an external job standard knowledge base, and determine target overhaul jobs of target devices corresponding to the target overhaul job ticket according to the target overhaul job ticket.
The operation safety management module 300 is configured to perform risk identification and analysis on all the operation devices, the operation process of the target maintenance operation, the operation environment of the maintenance operation, and the living places of the maintenance operation, perform corresponding risk management and control according to analysis results, and update the preset risk specifications and the preset management and control measure specifications in the external operation specification knowledge base.
The contractor management module 400 is configured to perform auditing on the qualification, training education, contractor managers, and tools of the contractor, and perform examination and daily process management on the target overhaul operation of the target device on the contractor qualified in the auditing.
The job ticket management module includes a job ticket reservation transaction unit 110, a job ticket approval unit 120, and a job ticket approval unit 130.
Here, the job ticket management module may include a job ticket reservation transaction unit 110 configured to perform reservation transaction on a job ticket, a job ticket approval unit 120 configured to determine a type of a permitted job ticket, and a job ticket approval unit 130 configured to approve the job ticket.
The job ticket reservation handling unit 110 is configured to establish an initial overhaul job ticket corresponding to the overhaul task request according to the overhaul task request; the initial overhaul operation ticket comprises a code of the operation equipment to be overhauled, operation information of the operation equipment to be overhauled, overhaul personnel information for overhauling the operation equipment to be overhauled and approval information of each level of approval personnel for approving the operation equipment to be overhauled.
Here, the job ticket reservation handling unit 110 may reserve an initial inspection job ticket corresponding to the inspection task request according to the inspection task request.
The job ticket permitting unit 120 is configured to perform, for the initial overhaul job ticket, determination of each special job ticket type, and determine, according to a determination result and a preset risk specification and a preset control measure specification in an external job specification knowledge base, a target special overhaul job ticket corresponding to the overhaul task request.
Here, the job ticket granting unit 120 is configured to determine a special job ticket type of the corresponding industry for the initial overhaul job ticket, and if it is determined that the initial overhaul job ticket belongs to the special job ticket type, determine that the initial overhaul job ticket is a special target special overhaul job ticket; and if the initial overhaul operation ticket is determined not to belong to the special operation ticket type, determining that the initial overhaul operation ticket is a common target special overhaul operation ticket.
The job ticket approval unit 120 can realize the function of prompting the judgment and pushing of the target overhaul job ticket and the function of automatically generating a report form through statistical analysis of the job ticket, and the job ticket approval unit 120 can perform statistical analysis on historical report form information, reasonably match corresponding human and material resources after analysis, and enter the job ticket approval unit 130 after the job ticket approval unit 120 is finished.
In the foregoing, the job ticket licensing unit 120 may, but is not limited to, push the reminding information by taking a picture, performing a video call, uploading a picture/video, collecting sensor data, and giving an alarm, that is, the job ticket licensing unit 120 implements dynamic management and control on the target overhaul job ticket.
The job ticket approval unit 120 may determine the qualification of the operator and the authority of the corresponding operator through, but not limited to, multiple verification methods such as NFC card swiping, password input, and electronic signature, and determine whether the operator is prepared to operate the inspection task request as a condition according to the authority of the operator.
The job ticket approving unit 130 is configured to push the target overhaul job ticket to corresponding examiners of different levels, and perform target overhaul operation on the target device corresponding to the target overhaul job ticket according to the confirmation information of the examiners of different levels.
Here, the job ticket approval unit 130 may support each level of approvers to approve the target inspection job ticket using different approval methods, and perform the target inspection job on the target device corresponding to the target inspection job ticket according to the corresponding confirmation information after the approval confirmation of each level of approvers is passed.
The approval mode in the embodiment provided by the application includes, but is not limited to, online approval and offline approval, and in the approval process, the job ticket approval unit 130 can support checking with the mobile terminal and the PC terminal at any time, so that the job personnel or the corresponding approval personnel can check the approval progress at any time, and have related push prompts, and in the approval process, the approval personnel can check basic information, qualification, violation records and the like of the participants at any time.
In the above, the job ticket approval unit 130 may invite other external professionals to perform guidance attention during the process of performing the target maintenance operation on the target device, and may guide the target maintenance operation on line, and automatically close the relevant job ticket approval unit 120 after the approval or acceptance of the job ticket passes.
The overhaul job ticket management module 100 further includes a job ticket pushing unit 140; the job ticket pushing unit 140 is configured to associate the job ticket approving unit 130 with an external third-party communication platform, and push the target overhaul job ticket to a platform account corresponding to each level of approval personnel on the external third-party communication platform, so as to remind each level of approval personnel to approve the target overhaul job ticket.
The external third-party communication platform includes, but is not limited to, communication platforms using short messages, nails, micro messages, microblogs, QQ and the like.
The safety management system 10 for the overhaul operation further comprises a change management module 500; the change management module 500 is configured to establish a change task form for changing the maintenance operation according to the maintenance task request and the historical maintenance operation ticket, and perform change management on a contractor, a working device, a maintenance worker associated with the working device, and a hierarchical approval worker associated with the working device corresponding to the change task form according to the change task form.
Here, the change management module 500 is used to standardize and standardize the production work of the safety management system 10 for the inspection work.
The change management module 500 is further configured to continuously improve the problems existing in the safety management system 10 for the overhaul operation, such as the target overhaul operation ticket in the limited space increasing guardian and analyst selection, the training record repeat problem in the perfect training management module 600 modification, the process problem of the guardian who changes the overhaul person, the problem of querying the terminal device according to the date, and the like, and through the optimization improvement of the change management module 500, the safety management system 10 for the overhaul operation can realize the operation ticket replacing the paper version, and can realize the smooth handling of the common target overhaul operation ticket and the special target overhaul operation ticket, so that the safety management system 10 for the overhaul operation can initially check and debug the conditions.
The safety management system 10 for overhaul work further comprises a training management module 600; the training management module 600 is configured to establish a training plan and a training examination according to the staff lists of the maintainers and the examiners at each level, so that the qualified maintainers complete the target overhaul operation of the target device, and the examiners at each level complete the examination and approval of the target overhaul operation ticket.
Here, the training management module 600 may specifically create training contents to be trained corresponding to the staff lists of the maintainers and the examinees of each hierarchy according to the staff lists of the maintainers and the examinees of each hierarchy, and generate a training plan of an individual monthly degree according to the degree of mastering of each person on the training contents in the staff lists.
The training management module 600 may perform adjustment and update of the training content according to the change of the staff list (which may be caused by the transformation of the industry or the corresponding enterprise).
Thus, the training management module 600 performs on-line testing on tests and examinations in the training plan of each individual month to form corresponding training files of each individual, and the training management module 600 starts corresponding examination-supplementing procedures for staff meetings which are unqualified for the tests in the training plan.
The security management system 10 for overhaul work further includes an overhaul work ticket checking module 700; the inspection job ticket checking module 700 is configured to, when a target inspection job is performed on a target device and an abnormality occurs, perform ticket abnormality check on the target inspection job ticket, and determine an abnormality type and an abnormality factor of the target inspection job ticket.
In the above, the inspection operation ticket checking module 700 can mark the operation reason of the target inspection operation in time, so that the worker can find the reason in time during inspection.
The operation safety management module 300 performs risk identification and analysis on all the operation devices, the operation process of the target maintenance operation, the operation environment of the maintenance operation and the life place of the maintenance operation in the following ways, and performs corresponding risk management and control according to the analysis result:
and performing risk identification analysis on all the operation equipment, the operation process of the target maintenance operation, the operation environment of the maintenance operation and the living place of the maintenance operation, and determining corresponding risk types, risk levels, risk positions and risk names.
And determining a risk list corresponding to the target overhaul operation according to the risk category, the risk level, the risk position and the risk name.
And based on the risk list, carrying out preset management and control measure specifications corresponding to any risk in the risk list and various risks in the risk list, and determining risk level analysis.
Here, the risk list includes risk categories, the risk levels, the risk locations, the risk names, a control subject corresponding to the risk, a control measure corresponding to the risk, and the like.
The embodiment provided by the application can classify and count the risk list, establish a risk library, and the risk library can be associated with the hidden danger investigation and overhaul job ticket management module 100.
In this way, the risk bank is associated with the hidden danger investigation by:
and acquiring each risk type in the risk library.
And searching the corresponding hidden danger type and the corresponding hidden danger under each hidden danger type in the hidden danger investigation library aiming at each type of risk, then storing and filing the risk and the hidden danger under the risk together (an account can be formed), and determining that the hidden danger investigation of the risk library is associated with the overhaul job ticket management module 100.
In the above, a personalized association mode can be formulated according to different application scenarios and industry requirements.
The working principle of the safety management system 10 for maintenance work is specifically described below with an embodiment, and the working steps of the safety management system 10 for maintenance work are as follows:
step 1), installing the safety management system 10 of enterprise wechat and maintenance work at the mobile phone end by each level of approver, setting the reminding function of enterprise wechat messages (closing the new message reminding column of enterprise to receive only messages for special reminding), and ensuring that the approval information pushed by the safety management system 10 of maintenance work can be found at the first time.
Step 2), determining the time between 8 am and 9 am every day as the time for centrally handling the target overhaul operation ticket, during which the conference is not scheduled in principle, determining the equipment file of each operation equipment according to the equipment basic information and the equipment maintenance information of each operation equipment in the centralized ticket handling time, and acquiring the overhaul task request of the operation equipment when any operation equipment is detected to reach the preset service life.
And 3) determining a target overhaul operation ticket corresponding to the overhaul task request according to the overhaul task request, and in the safety management system 10 of enterprise WeChat and overhaul operation, completing the confirmation of the approval information needing approval confirmation (signature) within the pushed preset time, wherein at the moment, related personnel related to the target overhaul operation ticket must complete signature within shorter preset time, and each overtime examination can perform corresponding punishment on the corresponding approval personnel.
And 4) after all the corresponding approvers are approved, prompting information is pushed to the related operating personnel, the personnel should perform the target overhaul operation of the corresponding target equipment in time according to the target overhaul operation ticket after receiving the information, and the target overhaul operation ticket can perform the procedure of closing the overhaul operation ticket management module 100 in the target overhaul operation.
Compared with the prior art, the safety management system 10 for maintenance work provided by the embodiment of the application realizes online automatic work ticket handling and automatic work ticket management through the cooperation of the work equipment management module 200, the maintenance work ticket management module 100, the work safety management module 300 and the contractor management module 400, shortens the work ticket handling duration, improves the work ticket handling efficiency, can update the potential risk of the work equipment in the work process in real time, and enables the work equipment to perform production work more effectively and safely.
The safety management system 10 of maintenance operation that this application embodiment provided, resource through each module is integrated and shared, can accurately know the operation in-process of maintenance operation normal, unusual, the condition such as compliance and violation, thereby in time discover, handle problem and the hidden danger that exists in the maintenance operation, accomplish that the hidden danger is in time reported, the equipment maintenance operation condition looks over in real time, target maintenance operation ticket automatic generation and platform account electronization etc, make the information feedback of target maintenance operation in-process in time, objectively, comprehensively, undistorted, and have according to the data, and then provide safe guarantee for the maintenance work in the production operation.
This application is through the safety control system of digital, standardization and visual management's the maintenance operation for the integration, automation, visualization, systematization, standardization, digitization and the standardization of production are realized overhauing production in the maintenance link of production operation in different fields, and then realize strengthening the risk management and control ability in the maintenance operation, promote the safety control level in the maintenance operation.
Referring to fig. 3, fig. 3 is a flowchart of a safety management method for overhaul operation according to an embodiment of the present application. As shown in fig. 3, the safety management method of the overhaul work includes:
s301, determining an equipment file of each operating equipment according to equipment basic information and equipment maintenance information of each operating equipment, and acquiring a maintenance task request of the operating equipment when any operating equipment is detected to reach a preset service life.
S302, establishing an initial overhaul operation ticket corresponding to the overhaul task request according to the overhaul task request.
And S303, determining a target overhaul operation ticket corresponding to the overhaul task request according to the initial overhaul operation ticket and a preset risk standard and a preset control measure standard in an external operation standard knowledge base.
S304, determining target overhaul operation of target equipment corresponding to the target overhaul operation ticket according to the target overhaul operation ticket.
Compared with the prior art, the maintenance operation safety management method provided by the embodiment of the application realizes the online automatic operation ticket handling and automatic operation ticket management through the cooperation of the operation equipment management module, the maintenance operation ticket management module, the operation safety management module and the contractor management module, shortens the operation ticket handling time, improves the operation ticket handling efficiency, can update the potential risks of the operation equipment in the operation process in real time, and enables the operation equipment to perform production operation more effectively and safely.
The safety management method for the maintenance operation provided by the embodiment of the application integrates and shares the resources of each module, can accurately know the conditions of normal operation, abnormity, compliance, violation and the like in the maintenance operation process, timely discover and process the problems and hidden dangers existing in the maintenance operation, timely report the hidden dangers, check the equipment maintenance operation condition in real time, automatically generate the target maintenance operation ticket, electronize the account and the like, timely, objective, comprehensive and undistorted information feedback in the target maintenance operation process, and provide safe guarantee for the maintenance operation in the production operation.
The maintenance operation safety management method based on digitization, standardization and visualization management enables integration, automation, visualization, systematization, standardization, digitization and standardization of maintenance production to be achieved in maintenance links of production operation in different fields, and then risk management and control capability in maintenance operation is strengthened, and safety management level in maintenance operation is improved.
Referring to fig. 4, fig. 4 is a schematic structural diagram of an electronic device according to an embodiment of the present disclosure. As shown in fig. 4, the electronic device 800 includes a processor 810, a memory 820, and a bus 830.
The memory 820 stores machine-readable instructions executable by the processor 810, when the electronic device 800 runs, the processor 810 and the memory 820 communicate through the bus 830, and when the machine-readable instructions are executed by the processor 810, the steps of the safety management method for overhaul operation in the system embodiment shown in fig. 3 may be executed.
An embodiment of the present application further provides a computer-readable storage medium, where a computer program is stored on the computer-readable storage medium, and when the computer program is executed by a processor, the steps of the safety management method for maintenance operation in the system embodiment shown in fig. 3 may be executed.
It can be clearly understood by those skilled in the art that, for convenience and simplicity of description, the specific working processes of the above-described systems, apparatuses and units may refer to the corresponding processes in the foregoing method embodiments, and are not described herein again.
In the several embodiments provided in the present application, it should be understood that the disclosed system, apparatus and method may be implemented in other ways. The above-described embodiments of the apparatus are merely illustrative, and for example, the division of the units is only one logical division, and there may be other divisions when actually implemented, and for example, a plurality of units or components may be combined or integrated into another system, or some features may be omitted, or not executed. In addition, the shown or discussed mutual coupling or direct coupling or communication connection may be an indirect coupling or communication connection of devices or units through some communication interfaces, and may be in an electrical, mechanical or other form.
The units described as separate parts may or may not be physically separate, and parts displayed as units may or may not be physical units, may be located in one position, or may be distributed on multiple network units. Some or all of the units can be selected according to actual needs to achieve the purpose of the solution of the embodiment.
In addition, functional units in the embodiments of the present application may be integrated into one processing unit, or each unit may exist alone physically, or two or more units are integrated into one unit.
The functions, if implemented in the form of software functional units and sold or used as a stand-alone product, may be stored in a non-volatile computer-readable storage medium executable by a processor. Based on such understanding, the technical solutions of the present application or portions thereof that substantially contribute to the prior art may be embodied in the form of a software product, which is stored in a storage medium and includes several instructions for causing a computer device (which may be a personal computer, a server, or a network device) to execute all or part of the steps of the methods described in the embodiments of the present application. And the aforementioned storage medium includes: various media capable of storing program codes, such as a usb disk, a removable hard disk, a Read-Only Memory (ROM), a Random Access Memory (RAM), a magnetic disk, or an optical disk.
Finally, it should be noted that: the above-mentioned embodiments are only specific embodiments of the present application, and are used for illustrating the technical solutions of the present application, but not limiting the same, and the scope of the present application is not limited thereto, and although the present application is described in detail with reference to the foregoing embodiments, those skilled in the art should understand that: any person skilled in the art can modify or easily conceive the technical solutions described in the foregoing embodiments or equivalent substitutes for some technical features within the technical scope disclosed in the present application; such modifications, changes or substitutions do not depart from the spirit and scope of the exemplary embodiments of the present application, and are intended to be covered by the scope of the present application. Therefore, the protection scope of the present application shall be subject to the protection scope of the claims 。
Claims (10)
1. A safety management system for overhaul work, characterized by comprising: the system comprises a maintenance operation ticket management module, an operation equipment management module, an operation safety management module and a contractor management module;
the operation equipment management module is used for determining an equipment file of each operation equipment according to equipment basic information and equipment maintenance information of each operation equipment, and sending a maintenance task request of the operation equipment to the maintenance operation ticket management module when any one operation equipment is detected to reach a preset service life;
the overhaul operation ticket management module is used for establishing an initial overhaul operation ticket corresponding to the overhaul task request according to the overhaul task request, determining a target overhaul operation ticket corresponding to the overhaul task request according to the initial overhaul operation ticket and a preset risk standard and a preset control measure standard in an external operation standard knowledge base, and determining target overhaul operation of target equipment corresponding to the target overhaul operation ticket according to the target overhaul operation ticket;
the operation safety management module is used for carrying out risk identification analysis on all the operation equipment, the operation process of the target maintenance operation, the operation environment of the maintenance operation and the life place of the maintenance operation, carrying out corresponding risk management and control according to the analysis result, and updating the preset risk standard and the preset management and control measure standard in the external operation standard knowledge base;
the contractor management module is used for auditing the qualification, training education, contractor managers and tools of the contractor, and carrying out examination and daily process management on the target overhaul operation of the target equipment of the contractor qualified in the auditing.
2. The safety management system for overhaul work according to claim 1, wherein the work ticket management module comprises a work ticket reservation transaction unit, a work ticket approval unit, and a work ticket approval unit;
the job ticket reservation handling unit is used for establishing an initial overhaul job ticket corresponding to the overhaul task request according to the overhaul task request; the initial overhaul operating ticket comprises a code of the operating equipment to be overhauled, operating information of the operating equipment to be overhauled, overhaul personnel information for overhauling the operating equipment to be overhauled and approval information of each level of approval personnel for approving the operating equipment to be overhauled;
the operation ticket permission unit is used for judging the types of all the special operation tickets aiming at the initial overhaul operation ticket and determining a target special operation ticket corresponding to the overhaul task request according to a judgment result, a preset risk specification and a preset management and control measure specification in an external operation specification knowledge base;
the operation ticket approving unit is used for pushing the target overhaul operation ticket to corresponding examining and approving personnel of each level and carrying out target overhaul operation on the target equipment corresponding to the target overhaul operation ticket according to the confirmation information of the examining and approving personnel of each level.
3. The inspection work safety management system according to claim 2, wherein the inspection work ticket management module further comprises a work ticket pushing unit;
the operation ticket pushing unit is used for associating the operation ticket approving unit with an external third-party communication platform and pushing the target overhaul operation ticket to a platform account corresponding to the external third-party communication platform of each level of approval personnel so as to remind the each level of approval personnel to approve the target overhaul operation ticket.
4. The safety management system for overhaul work according to claim 1, further comprising a change management module;
and the change management module is used for establishing a change task form for changing the maintenance operation according to the maintenance task request and the historical maintenance operation ticket, and changing and managing a corresponding contractor, a corresponding operation device, a corresponding maintenance worker associated with the operation device and a corresponding level of examination and approval worker associated with the operation device according to the change task form.
5. The safety management system for overhaul work according to claim 1, further comprising a training management module;
the training management module is used for establishing a training plan and a training test according to the personnel lists of the maintainers and the examining and approving personnel of each level, so that the examining and approving personnel can complete the target examining and approving operation tickets of the target equipment, and the examining and approving personnel of each level can complete the examination and approving of the target examining and approving operation tickets.
6. The maintenance work safety management system according to claim 1, further comprising a maintenance work ticket checking module;
and the overhaul operation ticket checking module is used for checking ticket abnormity aiming at the target overhaul operation ticket when the target overhaul operation is carried out on the target equipment and abnormity occurs, and determining the abnormity type and the abnormity factors of the target overhaul operation ticket.
7. The maintenance work safety management system according to claim 1, wherein the work safety management module performs risk identification and analysis on all the work equipment, the work process of the target maintenance work, the work environment of the maintenance work and the life site of the maintenance work by the following means, and performs corresponding risk management and control according to the analysis result:
performing risk identification analysis on all the operating equipment, the operation process of the target overhaul operation, the operation environment of the overhaul operation and the living place of the overhaul operation, and determining corresponding risk types, risk levels, risk positions and risk names;
determining a risk list corresponding to the target overhaul operation according to the risk category, the risk level, the risk position and the risk name;
and based on the risk list, carrying out preset management and control measure specifications corresponding to any risk in the risk list and various risks in the risk list, and determining risk level analysis.
8. A safety management method for overhaul work, which is applied to the safety management system for overhaul work according to any one of claims 1 to 7, and which comprises:
determining an equipment file of each operating equipment according to equipment basic information and equipment maintenance information of each operating equipment, and acquiring a maintenance task request of the operating equipment when any operating equipment is detected to reach a preset service life;
establishing an initial overhaul operation ticket corresponding to the overhaul task request according to the overhaul task request;
determining a target overhaul operation ticket corresponding to the overhaul task request according to the initial overhaul operation ticket and a preset risk standard and a preset control measure standard in an external operation standard knowledge base;
and determining the target overhaul operation of the target equipment corresponding to the target overhaul operation ticket according to the target overhaul operation ticket.
9. An electronic device, comprising: a processor, a memory and a bus, the memory storing machine-readable instructions executable by the processor, the processor and the memory communicating over the bus when the electronic device is operating, the machine-readable instructions, when executed by the processor, performing the steps of the method for safety management of service operations as claimed in claim 8.
10. A computer-readable storage medium, characterized in that a computer program is stored on the computer-readable storage medium, which computer program, when being executed by a processor, carries out the steps of the safety management method for service work according to claim 8.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN118536165A (en) * | 2024-07-26 | 2024-08-23 | 大连东启智能科技有限公司 | Performance assessment data safe sharing method oriented to power grid manpower system |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN118536165A (en) * | 2024-07-26 | 2024-08-23 | 大连东启智能科技有限公司 | Performance assessment data safe sharing method oriented to power grid manpower system |
| CN118536165B (en) * | 2024-07-26 | 2024-09-24 | 大连东启智能科技有限公司 | Performance assessment data safe sharing method oriented to power grid manpower system |
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