CN115789481A - Lubricating system, injection molding machine and control method of lubricating system - Google Patents
Lubricating system, injection molding machine and control method of lubricating system Download PDFInfo
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Abstract
本发明提供了润滑系统、注塑机及润滑系统的控制方法,润滑系统包括:一油脂泵;多条润滑油路,并联于油脂泵,至少部分润滑油路设置有开关控制阀和第一分配器,开关控制阀的进口与油脂泵相通,开关控制阀的出口与第一分配器的进口相通,第一分配器的出口配置为与润滑点位置相对设置;控制器,控制器与油脂泵和开关控制阀通信连接,控制器配置为能根据每条润滑油路的润滑周期控制油脂泵启停并控制开关控制阀导通或封堵相应的润滑油路。本发明通过一个油脂泵实现对多条润滑油路的供油,且控制器根据每条润滑油路的润滑周期控制油脂泵启停并控制开关控制阀导通或封堵相应的润滑油路,实现对每条润滑油路的精准控制。
The invention provides a lubricating system, an injection molding machine and a control method for the lubricating system. The lubricating system includes: a grease pump; a plurality of lubricating oil circuits connected in parallel to the grease pump, and at least part of the lubricating oil circuits are provided with switch control valves and a first distributor , the inlet of the on-off control valve communicates with the grease pump, the outlet of the on-off control valve communicates with the inlet of the first distributor, and the outlet of the first distributor is configured to be set opposite to the lubricating point; the controller, the controller is connected to the grease pump and the switch The control valves are connected by communication, and the controller is configured to control the start and stop of the grease pump according to the lubrication period of each lubricating oil circuit and control the switch control valve to conduct or block the corresponding lubricating oil circuit. The present invention realizes oil supply to a plurality of lubricating oil circuits through a grease pump, and the controller controls the start and stop of the grease pump according to the lubrication period of each lubricating oil circuit and controls the switch control valve to conduct or block the corresponding lubricating oil circuit, Realize precise control of each lubricating oil circuit.
Description
技术领域technical field
本发明涉及注塑机领域,特别涉及一种润滑系统、一种注塑机及一种润滑系统的控制方法。The invention relates to the field of injection molding machines, in particular to a lubricating system, an injection molding machine and a control method for the lubricating system.
背景技术Background technique
传统的注塑机润滑系统通常采用1组电动油脂泵和多组分配器来润滑机器的多个不同机械结构部位,因油脂泵只有一个,所以润滑周期都是相同的,如果某些机械部位要求的润滑周期有特别要求,则只能增加另外的润滑泵和管路来单独控制,占用了额外的空间,增加成本,浪费人力物力、调试出来的性能一致性会有差异。The traditional injection molding machine lubrication system usually uses one set of electric grease pumps and multiple sets of distributors to lubricate many different mechanical structural parts of the machine. Since there is only one grease pump, the lubrication cycle is the same. If some mechanical parts require If the lubrication cycle has special requirements, it can only be controlled separately by adding another lubrication pump and pipeline, which takes up extra space, increases costs, wastes manpower and material resources, and the performance consistency after debugging will vary.
发明内容Contents of the invention
本发明提出一种润滑系统、一种注塑机及一种润滑系统的控制方法,旨在解决现有注塑机润滑系统的周期可不调节的问题。The invention proposes a lubricating system, an injection molding machine and a control method of the lubricating system, aiming at solving the problem that the period of the lubricating system of the existing injection molding machine can not be adjusted.
为解决上述技术问题,本发明采用如下技术方案:In order to solve the problems of the technologies described above, the present invention adopts the following technical solutions:
本发明的一个技术方案提出了一种润滑系统,用于注塑机,包括:A technical solution of the present invention proposes a lubrication system for injection molding machines, including:
一油脂泵;a grease pump;
多条润滑油路,并联于所述油脂泵,至少部分所述润滑油路设置有开关控制阀和第一分配器,所述开关控制阀的进口与所述油脂泵相通,所述开关控制阀的出口与所述第一分配器的进口相通,所述第一分配器的出口配置为与润滑点位置相对设置;A plurality of lubricating oil circuits are connected in parallel to the grease pump, at least part of the lubricating oil circuits are provided with a switch control valve and a first distributor, the inlet of the switch control valve communicates with the grease pump, and the switch control valve The outlet of the first distributor communicates with the inlet of the first distributor, and the outlet of the first distributor is configured to be opposite to the position of the lubrication point;
控制器,所述控制器与所述油脂泵和所述开关控制阀通信连接,所述控制器配置为能根据每条所述润滑油路的润滑周期控制所述油脂泵启停并控制所述开关控制阀导通或封堵相应的所述润滑油路。a controller, the controller is connected in communication with the grease pump and the switch control valve, and the controller is configured to control the start and stop of the grease pump and control the The switch control valve conducts or blocks the corresponding lubricating oil passage.
在本发明的一个技术方案中,多条所述润滑油路包括至少一条常规润滑周期油路和至少一条特殊润滑周期油路,所述特殊润滑周期油路的润滑周期不同于所述常规润滑周期油路的润滑周期,其中,In a technical solution of the present invention, the multiple lubricating oil circuits include at least one regular lubrication cycle oil circuit and at least one special lubrication cycle oil circuit, and the lubrication cycle of the special lubrication cycle oil circuit is different from the regular lubrication cycle The lubrication cycle of the oil circuit, where,
所述特殊润滑周期油路设置有所述开关控制阀和所述第一分配器;The special lubrication period oil circuit is provided with the switch control valve and the first distributor;
所述常规润滑周期油路设置有第二分配器,所述第二分配器的进口与所述油脂泵相通,所述第二分配器的出口配置为与润滑点位置相对设置。The regular lubrication cycle oil circuit is provided with a second distributor, the inlet of the second distributor communicates with the grease pump, and the outlet of the second distributor is arranged opposite to the position of the lubrication point.
在本发明的一个技术方案中,至少一条所述特殊润滑周期油路设置有多个润滑周期相同的所述第一分配器。In a technical solution of the present invention, at least one of the special lubricating cycle oil passages is provided with a plurality of the first distributors with the same lubricating cycle.
在本发明的一个技术方案中,设置有多个所述第一分配器的所述特殊润滑周期油路上还设置有分流器,所述分流器的进口与所述开关控制阀的出口相连通,所述分流器的出口与多个所述第一分配器一一对应连通。In a technical solution of the present invention, a flow divider is also provided on the special lubrication cycle oil circuit provided with a plurality of the first distributors, and the inlet of the flow divider is connected with the outlet of the switch control valve, The outlet of the splitter communicates with a plurality of the first distributors in a one-to-one correspondence.
在本发明的一个技术方案中,在油路最长的一条所述常规润滑周期油路上还串联有压力开关,所述压力开关能用于监测所述润滑系统的压力值。In a technical solution of the present invention, a pressure switch is connected in series on the longest oil circuit of the regular lubrication period, and the pressure switch can be used to monitor the pressure value of the lubrication system.
在本发明的一个技术方案中,所述压力开关的出口连通有一个或多个所述第二分配器。In a technical solution of the present invention, the outlet of the pressure switch communicates with one or more of the second distributors.
在本发明的一个技术方案中,所述的润滑系统还包括:In a technical solution of the present invention, the lubrication system also includes:
温度传感器,配置为能监测各所述润滑点对应工件的温度;A temperature sensor configured to monitor the temperature of the workpiece corresponding to each of the lubrication points;
压力传感器,配置为能监测各所述第一分配器、各所述第二分配器的压力;a pressure sensor configured to monitor the pressure of each of the first distributors and each of the second distributors;
处理器,所述处理器与所述控制器、所述温度传感器和所述压力传感器通信连接,所述处理器配置为能获取生产周期、各润滑点对应工件的工作次数、各润滑点对应工件的温度,并能根据生产周期、各润滑点对应工件的工作次数、各润滑点对应工件的温度中的一个或多个确定相应所述润滑油路的润滑周期,并将确定的润滑周期反馈至所述控制器。A processor, the processor is communicatively connected with the controller, the temperature sensor and the pressure sensor, and the processor is configured to obtain the production cycle, the number of times each lubrication point corresponds to the workpiece, and each lubrication point corresponds to the workpiece The temperature of the lubricating oil circuit can be determined according to one or more of the production cycle, the number of times each lubrication point corresponds to the workpiece, and the temperature of the workpiece corresponding to each lubrication point, and the determined lubrication cycle is fed back to the the controller.
在本发明的一个技术方案中,所述开关控制阀包括电磁换向阀,所述电磁换向阀具有A口、B口、P口和T口,其中,所述P口作为进口与所述油脂泵相通,所述A口作为出口与所述第一分配器相通,所述B口和所述T口上设有堵头,所述控制器配置为能控制所述电磁换向阀的阀芯在所述A口和所述B口之间运动。In a technical solution of the present invention, the on-off control valve includes an electromagnetic reversing valve, and the electromagnetic reversing valve has A port, B port, P port and T port, wherein the P port is used as an inlet to communicate with the The grease pump is connected, the A port is used as an outlet to communicate with the first distributor, the B port and the T port are provided with plugs, and the controller is configured to control the spool of the electromagnetic reversing valve Move between the A port and the B port.
本发明还提供一种注塑机,包括:The present invention also provides an injection molding machine, comprising:
多个润滑点;Multiple lubrication points;
如前述任一项技术方案所述的润滑系统,所述润滑系统的第一分配器的出口与所述润滑点相对设置。According to the lubricating system described in any one of the preceding technical solutions, the outlet of the first distributor of the lubricating system is arranged opposite to the lubricating point.
本发明还提供一种润滑系统的控制方法,适用于如前述任一项技术方案所述的润滑系统,包括以下步骤:The present invention also provides a method for controlling a lubricating system, which is suitable for the lubricating system described in any one of the aforementioned technical solutions, including the following steps:
获取每条润滑油路的润滑周期;Obtain the lubrication cycle of each lubricating oil circuit;
根据获取到的润滑周期控制油脂泵启停并控制开关控制阀导通或封堵相应的润滑油路。Control the start and stop of the grease pump according to the acquired lubrication cycle and control the on-off control valve to conduct or block the corresponding lubricating oil circuit.
本发明提供的润滑系统,通过一个油脂泵实现对多条润滑油路的供油,节省了油脂泵的数量,降低的系统的成本以及控制难度,并且,多条润滑油路中的至少部分润滑油路设置有开关控制阀和第一分配器,开关控制阀能够导通或封堵其所在润滑油路,这样当开关控制阀导通其所在润滑油路,使得所在润滑油路可以通过润滑油,当开关控制阀封堵其所在润滑油路,使得所在润滑油路不通过润滑油,控制器根据每条润滑油路的润滑周期控制油脂泵启停并控制开关控制阀导通或封堵相应的润滑油路,针对不同的润滑点能够以不同的润滑周期润滑,实现对每条润滑油路的精准控制,避免了润滑过量或润滑不足的情形。The lubricating system provided by the present invention realizes oil supply to multiple lubricating oil circuits through a grease pump, which saves the number of grease pumps, reduces system cost and control difficulty, and at least part of the multiple lubricating oil circuits lubricates The oil circuit is provided with an on-off control valve and a first distributor. The on-off control valve can conduct or block the lubricating oil circuit where it is located. In this way, when the on-off control valve conducts the lubricating oil circuit where it is located, the lubricating oil circuit can pass through the lubricating oil circuit. , when the switch control valve blocks the lubricating oil circuit where it is located, so that the lubricating oil circuit does not pass through the lubricating oil, the controller controls the start and stop of the grease pump according to the lubrication cycle of each lubricating oil circuit and controls the switch control valve to conduct or block the corresponding The lubricating oil circuit can be lubricated at different lubrication cycles for different lubrication points, so as to realize the precise control of each lubricating oil circuit and avoid the situation of excessive lubrication or insufficient lubrication.
应当理解的是,以上的一般描述和后文的细节描述仅是示例性的,并不能限制本发明。It is to be understood that both the foregoing general description and the following detailed description are exemplary only and are not restrictive of the invention.
附图说明Description of drawings
通过参照附图详细描述其示例实施例,本发明的上述和其它目标、特征及优点将变得更加显而易见。The above and other objects, features and advantages of the present invention will become more apparent by describing in detail exemplary embodiments thereof with reference to the accompanying drawings.
图1是本发明一实施方式的润滑系统的结构示意图。Fig. 1 is a schematic structural view of a lubrication system according to an embodiment of the present invention.
附图标记说明如下:The reference signs are explained as follows:
100、电动油脂;210、第一三通阀;220、第二三通阀;230、第三三通阀;240、第四三通阀;250、第五三通阀;260、第六三通阀;300、压力表;400、电磁换向阀;510、分流分配器;520、二板上分配器;530、注射二板上分配器;540、注射头板上分配器;550、第一尾板板上分配器;560、第二尾板板上分配器;570、尾板前侧分配器;580、尾板后侧分配器;600、压力开关。100. Electric grease; 210. The first three-way valve; 220. The second three-way valve; 230. The third three-way valve; 240. The fourth three-way valve; 250. The fifth three-way valve; 260. The sixth three-way valve Through valve; 300, pressure gauge; 400, electromagnetic reversing valve; 510, split distributor; 520, distributor on the second board; 530, distributor on the second injection board; 540, distributor on the injection head board; 550, the first board Distributor on the first tailgate; 560, distributor on the second tailgate; 570, distributor on the front side of the tailgate; 580, distributor on the rear side of the tailgate; 600, pressure switch.
具体实施方式Detailed ways
尽管本发明可以容易地表现为不同形式的实施方式,但在附图中示出并且在本说明书中将详细说明的仅仅是其中一些具体实施方式,同时可以理解的是本说明书应视为是本发明原理的示范性说明,而并非旨在将本发明限制到在此所说明的那样。While the invention may readily be embodied in different forms, only some of these are shown in the drawings and will be described in detail in this specification, with the understanding that the specification should be considered as the These are exemplary illustrations of the principles of the invention and are not intended to limit the invention to what is described herein.
由此,本说明书中所指出的一个特征将用于说明本发明的一个实施方式的其中一个特征,而不是暗示本发明的每个实施方式必须具有所说明的特征。此外,应当注意的是本说明书描述了许多特征。尽管某些特征可以组合在一起以示出可能的系统设计,但是这些特征也可用于其他的未明确说明的组合。由此,除非另有说明,所说明的组合并非旨在限制。Thus, a feature indicated in this specification will be used to describe one of the features of an embodiment of the present invention, rather than implying that every embodiment of the present invention must have the described feature. Furthermore, it should be noted that this specification describes a number of features. Although certain features may be combined to illustrate possible system designs, these features may also be used in other combinations not explicitly described. Thus, the illustrated combinations are not intended to be limiting unless otherwise stated.
在附图所示的实施方式中,方向的指示(诸如上、下、内、外、左、右、前、后等)用于解释本发明的各种组件的结构和运行不是绝对的而是相对的。当这些组件处于附图所示的位置时,这些说明是合适的。如果这些组件的位置的说明发生改变时,则这些方向的指示也相应地改变。In the embodiments shown in the drawings, directional designations (such as up, down, inside, outside, left, right, front, back, etc.) are used to explain the structure and operation of the various components of the invention are not absolute but rather relatively. These descriptions are applicable when the components are in the positions shown in the drawings. If the description of the location of these components is changed, the indications of these directions are changed accordingly.
现在将参考附图更全面地描述示例实施方式。然而,示例实施方式能够以多种形式实施,且不应被理解为限于在此阐述的范例;相反,提供这些示例实施方式使得本发明的描述将更加全面和完整,并将示例实施方式的构思全面地传达给本领域的技术人员。附图仅为本发明的示意性图解,并非一定是按比例绘制。图中相同的附图标记表示相同或类似的部分,因而将省略对它们的重复描述。Example embodiments will now be described more fully with reference to the accompanying drawings. However, example embodiments may be embodied in many forms and should not be construed as limited to the examples set forth herein; Fully conveyed to those skilled in the art. The drawings are merely schematic illustrations of the invention and are not necessarily drawn to scale. The same reference numerals in the drawings denote the same or similar parts, and thus repeated descriptions thereof will be omitted.
以下结合本说明书的附图,对本发明的较佳实施方式予以进一步地详尽阐述。The preferred implementation modes of the present invention will be further described in detail below in conjunction with the accompanying drawings of this specification.
如图1所示,本发明一个方面的实施例提出了一种润滑系统,用于注塑机,润滑系统包括一油脂泵、多条润滑油路以及控制器。As shown in FIG. 1 , an embodiment of an aspect of the present invention provides a lubricating system for an injection molding machine. The lubricating system includes a grease pump, multiple lubricating oil circuits and a controller.
多条润滑油路并联于油脂泵,至少部分润滑油路设置有开关控制阀和第一分配器,开关控制阀的进口与油脂泵相通,开关控制阀的出口与第一分配器的进口相通,第一分配器的出口配置为与润滑点位置相对设置。A plurality of lubricating oil circuits are connected in parallel to the grease pump, at least part of the lubricating oil circuits are provided with on-off control valves and the first distributor, the inlet of the on-off control valves communicates with the grease pump, the outlet of the on-off control valves communicates with the inlet of the first distributor, The outlet of the first distributor is arranged opposite to the location of the lubrication point.
控制器与油脂泵和开关控制阀通信连接,控制器配置为能根据每条润滑油5路的润滑周期控制油脂泵启停并控制开关控制阀导通或封堵相应的润滑油路。The controller communicates with the grease pump and the switch control valve. The controller is configured to control the start and stop of the grease pump according to the lubrication cycle of each lubricating oil 5-way and control the switch control valve to conduct or block the corresponding lubricating oil circuit.
本发明提供的润滑系统,通过一个油脂泵实现对多条润滑油路的供油,节省了油脂泵的数量,降低的系统的成本以及控制难度,并且,多条润滑油路中的至少部分润滑油路设置有开关控制阀和第一分配器,开关控制阀能够导通或The lubricating system provided by the present invention realizes oil supply to multiple lubricating oil circuits through a grease pump, which saves the number of grease pumps, reduces system cost and control difficulty, and at least part of the multiple lubricating oil circuits lubricates The oil circuit is provided with an on-off control valve and a first distributor, and the on-off control valve can conduct or
封堵其所在润滑油路,这样当开关控制阀导通其所在润滑油路,使得所在润滑0油路可以通过润滑油,当开关控制阀封堵其所在润滑油路,使得所在润滑油路Block the lubricating oil circuit where it is located, so that when the switch control valve conducts the lubricating oil circuit where it is located, the lubricating oil circuit where it is located can pass through the lubricating oil.
不通过润滑油,控制器根据每条润滑油路的润滑周期控制油脂泵启停并控制开关控制阀导通或封堵相应的润滑油路,针对不同的润滑点能够以不同的润滑周期润滑,实现对每条润滑油路的精准控制,避免了润滑过量或润滑不足的情形。Without lubricating oil, the controller controls the start and stop of the grease pump according to the lubrication cycle of each lubricating oil circuit and controls the switch control valve to conduct or block the corresponding lubricating oil circuit. It can lubricate with different lubrication cycles for different lubrication points. Accurate control of each lubricating oil circuit is realized, avoiding the situation of excessive lubrication or insufficient lubrication.
在某些实施例中,多条润滑油路包括至少一条常规润滑周期油路和至少一5条特殊润滑周期油路,特殊润滑周期油路的润滑周期不同于常规润滑周期油路的润滑周期,更详细地,可以将工作相对最频繁、工作升温相对快这类润滑周期相对最频繁的润滑点所对应的润滑油路作为常规润滑周期油路,将其他的润滑周期相对不频繁的润滑点作为特殊润滑周期油路。In some embodiments, the multiple lubricating oil circuits include at least one conventional lubrication cycle oil circuit and at least one special lubrication cycle oil circuit, the lubrication cycle of the special lubrication cycle oil circuit is different from the lubrication cycle of the conventional lubrication cycle oil circuit, In more detail, the lubricating oil circuit corresponding to the lubricating point with the relatively frequent lubrication cycle such as the most frequent work and the relatively fast temperature rise can be used as the regular lubrication cycle oil circuit, and the other lubricating points with relatively infrequent lubrication cycle can be used as Special lubrication cycle oil circuit.
其中,特殊润滑周期油路设置有开关控制阀和第一分配器,常规润滑周期0油路设置有第二分配器,第二分配器的进口与油脂泵相通,第二分配器的出口Among them, the special lubrication period oil circuit is provided with a switch control valve and the first distributor, and the regular lubrication period 0 oil circuit is provided with a second distributor, the inlet of the second distributor communicates with the grease pump, and the outlet of the second distributor
配置为与润滑点位置相对设置。The configuration is set relative to the position of the lubrication point.
这样润滑系统以常规润滑周期油路的润滑周期的为基准,控制器仅需控制特殊润滑周期油路的通断即可,省去了控制阀对常规润滑周期油路的通断的控制步骤,降低控制器的控制复杂程度,提高控制器的控制精度。In this way, the lubrication system is based on the lubrication cycle of the conventional lubrication cycle oil circuit, and the controller only needs to control the on-off of the special lubrication cycle oil circuit, which saves the control steps of the control valve for the on-off of the conventional lubrication cycle oil circuit. Reduce the control complexity of the controller and improve the control precision of the controller.
5在某些实施例中,至少一条特殊润滑周期油路设置有多个润滑周期相同的第一分配器。这样将特殊润滑周期中润滑周期相同的第一分配器设置在同一条特殊润滑周期油路上,由该特殊润滑周期油路的开关控制器统一控制,进一步降低控制器的控制复杂程度,提高控制器的控制精度。5 In some embodiments, at least one special lubricating cycle oil circuit is provided with multiple first distributors with the same lubricating cycle. In this way, the first distributor with the same lubrication cycle in the special lubrication cycle is set on the same special lubrication cycle oil circuit, which is uniformly controlled by the switch controller of the special lubrication cycle oil circuit, which further reduces the control complexity of the controller and improves the controller. control precision.
在某些实施例中,设置有多个第一分配器的特殊润滑周期油路上还设置有分流器,举例地,分流器为三通阀。分流器的进口与开关控制阀的出口相连通,分流器的出口与多个第一分配器一一对应连通。这样通过分流器实现多个润滑周期相同的第一分配器的并联设置,进一步保障了各第一分配器的油压的一致性,使得各第一分配器进油量有所保障,各第一分配器进油量精准度更高。In some embodiments, a flow divider is provided on the special lubrication period oil circuit provided with multiple first distributors, for example, the flow divider is a three-way valve. The inlet of the flow divider communicates with the outlet of the on-off control valve, and the outlet of the flow divider communicates with a plurality of first distributors in one-to-one correspondence. In this way, the parallel arrangement of multiple first distributors with the same lubrication cycle is realized through the flow divider, which further ensures the consistency of the oil pressure of each first distributor, so that the oil intake of each first distributor is guaranteed, and each first distributor The oil inlet of the distributor is more accurate.
当然,在其他实施例中,也可以设置特殊润滑周期中润滑周期相同的第一分配器串联连接,这样省去了分流器的设置,利于节省成本,油路的装配更方便。Of course, in other embodiments, the first distributors with the same lubrication cycle in the special lubrication cycle can also be set to be connected in series, which saves the setting of the flow divider, which is beneficial to save costs and facilitate the assembly of the oil circuit.
在某些实施例中,在油路最长的一条常规润滑周期油路上还串联有压力开关600,压力开关600能用于监测润滑系统的压力值,油路最长的一条常规润滑周期油路上更有可能发现失压、断流情况,在油路最长的一条常规润滑周期油路上设置压力开关600,监测润滑系统失压、断流情况,监测结果更精准,方便控制器及时根据有压力开关600的监测结果确定润滑系统失压、断流的情况,并及时调整。In some embodiments, a
更进一步地,压力开关600的出口连通有一个或多个第二分配器,详细举例地,当压力开关600的出口连通多个第二分配器时,多个第二分配器可以依次串联,也可以设置压力开关600的出口与分流器连通,多个第二分配器并联于分流器,这样,在压力开关600之后也设置了润滑点,防止油脂沉积、老化的情形。Furthermore, the outlet of the
在某些实施例中,润滑系统还包括温度传感器、压力传感器和处理器。温度传感器配置为能监测各润滑点对应工件的温度,压力传感器配置为能监测各第一分配器、各第二分配器的压力,处理器与控制器、温度传感器和压力传感器通信连接,处理器配置为能获取生产周期、各润滑点对应工件的工作次数、各润滑点对应工件的温度,并能根据生产周期、各润滑点对应工件的工作次数、各润滑点对应工件的温度中的一个或多个确定相应润滑油路的润滑周期,并将确定的润滑周期反馈至控制器。In some embodiments, the lubrication system also includes a temperature sensor, a pressure sensor, and a processor. The temperature sensor is configured to monitor the temperature of the workpiece corresponding to each lubrication point, the pressure sensor is configured to monitor the pressure of each first distributor and each second distributor, the processor is connected to the controller, the temperature sensor and the pressure sensor in communication, and the processor It is configured to be able to obtain the production cycle, the working times of each lubrication point corresponding to the workpiece, and the temperature of each lubrication point corresponding to the workpiece, and according to one or Multiple lubricating cycles are determined for corresponding lubricating oil circuits, and the determined lubricating cycles are fed back to the controller.
这样润滑系统能够根据每条润滑油路生产周期、各润滑点对应工件的工作次数、各润滑点对应工件的温度中的一个或多个确定相应润滑油路的润滑周期,润滑周期确定的精准度更高,实现对每条润滑油路的精准控制,避免了润滑过量或润滑不足的情形。In this way, the lubrication system can determine the lubrication cycle of the corresponding lubricating oil circuit according to one or more of the production cycle of each lubricating oil circuit, the number of operations of each lubrication point corresponding to the workpiece, and the temperature of each lubrication point corresponding to the workpiece, and the accuracy of the determination of the lubrication cycle Higher, to achieve precise control of each lubricating oil circuit, to avoid the situation of excessive lubrication or insufficient lubrication.
在某些实施例中,开关控制阀包括电磁换向阀400,电磁换向阀400具有A口、B口、P口和T口,其中,P口作为进口与油脂泵相通,A口作为出口与第一分配器相通,B口和T口上设有堵头,控制器配置为能控制电磁换向阀400的阀芯在A口和B口之间运动。这样,当控制器阀控制芯运动至导通A口的第一位置,P口和A口之间被导通,电磁换向阀400所在的润滑油路被导通,润滑油可以经由P口和A口供应至对应的分配器,当控制器阀控制芯运动至封堵A口的第二位置,P口和A口之间被封堵,电磁换向阀400所在的润滑油路被封堵,润滑油不会供应至对应的分配器,实现润滑油路的截至,控制更简单、精准。In some embodiments, the switch control valve includes an electromagnetic reversing
在某些实施例中,分配器为定量分配器,更进一步地,分配器为递进式定量分配器,这样分配器的每个出口的出油量的精准度更高,润滑更精准。In some embodiments, the distributor is a quantitative distributor, and further, the distributor is a progressive quantitative distributor, so that the accuracy of the oil output of each outlet of the distributor is higher, and the lubrication is more precise.
更进一步地,在递进式定量分配器的每个出口设置相应的定量计量计,用于检测递进式定量分配器的每个出口的出油量,进一步提升出油量的精准控制。Furthermore, a corresponding quantitative meter is set at each outlet of the progressive quantitative distributor to detect the oil output of each outlet of the progressive quantitative distributor, further improving the precise control of the oil output.
本发明还提供了一种注塑机,包括多个润滑点和前述任一项实施例的润滑系统,润滑系统的第一分配器的出口与润滑点相对设置。The present invention also provides an injection molding machine, comprising a plurality of lubricating points and the lubricating system according to any one of the foregoing embodiments, and the outlet of the first distributor of the lubricating system is set opposite to the lubricating points.
本发明提供的注塑机,通过一个油脂泵实现对多条润滑油路的供油,节省了油脂泵的数量,降低的系统的成本以及控制难度,并且,多条润滑油路中的至少部分润滑油路设置有开关控制阀和第一分配器,开关控制阀能够导通或封堵其所在润滑油路,这样当开关控制阀导通其所在润滑油路,使得所在润滑油路可以通过润滑油,当开关控制阀封堵其所在润滑油路,使得所在润滑油路不通过润滑油,控制器根据每条润滑油路的润滑周期控制油脂泵启停并控制开关控制阀导通或封堵相应的润滑油路,针对不同的润滑点能够以不同的润滑周期润滑,实现对每条润滑油路的精准控制,避免了润滑过量或润滑不足的情形。The injection molding machine provided by the present invention realizes oil supply to multiple lubricating oil circuits through a grease pump, which saves the number of grease pumps, reduces system cost and control difficulty, and at least partially lubricates the multiple lubricating oil circuits The oil circuit is provided with an on-off control valve and a first distributor. The on-off control valve can conduct or block the lubricating oil circuit where it is located. In this way, when the on-off control valve conducts the lubricating oil circuit where it is located, the lubricating oil circuit can pass through the lubricating oil circuit. , when the switch control valve blocks the lubricating oil circuit where it is located, so that the lubricating oil circuit does not pass through the lubricating oil, the controller controls the start and stop of the grease pump according to the lubrication cycle of each lubricating oil circuit and controls the switch control valve to conduct or block the corresponding The lubricating oil circuit can be lubricated at different lubrication cycles for different lubrication points, so as to realize the precise control of each lubricating oil circuit and avoid the situation of excessive lubrication or insufficient lubrication.
一个具体实施例a specific example
注塑机的多个润滑点至少包括二板上、注射二板上、注射头板上,尾板板上、尾板前侧、尾板后侧。The multiple lubrication points of the injection molding machine include at least the second plate, the second injection plate, the injection head plate, the tail plate, the front side of the tail plate, and the rear side of the tail plate.
润滑系统包括电动油脂100、第一三通阀210、第二三通阀220、第三三通阀230、第四三通阀240、第五三通阀250、第六三通阀260、压力表300、电磁换向阀400、分流分配器510、二板上分配器520、注射二板上分配器530、注射头板上分配器540、第一尾板板上分配器550、第二尾板板上分配器560、尾板前侧分配器570、尾板后侧分配器580、压力开关600。The lubrication system includes
其中,电动油脂100泵的出口与第一三通阀210的进口连通,第一三通阀210的一个出口与压力表300连通,压力表300用于检测电动油脂100泵的压力,第一三通阀210的另一个出口与分流分配器510的进口连通。Wherein, the outlet of the
分流分配器510具有一进口和三出口,其中,分流分配器510的一个出口与第二三通阀220的进口连通,第二三通阀220的一个出口与二板上分配器520的进口连通,二板上分配器520具有十个出口,十个出口对应了注塑机的二板上的十个润滑点;The
第二三通阀220的另一个出口与压力开关600的进口连通,压力开关600的出口与注射二板上分配器530的进口连通,注射二板上分配器530具有六个出口,六个出口对应了注塑机的注射二板上的六个润滑点;The other outlet of the second three-
分流分配器510的另一个出口与尾板后侧分配器580的进口连通,尾板后侧分配器580具有五个出口,其中四个出口对应了注塑机的尾板后侧的四个润滑点,另一个出口与第一尾板板上分配器550的进口连通,第一尾板板上分配器550具有九个出口,其中八个出口对应了注塑机的第一尾板板上的八个润滑点,另一个出口与尾板前侧分配器570的进口连通,尾板前侧分配器570具有四个出口,对应了注塑机的尾板前侧的四个润滑点;The other outlet of the
以上,第二三通阀220、二板上分配器520、压力开关600、注射二板上分配器530、第一尾板板上分配器550、尾板前侧分配器570、尾板后侧分配器580,形成为相并联的多条常规润滑周期油路,二板上分配器520、注射二板上分配器530、第一尾板板上分配器550、尾板前侧分配器570、尾板后侧分配器580形成为前文所述的常规润滑周期油路的第二分配器,多条常规润滑周期油路各自的润滑周期相一致,但每个润滑点的出油量可以有各自的第二分配器定量设置。Above, the second three-
分流分配器510的再一个出口与电磁换向阀400的P口相连,电磁换向阀400的A口与第三三通阀230的进口相通,第三三通阀230的一个出口与第四三通阀240的进口连通,第四三通阀240的一个出口被封堵,另一个出口与注射头板上分配器540的进口连通,注射头板上分配器540具有四个出口,其中两个出口对应了注塑机的注射头板上的两个润滑点,另外两个出口一对一地与第五三通阀250和第六三通阀260连通,第五三通阀250的两个出口对应了注塑机的注射头板上的另外两个润滑点,第六三通阀260的两个出口对应了注塑机的注射头板上的其余两个润滑点,这样第五三通阀250和第六三通阀260的设置增加了注射头板上分配器540的出口数量,可以对应更多的润滑点;Another outlet of the
第三三通阀230的另一个出口与第二尾板板上分配器560的进口相通,第二尾板板上分配器560具有八个出口,对应了注塑机的第二尾板板上的八个润滑点;Another outlet of the third three-
以上,电磁换向阀400、第三三通阀230、第四三通阀240、注射头板上分配器540、第五三通阀250、第六三通阀260、第二尾板板上分配器560,形成为相并联的两条特殊润滑周期油路,电磁换向阀400形成为前文所述的特殊润滑周期油路的开关控制阀,注射头板上分配器540和第二尾板板上分配器560形成为前文所述的特殊润滑周期油路的第一分配器,相并联的两条特殊润滑周期油路的润滑周期相一致,但每个润滑点的出油量可以有各自的第二分配器定量设置,并且有控制器控制电磁换向阀400的通断以实现特殊润滑周期油路区别于常规润滑周期油路的润滑周期。Above, electromagnetic reversing
本发明还提供了一种润滑系统的控制方法,适用于前述任一项实施例的润滑系统,包括以下步骤:The present invention also provides a method for controlling a lubrication system, which is applicable to the lubrication system of any one of the foregoing embodiments, including the following steps:
获取每条润滑油路的润滑周期;Obtain the lubrication cycle of each lubricating oil circuit;
根据获取到的润滑周期控制油脂泵启停并控制开关控制阀导通或封堵相应的润滑油路。Control the start and stop of the grease pump according to the acquired lubrication cycle and control the on-off control valve to conduct or block the corresponding lubricating oil circuit.
虽然已参照几个典型实施方式描述了本申请,但应当理解,所用的术语是说明和示例性、而非限制性的术语。由于本申请能够以多种形式具体实施而不脱离实施例的精神或实质,所以应当理解,上述实施方式不限于任何前述的细节,而应在随附权利要求所限定的精神和范围内广泛地解释,因此落入权利要求或其等效范围内的全部变化和改型都应为随附权利要求所涵盖。While the present application has been described with reference to several exemplary embodiments, it is understood that the terms which have been used are words of description and illustration, rather than limitation. Since the present application can be embodied in various forms without departing from the spirit or essence of the examples, it should be understood that the above-described embodiments are not limited to any of the foregoing details, but are to be read broadly within the spirit and scope of the appended claims. Therefore, all changes and modifications that come within the scope of the claims or their equivalents are intended to be covered by the appended claims.
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