CN115787028A - A method of manufacturing porous copper foil and its special equipment - Google Patents

A method of manufacturing porous copper foil and its special equipment Download PDF

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CN115787028A
CN115787028A CN202211453194.1A CN202211453194A CN115787028A CN 115787028 A CN115787028 A CN 115787028A CN 202211453194 A CN202211453194 A CN 202211453194A CN 115787028 A CN115787028 A CN 115787028A
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copper foil
water
fixedly connected
coating
roller
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李应恩
李会东
王斌
王建智
黄建权
杨锋
段晓翼
裴晓哲
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Lingbao Baoxin Electronic Technology Co Ltd
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Abstract

本发明公开了一种多孔铜箔的制造方法,涉及到多孔铜箔制备技术领域,包括以下步骤:原料整理、电解氧化、二次电解、清洗干燥和浆料涂覆。本发明还公开了一种多孔铜箔制造的专用设备,包括支撑组件、电解组件、清洗组件和涂覆组件。本发明通过对原料铜箔进行电解氧化处理,原料铜箔在电解后表面产生多个微孔,且原料铜箔被两次电解,从而可以保证铜箔表面微孔的数量,通过对电解后的铜箔进行清洗,然后对清洗后的铜箔进行浆料涂覆,由于铜箔表面具有微孔,因此浆料可以很好的附着在铜箔表面,从而解决了铜箔表面的涂覆层易掉落,以及与铜箔的附和性差的问题。

Figure 202211453194

The invention discloses a manufacturing method of porous copper foil, relates to the technical field of porous copper foil preparation, and comprises the following steps: raw material arrangement, electrolytic oxidation, secondary electrolysis, cleaning and drying, and slurry coating. The invention also discloses a special equipment for manufacturing porous copper foil, which includes a supporting component, an electrolytic component, a cleaning component and a coating component. In the present invention, through the electrolytic oxidation treatment of the raw copper foil, a plurality of micropores are formed on the surface of the raw copper foil after electrolysis, and the raw copper foil is electrolyzed twice, so that the number of micropores on the surface of the copper foil can be ensured. The copper foil is cleaned, and then the cleaned copper foil is coated with slurry. Since the surface of the copper foil has micropores, the slurry can be well attached to the surface of the copper foil, thereby solving the problem of easy coating on the surface of the copper foil. Dropping and poor adhesion to copper foil.

Figure 202211453194

Description

一种多孔铜箔的制造方法及其专用设备A method of manufacturing porous copper foil and its special equipment

技术领域technical field

本发明涉及多孔铜箔制备技术领域,特别涉及一种多孔铜箔的制造方法及其专用设备。The invention relates to the technical field of porous copper foil preparation, in particular to a method for manufacturing porous copper foil and special equipment thereof.

背景技术Background technique

锂电池集流体的正极材料一般为铝箔,负极材料一般为铜箔,在制备好的铝箔或铜箔上采用涂覆装置涂覆上聚合物浆料,再干燥、分切可得到对应的集流体材料。为提高聚合物浆料在铝箔或铜箔上的附着的稳定性,进而提高锂电池的性能,往往采用电解方式处理铜箔,使其成为具有多孔结构。多孔结构的铜箔具有较大的表面积,一方面在涂覆聚合物浆料时能附着更多的聚合物浆料,进而提升电池的性能;另一方面其上方的多孔能连通铜箔两侧涂覆的聚合物浆料,提高聚合物浆料在铜箔上的附着力,进而提升锂电池的稳定性。The positive electrode material of the lithium battery current collector is generally aluminum foil, and the negative electrode material is generally copper foil. The prepared aluminum foil or copper foil is coated with polymer slurry by a coating device, and then dried and cut to obtain the corresponding current collector. Material. In order to improve the stability of the polymer slurry on the aluminum foil or copper foil, and then improve the performance of the lithium battery, the copper foil is often treated with electrolysis to make it have a porous structure. The copper foil with a porous structure has a larger surface area. On the one hand, more polymer slurry can be attached when coating the polymer slurry, thereby improving the performance of the battery; on the other hand, the pores above it can connect both sides of the copper foil. The coated polymer slurry improves the adhesion of the polymer slurry on the copper foil, thereby improving the stability of the lithium battery.

申请号为2018114689605的中国专利公开了一种锂离子电池负极用多孔铜箔的制备技术,采用化学腐蚀法在铜箔上获得多孔结构,在高分子绝缘薄膜上形成若干贯穿薄膜厚度的孔洞,将带孔的薄膜裹覆在一个钛阴极辊表面,钛阴极辊浸没在电解液槽内;将铜箔绕过上述钛阴极辊表面,钛阴极辊旋转使铜箔连续运动,同时在铜箔与钛阴极辊之间施加一个脉冲电压,铜箔为正极,钛阴极辊为负极;在电解液作用下,铜箔局部放电,位于与绝缘薄膜孔洞对应位置的铜箔溶解,在铜箔上形成与绝缘薄膜多孔结构一致的孔洞分布;之后经过去离子水清洗之后,获得多孔铜箔。The Chinese patent application number 2018114689605 discloses a preparation technology of porous copper foil for negative electrodes of lithium-ion batteries. The porous structure is obtained on the copper foil by chemical etching, and a number of holes are formed on the polymer insulating film through the thickness of the film. A perforated film is wrapped on the surface of a titanium cathode roll, which is immersed in the electrolyte tank; the copper foil is passed around the surface of the titanium cathode roll, and the titanium cathode roll rotates to make the copper foil move continuously, and at the same time, the copper foil and titanium A pulse voltage is applied between the cathode rollers, the copper foil is the positive pole, and the titanium cathode roller is the negative pole; under the action of the electrolyte, the copper foil is partially discharged, and the copper foil at the position corresponding to the hole of the insulating film dissolves, forming an insulating layer on the copper foil. The uniform distribution of pores in the porous structure of the film; after cleaning with deionized water, a porous copper foil is obtained.

上述铜箔制备方案仅考虑了使腐蚀电流翻盖在铜箔表面的均匀性的问题,尚未考虑到铜箔上面微孔的多孔结构及多孔是否穿透铜箔,以保证在后续涂覆铜箔时聚合物浆料时铜箔两侧聚合物浆料能穿过多孔相互粘接以提高锂电池性能的问题。且也未对电解腐蚀后的铜箔的清洗、干燥及聚合物浆料的涂覆给出相应的技术方案。The above copper foil preparation scheme only considers the uniformity of the corrosion current on the surface of the copper foil, and has not considered the porous structure of the micropores on the copper foil and whether the pores penetrate the copper foil, so as to ensure that when the copper foil is coated subsequently The polymer slurry on both sides of the copper foil can be bonded to each other through the pores to improve the performance of the lithium battery. And there is no corresponding technical solution for the cleaning, drying and coating of the polymer slurry after the electrolytic corrosion of the copper foil.

因此有必要提出一种多孔铜箔的制造方法及其专用设备以解决上述技术问题。Therefore, it is necessary to propose a manufacturing method of porous copper foil and its special equipment to solve the above technical problems.

发明内容Contents of the invention

本发明的目的在于提供一种多孔铜箔的制造方法及其专用设备,以解决上述背景技术中提出的问题。The object of the present invention is to provide a method for manufacturing porous copper foil and its special equipment, so as to solve the problems raised in the above-mentioned background technology.

为实现上述目的,本发明提供如下技术方案:一种多孔铜箔的制造方法,包括以下步骤:In order to achieve the above object, the present invention provides the following technical solutions: a method for manufacturing porous copper foil, comprising the following steps:

步骤一、原料整理,选取平整的铜箔作为原料基材进行多孔铜箔的制备,原料铜箔被收卷在收卷辊上;Step 1. Raw material arrangement, select flat copper foil as the raw material base material for the preparation of porous copper foil, and the raw material copper foil is wound up on the winding roller;

步骤二、电解氧化,以惰性材料为阴极,以原料铜箔为阳极,对原料铜箔进行电解;Step 2, electrolytic oxidation, using the inert material as the cathode and the raw copper foil as the anode, electrolyzing the raw copper foil;

步骤三、二次电解,电解后的原料铜箔与电解液分离,分离后的原料铜箔在输送的过程中停止反应,而后进入电解液中进行二次电解;Step 3, secondary electrolysis, the raw copper foil after electrolysis is separated from the electrolyte, the separated raw copper foil stops reacting during the transportation process, and then enters the electrolyte for secondary electrolysis;

步骤四、清洗干燥,使用清水对电解后的铜箔表面进行冲洗,以去除电解过程中产生的杂质,然后对清洗后的铜箔进行干燥处理;Step 4, cleaning and drying, using clean water to rinse the surface of the electrolyzed copper foil to remove impurities generated during the electrolysis process, and then drying the cleaned copper foil;

步骤五、浆料涂覆,采用涂覆组件把浆料涂覆在铜箔的表面;Step 5, slurry coating, using a coating component to coat the slurry on the surface of the copper foil;

步骤六、对涂覆浆料的铜箔进行干燥、分切。Step 6, drying and cutting the slurry-coated copper foil.

一种多孔铜箔制造的专用设备,专用设备采用多孔铜箔的制造方法制造多孔铜箔,包括支撑组件、电解组件、清洗组件和涂覆组件;A special equipment for manufacturing porous copper foil. The special equipment adopts the manufacturing method of porous copper foil to manufacture porous copper foil, including supporting components, electrolytic components, cleaning components and coating components;

所述支撑组件包括固定箱,所述固定箱内设置有电解液,所述固定箱的一侧固定连接有导水箱;The support assembly includes a fixed box, an electrolyte is provided in the fixed box, and a water guide box is fixedly connected to one side of the fixed box;

所述电解组件包括活动架,所述活动架位于固定箱内;The electrolytic assembly includes a movable frame, and the movable frame is located in a fixed box;

所述清洗组件包括两个对称分布的固定框,所述固定框的外侧面中部与导水箱的内侧壁顶端固定连接;The cleaning assembly includes two symmetrically distributed fixed frames, the middle part of the outer side of the fixed frame is fixedly connected with the top end of the inner side wall of the water guide box;

所述涂覆组件包括两个对称分布的支臂,所述支臂的一侧中部固定连接有支撑杆,所述支撑杆的一端与导水箱的外侧面顶端固定连接。The coating assembly includes two symmetrically distributed support arms, a support rod is fixedly connected to the middle part of one side of the support arms, and one end of the support rod is fixedly connected to the top end of the outer surface of the water guide box.

优选的,所述固定箱的一侧固定连接有两个对称分布的支撑板,所述支撑板的内侧通过轴承活动连接有放料辊,所述固定箱的底端内壁固定连接有固定座,所述固定座设置为凸台形结构,所述固定座的两侧中部均固定连接有固定板,所述固定板的外侧面镶嵌有多个呈等间距分布的石墨电极。Preferably, one side of the fixed box is fixedly connected with two symmetrically distributed support plates, the inner side of the support plate is movably connected with a discharge roller through a bearing, and the inner wall of the bottom end of the fixed box is fixedly connected with a fixed seat, The fixing seat is configured as a boss-shaped structure, and the middle parts of both sides of the fixing seat are fixedly connected with a fixing plate, and the outer surface of the fixing plate is inlaid with a plurality of graphite electrodes distributed at equal intervals.

优选的,所述活动架的两侧中部均固定连接有两个对称分布的卡座,所述卡座与固定箱的顶端卡接连接,所述活动架的两侧顶端均通过轴承活动连接有导向辊,所述活动架的两侧底端均通过轴承活动连接有两个换向辊。Preferably, the middle parts of both sides of the movable frame are fixedly connected with two symmetrically distributed decks, and the decks are clamped and connected with the top of the fixed box, and the tops of both sides of the movable frame are movably connected with bearings. As for the guide roller, the bottom ends on both sides of the movable frame are movably connected with two reversing rollers through bearings.

优选的,所述活动架的内侧中部固定连接有固定架,所述固定架设置为“∩”形结构,所述固定架的底端四角处均固定连接有延伸板,所述延伸板设置为倾斜结构,所述延伸板的内侧面底端通过轴承活动连接有活动辊,所述固定架的两侧中部均设有插管,所述插管的内部插接连接有插板,所述插板设置为“∩”形结构。Preferably, the middle part of the inner side of the movable frame is fixedly connected with a fixed frame, and the fixed frame is set as a "∩"-shaped structure, and the four corners of the bottom end of the fixed frame are fixedly connected with extension plates, and the extension plates are set as The inclined structure, the bottom end of the inner surface of the extension plate is movably connected with movable rollers through bearings, the middle parts of both sides of the fixed frame are provided with intubation tubes, and the inside of the intubation tubes is plugged and connected with inserting plates. The board is set as a "∩" shaped structure.

优选的,所述插板的顶端内壁通过弹簧与固定架的上表面活动连接,所述插板的内侧面底端固定连接有导电柱,所述导电柱的上表面中部镶嵌有电极片,所述电极片设置为“凸”形结构,所述电极片的材质为石墨材料,所述导电柱的两端均固定连接有连接导线。Preferably, the top inner wall of the flashboard is movably connected to the upper surface of the fixing frame through a spring, the bottom end of the inner side of the flashboard is fixedly connected with a conductive column, and the middle part of the upper surface of the conductive column is inlaid with an electrode piece, so The electrode sheet is arranged in a "convex" shape structure, and the material of the electrode sheet is graphite material, and both ends of the conductive column are fixedly connected with connecting wires.

优选的,所述固定框的内侧中部固定连接有隔板,所述固定框的内侧面四角处均通过轴承活动连接有固定辊,所述固定框的两侧均固定连接有两组延伸框,所述延伸框设置为三角形结构,所述延伸框的内侧面一端通过轴承活动连接有引导辊。Preferably, the inner middle part of the fixed frame is fixedly connected with a partition, the four corners of the inner surface of the fixed frame are movably connected with fixed rollers through bearings, and two sets of extension frames are fixedly connected on both sides of the fixed frame, The extension frame is arranged in a triangular structure, and one end of the inner surface of the extension frame is movably connected with a guide roller through a bearing.

优选的,一侧所述延伸框的内侧中部固定连接有导水罩,所述导水罩的两端均设置为倾斜面,所述导水罩的两端均镶嵌有多个呈等间距分布的喷头,每组喷头出水口处对应设置有集水组件,所述集水组件包括支撑辊,所述支撑辊外周设有吸水层,所述吸水层挤压接触有刮水板,所述刮水板下方设有积水槽,位于上方导水罩对应处的上部位置的积水槽底部的导流管上设有流量传感器,流量传感器能检测到积水槽底部导流管内水的流量,通过流量传感器检测到的导流管的流量反馈出铜箔经过电解后产生的贯穿铜箔的微孔的数量;所述固定框的外侧面中部固定连接有水泵,所述水泵的输出端固定连接有水管,所述水管的一端位于导水罩内。Preferably, a water guide cover is fixedly connected to the middle part of the inner side of the extension frame on one side, and both ends of the water guide cover are set as inclined surfaces. The nozzles of each group of nozzles are equipped with a water collection assembly correspondingly at the water outlet of each group of nozzles. The water collection assembly includes a support roller. The outer periphery of the support roller is provided with a water absorption layer. There is a water storage tank under the water plate, and a flow sensor is installed on the diversion tube at the bottom of the water storage tank at the upper position corresponding to the upper water guide cover. The flow sensor can detect the flow of water in the diversion tube at the bottom of the water storage tank. The detected flow rate of the draft tube feeds back the number of micropores penetrating the copper foil produced after the copper foil is electrolyzed; the middle part of the outer surface of the fixed frame is fixedly connected with a water pump, and the output end of the water pump is fixedly connected with a water pipe. One end of the water pipe is located in the water guiding cover.

优选的,另一侧所述延伸框的内侧中部固定连接有导风罩,所述导风罩的两端均设置为倾斜面,所述导风罩的一侧中部固定连接有抽风扇,所述导风罩的两端中部均贯穿开设有出风槽,所述出风槽设置为条形结构。Preferably, an air guide cover is fixedly connected to the inner middle part of the extension frame on the other side, both ends of the air guide cover are set as inclined surfaces, and an exhaust fan is fixedly connected to the middle part of one side of the air guide cover, so Both ends of the air guide cover are provided with air outlet slots through the middle parts, and the air outlet slots are arranged in a strip structure.

优选的,所述支臂的内侧面两端均通过轴承活动连接有导辊,所述支臂的内侧中部设置有两个对称分布的涂料箱,两个所述涂料箱相互靠近的一侧两端均固定连接有连接座,所述连接座通过螺栓与支臂固定连接,所述涂料箱的内部设置有空腔,所述空腔的顶端设置有涂料辊,所述空腔的内部设置有上料辊,所述涂料辊和上料辊的两端均通过轴承与空腔的内壁活动连接,所述涂料辊和上料辊的外侧壁相贴合,所述涂料箱的外侧面顶端镶嵌有加料管。Preferably, both ends of the inner surface of the support arm are movably connected with guide rollers through bearings, and two symmetrically distributed paint tanks are arranged in the middle of the inner side of the support arm. Both ends are fixedly connected with a connecting seat, and the connecting seat is fixedly connected with the support arm through bolts. A cavity is arranged inside the paint box, a coating roller is arranged at the top of the cavity, and a coating roller is arranged inside the cavity. Feeding roller, both ends of the coating roller and the feeding roller are flexibly connected to the inner wall of the cavity through bearings, the outer wall of the coating roller and the feeding roller are attached, and the top of the outer surface of the coating tank is inlaid There is a feeding tube.

本发明的技术效果和优点:Technical effect and advantage of the present invention:

1.本发明通过对原料铜箔进行电解氧化处理,原料铜箔在电解后表面产生多个微孔,且原料铜箔被两次电解,从而可以保证铜箔表面微孔的数量,通过对电解后的铜箔进行清洗,然后对清洗后的铜箔进行浆料涂覆,由于铜箔表面具有微孔,因此浆料可以很好的附着在铜箔表面,从而解决了铜箔表面的涂覆层易掉落、与铜箔的附和性差的问题;1. The present invention carries out electrolytic oxidation treatment to the raw copper foil, and the raw copper foil produces a plurality of micropores on the surface after electrolysis, and the raw copper foil is electrolyzed twice, so that the number of micropores on the surface of the copper foil can be ensured, and through electrolysis The cleaned copper foil is cleaned, and then the cleaned copper foil is coated with slurry. Since the surface of the copper foil has micropores, the slurry can be well attached to the surface of the copper foil, thus solving the problem of coating the surface of the copper foil. The layer is easy to fall off and the adhesion to copper foil is poor;

2.本发明通过在电解组件的一侧设置清洗组件,清洗组件可以对电解后的铜箔进行清洗干燥,通过在清洗组件的一侧设置涂覆组件,涂覆组件可以实现对铜箔表面浆料的涂覆,从而可以实现对原料铜箔的连续处理,进而提升了多孔铜箔的制备效率;2. In the present invention, by setting a cleaning component on one side of the electrolytic component, the cleaning component can clean and dry the copper foil after electrolysis, and by setting a coating component on one side of the cleaning component, the coating component can realize the slurry on the surface of the copper foil The coating of the material can realize the continuous processing of the raw copper foil, thereby improving the production efficiency of the porous copper foil;

3.本发明通过集水组件和喷嘴的配合,除了起到清理冲洗铜箔上的积水作用外,还能通过其中一个积水组件上设置的流量传感器检测从集水器上导流管导出集水组件内积水的流量,进而通过导流管的流量反映出铜箔经过电解后产生的贯穿铜箔的微孔的数量,当流量传感器检测到异常流量值时,能触发本装置的报警机构,提醒生产人员对电解工序中的电解电流、电解液浓度、电解时间等相关因素进行排查,以保证电解铜箔的质量,这对保证提高铜箔生产质量而言有着重要意义。3. Through the cooperation of the water collecting component and the nozzle, in addition to cleaning and flushing the accumulated water on the copper foil, the present invention can also detect the flow from the water diversion tube on the water collecting component through the flow sensor installed on one of the water collecting components. The flow rate of accumulated water in the water collection component, and then the flow rate through the diversion tube reflects the number of micropores penetrating the copper foil produced by electrolysis. When the flow sensor detects an abnormal flow value, it can trigger the alarm of the device The organization reminds production personnel to check the electrolysis current, electrolyte concentration, electrolysis time and other related factors in the electrolysis process to ensure the quality of electrolytic copper foil, which is of great significance to ensure the improvement of copper foil production quality.

附图说明Description of drawings

图1为本发明的整体结构示意图。Figure 1 is a schematic diagram of the overall structure of the present invention.

图2为本发明的支撑组件结构示意图。Fig. 2 is a structural schematic diagram of the support assembly of the present invention.

图3为本发明的电解组件结构示意图。Fig. 3 is a structural schematic diagram of the electrolytic assembly of the present invention.

图4为本发明的电解组件结构正面示意图。Fig. 4 is a schematic front view of the structure of the electrolytic assembly of the present invention.

图5为本发明的固定架结构示意图。Fig. 5 is a schematic structural view of the fixing frame of the present invention.

图6为本发明的插板结构示意图。Fig. 6 is a schematic diagram of the board structure of the present invention.

图7为本发明的清洗组件与涂覆组件位置关系示意图。Fig. 7 is a schematic diagram of the positional relationship between the cleaning component and the coating component of the present invention.

图8为本发明的清洗组件结构示意图。Fig. 8 is a structural schematic diagram of the cleaning assembly of the present invention.

图9为本发明的导水罩结构示意图。Fig. 9 is a schematic structural diagram of the water guiding cover of the present invention.

图10为本发明的导风罩结构示意图。Fig. 10 is a schematic structural diagram of the wind guide cover of the present invention.

图11为本发明的涂覆组件结构示意图。Fig. 11 is a schematic structural view of the coating assembly of the present invention.

图12为本发明的涂料箱结构示意图。Fig. 12 is a schematic structural view of the paint tank of the present invention.

图13为本发明的涂料箱结构剖视示意图。Fig. 13 is a schematic sectional view of the structure of the paint tank of the present invention.

图14为本发明的原料铜箔输送路线示意图。Fig. 14 is a schematic diagram of the conveying route of the raw material copper foil of the present invention.

图15为本发明图14中A处局部放大图。Fig. 15 is a partial enlarged view of A in Fig. 14 of the present invention.

图中:1、支撑组件;2、电解组件;3、清洗组件;4、涂覆组件;101、固定箱;102、导水箱;103、支撑板;104、放料辊;105、固定座;106、固定板;107、石墨电极;201、活动架;202、卡座;203、导向辊;204、换向辊;205、固定架;206、延伸板;207、活动辊;208、插管;209、插板;210、导电柱;211、电极片;212、连接导线;301、固定框;302、隔板;303、固定辊;304、延伸框;305、引导辊;306、导水罩;307、喷头;308、水泵;309、水管;310、导风罩;311、抽风扇;312、出风槽;313、集水组件;3131、支撑辊;3132、吸水层;3133、刮水板;3134、积水槽;401、支臂;402、支撑杆;403、导辊;404、涂料箱;405、连接座;406、空腔;407、涂料辊;408、上料辊;409、加料管。In the figure: 1. Support component; 2. Electrolysis component; 3. Cleaning component; 4. Coating component; 101, fixed box; 102, water guide tank; 103, support plate; 104, discharging roller; 106, fixed plate; 107, graphite electrode; 201, movable frame; 202, deck; 203, guide roller; 204, reversing roller; 205, fixed frame; 206, extension plate; 207, movable roller; 208, intubation ; Cover; 307, nozzle; 308, water pump; 309, water pipe; 310, wind guide cover; 311, exhaust fan; 312, air outlet groove; 313, water collection assembly; 3131, supporting roller; 3132, water-absorbing layer; 3133, scraping Water plate; 3134, water tank; 401, support arm; 402, support rod; 403, guide roller; 404, paint box; 405, connection seat; 406, cavity; 407, paint roller; 408, feeding roller; 409 , Feeding tube.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

本发明提供了一种多孔铜箔的制造方法,包括以下步骤:The invention provides a kind of manufacturing method of porous copper foil, comprises the following steps:

步骤一、原料整理,选取平整的铜箔作为原料基材进行多孔铜箔的制备,原料铜箔被收卷在收卷辊上;Step 1. Raw material arrangement, select flat copper foil as the raw material base material for the preparation of porous copper foil, and the raw material copper foil is wound up on the winding roller;

步骤二、电解氧化,以惰性材料为阴极,以原料铜箔为阳极,对原料铜箔进行电解;Step 2, electrolytic oxidation, using the inert material as the cathode and the raw copper foil as the anode, electrolyzing the raw copper foil;

步骤三、二次电解,电解后的原料铜箔与电解液分离,分离后的原料铜箔在输送的过程中停止反应,而后进入电解液中进行二次电解;Step 3, secondary electrolysis, the raw copper foil after electrolysis is separated from the electrolyte, the separated raw copper foil stops reacting during the transportation process, and then enters the electrolyte for secondary electrolysis;

步骤四、清洗干燥,使用清水对电解后的铜箔表面进行冲洗,以去除电解过程中产生的杂质,然后对清洗后的铜箔进行干燥处理;Step 4, cleaning and drying, using clean water to rinse the surface of the electrolyzed copper foil to remove impurities generated during the electrolysis process, and then drying the cleaned copper foil;

步骤五、浆料涂覆,采用涂覆组件把浆料涂覆在铜箔的表面;Step 5, slurry coating, using a coating component to coat the slurry on the surface of the copper foil;

步骤六、对涂覆浆料的铜箔进行干燥、分切。Step 6, drying and cutting the slurry-coated copper foil.

本发明提供了如图1至图15所示的一种多孔铜箔制造方法的专用设备,包括支撑组件1、电解组件2、清洗组件3和涂覆组件4,支撑组件1的上方设置有电解组件2,支撑组件1的一侧设置有清洗组件3,清洗组件3的一侧设置有涂覆组件4。The present invention provides a special equipment for the manufacturing method of porous copper foil as shown in FIGS. As for the assembly 2 , a cleaning assembly 3 is provided on one side of the support assembly 1 , and a coating assembly 4 is provided on one side of the cleaning assembly 3 .

支撑组件1包括固定箱101,固定箱101内设置有电解液,固定箱101的一侧固定连接有导水箱102,固定箱101的一侧固定连接有两个对称分布的支撑板103,支撑板103的内侧通过轴承活动连接有放料辊104,固定箱101的底端内壁固定连接有固定座105,固定座105设置为凸台形结构,固定座105的两侧中部均固定连接有固定板106,固定板106的外侧面镶嵌有多个呈等间距分布的石墨电极107。The support assembly 1 includes a fixed box 101, which is provided with an electrolyte, one side of the fixed box 101 is fixedly connected with a water guide box 102, and one side of the fixed box 101 is fixedly connected with two symmetrically distributed support plates 103, the support plate The inner side of 103 is movably connected with the discharge roller 104 through the bearing, and the bottom inner wall of the fixed box 101 is fixedly connected with the fixed seat 105, and the fixed seat 105 is set as a boss-shaped structure, and the middle parts of both sides of the fixed seat 105 are fixedly connected with the fixed plate 106 , the outer surface of the fixing plate 106 is inlaid with a plurality of graphite electrodes 107 distributed at equal intervals.

电解组件2包括活动架201,活动架201位于固定箱101内,活动架201的两侧中部均固定连接有两个对称分布的卡座202,卡座202与固定箱101的顶端卡接连接,活动架201的两侧顶端均通过轴承活动连接有导向辊203,活动架201的两侧底端均通过轴承活动连接有两个换向辊204,活动架201的内侧中部固定连接有固定架205,固定架205设置为“∩”形结构,固定架205的底端四角处均固定连接有延伸板206,延伸板206设置为倾斜结构。The electrolytic assembly 2 includes a movable frame 201, which is located in the fixed box 101, and the middle parts of both sides of the movable frame 201 are fixedly connected with two symmetrically distributed card holders 202, and the card holders 202 are clamped and connected with the top of the fixed box 101, The top ends of both sides of the movable frame 201 are movably connected with guide rollers 203 through bearings, the bottom ends of both sides of the movable frame 201 are movably connected with two reversing rollers 204 through bearings, and the inner middle part of the movable frame 201 is fixedly connected with a fixed frame 205 , the fixed frame 205 is set in a "∩"-shaped structure, and the four corners of the bottom end of the fixed frame 205 are fixedly connected with extension plates 206, and the extension plates 206 are set in an inclined structure.

具体的,延伸板206的内侧面底端通过轴承活动连接有活动辊207,固定架205的两侧中部均设有插管208,插管208的插接连接有插板209,插板209设置为“∩”形结构,插板209的顶端内壁通过弹簧与固定架205的上表面活动连接,插板209的内侧面底端固定连接有导电柱210,导电柱210的上表面中部镶嵌有电极片211,电极片211设置为“凸”形结构;如此能保证插板209相对于固定架205上下运动过程中,能带动导电柱210及电极片211上下运动,进而使电极片211与能与此处的铜箔相紧密贴合。Specifically, the bottom end of the inner surface of the extension plate 206 is movably connected with a movable roller 207 through a bearing, and the middle part of both sides of the fixed frame 205 is provided with an intubation tube 208. It is a "∩"-shaped structure, the top inner wall of the plug board 209 is flexibly connected to the upper surface of the fixed frame 205 through a spring, the bottom end of the inner side of the plug board 209 is fixedly connected with a conductive post 210, and the middle part of the upper surface of the conductive post 210 is embedded with an electrode sheet 211, and the electrode sheet 211 is set to a "convex" shape structure; in this way, it can be ensured that when the inserting plate 209 moves up and down relative to the fixed frame 205, it can drive the conductive column 210 and the electrode sheet 211 to move up and down, so that the electrode sheet 211 can be connected with the Here the copper foils are closely attached.

更为具体的,电极片211的材质为石墨材料,原料铜箔在经过两个活动辊207时,两个活动辊207之间的导电柱210在弹簧的作用下向上运动,导电柱210带动电极片211向上运动,使得电极片211与原料铜箔接触,从而使得原料铜箔带电,导电柱210的两端均固定连接有连接导线212,连接导线212可以与电解用的电源连接。More specifically, the material of the electrode sheet 211 is graphite material, and when the raw copper foil passes through the two movable rollers 207, the conductive column 210 between the two movable rollers 207 moves upward under the action of the spring, and the conductive column 210 drives the electrode The sheet 211 moves upwards, so that the electrode sheet 211 contacts the raw copper foil, so that the raw copper foil is charged. Both ends of the conductive column 210 are fixedly connected with connecting wires 212, and the connecting wires 212 can be connected to the power supply for electrolysis.

清洗组件3包括两个对称分布的固定框301,固定框301的外侧面中部与导水箱102的内侧壁顶端固定连接,清洗组件3在对铜箔表面进行清洗时,清洗过程中使用的水落入导水箱102内,然后通过导水箱102底部设置的排水口排出。固定框301的内侧中部固定连接有隔板302,固定框301的内侧面四角处均通过轴承活动连接有固定辊303,固定框301的两侧均固定连接有两组延伸框304,延伸框304设置为三角形结构;具体的,延伸框304的内侧面一端通过轴承活动连接有引导辊305,固定框301一侧延伸框304的内侧中部固定连接有导水罩306,导水罩306的两端均设置为倾斜面,导水罩306的两端均镶嵌有多个呈等间距分布的喷头307,固定框301的外侧面中部固定连接有水泵308,水泵308的输出端固定连接有水管309,水管309的一端位于导水罩306内。如图14所示,每组喷头307出水口处对应设置有集水组件313,集水组件313包括支撑辊3131,支撑辊3131外周设有吸水层3132,吸水层3132挤压接触有刮水板3133,刮水板3133下方设有积水槽3134,积水槽3134为漏斗形,在支撑辊3131带动吸水层3132转动的过程中,刮水板3133能把从吸水层3132吸收的水刮除并引导到积水槽3134内,位于上方导水罩306对应处的上部位置的积水槽3134底部的导流管上设有流量传感器。下部位置的固定辊303处也对应设有集水组件313,此处的积水组件313用于去除清洗后的铜箔表面的积水,为铜箔后续干燥做好准备。The cleaning assembly 3 includes two symmetrically distributed fixed frames 301. The middle part of the outer surface of the fixed frame 301 is fixedly connected with the top of the inner wall of the water guide box 102. When the cleaning assembly 3 cleans the surface of the copper foil, the water used in the cleaning process falls into the water guide box 102, and then discharged through the water outlet provided at the bottom of the water guide box 102. The middle part of the inner side of the fixed frame 301 is fixedly connected with a partition 302, and the four corners of the inner side of the fixed frame 301 are movably connected with fixed rollers 303 through bearings. It is arranged as a triangular structure; specifically, one end of the inner surface of the extension frame 304 is movably connected with a guide roller 305 through a bearing, and the inner middle part of the extension frame 304 on one side of the fixed frame 301 is fixedly connected with a water guide cover 306, and the two ends of the water guide cover 306 They are all set as inclined surfaces. Both ends of the water guide cover 306 are inlaid with a plurality of nozzles 307 distributed at equal intervals. The middle part of the outer surface of the fixed frame 301 is fixedly connected with a water pump 308. The output end of the water pump 308 is fixedly connected with a water pipe 309. One end of the water pipe 309 is located in the water guiding cover 306 . As shown in Figure 14, the water outlet of each group of nozzles 307 is correspondingly provided with a water collection assembly 313, the water collection assembly 313 includes a support roller 3131, and the outer periphery of the support roller 3131 is provided with a water-absorbing layer 3132, and the water-absorbing layer 3132 is squeezed and contacted with a wiper blade 3133, below the wiper blade 3133, there is a water storage tank 3134, the water storage tank 3134 is funnel-shaped, in the process that the support roller 3131 drives the water absorption layer 3132 to rotate, the wiper blade 3133 can scrape off and guide the water absorbed from the water absorption layer 3132 In the water storage tank 3134, a flow sensor is provided on the guide tube at the bottom of the water storage tank 3134 at the upper position corresponding to the upper water guide cover 306. The fixed roller 303 at the lower position is also provided with a water collecting component 313 correspondingly, and the water collecting component 313 here is used to remove the accumulated water on the surface of the cleaned copper foil to prepare for the subsequent drying of the copper foil.

固定框301另一侧延伸框304的内侧中部固定连接有导风罩310,导风罩310的两端均设置为倾斜面,导风罩310的一侧中部固定连接有抽风扇311,导风罩310的两端中部均贯穿开设有出风槽312,出风槽312设置为条形结构。The inner middle part of the extension frame 304 on the other side of the fixed frame 301 is fixedly connected with an air guide cover 310, and the two ends of the air guide cover 310 are all arranged as inclined surfaces, and one side middle part of the air guide cover 310 is fixedly connected with an exhaust fan 311, and the air guide cover 310 is fixedly connected with an exhaust fan 311. The middle parts of both ends of the cover 310 are provided with air outlet slots 312 , and the air outlet slots 312 are arranged in a bar-shaped structure.

原料铜箔在引导辊305的作用下经过清洗组件3,此时水泵308可以外接水箱,将具有压力的冲洗水输送至导水罩306内,导水罩306内的水可以经过喷头307喷洒至原料铜箔的表面,从而可以实现对原料铜箔表面的清洗,且两组喷头307可以实现对铜箔两面的清洗。在每组喷头307处对应的集水组件313有如下作用:一方面支撑辊3131能对被喷头307冲洗的铜箔进行支撑成,在保证足够水压冲洗铜箔的同时,防止喷头307喷出的水压过大而影响铜箔张力或导致铜箔撕裂、冲断。另一方面,支撑辊3131上设置的吸水层3132在与铜箔接触的同时,不仅能对与之接触的铜箔起到缓冲作用,还能吸附铜箔上冲洗后的积水,在支撑辊3131带动吸水层3132转动的过程中,与吸水层3132挤压接触的刮水板3133能把吸水层3132吸收的冲洗水刮除,被刮除的冲洗水沿着刮水板3133进入到下方的积水槽3134内,被积水槽3134收集的积水通过积水槽3134底部的导流管排出,如此通过对铜箔上积水的收集和去除,为后续铜箔的快速干燥做好准备。The raw copper foil passes through the cleaning assembly 3 under the action of the guide roller 305. At this time, the water pump 308 can be connected to the water tank to transport the flushing water under pressure to the water guide cover 306, and the water in the water guide cover 306 can be sprayed to the The surface of the raw copper foil, so that the surface of the raw copper foil can be cleaned, and the two sets of nozzles 307 can clean both sides of the copper foil. The water collecting assembly 313 corresponding to each group of nozzles 307 has the following functions: on the one hand, the support roller 3131 can support the copper foil washed by the nozzles 307, and prevent the nozzles 307 from spraying out while ensuring sufficient water pressure to rinse the copper foil. Excessive water pressure will affect the tension of the copper foil or cause the copper foil to tear and break. On the other hand, the water-absorbing layer 3132 provided on the support roller 3131 can not only buffer the copper foil in contact with it while it is in contact with the copper foil, but also absorb the accumulated water on the copper foil after washing. When 3131 drives the water-absorbing layer 3132 to rotate, the wiper 3133 squeezed and contacted with the water-absorbing layer 3132 can scrape off the flushing water absorbed by the water-absorbing layer 3132, and the scraped flushing water enters the lower part along the wiper 3133 In the water storage tank 3134, the accumulated water collected by the water storage tank 3134 is discharged through the guide tube at the bottom of the water storage tank 3134, so that by collecting and removing the accumulated water on the copper foil, it is ready for the subsequent rapid drying of the copper foil.

尤其的,位于上方导水罩306对应处的上部位置的积水槽3134底部的导流管上设有流量传感器,该位置处的支撑辊3131、吸水层3132、刮水板3133、积水槽3134除了具有上述相同的功能外,在该位置处的积水槽3134底部的导流管上设置的流量传感器能检测到积水槽3134底部导流管内水的流量。经过电解组件2电解的铜箔,表面能形成多孔结构,铜箔上面的微孔贯穿铜箔,在后续涂覆聚合物浆料时,铜箔两侧的聚合物浆料能通过微孔相连接在一起,能提高聚合物附着在铜箔上的效果,进而提高锂电池的性能。因此贯穿铜箔的微孔数量在一定范围内相对越多,对提升锂电池性能越有益。而电解铜箔产生的微孔与电解的电流大小、电解液浓度、电解时间等因素有直接性关系,上述因素发生变化时均能影响电解后贯穿铜箔的微孔的数量,因此实时监测贯穿铜箔的微孔的数量对生产高品质铜箔具有重要的意义。在铜箔经过电解组件2电解且被传送到上方导水罩306对应处的上部位置喷头307处时,对应的支撑辊3131带动吸水层3132对铜箔进行接触支撑;喷头307喷出的具有压力的清洗水在对铜箔进行冲洗时,一部分具有压力的清洗水能穿过微孔到达铜箔另一侧的吸水层3132上被并吸水层3132吸收,吸水层3132吸收的清洗水在吸水层3132转动过程中被刮水板3133刮除并引导到积水槽3134内,积水槽3134通过导流管排出收集的积水时,积水的流量能被导流管上的流量传感器所检测,因此能通过流量传感器检测到的导流管的流量反映出铜箔经过电解后产生的贯穿铜箔的微孔的数量。正常加工过程中,铜箔经过电解后产生的贯穿铜箔的微孔比较均一,而当导流管的流量小于正常流量时,说明贯穿铜箔的微孔数量减少,当导流管的流量大于正常流量时,说明贯穿铜箔的微孔数量增多或微孔变大,反映出此时对应的电解工序中出现电解电流或者电解液浓度、电解时间等因素发生了变化,当流量传感器检测到异常流量值时,能触发本装置的报警机构,提醒生产人员对电解工序中的电解电流、电解液浓度、电解时间等相关因素进行排查,以保证电解铜箔的质量,这对保证提高铜箔生产质量而言有着重要意义。In particular, a flow sensor is provided on the guide tube at the bottom of the water storage tank 3134 at the upper position corresponding to the upper water guide cover 306. The support roller 3131, the water absorption layer 3132, the wiper blade 3133, and the water storage tank 3134 at this position are all except In addition to having the same function as above, the flow sensor provided on the guide tube at the bottom of the water storage tank 3134 at this position can detect the flow of water in the guide tube at the bottom of the water storage tank 3134 . The copper foil electrolyzed by the electrolysis module 2 can form a porous structure on the surface, and the micropores on the copper foil run through the copper foil. When the polymer slurry is subsequently coated, the polymer slurry on both sides of the copper foil can be connected through the micropores Together, it can improve the effect of the polymer on the copper foil, thereby improving the performance of the lithium battery. Therefore, the more the number of micropores penetrating the copper foil within a certain range, the more beneficial it is to improve the performance of the lithium battery. The micropores produced by electrolytic copper foil are directly related to factors such as the size of the electrolytic current, the concentration of the electrolyte, and the electrolysis time. When the above factors change, they can all affect the number of micropores penetrating the copper foil after electrolysis. The number of micropores in copper foil is of great significance to the production of high-quality copper foil. When the copper foil is electrolyzed by the electrolytic assembly 2 and is transported to the nozzle 307 at the upper position corresponding to the upper water guide cover 306, the corresponding supporting roller 3131 drives the water-absorbing layer 3132 to contact and support the copper foil; When the cleaning water rinses the copper foil, a part of the cleaning water with pressure can pass through the micropores to reach the water-absorbing layer 3132 on the other side of the copper foil and be absorbed by the water-absorbing layer 3132, and the cleaning water absorbed by the water-absorbing layer 3132 is absorbed by the water-absorbing layer 3132 is scraped off by the wiper blade 3133 during the rotation and guided into the water storage tank 3134. When the water storage tank 3134 discharges the accumulated water through the guide tube, the flow of the accumulated water can be detected by the flow sensor on the guide tube, so The flow rate of the draft tube that can be detected by the flow sensor reflects the number of micropores penetrating the copper foil produced after the copper foil is electrolyzed. During normal processing, the micropores penetrating the copper foil produced by electrolysis of the copper foil are relatively uniform, and when the flow rate of the diversion tube is lower than the normal flow rate, it means that the number of micropores penetrating the copper foil is reduced. When the flow rate is normal, it means that the number of micropores passing through the copper foil increases or the micropores become larger, which reflects that the electrolysis current or electrolyte concentration, electrolysis time and other factors have changed in the corresponding electrolysis process at this time. When the flow sensor detects an abnormal When the flow rate is high, the alarm mechanism of the device can be triggered to remind the production personnel to check the electrolysis current, electrolyte concentration, electrolysis time and other related factors in the electrolysis process to ensure the quality of the electrolytic copper foil, which is very important to ensure the improvement of copper foil production. quality is important.

经过清洗后的铜箔到达导风罩310的一侧,此时抽风扇311将空气抽取至导风罩310内的热风,而导风罩310内的热风经过出风槽312到达铜箔表面,从而可以加快铜箔表面的干燥,以便后续涂覆工作的进行。After cleaning, the copper foil reaches one side of the air guide cover 310. At this time, the exhaust fan 311 draws the air into the hot air in the air guide cover 310, and the hot air in the air guide cover 310 reaches the surface of the copper foil through the air outlet groove 312. Thereby, the drying of the surface of the copper foil can be accelerated, so that the subsequent coating work can be carried out.

涂覆组件4包括两个对称分布的支臂401,支臂401的一侧中部固定连接有支撑杆402,支撑杆402的一端与导水箱102的外侧面顶端固定连接,支臂401的内侧面两端均通过轴承活动连接有导辊403,支臂401的内侧中部设置有两个对称分布的涂料箱404,两个涂料箱404分别位于铜箔的两侧,从而可以实现对铜箔两面的涂料,当铜箔仅需要单面涂料时,清空一个涂料箱404即可实现铜箔的单片涂料。The coating assembly 4 includes two symmetrically distributed support arms 401, one side of the support arm 401 is fixedly connected with a support rod 402, one end of the support rod 402 is fixedly connected with the top end of the outer surface of the water guide box 102, and the inner surface of the support arm 401 Both ends are movably connected with guide rollers 403 through bearings, and two symmetrically distributed coating boxes 404 are arranged in the middle of the inner side of the support arm 401, and the two coating boxes 404 are respectively located on both sides of the copper foil, so as to realize the protection of both sides of the copper foil. Coating, when the copper foil only needs to be coated on one side, emptying one coating box 404 can realize single-piece coating of the copper foil.

具体的,两个涂料箱404相互靠近的一侧两端均固定连接有连接座405,连接座405通过螺栓与支臂401固定连接,涂料箱404的内部设置有空腔406,空腔406的顶端设置有涂料辊407,空腔406的内部设置有上料辊408,上料辊408将涂料箱404内的浆料涂覆至涂料辊407表面,涂料辊407将浆料涂覆至铜箔表面,即可实现对铜箔表面浆料的涂覆。Specifically, both ends of the two paint tanks 404 that are close to each other are fixedly connected with a connecting seat 405, and the connecting seat 405 is fixedly connected with the support arm 401 through bolts. The inside of the paint tank 404 is provided with a cavity 406, and the cavity 406 A coating roller 407 is arranged on the top, and a feeding roller 408 is arranged inside the cavity 406. The feeding roller 408 applies the slurry in the coating box 404 to the surface of the coating roller 407, and the coating roller 407 applies the slurry to the copper foil. The surface of the copper foil can be coated with slurry on the surface of the copper foil.

更为具体的,涂料辊407和上料辊408的两端均通过轴承与空腔406的内壁活动连接,涂料辊407和上料辊408的外侧壁相贴合,涂料箱404的外侧面顶端镶嵌有加料管409,加料管409的设置方便了浆料的添加。More specifically, the two ends of the coating roller 407 and the feeding roller 408 are movably connected to the inner wall of the cavity 406 through bearings, the outer side walls of the coating roller 407 and the feeding roller 408 are attached, and the top of the outer surface of the coating box 404 A feeding pipe 409 is inlaid, and the setting of the feeding pipe 409 facilitates the addition of slurry.

本装置在对原料铜箔进行电解氧化处理时,放料辊104上的原料铜箔可以通过装置外接的牵引机构进行牵引,原料铜箔依次经过导向辊203、换向辊204进入固定箱101内,此时固定箱101内的石墨电极107与外界电源连接,石墨电极107作为阴极,而原料铜箔在经过两个换向辊204时,两个换向辊204之间的导电柱210在弹簧的作用下向上运动,导电柱210带动电极片211向上运动,使得电极片211与原料铜箔接触,从而使得原料铜箔带电,此时原料铜箔作为阳极,而固定箱101内设置有电解液,原料铜箔、电解液和石墨电极107之间形成电流通路,实现对原料铜箔的电解处理。When the device performs electrolytic oxidation treatment on the raw material copper foil, the raw material copper foil on the discharge roller 104 can be pulled by the traction mechanism external to the device, and the raw material copper foil enters the fixed box 101 through the guide roller 203 and the reversing roller 204 in sequence At this time, the graphite electrode 107 in the fixed box 101 is connected to the external power supply, and the graphite electrode 107 is used as the cathode, and when the raw copper foil passes through the two reversing rollers 204, the conductive column 210 between the two reversing rollers 204 is in the spring The conductive column 210 drives the electrode sheet 211 to move upward, so that the electrode sheet 211 is in contact with the raw copper foil, so that the raw copper foil is charged. At this time, the raw copper foil is used as an anode, and the fixed box 101 is provided with an electrolyte , A current path is formed between the raw copper foil, the electrolyte and the graphite electrode 107 to realize the electrolytic treatment of the raw copper foil.

本装置在对电解后的原料铜箔进行清洗时,电解后的原料铜箔经过固定辊303进入清洗组件3内,原料铜箔在引导辊305的作用下经过清洗组件3,此时水泵308可以外接水箱,将具有压力的冲洗水输送至导水罩306内,而导水罩306内的水可以经过喷头307喷洒至原料铜箔的表面,从而可以实现对原料铜箔表面的清洗,且两组喷头307可以实现对铜箔两面的清洗。清理后的铜箔到达导风罩310的一侧,此时抽风扇311将热风抽取至导风罩310内,而导风罩310内的热风经过出风槽312到达铜箔表面,从而可以加快铜箔表面的干燥,以便后续涂覆工作的进行。When the device cleans the electrolyzed raw copper foil, the electrolyzed raw copper foil enters the cleaning assembly 3 through the fixed roller 303, and the raw copper foil passes through the cleaning assembly 3 under the action of the guide roller 305. At this time, the water pump 308 can The water tank is externally connected, and the flushing water with pressure is delivered to the water guide cover 306, and the water in the water guide cover 306 can be sprayed to the surface of the raw copper foil through the nozzle 307, so that the surface of the raw copper foil can be cleaned, and the two The group of nozzles 307 can clean both sides of the copper foil. The cleaned copper foil reaches one side of the air guide cover 310. At this time, the exhaust fan 311 extracts the hot air into the air guide cover 310, and the hot air in the air guide cover 310 reaches the surface of the copper foil through the air outlet groove 312, thereby speeding up the process. The surface of copper foil is dry for subsequent coating work.

本装置在对铜箔进行浆料涂覆时,干燥后的铜箔经过导辊403到达两个涂料辊407之间,铜箔经过牵引机构的作用运动,铜箔通过摩擦力带动两个涂料辊407转动,而涂料辊407可以带动上料辊408转动,上料辊408将涂料箱404内的浆料涂覆至涂料辊407表面,涂料辊407将浆料涂覆至铜箔表面,即可实现对铜箔表面浆料的涂覆,浆料涂覆完成后,再进行干燥、分切等工序,最终获得铜箔产品。When the device coats the copper foil with slurry, the dried copper foil passes through the guide roller 403 and reaches between the two coating rollers 407, the copper foil moves through the action of the traction mechanism, and the copper foil drives the two coating rollers through friction 407 rotates, and the coating roller 407 can drive the feeding roller 408 to rotate, and the feeding roller 408 applies the slurry in the coating box 404 to the surface of the coating roller 407, and the coating roller 407 applies the slurry to the surface of the copper foil. The coating of the slurry on the surface of the copper foil is realized. After the slurry coating is completed, the drying, cutting and other processes are carried out, and finally the copper foil product is obtained.

最后应说明的是:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Finally, it should be noted that: the above is only a preferred embodiment of the present invention, and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, it still The technical solutions recorded in the foregoing embodiments may be modified, or some of the technical features may be replaced equivalently, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the within the protection scope of the present invention.

Claims (10)

1. A method for manufacturing a porous copper foil, characterized by comprising the steps of:
step one, raw material arrangement, namely selecting a flat copper foil as a raw material substrate to prepare a porous copper foil, and winding the raw material copper foil on a winding roller;
step two, electrolytic oxidation, namely electrolyzing the raw material copper foil by taking the inert material as a cathode and the raw material copper foil as an anode;
step three, secondary electrolysis, wherein the electrolyzed raw material copper foil is separated from the electrolyte, the separated raw material copper foil stops reacting in the conveying process, and then enters the electrolyte for secondary electrolysis;
washing and drying, namely washing the surface of the copper foil after electrolysis by using clear water to remove impurities generated in the electrolysis process, and then drying the washed copper foil;
coating the slurry, namely coating the slurry on the surface of the copper foil by adopting a coating assembly;
and step six, drying and cutting the copper foil coated with the slurry.
2. A special apparatus for manufacturing a porous copper foil by the method for manufacturing a porous copper foil according to claim 1, comprising a supporting member, an electrolyzing member, a cleaning member and a coating member;
the support assembly comprises a fixed box, electrolyte is arranged in the fixed box, and a water guide box is fixedly connected to one side of the fixed box;
the electrolytic assembly comprises a movable frame, and the movable frame is positioned in the fixed box;
the cleaning assembly comprises two symmetrically distributed fixing frames, and the middle of the outer side surface of each fixing frame is fixedly connected with the top end of the inner side wall of the water guide tank;
the coating assembly comprises two symmetrically distributed support arms, a support rod is fixedly connected to the middle of one side of each support arm, and one end of each support rod is fixedly connected with the top end of the outer side face of the water guide tank.
3. The special equipment for manufacturing the porous copper foil according to claim 2, wherein: the utility model discloses a graphite electrode, including fixed case, one side of fixed case, the backup pad of two symmetric distributions of one side fixedly connected with of fixed case, the inboard of backup pad has the blowing roller through bearing swing joint, the bottom inner wall fixedly connected with fixing base of fixed case, the fixing base sets up to boss shape structure, the equal fixedly connected with fixed plate in the middle part of the both sides of fixing base, the lateral surface of fixed plate is inlayed and is had a plurality of graphite electrodes that are equidistant distribution.
4. The special equipment for manufacturing the porous copper foil according to claim 2, wherein: the adjustable box comprises a fixed box and a movable frame, wherein two clamping seats are symmetrically distributed and fixedly connected to the middle portions of two sides of the movable frame, the clamping seats are connected with the top end of the fixed box in a clamping mode, the top ends of the two sides of the movable frame are movably connected with guide rollers through bearings, and the bottom ends of the two sides of the movable frame are movably connected with two reversing rollers through bearings.
5. The special equipment for manufacturing the porous copper foil according to claim 2, wherein: the inboard middle part fixedly connected with mount of adjustable shelf, the mount sets up to "the shape structure of" U ", the equal fixedly connected with in bottom four corners department of mount extends the board, it sets up to the slope structure to extend the board, there is the movable roller extension medial surface bottom of extending the board through bearing swing joint, the both sides middle part of mount all is equipped with the intubate, the inside grafting of intubate is connected with the picture peg, the picture peg sets up to" the shape structure of "U".
6. The special equipment for manufacturing the porous copper foil according to claim 5, wherein: the utility model discloses a graphite electrode plate, including picture peg, spring, mount, medial surface bottom fixedly connected with of picture peg, the top inner wall of picture peg passes through the upper surface swing joint of spring and mount, the medial surface bottom fixedly connected with of picture peg leads electrical pillar, it has the electrode slice to lead the upper surface middle part of electrical pillar to inlay, the electrode slice sets up to "protruding" shape structure, the material of electrode slice is graphite material, lead the equal fixedly connected with connecting wire in both ends of electrical pillar.
7. The special equipment for manufacturing the porous copper foil according to claim 2, wherein: the inboard middle part fixedly connected with baffle of fixed frame, the medial surface four corners department of fixed frame all has the fixed roll through bearing swing joint, two sets of extension frames of the equal fixedly connected with in both sides of fixed frame, it sets up to the triangle-shaped structure to extend the frame, the medial surface one end of extending the frame has the guide roller through bearing swing joint.
8. The special equipment for manufacturing the porous copper foil according to claim 7, wherein: the middle part of the inner side of the extension frame on one side is fixedly connected with a water guide cover, two ends of the water guide cover are both provided with inclined planes, a plurality of spray heads which are distributed at equal intervals are inlaid at two ends of the water guide cover, a water collecting component is correspondingly arranged at the water outlet of each group of spray heads, each water collecting component comprises a supporting roll, a water absorbing layer is arranged on the periphery of the supporting roll, the water absorbing layer is in extrusion contact with a water scraping plate, a water accumulating tank is arranged below the water scraping plate, a flow sensor is arranged on a flow guide pipe at the bottom of the water accumulating tank at the upper part corresponding to the upper water guide cover, the flow sensor can detect the flow of water in the flow guide pipe at the bottom of the water accumulating tank, and the quantity of micropores penetrating through the copper foil and generated after electrolysis is fed back through the flow of the flow guide pipe detected by the flow sensor; the water pump is fixedly connected to the middle of the outer side face of the fixing frame, the water pipe is fixedly connected to the output end of the water pump, and one end of the water pipe is located in the water guide cover.
9. The special equipment for manufacturing the porous copper foil according to claim 7, wherein: the air guide cover is fixedly connected to the middle of the inner side of the extending frame on the other side, the two ends of the air guide cover are arranged to be inclined planes, the suction fan is fixedly connected to the middle of one side of the air guide cover, air outlet grooves are formed in the middle of the two ends of the air guide cover in a penetrating mode, and the air outlet grooves are arranged to be of strip-shaped structures.
10. The special equipment for manufacturing the porous copper foil according to claim 2, wherein: the medial surface both ends of support arm all have the deflector roll through bearing swing joint, the inboard middle part of support arm is provided with the coating case of two symmetric distributions, two the equal fixedly connected with connecting seat in one side both ends that the coating case is close to each other, the connecting seat passes through bolt and support arm fixed connection, the inside of coating case is provided with the cavity, the top of cavity is provided with the coating roller, the inside of cavity is provided with the material loading roller, the inner wall swing joint of bearing and cavity is all passed through at the both ends of coating roller and material loading roller, the outside wall of coating roller and material loading roller is laminated mutually, the lateral surface top of coating case is inlayed and is had the filling tube.
CN202211453194.1A 2022-11-21 2022-11-21 A method of manufacturing porous copper foil and its special equipment Pending CN115787028A (en)

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Citations (10)

* Cited by examiner, † Cited by third party
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