CN115787028A - A method of manufacturing porous copper foil and its special equipment - Google Patents
A method of manufacturing porous copper foil and its special equipment Download PDFInfo
- Publication number
- CN115787028A CN115787028A CN202211453194.1A CN202211453194A CN115787028A CN 115787028 A CN115787028 A CN 115787028A CN 202211453194 A CN202211453194 A CN 202211453194A CN 115787028 A CN115787028 A CN 115787028A
- Authority
- CN
- China
- Prior art keywords
- copper foil
- water
- fixedly connected
- coating
- roller
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Images
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Landscapes
- Electrolytic Production Of Metals (AREA)
Abstract
本发明公开了一种多孔铜箔的制造方法,涉及到多孔铜箔制备技术领域,包括以下步骤:原料整理、电解氧化、二次电解、清洗干燥和浆料涂覆。本发明还公开了一种多孔铜箔制造的专用设备,包括支撑组件、电解组件、清洗组件和涂覆组件。本发明通过对原料铜箔进行电解氧化处理,原料铜箔在电解后表面产生多个微孔,且原料铜箔被两次电解,从而可以保证铜箔表面微孔的数量,通过对电解后的铜箔进行清洗,然后对清洗后的铜箔进行浆料涂覆,由于铜箔表面具有微孔,因此浆料可以很好的附着在铜箔表面,从而解决了铜箔表面的涂覆层易掉落,以及与铜箔的附和性差的问题。
The invention discloses a manufacturing method of porous copper foil, relates to the technical field of porous copper foil preparation, and comprises the following steps: raw material arrangement, electrolytic oxidation, secondary electrolysis, cleaning and drying, and slurry coating. The invention also discloses a special equipment for manufacturing porous copper foil, which includes a supporting component, an electrolytic component, a cleaning component and a coating component. In the present invention, through the electrolytic oxidation treatment of the raw copper foil, a plurality of micropores are formed on the surface of the raw copper foil after electrolysis, and the raw copper foil is electrolyzed twice, so that the number of micropores on the surface of the copper foil can be ensured. The copper foil is cleaned, and then the cleaned copper foil is coated with slurry. Since the surface of the copper foil has micropores, the slurry can be well attached to the surface of the copper foil, thereby solving the problem of easy coating on the surface of the copper foil. Dropping and poor adhesion to copper foil.
Description
技术领域technical field
本发明涉及多孔铜箔制备技术领域,特别涉及一种多孔铜箔的制造方法及其专用设备。The invention relates to the technical field of porous copper foil preparation, in particular to a method for manufacturing porous copper foil and special equipment thereof.
背景技术Background technique
锂电池集流体的正极材料一般为铝箔,负极材料一般为铜箔,在制备好的铝箔或铜箔上采用涂覆装置涂覆上聚合物浆料,再干燥、分切可得到对应的集流体材料。为提高聚合物浆料在铝箔或铜箔上的附着的稳定性,进而提高锂电池的性能,往往采用电解方式处理铜箔,使其成为具有多孔结构。多孔结构的铜箔具有较大的表面积,一方面在涂覆聚合物浆料时能附着更多的聚合物浆料,进而提升电池的性能;另一方面其上方的多孔能连通铜箔两侧涂覆的聚合物浆料,提高聚合物浆料在铜箔上的附着力,进而提升锂电池的稳定性。The positive electrode material of the lithium battery current collector is generally aluminum foil, and the negative electrode material is generally copper foil. The prepared aluminum foil or copper foil is coated with polymer slurry by a coating device, and then dried and cut to obtain the corresponding current collector. Material. In order to improve the stability of the polymer slurry on the aluminum foil or copper foil, and then improve the performance of the lithium battery, the copper foil is often treated with electrolysis to make it have a porous structure. The copper foil with a porous structure has a larger surface area. On the one hand, more polymer slurry can be attached when coating the polymer slurry, thereby improving the performance of the battery; on the other hand, the pores above it can connect both sides of the copper foil. The coated polymer slurry improves the adhesion of the polymer slurry on the copper foil, thereby improving the stability of the lithium battery.
申请号为2018114689605的中国专利公开了一种锂离子电池负极用多孔铜箔的制备技术,采用化学腐蚀法在铜箔上获得多孔结构,在高分子绝缘薄膜上形成若干贯穿薄膜厚度的孔洞,将带孔的薄膜裹覆在一个钛阴极辊表面,钛阴极辊浸没在电解液槽内;将铜箔绕过上述钛阴极辊表面,钛阴极辊旋转使铜箔连续运动,同时在铜箔与钛阴极辊之间施加一个脉冲电压,铜箔为正极,钛阴极辊为负极;在电解液作用下,铜箔局部放电,位于与绝缘薄膜孔洞对应位置的铜箔溶解,在铜箔上形成与绝缘薄膜多孔结构一致的孔洞分布;之后经过去离子水清洗之后,获得多孔铜箔。The Chinese patent application number 2018114689605 discloses a preparation technology of porous copper foil for negative electrodes of lithium-ion batteries. The porous structure is obtained on the copper foil by chemical etching, and a number of holes are formed on the polymer insulating film through the thickness of the film. A perforated film is wrapped on the surface of a titanium cathode roll, which is immersed in the electrolyte tank; the copper foil is passed around the surface of the titanium cathode roll, and the titanium cathode roll rotates to make the copper foil move continuously, and at the same time, the copper foil and titanium A pulse voltage is applied between the cathode rollers, the copper foil is the positive pole, and the titanium cathode roller is the negative pole; under the action of the electrolyte, the copper foil is partially discharged, and the copper foil at the position corresponding to the hole of the insulating film dissolves, forming an insulating layer on the copper foil. The uniform distribution of pores in the porous structure of the film; after cleaning with deionized water, a porous copper foil is obtained.
上述铜箔制备方案仅考虑了使腐蚀电流翻盖在铜箔表面的均匀性的问题,尚未考虑到铜箔上面微孔的多孔结构及多孔是否穿透铜箔,以保证在后续涂覆铜箔时聚合物浆料时铜箔两侧聚合物浆料能穿过多孔相互粘接以提高锂电池性能的问题。且也未对电解腐蚀后的铜箔的清洗、干燥及聚合物浆料的涂覆给出相应的技术方案。The above copper foil preparation scheme only considers the uniformity of the corrosion current on the surface of the copper foil, and has not considered the porous structure of the micropores on the copper foil and whether the pores penetrate the copper foil, so as to ensure that when the copper foil is coated subsequently The polymer slurry on both sides of the copper foil can be bonded to each other through the pores to improve the performance of the lithium battery. And there is no corresponding technical solution for the cleaning, drying and coating of the polymer slurry after the electrolytic corrosion of the copper foil.
因此有必要提出一种多孔铜箔的制造方法及其专用设备以解决上述技术问题。Therefore, it is necessary to propose a manufacturing method of porous copper foil and its special equipment to solve the above technical problems.
发明内容Contents of the invention
本发明的目的在于提供一种多孔铜箔的制造方法及其专用设备,以解决上述背景技术中提出的问题。The object of the present invention is to provide a method for manufacturing porous copper foil and its special equipment, so as to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本发明提供如下技术方案:一种多孔铜箔的制造方法,包括以下步骤:In order to achieve the above object, the present invention provides the following technical solutions: a method for manufacturing porous copper foil, comprising the following steps:
步骤一、原料整理,选取平整的铜箔作为原料基材进行多孔铜箔的制备,原料铜箔被收卷在收卷辊上;
步骤二、电解氧化,以惰性材料为阴极,以原料铜箔为阳极,对原料铜箔进行电解;
步骤三、二次电解,电解后的原料铜箔与电解液分离,分离后的原料铜箔在输送的过程中停止反应,而后进入电解液中进行二次电解;
步骤四、清洗干燥,使用清水对电解后的铜箔表面进行冲洗,以去除电解过程中产生的杂质,然后对清洗后的铜箔进行干燥处理;
步骤五、浆料涂覆,采用涂覆组件把浆料涂覆在铜箔的表面;Step 5, slurry coating, using a coating component to coat the slurry on the surface of the copper foil;
步骤六、对涂覆浆料的铜箔进行干燥、分切。Step 6, drying and cutting the slurry-coated copper foil.
一种多孔铜箔制造的专用设备,专用设备采用多孔铜箔的制造方法制造多孔铜箔,包括支撑组件、电解组件、清洗组件和涂覆组件;A special equipment for manufacturing porous copper foil. The special equipment adopts the manufacturing method of porous copper foil to manufacture porous copper foil, including supporting components, electrolytic components, cleaning components and coating components;
所述支撑组件包括固定箱,所述固定箱内设置有电解液,所述固定箱的一侧固定连接有导水箱;The support assembly includes a fixed box, an electrolyte is provided in the fixed box, and a water guide box is fixedly connected to one side of the fixed box;
所述电解组件包括活动架,所述活动架位于固定箱内;The electrolytic assembly includes a movable frame, and the movable frame is located in a fixed box;
所述清洗组件包括两个对称分布的固定框,所述固定框的外侧面中部与导水箱的内侧壁顶端固定连接;The cleaning assembly includes two symmetrically distributed fixed frames, the middle part of the outer side of the fixed frame is fixedly connected with the top end of the inner side wall of the water guide box;
所述涂覆组件包括两个对称分布的支臂,所述支臂的一侧中部固定连接有支撑杆,所述支撑杆的一端与导水箱的外侧面顶端固定连接。The coating assembly includes two symmetrically distributed support arms, a support rod is fixedly connected to the middle part of one side of the support arms, and one end of the support rod is fixedly connected to the top end of the outer surface of the water guide box.
优选的,所述固定箱的一侧固定连接有两个对称分布的支撑板,所述支撑板的内侧通过轴承活动连接有放料辊,所述固定箱的底端内壁固定连接有固定座,所述固定座设置为凸台形结构,所述固定座的两侧中部均固定连接有固定板,所述固定板的外侧面镶嵌有多个呈等间距分布的石墨电极。Preferably, one side of the fixed box is fixedly connected with two symmetrically distributed support plates, the inner side of the support plate is movably connected with a discharge roller through a bearing, and the inner wall of the bottom end of the fixed box is fixedly connected with a fixed seat, The fixing seat is configured as a boss-shaped structure, and the middle parts of both sides of the fixing seat are fixedly connected with a fixing plate, and the outer surface of the fixing plate is inlaid with a plurality of graphite electrodes distributed at equal intervals.
优选的,所述活动架的两侧中部均固定连接有两个对称分布的卡座,所述卡座与固定箱的顶端卡接连接,所述活动架的两侧顶端均通过轴承活动连接有导向辊,所述活动架的两侧底端均通过轴承活动连接有两个换向辊。Preferably, the middle parts of both sides of the movable frame are fixedly connected with two symmetrically distributed decks, and the decks are clamped and connected with the top of the fixed box, and the tops of both sides of the movable frame are movably connected with bearings. As for the guide roller, the bottom ends on both sides of the movable frame are movably connected with two reversing rollers through bearings.
优选的,所述活动架的内侧中部固定连接有固定架,所述固定架设置为“∩”形结构,所述固定架的底端四角处均固定连接有延伸板,所述延伸板设置为倾斜结构,所述延伸板的内侧面底端通过轴承活动连接有活动辊,所述固定架的两侧中部均设有插管,所述插管的内部插接连接有插板,所述插板设置为“∩”形结构。Preferably, the middle part of the inner side of the movable frame is fixedly connected with a fixed frame, and the fixed frame is set as a "∩"-shaped structure, and the four corners of the bottom end of the fixed frame are fixedly connected with extension plates, and the extension plates are set as The inclined structure, the bottom end of the inner surface of the extension plate is movably connected with movable rollers through bearings, the middle parts of both sides of the fixed frame are provided with intubation tubes, and the inside of the intubation tubes is plugged and connected with inserting plates. The board is set as a "∩" shaped structure.
优选的,所述插板的顶端内壁通过弹簧与固定架的上表面活动连接,所述插板的内侧面底端固定连接有导电柱,所述导电柱的上表面中部镶嵌有电极片,所述电极片设置为“凸”形结构,所述电极片的材质为石墨材料,所述导电柱的两端均固定连接有连接导线。Preferably, the top inner wall of the flashboard is movably connected to the upper surface of the fixing frame through a spring, the bottom end of the inner side of the flashboard is fixedly connected with a conductive column, and the middle part of the upper surface of the conductive column is inlaid with an electrode piece, so The electrode sheet is arranged in a "convex" shape structure, and the material of the electrode sheet is graphite material, and both ends of the conductive column are fixedly connected with connecting wires.
优选的,所述固定框的内侧中部固定连接有隔板,所述固定框的内侧面四角处均通过轴承活动连接有固定辊,所述固定框的两侧均固定连接有两组延伸框,所述延伸框设置为三角形结构,所述延伸框的内侧面一端通过轴承活动连接有引导辊。Preferably, the inner middle part of the fixed frame is fixedly connected with a partition, the four corners of the inner surface of the fixed frame are movably connected with fixed rollers through bearings, and two sets of extension frames are fixedly connected on both sides of the fixed frame, The extension frame is arranged in a triangular structure, and one end of the inner surface of the extension frame is movably connected with a guide roller through a bearing.
优选的,一侧所述延伸框的内侧中部固定连接有导水罩,所述导水罩的两端均设置为倾斜面,所述导水罩的两端均镶嵌有多个呈等间距分布的喷头,每组喷头出水口处对应设置有集水组件,所述集水组件包括支撑辊,所述支撑辊外周设有吸水层,所述吸水层挤压接触有刮水板,所述刮水板下方设有积水槽,位于上方导水罩对应处的上部位置的积水槽底部的导流管上设有流量传感器,流量传感器能检测到积水槽底部导流管内水的流量,通过流量传感器检测到的导流管的流量反馈出铜箔经过电解后产生的贯穿铜箔的微孔的数量;所述固定框的外侧面中部固定连接有水泵,所述水泵的输出端固定连接有水管,所述水管的一端位于导水罩内。Preferably, a water guide cover is fixedly connected to the middle part of the inner side of the extension frame on one side, and both ends of the water guide cover are set as inclined surfaces. The nozzles of each group of nozzles are equipped with a water collection assembly correspondingly at the water outlet of each group of nozzles. The water collection assembly includes a support roller. The outer periphery of the support roller is provided with a water absorption layer. There is a water storage tank under the water plate, and a flow sensor is installed on the diversion tube at the bottom of the water storage tank at the upper position corresponding to the upper water guide cover. The flow sensor can detect the flow of water in the diversion tube at the bottom of the water storage tank. The detected flow rate of the draft tube feeds back the number of micropores penetrating the copper foil produced after the copper foil is electrolyzed; the middle part of the outer surface of the fixed frame is fixedly connected with a water pump, and the output end of the water pump is fixedly connected with a water pipe. One end of the water pipe is located in the water guiding cover.
优选的,另一侧所述延伸框的内侧中部固定连接有导风罩,所述导风罩的两端均设置为倾斜面,所述导风罩的一侧中部固定连接有抽风扇,所述导风罩的两端中部均贯穿开设有出风槽,所述出风槽设置为条形结构。Preferably, an air guide cover is fixedly connected to the inner middle part of the extension frame on the other side, both ends of the air guide cover are set as inclined surfaces, and an exhaust fan is fixedly connected to the middle part of one side of the air guide cover, so Both ends of the air guide cover are provided with air outlet slots through the middle parts, and the air outlet slots are arranged in a strip structure.
优选的,所述支臂的内侧面两端均通过轴承活动连接有导辊,所述支臂的内侧中部设置有两个对称分布的涂料箱,两个所述涂料箱相互靠近的一侧两端均固定连接有连接座,所述连接座通过螺栓与支臂固定连接,所述涂料箱的内部设置有空腔,所述空腔的顶端设置有涂料辊,所述空腔的内部设置有上料辊,所述涂料辊和上料辊的两端均通过轴承与空腔的内壁活动连接,所述涂料辊和上料辊的外侧壁相贴合,所述涂料箱的外侧面顶端镶嵌有加料管。Preferably, both ends of the inner surface of the support arm are movably connected with guide rollers through bearings, and two symmetrically distributed paint tanks are arranged in the middle of the inner side of the support arm. Both ends are fixedly connected with a connecting seat, and the connecting seat is fixedly connected with the support arm through bolts. A cavity is arranged inside the paint box, a coating roller is arranged at the top of the cavity, and a coating roller is arranged inside the cavity. Feeding roller, both ends of the coating roller and the feeding roller are flexibly connected to the inner wall of the cavity through bearings, the outer wall of the coating roller and the feeding roller are attached, and the top of the outer surface of the coating tank is inlaid There is a feeding tube.
本发明的技术效果和优点:Technical effect and advantage of the present invention:
1.本发明通过对原料铜箔进行电解氧化处理,原料铜箔在电解后表面产生多个微孔,且原料铜箔被两次电解,从而可以保证铜箔表面微孔的数量,通过对电解后的铜箔进行清洗,然后对清洗后的铜箔进行浆料涂覆,由于铜箔表面具有微孔,因此浆料可以很好的附着在铜箔表面,从而解决了铜箔表面的涂覆层易掉落、与铜箔的附和性差的问题;1. The present invention carries out electrolytic oxidation treatment to the raw copper foil, and the raw copper foil produces a plurality of micropores on the surface after electrolysis, and the raw copper foil is electrolyzed twice, so that the number of micropores on the surface of the copper foil can be ensured, and through electrolysis The cleaned copper foil is cleaned, and then the cleaned copper foil is coated with slurry. Since the surface of the copper foil has micropores, the slurry can be well attached to the surface of the copper foil, thus solving the problem of coating the surface of the copper foil. The layer is easy to fall off and the adhesion to copper foil is poor;
2.本发明通过在电解组件的一侧设置清洗组件,清洗组件可以对电解后的铜箔进行清洗干燥,通过在清洗组件的一侧设置涂覆组件,涂覆组件可以实现对铜箔表面浆料的涂覆,从而可以实现对原料铜箔的连续处理,进而提升了多孔铜箔的制备效率;2. In the present invention, by setting a cleaning component on one side of the electrolytic component, the cleaning component can clean and dry the copper foil after electrolysis, and by setting a coating component on one side of the cleaning component, the coating component can realize the slurry on the surface of the copper foil The coating of the material can realize the continuous processing of the raw copper foil, thereby improving the production efficiency of the porous copper foil;
3.本发明通过集水组件和喷嘴的配合,除了起到清理冲洗铜箔上的积水作用外,还能通过其中一个积水组件上设置的流量传感器检测从集水器上导流管导出集水组件内积水的流量,进而通过导流管的流量反映出铜箔经过电解后产生的贯穿铜箔的微孔的数量,当流量传感器检测到异常流量值时,能触发本装置的报警机构,提醒生产人员对电解工序中的电解电流、电解液浓度、电解时间等相关因素进行排查,以保证电解铜箔的质量,这对保证提高铜箔生产质量而言有着重要意义。3. Through the cooperation of the water collecting component and the nozzle, in addition to cleaning and flushing the accumulated water on the copper foil, the present invention can also detect the flow from the water diversion tube on the water collecting component through the flow sensor installed on one of the water collecting components. The flow rate of accumulated water in the water collection component, and then the flow rate through the diversion tube reflects the number of micropores penetrating the copper foil produced by electrolysis. When the flow sensor detects an abnormal flow value, it can trigger the alarm of the device The organization reminds production personnel to check the electrolysis current, electrolyte concentration, electrolysis time and other related factors in the electrolysis process to ensure the quality of electrolytic copper foil, which is of great significance to ensure the improvement of copper foil production quality.
附图说明Description of drawings
图1为本发明的整体结构示意图。Figure 1 is a schematic diagram of the overall structure of the present invention.
图2为本发明的支撑组件结构示意图。Fig. 2 is a structural schematic diagram of the support assembly of the present invention.
图3为本发明的电解组件结构示意图。Fig. 3 is a structural schematic diagram of the electrolytic assembly of the present invention.
图4为本发明的电解组件结构正面示意图。Fig. 4 is a schematic front view of the structure of the electrolytic assembly of the present invention.
图5为本发明的固定架结构示意图。Fig. 5 is a schematic structural view of the fixing frame of the present invention.
图6为本发明的插板结构示意图。Fig. 6 is a schematic diagram of the board structure of the present invention.
图7为本发明的清洗组件与涂覆组件位置关系示意图。Fig. 7 is a schematic diagram of the positional relationship between the cleaning component and the coating component of the present invention.
图8为本发明的清洗组件结构示意图。Fig. 8 is a structural schematic diagram of the cleaning assembly of the present invention.
图9为本发明的导水罩结构示意图。Fig. 9 is a schematic structural diagram of the water guiding cover of the present invention.
图10为本发明的导风罩结构示意图。Fig. 10 is a schematic structural diagram of the wind guide cover of the present invention.
图11为本发明的涂覆组件结构示意图。Fig. 11 is a schematic structural view of the coating assembly of the present invention.
图12为本发明的涂料箱结构示意图。Fig. 12 is a schematic structural view of the paint tank of the present invention.
图13为本发明的涂料箱结构剖视示意图。Fig. 13 is a schematic sectional view of the structure of the paint tank of the present invention.
图14为本发明的原料铜箔输送路线示意图。Fig. 14 is a schematic diagram of the conveying route of the raw material copper foil of the present invention.
图15为本发明图14中A处局部放大图。Fig. 15 is a partial enlarged view of A in Fig. 14 of the present invention.
图中:1、支撑组件;2、电解组件;3、清洗组件;4、涂覆组件;101、固定箱;102、导水箱;103、支撑板;104、放料辊;105、固定座;106、固定板;107、石墨电极;201、活动架;202、卡座;203、导向辊;204、换向辊;205、固定架;206、延伸板;207、活动辊;208、插管;209、插板;210、导电柱;211、电极片;212、连接导线;301、固定框;302、隔板;303、固定辊;304、延伸框;305、引导辊;306、导水罩;307、喷头;308、水泵;309、水管;310、导风罩;311、抽风扇;312、出风槽;313、集水组件;3131、支撑辊;3132、吸水层;3133、刮水板;3134、积水槽;401、支臂;402、支撑杆;403、导辊;404、涂料箱;405、连接座;406、空腔;407、涂料辊;408、上料辊;409、加料管。In the figure: 1. Support component; 2. Electrolysis component; 3. Cleaning component; 4. Coating component; 101, fixed box; 102, water guide tank; 103, support plate; 104, discharging roller; 106, fixed plate; 107, graphite electrode; 201, movable frame; 202, deck; 203, guide roller; 204, reversing roller; 205, fixed frame; 206, extension plate; 207, movable roller; 208, intubation ; Cover; 307, nozzle; 308, water pump; 309, water pipe; 310, wind guide cover; 311, exhaust fan; 312, air outlet groove; 313, water collection assembly; 3131, supporting roller; 3132, water-absorbing layer; 3133, scraping Water plate; 3134, water tank; 401, support arm; 402, support rod; 403, guide roller; 404, paint box; 405, connection seat; 406, cavity; 407, paint roller; 408, feeding roller; 409 , Feeding tube.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
本发明提供了一种多孔铜箔的制造方法,包括以下步骤:The invention provides a kind of manufacturing method of porous copper foil, comprises the following steps:
步骤一、原料整理,选取平整的铜箔作为原料基材进行多孔铜箔的制备,原料铜箔被收卷在收卷辊上;
步骤二、电解氧化,以惰性材料为阴极,以原料铜箔为阳极,对原料铜箔进行电解;
步骤三、二次电解,电解后的原料铜箔与电解液分离,分离后的原料铜箔在输送的过程中停止反应,而后进入电解液中进行二次电解;
步骤四、清洗干燥,使用清水对电解后的铜箔表面进行冲洗,以去除电解过程中产生的杂质,然后对清洗后的铜箔进行干燥处理;
步骤五、浆料涂覆,采用涂覆组件把浆料涂覆在铜箔的表面;Step 5, slurry coating, using a coating component to coat the slurry on the surface of the copper foil;
步骤六、对涂覆浆料的铜箔进行干燥、分切。Step 6, drying and cutting the slurry-coated copper foil.
本发明提供了如图1至图15所示的一种多孔铜箔制造方法的专用设备,包括支撑组件1、电解组件2、清洗组件3和涂覆组件4,支撑组件1的上方设置有电解组件2,支撑组件1的一侧设置有清洗组件3,清洗组件3的一侧设置有涂覆组件4。The present invention provides a special equipment for the manufacturing method of porous copper foil as shown in FIGS. As for the
支撑组件1包括固定箱101,固定箱101内设置有电解液,固定箱101的一侧固定连接有导水箱102,固定箱101的一侧固定连接有两个对称分布的支撑板103,支撑板103的内侧通过轴承活动连接有放料辊104,固定箱101的底端内壁固定连接有固定座105,固定座105设置为凸台形结构,固定座105的两侧中部均固定连接有固定板106,固定板106的外侧面镶嵌有多个呈等间距分布的石墨电极107。The
电解组件2包括活动架201,活动架201位于固定箱101内,活动架201的两侧中部均固定连接有两个对称分布的卡座202,卡座202与固定箱101的顶端卡接连接,活动架201的两侧顶端均通过轴承活动连接有导向辊203,活动架201的两侧底端均通过轴承活动连接有两个换向辊204,活动架201的内侧中部固定连接有固定架205,固定架205设置为“∩”形结构,固定架205的底端四角处均固定连接有延伸板206,延伸板206设置为倾斜结构。The
具体的,延伸板206的内侧面底端通过轴承活动连接有活动辊207,固定架205的两侧中部均设有插管208,插管208的插接连接有插板209,插板209设置为“∩”形结构,插板209的顶端内壁通过弹簧与固定架205的上表面活动连接,插板209的内侧面底端固定连接有导电柱210,导电柱210的上表面中部镶嵌有电极片211,电极片211设置为“凸”形结构;如此能保证插板209相对于固定架205上下运动过程中,能带动导电柱210及电极片211上下运动,进而使电极片211与能与此处的铜箔相紧密贴合。Specifically, the bottom end of the inner surface of the
更为具体的,电极片211的材质为石墨材料,原料铜箔在经过两个活动辊207时,两个活动辊207之间的导电柱210在弹簧的作用下向上运动,导电柱210带动电极片211向上运动,使得电极片211与原料铜箔接触,从而使得原料铜箔带电,导电柱210的两端均固定连接有连接导线212,连接导线212可以与电解用的电源连接。More specifically, the material of the
清洗组件3包括两个对称分布的固定框301,固定框301的外侧面中部与导水箱102的内侧壁顶端固定连接,清洗组件3在对铜箔表面进行清洗时,清洗过程中使用的水落入导水箱102内,然后通过导水箱102底部设置的排水口排出。固定框301的内侧中部固定连接有隔板302,固定框301的内侧面四角处均通过轴承活动连接有固定辊303,固定框301的两侧均固定连接有两组延伸框304,延伸框304设置为三角形结构;具体的,延伸框304的内侧面一端通过轴承活动连接有引导辊305,固定框301一侧延伸框304的内侧中部固定连接有导水罩306,导水罩306的两端均设置为倾斜面,导水罩306的两端均镶嵌有多个呈等间距分布的喷头307,固定框301的外侧面中部固定连接有水泵308,水泵308的输出端固定连接有水管309,水管309的一端位于导水罩306内。如图14所示,每组喷头307出水口处对应设置有集水组件313,集水组件313包括支撑辊3131,支撑辊3131外周设有吸水层3132,吸水层3132挤压接触有刮水板3133,刮水板3133下方设有积水槽3134,积水槽3134为漏斗形,在支撑辊3131带动吸水层3132转动的过程中,刮水板3133能把从吸水层3132吸收的水刮除并引导到积水槽3134内,位于上方导水罩306对应处的上部位置的积水槽3134底部的导流管上设有流量传感器。下部位置的固定辊303处也对应设有集水组件313,此处的积水组件313用于去除清洗后的铜箔表面的积水,为铜箔后续干燥做好准备。The cleaning
固定框301另一侧延伸框304的内侧中部固定连接有导风罩310,导风罩310的两端均设置为倾斜面,导风罩310的一侧中部固定连接有抽风扇311,导风罩310的两端中部均贯穿开设有出风槽312,出风槽312设置为条形结构。The inner middle part of the
原料铜箔在引导辊305的作用下经过清洗组件3,此时水泵308可以外接水箱,将具有压力的冲洗水输送至导水罩306内,导水罩306内的水可以经过喷头307喷洒至原料铜箔的表面,从而可以实现对原料铜箔表面的清洗,且两组喷头307可以实现对铜箔两面的清洗。在每组喷头307处对应的集水组件313有如下作用:一方面支撑辊3131能对被喷头307冲洗的铜箔进行支撑成,在保证足够水压冲洗铜箔的同时,防止喷头307喷出的水压过大而影响铜箔张力或导致铜箔撕裂、冲断。另一方面,支撑辊3131上设置的吸水层3132在与铜箔接触的同时,不仅能对与之接触的铜箔起到缓冲作用,还能吸附铜箔上冲洗后的积水,在支撑辊3131带动吸水层3132转动的过程中,与吸水层3132挤压接触的刮水板3133能把吸水层3132吸收的冲洗水刮除,被刮除的冲洗水沿着刮水板3133进入到下方的积水槽3134内,被积水槽3134收集的积水通过积水槽3134底部的导流管排出,如此通过对铜箔上积水的收集和去除,为后续铜箔的快速干燥做好准备。The raw copper foil passes through the cleaning
尤其的,位于上方导水罩306对应处的上部位置的积水槽3134底部的导流管上设有流量传感器,该位置处的支撑辊3131、吸水层3132、刮水板3133、积水槽3134除了具有上述相同的功能外,在该位置处的积水槽3134底部的导流管上设置的流量传感器能检测到积水槽3134底部导流管内水的流量。经过电解组件2电解的铜箔,表面能形成多孔结构,铜箔上面的微孔贯穿铜箔,在后续涂覆聚合物浆料时,铜箔两侧的聚合物浆料能通过微孔相连接在一起,能提高聚合物附着在铜箔上的效果,进而提高锂电池的性能。因此贯穿铜箔的微孔数量在一定范围内相对越多,对提升锂电池性能越有益。而电解铜箔产生的微孔与电解的电流大小、电解液浓度、电解时间等因素有直接性关系,上述因素发生变化时均能影响电解后贯穿铜箔的微孔的数量,因此实时监测贯穿铜箔的微孔的数量对生产高品质铜箔具有重要的意义。在铜箔经过电解组件2电解且被传送到上方导水罩306对应处的上部位置喷头307处时,对应的支撑辊3131带动吸水层3132对铜箔进行接触支撑;喷头307喷出的具有压力的清洗水在对铜箔进行冲洗时,一部分具有压力的清洗水能穿过微孔到达铜箔另一侧的吸水层3132上被并吸水层3132吸收,吸水层3132吸收的清洗水在吸水层3132转动过程中被刮水板3133刮除并引导到积水槽3134内,积水槽3134通过导流管排出收集的积水时,积水的流量能被导流管上的流量传感器所检测,因此能通过流量传感器检测到的导流管的流量反映出铜箔经过电解后产生的贯穿铜箔的微孔的数量。正常加工过程中,铜箔经过电解后产生的贯穿铜箔的微孔比较均一,而当导流管的流量小于正常流量时,说明贯穿铜箔的微孔数量减少,当导流管的流量大于正常流量时,说明贯穿铜箔的微孔数量增多或微孔变大,反映出此时对应的电解工序中出现电解电流或者电解液浓度、电解时间等因素发生了变化,当流量传感器检测到异常流量值时,能触发本装置的报警机构,提醒生产人员对电解工序中的电解电流、电解液浓度、电解时间等相关因素进行排查,以保证电解铜箔的质量,这对保证提高铜箔生产质量而言有着重要意义。In particular, a flow sensor is provided on the guide tube at the bottom of the
经过清洗后的铜箔到达导风罩310的一侧,此时抽风扇311将空气抽取至导风罩310内的热风,而导风罩310内的热风经过出风槽312到达铜箔表面,从而可以加快铜箔表面的干燥,以便后续涂覆工作的进行。After cleaning, the copper foil reaches one side of the
涂覆组件4包括两个对称分布的支臂401,支臂401的一侧中部固定连接有支撑杆402,支撑杆402的一端与导水箱102的外侧面顶端固定连接,支臂401的内侧面两端均通过轴承活动连接有导辊403,支臂401的内侧中部设置有两个对称分布的涂料箱404,两个涂料箱404分别位于铜箔的两侧,从而可以实现对铜箔两面的涂料,当铜箔仅需要单面涂料时,清空一个涂料箱404即可实现铜箔的单片涂料。The
具体的,两个涂料箱404相互靠近的一侧两端均固定连接有连接座405,连接座405通过螺栓与支臂401固定连接,涂料箱404的内部设置有空腔406,空腔406的顶端设置有涂料辊407,空腔406的内部设置有上料辊408,上料辊408将涂料箱404内的浆料涂覆至涂料辊407表面,涂料辊407将浆料涂覆至铜箔表面,即可实现对铜箔表面浆料的涂覆。Specifically, both ends of the two
更为具体的,涂料辊407和上料辊408的两端均通过轴承与空腔406的内壁活动连接,涂料辊407和上料辊408的外侧壁相贴合,涂料箱404的外侧面顶端镶嵌有加料管409,加料管409的设置方便了浆料的添加。More specifically, the two ends of the
本装置在对原料铜箔进行电解氧化处理时,放料辊104上的原料铜箔可以通过装置外接的牵引机构进行牵引,原料铜箔依次经过导向辊203、换向辊204进入固定箱101内,此时固定箱101内的石墨电极107与外界电源连接,石墨电极107作为阴极,而原料铜箔在经过两个换向辊204时,两个换向辊204之间的导电柱210在弹簧的作用下向上运动,导电柱210带动电极片211向上运动,使得电极片211与原料铜箔接触,从而使得原料铜箔带电,此时原料铜箔作为阳极,而固定箱101内设置有电解液,原料铜箔、电解液和石墨电极107之间形成电流通路,实现对原料铜箔的电解处理。When the device performs electrolytic oxidation treatment on the raw material copper foil, the raw material copper foil on the
本装置在对电解后的原料铜箔进行清洗时,电解后的原料铜箔经过固定辊303进入清洗组件3内,原料铜箔在引导辊305的作用下经过清洗组件3,此时水泵308可以外接水箱,将具有压力的冲洗水输送至导水罩306内,而导水罩306内的水可以经过喷头307喷洒至原料铜箔的表面,从而可以实现对原料铜箔表面的清洗,且两组喷头307可以实现对铜箔两面的清洗。清理后的铜箔到达导风罩310的一侧,此时抽风扇311将热风抽取至导风罩310内,而导风罩310内的热风经过出风槽312到达铜箔表面,从而可以加快铜箔表面的干燥,以便后续涂覆工作的进行。When the device cleans the electrolyzed raw copper foil, the electrolyzed raw copper foil enters the cleaning
本装置在对铜箔进行浆料涂覆时,干燥后的铜箔经过导辊403到达两个涂料辊407之间,铜箔经过牵引机构的作用运动,铜箔通过摩擦力带动两个涂料辊407转动,而涂料辊407可以带动上料辊408转动,上料辊408将涂料箱404内的浆料涂覆至涂料辊407表面,涂料辊407将浆料涂覆至铜箔表面,即可实现对铜箔表面浆料的涂覆,浆料涂覆完成后,再进行干燥、分切等工序,最终获得铜箔产品。When the device coats the copper foil with slurry, the dried copper foil passes through the
最后应说明的是:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Finally, it should be noted that: the above is only a preferred embodiment of the present invention, and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, it still The technical solutions recorded in the foregoing embodiments may be modified, or some of the technical features may be replaced equivalently, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the within the protection scope of the present invention.
Claims (10)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202211453194.1A CN115787028A (en) | 2022-11-21 | 2022-11-21 | A method of manufacturing porous copper foil and its special equipment |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202211453194.1A CN115787028A (en) | 2022-11-21 | 2022-11-21 | A method of manufacturing porous copper foil and its special equipment |
Publications (1)
Publication Number | Publication Date |
---|---|
CN115787028A true CN115787028A (en) | 2023-03-14 |
Family
ID=85439220
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202211453194.1A Pending CN115787028A (en) | 2022-11-21 | 2022-11-21 | A method of manufacturing porous copper foil and its special equipment |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN115787028A (en) |
Citations (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20120111733A1 (en) * | 2010-11-08 | 2012-05-10 | Chang Chun Petrochemical Co., Ltd. | Method for producing porous copper foil |
CN105845459A (en) * | 2016-03-18 | 2016-08-10 | 四川美嘉豹新能源科技有限公司 | Manufacturing method of porous copper foil used for lithium-ion capacitor current collector |
CN106987871A (en) * | 2017-03-12 | 2017-07-28 | 山东金盛源电子材料有限公司 | A kind of production method of three-dimensional porous electrolytic copper foil applied to gel polymer lithium ion battery |
US20180282890A1 (en) * | 2017-03-30 | 2018-10-04 | Ymt Co., Ltd. | Method for producing porous copper foil and porous copper foil produced by the same |
CN108893761A (en) * | 2018-07-20 | 2018-11-27 | 山东理工大学 | A kind of preparation method of lithium ion battery micropore copper foil |
CN109440140A (en) * | 2018-11-22 | 2019-03-08 | 浙江大学 | A kind of manufacturing method of electrolytic copper foil |
CN109728254A (en) * | 2018-12-03 | 2019-05-07 | 浙江大学 | Preparation technology of porous copper foil for negative electrode of lithium ion battery |
CN110586556A (en) * | 2019-07-26 | 2019-12-20 | 新乡市阳光电源制造有限公司 | Metal foil cleaning equipment and method for lithium battery |
CN112420559A (en) * | 2020-11-09 | 2021-02-26 | 黄娉 | A selective examination device for chip preparation |
CN115261952A (en) * | 2022-07-14 | 2022-11-01 | 中国科学院青海盐湖研究所 | Method for preparing porous copper foil by electrochemical anodic oxidation under complexing agent electrolyte system |
-
2022
- 2022-11-21 CN CN202211453194.1A patent/CN115787028A/en active Pending
Patent Citations (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20120111733A1 (en) * | 2010-11-08 | 2012-05-10 | Chang Chun Petrochemical Co., Ltd. | Method for producing porous copper foil |
CN105845459A (en) * | 2016-03-18 | 2016-08-10 | 四川美嘉豹新能源科技有限公司 | Manufacturing method of porous copper foil used for lithium-ion capacitor current collector |
CN106987871A (en) * | 2017-03-12 | 2017-07-28 | 山东金盛源电子材料有限公司 | A kind of production method of three-dimensional porous electrolytic copper foil applied to gel polymer lithium ion battery |
US20180282890A1 (en) * | 2017-03-30 | 2018-10-04 | Ymt Co., Ltd. | Method for producing porous copper foil and porous copper foil produced by the same |
CN108893761A (en) * | 2018-07-20 | 2018-11-27 | 山东理工大学 | A kind of preparation method of lithium ion battery micropore copper foil |
CN109440140A (en) * | 2018-11-22 | 2019-03-08 | 浙江大学 | A kind of manufacturing method of electrolytic copper foil |
CN109728254A (en) * | 2018-12-03 | 2019-05-07 | 浙江大学 | Preparation technology of porous copper foil for negative electrode of lithium ion battery |
CN110586556A (en) * | 2019-07-26 | 2019-12-20 | 新乡市阳光电源制造有限公司 | Metal foil cleaning equipment and method for lithium battery |
CN112420559A (en) * | 2020-11-09 | 2021-02-26 | 黄娉 | A selective examination device for chip preparation |
CN115261952A (en) * | 2022-07-14 | 2022-11-01 | 中国科学院青海盐湖研究所 | Method for preparing porous copper foil by electrochemical anodic oxidation under complexing agent electrolyte system |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN215925113U (en) | Coating machine and electroplating production line | |
CN105499192A (en) | Copper foil slitting and cleaning device and copper foil slitting and cleaning method | |
CN209082016U (en) | A kind of Electrolytic copper foil generator | |
CN109382259B (en) | A double-sided coating device for isolation film | |
CN216826958U (en) | Single-side extrusion negative electrode coating machine for lithium battery production | |
CN113355704A (en) | Electro-deposition copper foil post-treatment device | |
CN211005663U (en) | Device convenient to slow down oxidation of cathode roll | |
CN113549986A (en) | Vertical electroplating production line | |
CN110586556A (en) | Metal foil cleaning equipment and method for lithium battery | |
CN115787028A (en) | A method of manufacturing porous copper foil and its special equipment | |
CN215906300U (en) | Vertical electroplating production line | |
CN205295476U (en) | S -shaped copper foil belt cleaning device | |
CN220554801U (en) | Belt cleaning device is used in AGM baffle production | |
CN209957924U (en) | Copper strips electrolytic buffing equipment | |
CN216192849U (en) | Liquid adsorption device and solar cell electroplating device | |
CN217266067U (en) | Extrusion system for electrolytic copper foil crude foil machine | |
CN217556340U (en) | Cleaning device and raw foil machine | |
CN215947439U (en) | an electroplating device | |
CN213804020U (en) | Gold foil processing equipment | |
CN215560752U (en) | Metal film apparatus for producing | |
CN216919436U (en) | Residual anode cooling device for aluminum electrolysis workshop | |
CN214572341U (en) | Electrolytic etching production line | |
CN212856770U (en) | Cleaning device and coating machine of lithium battery pole piece foil | |
CN212925198U (en) | Online cleaning device for electrolytic copper foil | |
CN111940241B (en) | Production device and production process for oily diaphragm coating line |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination |