CN115783429A - GD-X2 packing machine and cigarette supplementing method of GD-X2 packing machine - Google Patents
GD-X2 packing machine and cigarette supplementing method of GD-X2 packing machine Download PDFInfo
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- CN115783429A CN115783429A CN202211501431.7A CN202211501431A CN115783429A CN 115783429 A CN115783429 A CN 115783429A CN 202211501431 A CN202211501431 A CN 202211501431A CN 115783429 A CN115783429 A CN 115783429A
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- 235000019504 cigarettes Nutrition 0.000 title claims abstract description 342
- 230000001502 supplementing effect Effects 0.000 title claims abstract description 98
- 238000012856 packing Methods 0.000 title claims abstract description 22
- 238000000034 method Methods 0.000 title claims abstract description 19
- 238000001514 detection method Methods 0.000 claims abstract description 66
- 238000004806 packaging method and process Methods 0.000 claims abstract description 42
- 230000007246 mechanism Effects 0.000 claims abstract description 37
- 239000013589 supplement Substances 0.000 claims abstract description 13
- 239000000779 smoke Substances 0.000 claims abstract description 12
- 241000208125 Nicotiana Species 0.000 claims description 45
- 235000002637 Nicotiana tabacum Nutrition 0.000 claims description 45
- 230000009469 supplementation Effects 0.000 description 5
- 230000009471 action Effects 0.000 description 3
- 238000004891 communication Methods 0.000 description 3
- 230000005484 gravity Effects 0.000 description 3
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Abstract
The invention discloses a GD-X2 packing machine and a smoke supplementing method of the GD-X2 packing machine, wherein the GD-X2 packing machine comprises the following components: a carton packaging machine; the cigarette feeding device comprises a turret mechanism, a detection device and a cigarette supplementing device; the turret mechanism comprises a plurality of cigarette packet temporary storage parts distributed along the circumferential direction, the cigarette conveying device is provided with a cigarette packet input station, a cigarette packet removing station, a cigarette supplementing station and a cigarette packet output station which are distributed around a first axis, and the turret mechanism rotates around the first axis so that the cigarette packet temporary storage parts are switched among the cigarette packet input station, the cigarette packet removing station, the cigarette supplementing station and the cigarette packet output station; the detection device comprises a first detector for detecting whether the cigarette packet temporary storage part passing through the cigarette packet removing station has cigarette packet loss or not, and the cigarette supplementing device is used for supplementing the cigarette packet temporary storage part at the cigarette supplementing station with the cigarette packet according to a control signal; a control device configured to: the cigarette supplementing device is in signal connection with the detection device and the cigarette supplementing device, and sends a control signal to the cigarette supplementing device according to a detection result so as to supplement the cigarette packet to the cigarette packet temporary storage part at the cigarette supplementing station.
Description
Technical Field
The invention relates to the technical field of tobacco packaging machines, in particular to a GD-X2 packaging machine and a tobacco supplementing method of the GD-X2 packaging machine.
Background
The GD packaging machine is cigarette packaging equipment introduced from Italy in the beginning of the 20 th century and 80 years in China, and the equipment is widely applied to cigarette production enterprises in China. The types of the equipment are various, such as GD-X1, GD-X2, GD-500, GD-2000, GD-3000 and the like, and the GD-X2 packing machine is widely applied to the models of the existing cigarette packing machine. The GD-X2 packaging machine comprises a small box transparent paper packaging machine CH, a strip box packaging machine CT, a strip box transparent paper packaging machine CV and the like. When the GD-X2 packaging machine works, cigarettes input from the upstream are firstly packaged into finished cigarette packets, then the cigarette packets are packaged by the CH small-box transparent paper packaging machine to form transparent paper outside, then the cigarette packets are sent to the carton packaging machine to be packaged into cartons without the transparent paper, and then the cartons are packaged by the carton transparent paper packaging machine to be output outwards. In the process that the tobacco packets are packaged by external transparent paper and then are sent into a carton packaging machine, when the tobacco packets are lost or the tobacco packets with unqualified quality are removed, the tobacco packets need to be supplemented and then are sent into the carton packaging machine. The GD-X2 packaging machine known by the inventor has low automation degree in the cigarette supplementing process, sometimes needs manual cigarette supplementing, and is not ideal in cigarette supplementing effect.
Disclosure of Invention
The invention aims to provide the GD-X2 packaging machine which is high in automation degree and good in cigarette supplementing effect.
The invention discloses a GD-X2 packaging machine, which is characterized by comprising:
the carton packing machine is used for packing the cigarette packets into cartons;
the cigarette feeding device is used for feeding cigarette packets into the carton packing machine and comprises a turret mechanism, a detection device and a cigarette supplementing device; the turret mechanism comprises a plurality of cigarette packet temporary storage parts distributed along the circumferential direction, the cigarette conveying device is provided with a cigarette packet input station, a cigarette packet removing station, a cigarette supplementing station and a cigarette packet output station, the cigarette packet input station is distributed around a first axis and used for inputting cigarette packets to the cigarette packet temporary storage parts, the cigarette packet removing station is used for removing unqualified cigarette packets in the cigarette packet temporary storage parts, the cigarette supplementing station is used for supplementing cigarette packets to the cigarette packet temporary storage parts, and the cigarette packet output station is used for enabling the cigarette packet temporary storage parts to output cigarette packets to the carton packing machine; the detection device comprises a first detector used for detecting whether the temporary storage part of the cigarette packet passing through the cigarette packet removing station has cigarette packet loss or not, and the cigarette supplementing device is used for supplementing the cigarette packet temporary storage part at the cigarette supplementing station with the cigarette packet according to a control signal;
a control device configured to: and the cigarette supplementing device is in signal connection with the detection device and the cigarette supplementing device, and sends a control signal to the cigarette supplementing device according to the detection result so as to supplement the cigarette packet to the cigarette packet temporary storage part at the cigarette supplementing station.
In some embodiments, the control device is a MICRO II control system configured to: and the cigarette supplementing device is in signal connection with the detection device and the cigarette supplementing device, adopts GDL language to program so as to receive the detection result of the detection device, and sends a control signal to the cigarette supplementing device according to the detection result so as to supplement cigarette packets to a cigarette packet temporary storage part at a cigarette supplementing station.
In some embodiments, the cigarette supplementing device includes a cigarette storage device located above the cigarette supplementing station, a cigarette packet group located in a cigarette packet channel of the cigarette storage device, and a clamping device for clamping and releasing a bottom cigarette packet of the cigarette packet group, and the clamping device releases the bottom cigarette packet when the cigarette supplementing device supplements the cigarette packet to the cigarette packet temporary storage portion.
In some embodiments, the detection device further comprises a second detector in signal connection with the MICRO II control system, the second detector is used for detecting whether the cigarette storage device is installed in place, and the third detector is used for detecting whether the cigarette packet in the cigarette packet channel needs to be supplemented.
In some embodiments, the second detector comprises a detection strip arranged on the cigarette storage device and a proximity switch arranged on the cigarette supplementing station, and the cigarette storage device is installed in place when the proximity switch detects the detection strip.
In some embodiments, the cigarette storage device comprises four bars arranged in parallel at intervals, the inner surfaces of the four bars enclose the cigarette packet channel, and the third sensor comprises a photoelectric sensor which is positioned in the middle of the bars and faces the interval between two adjacent bars.
In some embodiments, the detection device further comprises an encoder in signal connection with the MICRO II control system, the encoder is used for detecting the angle of the turret mechanism, and the MICRO II control system determines the circumferential position of each cigarette packet temporary storage unit of the turret mechanism according to the detection result of the encoder.
The invention discloses a second aspect of the invention discloses a method for supplementing cigarettes by applying any GD-X2 packaging machine, which comprises the following steps:
step a, detecting whether a tobacco bale temporary storage part passing through a tobacco bale removing station has tobacco bale loss by using the first detector;
and b, receiving a detection result of the first detector by using a control device, and sending a control signal for supplementing the cigarette packet to the cigarette supplementing device when the cigarette packet temporary storage part reaches a cigarette supplementing station when the detection result is that the cigarette packet temporary storage part is missing.
In some embodiments, the step b comprises: and receiving the detection result of the first detector by using a MICRO II control system programmed by adopting GDL language, and sending a control signal for supplementing the cigarette packet to the cigarette supplementing device when the cigarette packet temporary storage part reaches a cigarette supplementing station when the detection result is that the detection result is missing.
In some embodiments, the step a further comprises detecting whether the cigarette storage device of the cigarette supplementing device is installed in place, and stopping the machine to alarm when detecting that the cigarette storage device of the cigarette supplementing device is not installed in place.
In some embodiments, the step b further includes detecting an angle of the turret mechanism by using an encoder, and judging whether the temporary cigarette packet storage unit reaches the cigarette supplementing station according to a detection result.
According to the GD-X2 packaging machine provided by the invention, the cigarette conveying device with the turret mechanism and the detection device is arranged, and the control device is used for controlling the cigarette conveying device according to the detection result of the detection device, so that the cigarette packet can be automatically and effectively supplemented at the cigarette supplementing station when the cigarette packet temporary storage part passing through the cigarette packet removing station has the cigarette packet missing.
Other features of the present invention and advantages thereof will become apparent from the following detailed description of exemplary embodiments thereof, which proceeds with reference to the accompanying drawings.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the invention and together with the description serve to explain the invention without limiting the invention. In the drawings:
FIG. 1 is a schematic view of the structure of a smoke feeding device of a GD-X2 packaging machine according to an embodiment of the present invention;
fig. 2 is a schematic structural diagram of a partial structure of a smoke feeding device of a GD-X2 packaging machine according to another embodiment of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. The following description of at least one exemplary embodiment is merely illustrative in nature and is in no way intended to limit the invention, its application, or uses. All other embodiments, which can be obtained by a person skilled in the art without inventive step based on the embodiments of the present invention, are within the scope of protection of the present invention.
The relative arrangement of the components and steps, the numerical expressions and numerical values set forth in these embodiments do not limit the scope of the present invention unless specifically stated otherwise. Meanwhile, it should be understood that the sizes of the respective portions shown in the drawings are not drawn in an actual proportional relationship for the convenience of description. Techniques, methods, and apparatus known to those of ordinary skill in the relevant art may not be discussed in detail but are intended to be part of the specification where appropriate. In all examples shown and discussed herein, any particular value should be construed as merely illustrative, and not limiting. Thus, other examples of the exemplary embodiments may have different values. It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, further discussion thereof is not required in subsequent figures.
In the description of the present invention, it should be understood that the terms "first", "second", etc. are used to define the components, and are used only for the convenience of distinguishing the corresponding components, and if not otherwise stated, the terms have no special meaning, and thus, should not be construed as limiting the scope of the present invention.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; may be directly connected or indirectly connected through an intermediate. The specific meanings of the above terms in the present invention can be understood in a specific case to those of ordinary skill in the art.
For ease of description, spatially relative terms such as "over 8230 \ 8230;,"' over 8230;, \8230; upper surface "," above ", etc. may be used herein to describe the spatial relationship of one device or feature to another device or feature as shown in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if a device in the figures is turned over, devices described as "above" or "on" other devices or configurations would then be oriented "below" or "under" the other devices or configurations. Thus, the exemplary terms "at 8230; \8230; 'above" may include both orientations "at 8230; \8230;' above 8230; 'at 8230;' below 8230;" above ". The device may be otherwise variously oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
The GD-X2 packaging machine of the present embodiment includes a carton packaging machine, a cigarette feeding device, and a control device. The carton packing machine is used for packing the cigarette packets 100 into cartons.
As shown in fig. 1, the cigarette feeding device is used for feeding a cigarette packet 100 into a carton packaging machine, and includes a turret mechanism 200, a detection device, and a cigarette supplementing device. The turret mechanism 200 is provided to be rotatable, and the axis on which the turret mechanism 200 rotates is a first axis, and the turret mechanism is driven to rotate by a driving mechanism such as a motor. The turret mechanism 200 includes a plurality of cigarette packet temporary storage portions 210 distributed along the circumferential direction, and the cigarette packet temporary storage portions 210 are components that are arranged on the turret mechanism 200 and used for placing the cigarette packets 100 and enabling the cigarette packets 100 to be driven by the turret mechanism 200 to rotate, and may be, for example, a slot body for accommodating the cigarette packets 100 or a platform for carrying the cigarette packets 100. The cigarette conveying device comprises cigarette packet input stations 11 distributed around a first axis and used for inputting cigarette packets 100 to the cigarette packet temporary storage unit 210, cigarette packet removing stations 12 used for removing unqualified cigarette packets 100 in the cigarette packet temporary storage unit 210, cigarette supplementing stations 13 used for supplementing cigarette packets 100 to the cigarette packet temporary storage unit 210, and cigarette packet output stations 14 used for enabling the cigarette packet temporary storage unit 210 to output cigarette packets 100 to a carton packing machine, and the turret mechanism 200 rotates around the first axis to enable the cigarette packet temporary storage unit 210 to be switched among the cigarette packet input stations 11, the cigarette packet removing stations 12, the cigarette supplementing stations 13 and the cigarette packet output stations 14.
The detection device comprises a first detector 21 for detecting whether the tobacco bale temporary storage part 210 passing through the tobacco bale removing station 12 has a missing tobacco bale 100, and the tobacco supplementing device is used for supplementing the tobacco bale 100 to the tobacco bale temporary storage part 210 at the tobacco supplementing station 13 according to a control signal;
the control device is configured to: the cigarette supplementing device is in signal connection with the turret mechanism, the detection device and the cigarette supplementing device, and sends a control signal to the cigarette supplementing device according to a detection result so as to supplement the cigarette packet 100 to the cigarette packet temporary storage part 210 at the cigarette supplementing station 13.
At the tobacco bale input station 11, the tobacco bale 100 wrapped with the external transparent paper is conveyed to the tobacco bale temporary storage portion 210 located at the current station, then the control device controls the rotating tower mechanism to rotate, the tobacco bale temporary storage portion 210 where the tobacco bale 100 is stored is driven to rotate to the tobacco bale removing station 12, and the tobacco bale 100 is removed at the tobacco bale removing station if the tobacco bale 100 has quality problems. The cigarette packets 100 can be removed in a variety of ways, for example, in the embodiment where the cigarette packet temporary storage unit 210 is a telescopic bottom platform, the bottom platform is telescopic along the radial direction of the turret mechanism through a sliding guide rail, when the cigarette packets 100 are stored, the bottom platform extends outward along the radial direction, the cigarette packets 100 are placed above the bottom platform, when the cigarette packets need to be removed at the cigarette packet removing station, the bottom platform is controlled to contract inward along the radial direction, and the cigarette packets 100 fall downward under the action of gravity after losing the support of the bottom platform and are removed. Or in some embodiments, the bottom platform is a rotary platform and can rotate around an axis in the horizontal direction, when the cigarette packet 100 is temporarily stored, the bottom platform rotates to the horizontal direction to support the cigarette packet 100, and when the cigarette packet 100 needs to be removed, the bottom platform rotates to open a dropping channel, so that the cigarette packet 100 loses support and drops under the action of gravity to be removed. Then, when the first detector 21 detects that a cigarette packet passing through the cigarette packet temporary storage unit 100 is missing (due to missing of a reason for cigarette packet removal or missing of a certain reason before removal), the control device sends a control signal for cigarette supplementation, when the turret mechanism rotates the cigarette packet temporary storage unit 210 located at the cigarette packet removal station to the cigarette supplementation station 13, the control device controls the cigarette supplementation device to supplement the cigarette to the cigarette packet temporary storage unit located at the cigarette supplementation station 13, after the cigarette supplementation is completed, the turret mechanism drives the cigarette packet temporary storage unit to continue to rotate, when the turret mechanism rotates to the cigarette packet output station 14, the cigarette packet temporary storage unit outputs the cigarette packet, and the cigarette packet output method can refer to a cigarette packet removal station cigarette packet removal method.
In the GD-X2 packaging machine of the present embodiment, the tobacco feeding device having the turret mechanism 200 and the detection device is provided, and the control device controls the tobacco feeding device according to the detection result of the detection device, so that when there is a missing tobacco bale 100 in the tobacco bale temporary storage section 210 passing through the tobacco bale removing station 12, the tobacco bale 100 can be automatically and effectively supplemented at the tobacco bale supplementing station 13.
In some embodiments, the control device is a MICRO II control system. The MICRO II system is responsible for all control and driving functions of the GD-X2 packaging machine. The MICRO-II control system is developed by GD company, and is adopted by GD series packaging machine. The MICRO-ii system is a network control system which collectively performs a control process for 1 or more machines by 1 controller. The operation interface adopts an integrated graphic display as a human-computer interface, namely OPC (Operator interface). And the information format conversion is realized by adopting a GATE board card communicated with an information system. The GDLAN is a proprietary protocol developed for GD. And the controller, the man-machine interface and other connected equipment on the GDLAN realize the communication and interface of all data on the control line. The communication portion of the GDLAN. The bottom layer of the distributed star local network is Arcnet protocol, which is a distributed star local network developed by the American data company, is a bus type network protocol adopting a token transmission mode and is suitable for industrial control. The COM20020 integrated communication protocol controller is commonly used. The high-level software protocol on the GDLAN is the CNT-OPC request-response protocol developed by GD corporation itself. The GATE board card is composed of COM20020, a single microprocessor rtVAX300 (integrated DECNET network interface) and a peripheral circuit to form a network bridge with a large-capacity buffer pool. GATE card, PC and GDLAN communication software are integrated in EPROM chip of GATE, and GATE-OPC request-response protocol and HOST-GATE request-response protocol are adopted. The GATE board card and the OPC exchange information and then return corresponding data when the data request is sent out in the upper computer system. The GDLAN, namely a control network for developing a high-level protocol by GD company on the basis of the Arcnet network, and the characteristics of the Arcnet are retained in the hardware composition, the topological structure and the access control mode of the GDLAN, namely the control network; GATE board cards are bridges that GD corporation performs data collection and format conversion between Arcnet and ETHERNET (or DECNET) networks. The MICRO II control system is configured to: the signal connection with the detection device and the cigarette supplementing device is performed, a GDL Language (geographic Description Language) is adopted for programming so as to receive the detection result of the detection device, and a control signal is sent to the cigarette supplementing device according to the detection result so as to supplement the cigarette packet temporary storage part 210 at the cigarette supplementing station 13 with the cigarette packet 100. The method has the advantages that the GDL language is adopted to logically control and edit the MICRO II control system of the GD-X2 packaging machine, the method is essentially different from the existing control mode of other plug-in PLCs, the control logic is integrated in the MICRO II control system through the GDL language, the defect that in the prior art, a complicated circuit is adopted for cigarette packet supplement control through a GD-X2 packaging machine plug-in PLC processor is overcome, the GD-X2 packaging machine output diagnosis and the diagnosis not in the working state are optimized, the parameter adjustment is popular and clear, and the interface is simple and friendly.
In some embodiments, the cigarette replenishment device includes a cigarette storage 3 located above the cigarette replenishment station 13, a cigarette pack group located in a cigarette pack passage of the cigarette storage 3, and a gripping device 25 for gripping and releasing the cigarette pack 100 at the bottom of the cigarette pack group, and when the cigarette replenishment device replenishes the cigarette pack 100 to the cigarette pack temporary storage 210, the gripping device 25 releases the bottom cigarette pack 100. In the embodiment shown in fig. 2, the clamping device 25 comprises a first cylinder 251 and a second cylinder 252 at the bottom. When the cigarette packets are not replenished, the piston rods of the first air cylinder 251 and the second air cylinder 252 extend out, and the bottom cigarette packet 100 is clamped from two sides, so that the cigarette packet group is stabilized in the cigarette packet channel. When the tobacco packets need to be supplemented, the piston rods of the first cylinder 251 and the second cylinder 252 retract, the tobacco packets at the bottom of the tobacco packet group in the tobacco packet channel fall into the temporary storage part of the tobacco packets under the action of gravity for supplement, and then the piston rods of the first cylinder 251 and the second cylinder 252 extend out to clamp the tobacco packets at the bottom of the updated tobacco packet group. In some embodiments, the GD-X2 packaging machine controls the actuation of the first cylinder 251 and the second cylinder 252 via the SMC EVT307-5D0-01F-Q solenoid valves.
In some embodiments, as shown in fig. 1 and 2, the detection device further comprises a second detector 22 and/or a third detector 23 in signal connection with the control device, the control device reports to the MICRO II control system, the second detector 22 is used for detecting whether the cigarette storage device is installed in place, and the third detector 23 is used for detecting whether the cigarette packet 100 in the cigarette packet channel needs to be supplemented. As shown in the figure, the position of the cigarette storage device 3 can be adjusted, the cigarette storage device 3 is connected with a displacement adjusting device through a bracket 32, and the displacement adjusting device can comprise a telescopic cylinder, a lead screw nut mechanism and other devices. After the operation of the packaging machine is started, the cigarette storage device 3 moves to the position above the cigarette supplementing station, the second detector 22 detects whether the cigarette storage device is installed in place, namely moves in place, and when the cigarette storage device is detected not to be installed in place, the control device can send out control signals such as shutdown or alarm. The third detector 23 is configured to detect whether the cigarette packet 100 in the cigarette packet channel is consumed up due to the supplement of the cigarette packet, or whether the cigarette packet 100 is consumed to a warning line that needs to be supplemented, and when the cigarette packet in the cigarette packet channel needs to be supplemented, the control device sends a shutdown control signal to wait for the manual supplement of the cigarette packet, or sends an alarm signal to prompt that the cigarette packet needs to be supplemented to the cigarette packet channel. In some embodiments, the photosensor is a photoelectric switch model WT 150-P460. When the WT150-P460 photoelectric switch detects a cigarette packet in the cigarette packet channel, the signal output end of the WT150-P460 photoelectric switch outputs a +24V direct current voltage, and when the cigarette packet is not detected, 0V is output.
In some embodiments, the first detector is an E3X-HD41 PNP detector. When the E3X-HD41 PNP detector detects that the cigarette packet temporary storage part positioned at the cigarette packet removing station lacks a cigarette packet, the signal output end of the E3X-HD41 PNP detector outputs +24V direct-current voltage, and when the missing cigarette packet is not detected, 0V is output.
In the embodiment that the cigarette packet temporary storage part 210 is a bottom platform and can stretch or rotate, the GD-X2 packaging machine further comprises a removing driving device for driving the bottom platform to stretch or rotate, the removing driving device comprises an SMC EVT307-5D0-01F-Q electromagnetic valve in signal connection with a control device, and the control device controls the bottom platform to act through controlling the electromagnetic valve.
In some embodiments, as shown in fig. 2, the second detector 22 includes a detection strip 33 disposed on the cigarette storage device and a proximity switch disposed on the cigarette replenishing station 13, and the proximity switch detects the detection strip 33 and signals that the cigarette storage device 3 is installed in place. In some embodiments, the proximity switch is a BALLUFF BES01C7 detector that utilizes the principle of electromagnetic induction to generate an electrical signal for detection when the metal-type test strip 33 is detected.
In some embodiments, the cigarette storage device 3 includes four strips 31 arranged in parallel at intervals, inner surfaces of the four strips 31 enclose a cigarette packet channel, the third sensor includes a photoelectric sensor located in a middle of the strip 31 and facing an interval between two adjacent strips 31, the photoelectric sensor is located in the middle of the strip in the height direction, and when the photoelectric sensor is blocked by a cigarette packet, the height of a cigarette packet group in the cigarette packet channel is sufficient, that is, the number of cigarette packets is sufficient. When the number of the cigarette packets is consumed a lot, the height of the cigarette packets is greatly reduced, the photoelectric sensor is dead against the direction without the cigarette packets, the photoelectric sensor is dead against the space between the two adjacent strip-shaped pieces 31, the space is a hollow transparent structure, the light of the photoelectric sensor is not blocked, and the photoelectric sensor sends out a signal that the number of the cigarette packets is not enough.
In some embodiments, the detecting device further includes an encoder 24 in signal connection with the control device, the control device is a MICRO II control system, the encoder 24 is used for detecting the angle of the turret mechanism 200, and the control device determines the circumferential position of each cigarette packet temporary storage unit 210 of the turret mechanism 200 according to the detection result of the encoder 24. The encoder 24 is an angle encoder, and the angle of the turret mechanism detected by the angle encoder can determine which station of the cigarette pack temporary storage unit 210 of the turret mechanism 200 is located at the cigarette supplementing station 13, the cigarette pack input station 11, or is aligned with the station of the cigarette feeding device. In some embodiments, the encoder is a lika AST680/GY-10/S431 type encoder.
In some embodiments, the MICRO II control system is connected to the ENCODER through a GD-ENCODER ENCODER board. The MICRO II control system is connected with the detector signals of the first detector, the second detector and the like through a GD-INPUT/OUTPUT INPUT-OUTPUT board. The MICRO II control system is connected with the GD-ENCODER ENCODER board and the GD-INPUT/OUTPUT INPUT/OUTPUT board through a backboard bus.
In some embodiments, a method for supplementing smoke by using the GD-X2 packing machine is further disclosed, which includes:
step a, detecting whether a tobacco bale 100 is missing in a tobacco bale temporary storage part 210 passing through a tobacco bale rejecting station 12 by using a first detector 21;
and b, receiving the detection result of the first detector 21 by using the control device, and sending a control signal for supplementing the cigarette packet 100 to the cigarette supplementing device when the cigarette packet temporary storage part 210 reaches the cigarette supplementing station 13 when the detection result is that the cigarette packet temporary storage part is missing.
In some embodiments, step b comprises: and the MICROII control system programmed by adopting GDL language is used for receiving the detection result of the first detector 21, and when the detection result is that the cigarette is missing, a control signal for supplementing the cigarette packet 100 to the cigarette supplementing device is sent when the cigarette packet temporary storage part 210 reaches the cigarette supplementing station 13.
In some embodiments, the step a further comprises detecting whether the cigarette storage device of the cigarette supplementing device is installed in place, and stopping the machine to alarm when the cigarette storage device of the cigarette supplementing device is detected not to be installed in place.
In some embodiments, the step b further includes detecting the angle of the turret mechanism 200 by using the encoder 24, and determining whether the cigarette packet temporary storage unit 210 reaches the cigarette supplementing station 13 according to the detection result.
Finally, it should be noted that: the above examples are only intended to illustrate the technical solution of the present invention and not to limit it; although the present invention has been described in detail with reference to preferred embodiments, those skilled in the art will understand that: modifications to the specific embodiments of the invention or equivalent substitutions for parts of the technical features may be made; without departing from the spirit of the present invention, it is intended to cover all aspects of the invention as defined by the appended claims.
Claims (11)
1. A GD-X2 packaging machine, comprising:
the carton packing machine is used for packing the cigarette packets into cartons;
the cigarette feeding device is used for feeding cigarette packets into the carton packing machine and comprises a turret mechanism, a detection device and a cigarette supplementing device; the turret mechanism comprises a plurality of cigarette packet temporary storage parts distributed along the circumferential direction, the cigarette feeding device is provided with cigarette packet input stations distributed around a first axis and used for inputting cigarette packets to the cigarette packet temporary storage parts, cigarette packet removing stations used for removing unqualified cigarette packets in the cigarette packet temporary storage parts, cigarette supplementing stations used for supplementing cigarette packets to the cigarette packet temporary storage parts and cigarette packet output stations used for enabling the cigarette packet temporary storage parts to output cigarette packets to the carton packing machine, and the turret mechanism rotates around the first axis so as to enable the cigarette packet temporary storage parts to be switched among the cigarette packet input stations, the cigarette packet removing stations, the cigarette supplementing stations and the cigarette packet output stations; the detection device comprises a first detector for detecting whether the temporary cigarette packet storage part passing through the cigarette packet removing station has cigarette packet loss, and the cigarette supplementing device is used for supplementing the temporary cigarette packet storage part at the cigarette supplementing station with cigarette packets according to a control signal;
a control device configured to: and the cigarette supplementing device is in signal connection with the detection device and the cigarette supplementing device, and sends a control signal to the cigarette supplementing device according to the detection result so as to supplement the cigarette packet to the cigarette packet temporary storage part at the cigarette supplementing station.
2. The GD-X2 packaging machine of claim 1, wherein the control device is a MICRO II control system configured to: and the cigarette supplementing device is in signal connection with the detection device and the cigarette supplementing device, adopts GDL language to program so as to receive the detection result of the detection device, and sends a control signal to the cigarette supplementing device according to the detection result so as to supplement cigarette packets to a cigarette packet temporary storage part at a cigarette supplementing station.
3. The GD-X2 packaging machine according to claim 2, wherein the smoke replenishment device comprises a cigarette storage located above a smoke replenishment station, a cigarette pack group located in a cigarette pack passage of the cigarette storage, and a gripping device for gripping and releasing a bottom cigarette pack of the cigarette pack group, the gripping device releasing the bottom cigarette pack when the cigarette replenishment device replenishes the cigarette pack temporary storage.
4. The GD-X2 packaging machine of claim 3, wherein the detection apparatus further comprises a second detector in signal connection with the MICRO II control system for detecting whether the cigarette holder is in place and/or a third detector for detecting whether the cigarette packet in the cigarette packet lane requires replenishment.
5. The GD-X2 packaging machine of claim 4, wherein the second detector comprises a detection strip located on the smoke reservoir and a proximity switch located on the smoke refill station, the smoke reservoir being mounted in place when the proximity switch detects the detection strip.
6. The GD-X2 packaging machine of claim 4, wherein the smoke reservoir comprises four spaced parallel bars, the inner surfaces of the four bars enclosing the cigarette packet path, and the third sensor comprises a photoelectric sensor located in the middle of the bars and facing the space between two adjacent bars.
7. The GD-X2 packaging machine according to claim 2, wherein the detection device further comprises an encoder in signal connection with the micoii control system, the encoder is used for detecting the angle of the turret mechanism, and the micoii control system determines the circumferential position of each cigarette packet temporary storage section of the turret mechanism according to the detection result of the encoder.
8. A method of supplementing smoke using the GD-X2 wrapping machine of any one of claims 1 to 7, comprising:
step a, detecting whether a tobacco bale temporary storage part passing through a tobacco bale rejecting station has tobacco bale loss by using the first detector;
and b, receiving a detection result of the first detector by using a control device, and sending a control signal for supplementing the cigarette packet to the cigarette supplementing device when the cigarette packet temporary storage part reaches a cigarette supplementing station when the detection result is that the cigarette packet temporary storage part is missing.
9. The method for supplementing smoke for a GD-X2 packing machine according to claim 8, wherein the step b comprises: and receiving the detection result of the first detector by using a MICROII control system programmed by adopting a GDL language, and sending a control signal for supplementing the cigarette packet to the cigarette supplementing device when the cigarette packet temporary storage part reaches a cigarette supplementing station when the detection result is that the detection result is missing.
10. The method as claimed in claim 8, wherein the step a further comprises detecting whether the cigarette storage device of the cigarette supplying device is installed in place, and stopping the machine to alarm when it is detected that the cigarette storage device of the cigarette supplying device is not installed in place.
11. The method as claimed in claim 8, wherein the step b further comprises detecting an angle of the turret mechanism by an encoder, and determining whether the temporary storage section of the cigarette packet arrives at the cigarette compensation station according to the detection result.
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| CN202211501431.7A CN115783429A (en) | 2022-11-28 | 2022-11-28 | GD-X2 packing machine and cigarette supplementing method of GD-X2 packing machine |
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| CN202211501431.7A CN115783429A (en) | 2022-11-28 | 2022-11-28 | GD-X2 packing machine and cigarette supplementing method of GD-X2 packing machine |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203497211U (en) * | 2013-10-22 | 2014-03-26 | 温岭市第二卷烟机械厂 | Tobacco bale supplementing device |
| CN108423224A (en) * | 2017-02-15 | 2018-08-21 | 红塔烟草(集团)有限责任公司 | Cigarette packet supplements warning device in place |
| CN112938008A (en) * | 2021-04-21 | 2021-06-11 | 河南中烟工业有限责任公司 | Cigarette packet supplementing device and method in conveying belt of cigarette packaging machine |
| CN113895730A (en) * | 2021-10-28 | 2022-01-07 | 厦门烟草工业有限责任公司 | Cigarette case transparent paper detection method, device and system and storage medium |
| CN216581213U (en) * | 2021-12-01 | 2022-05-24 | 河南中烟工业有限责任公司 | Side cigarette supplementing device of packaging machine |
-
2022
- 2022-11-28 CN CN202211501431.7A patent/CN115783429A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203497211U (en) * | 2013-10-22 | 2014-03-26 | 温岭市第二卷烟机械厂 | Tobacco bale supplementing device |
| CN108423224A (en) * | 2017-02-15 | 2018-08-21 | 红塔烟草(集团)有限责任公司 | Cigarette packet supplements warning device in place |
| CN112938008A (en) * | 2021-04-21 | 2021-06-11 | 河南中烟工业有限责任公司 | Cigarette packet supplementing device and method in conveying belt of cigarette packaging machine |
| CN113895730A (en) * | 2021-10-28 | 2022-01-07 | 厦门烟草工业有限责任公司 | Cigarette case transparent paper detection method, device and system and storage medium |
| CN216581213U (en) * | 2021-12-01 | 2022-05-24 | 河南中烟工业有限责任公司 | Side cigarette supplementing device of packaging machine |
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