CN115780018A - Pre-grinding crushing device - Google Patents
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Abstract
本发明公开了一种预粉磨破碎装置,包括机架、主动辊、从动辊、压力调节组件、进料筛分组件、驱动组件、进料口、第一出料口、第二出料口和提升机;该装置通过驱动组件带动主动辊转动,从动辊跟随主动辊转动,物料进入两辊轮间的楔形辊缝被挤压破碎后经第一出料口排出,第一出料口排出的物料和新添加的物料通过提升机进入到进料口,符合标准的物料通过进料筛分组件经第二出料口排出,不符合标准的物料继续循环进行挤压破碎。本发明主要目的在于提供一种预粉磨破碎装置,在使用管磨设备前将物料挤压破碎成小颗粒,提高效率,减少能耗。
The invention discloses a pre-grinding and crushing device, which comprises a frame, a driving roller, a driven roller, a pressure regulating component, a feeding screening component, a driving component, a material inlet, a first outlet, and a second outlet. The device drives the driving roller to rotate through the drive assembly, and the driven roller follows the rotation of the driving roller. The material enters the wedge-shaped gap between the two rollers and is crushed and then discharged through the first outlet. The materials discharged from the discharge port and newly added materials enter the feed port through the elevator, and the materials that meet the standards are discharged through the second discharge port through the feed screening assembly, and the materials that do not meet the standards continue to circulate for extrusion and crushing. The main purpose of the present invention is to provide a pre-grinding and crushing device, which squeezes and crushes materials into small particles before using tube mill equipment, so as to improve efficiency and reduce energy consumption.
Description
技术领域technical field
本发明涉及物料粉碎技术领域,特别是涉及一种预粉磨破碎装置。The invention relates to the technical field of material crushing, in particular to a pre-grinding and crushing device.
背景技术Background technique
在物料的粉磨和破碎中需要消耗大量的能耗,比如水泥厂中生产每吨水泥的电耗约60%用于粉磨,为了降低粉磨设备的电耗,采用先破后磨、多破少磨的方法来提高效率,为此立磨、管磨前用的辊压机等设备先后出现。为了提高物料粉磨的效率,本发明人研究了一种预粉磨设备,用于在管磨等设备前将物料挤压破碎成小颗粒,以节约能耗。Grinding and crushing of materials consume a lot of energy. For example, about 60% of the electricity consumption per ton of cement produced in a cement plant is used for grinding. In order to reduce the power consumption of grinding equipment, crushing first and then grinding, multi The method of breaking and less grinding is used to improve efficiency. For this reason, equipment such as vertical mills and roller presses used before tube mills have appeared one after another. In order to improve the efficiency of material grinding, the inventors have studied a pre-grinding equipment, which is used to squeeze and break materials into small particles before tube mills and other equipment, so as to save energy consumption.
发明内容Contents of the invention
为了克服背景技术中的技术问题,本发明提供一种预粉磨破碎装置以解决上述问题。In order to overcome the technical problems in the background technology, the present invention provides a pre-grinding and crushing device to solve the above problems.
为解决上述技术问题,本发明提供如下技术方案:一种预粉磨破碎装置,包括机架、主动辊、从动辊、压力调节组件、进料筛分组件、驱动组件、进料口、第一出料口、第二出料口和提升机,所述主动辊和所述从动辊均安装于所述机架内部,所述主动辊安装于所述机架下部且与所述驱动组件的输出端相连,所述从动辊安装于所述机架上部且与所述主动辊配合运动,所述机架两侧设置有滑动轨道,所述从动辊两端滑动安装于所述滑动轨道内,所述压力调节组件设置于所述机架顶部,所述压力调节组件通过挤压所述从动辊进行压力调节;物料由所述进料口进入,经所述进料筛分组件送入所述主动辊和所述从动辊之间进行挤压破碎,经挤压破碎后物料通过所述第一出料口排出,所述第一出料口排出的物料通过所述提升机返回到所述进料口,符合标准的物料通过所述进料筛分组件经所述第二出料口排出,不符合标准的物料继续循环进行挤压破碎。In order to solve the above technical problems, the present invention provides the following technical solutions: a pre-grinding and crushing device, including a frame, a driving roller, a driven roller, a pressure adjustment assembly, a feeding screening assembly, a driving assembly, a feeding port, a second A discharge port, a second discharge port and a hoist, the driving roller and the driven roller are installed inside the frame, the driving roller is installed in the lower part of the frame and is connected with the driving assembly connected to the output end of the frame, the driven roller is installed on the upper part of the frame and cooperates with the driving roller, sliding tracks are provided on both sides of the frame, and the two ends of the driven roller are slidably installed on the sliding In the track, the pressure adjustment assembly is arranged on the top of the frame, and the pressure adjustment assembly adjusts the pressure by squeezing the driven roller; the material enters from the feed inlet and passes through the feed screening assembly It is sent between the driving roller and the driven roller for extrusion and crushing, and the crushed material is discharged through the first discharge port, and the material discharged from the first discharge port passes through the elevator Returning to the feed inlet, the materials that meet the standards pass through the feed screening assembly and are discharged through the second outlet, and the materials that do not meet the standards continue to circulate for extrusion and crushing.
优选的,所述压力调节组件采用液压驱动方式,所述压力调节组件包括液压泵、液压管路、加压管路、配重块、液压缸、压梁和导向滑块,所述液压泵通过所述液压管路与所述加压管路的输入端相连,所述加压管路的输出端与所述液压缸相连,所述液压缸安装于配重块上,所述液压缸的驱动端远离所述配重块且与所述压梁相连,所述压梁的两端分别连接有所述导向滑块,所述导向滑块可与所述从动辊相抵接。Preferably, the pressure adjustment assembly is hydraulically driven, and the pressure adjustment assembly includes a hydraulic pump, a hydraulic pipeline, a pressurized pipeline, a counterweight, a hydraulic cylinder, a pressure beam and a guide slider, and the hydraulic pump passes through The hydraulic pipeline is connected to the input end of the pressurized pipeline, and the output end of the pressurized pipeline is connected to the hydraulic cylinder, the hydraulic cylinder is installed on the counterweight, and the drive of the hydraulic cylinder The two ends of the pressure beam are respectively connected with the guide sliders, and the guide sliders can be in contact with the driven rollers.
优选的,所述液压缸的数量为两个,且两个所述液压缸对称设置于所述压梁的两侧。Preferably, the number of the hydraulic cylinders is two, and the two hydraulic cylinders are arranged symmetrically on both sides of the pressure beam.
优选的,还包括铰接支撑件,所述压梁两侧分别通过所述铰接支撑件与所述滑块相连。Preferably, a hinged support is also included, and both sides of the pressure beam are respectively connected to the slider through the hinged support.
优选的,所述驱动组件包括驱动电机和联轴器,所述驱动电机的输出端通过所述联轴器与所述主动辊相连。Preferably, the driving assembly includes a driving motor and a coupling, and the output end of the driving motor is connected to the driving roller through the coupling.
优选的,还包括壳体,所述壳体设置于所述主动辊和所述从动辊的外部,所述壳体位于所述机架内侧,所述壳体为密封设置。Preferably, a casing is also included, the casing is arranged outside the driving roller and the driven roller, the casing is located inside the frame, and the casing is sealed.
优选的,所述壳体内部设置有耐磨衬板。Preferably, a wear-resistant liner is provided inside the housing.
优选的,所述主动辊和所述从动辊的均通过滚动轴承和轴承座安装于所述机架的所述滑动轨道内,所述从动辊可以沿所述滑动轨道进行滑动。Preferably, both the driving roller and the driven roller are installed in the sliding track of the frame through rolling bearings and bearing seats, and the driven roller can slide along the sliding track.
优选的,所述主动辊的挤压辊面为凹面,所述从动辊的挤压辊面为凸面,所述从动辊的挤压辊面上设置有花纹,所述主动辊和所述从动辊的挤压辊面的回归母线不平行。Preferably, the extrusion roller surface of the driving roller is concave, the extrusion roller surface of the driven roller is convex, the extrusion roller surface of the driven roller is provided with patterns, the driving roller and the The return generatrices of the extrusion roller surface of the driven roller are not parallel.
与现有技术相比,本发明能达到的有益效果是:Compared with prior art, the beneficial effect that the present invention can reach is:
1、利用从动辊自重和压力调节组件施加的压力作为挤压破碎力,压力稳定且减少了能耗;1. Using the self-weight of the driven roller and the pressure exerted by the pressure adjustment component as the crushing force, the pressure is stable and the energy consumption is reduced;
2、主动辊和从动辊的挤压辊面为凹凸对称结构,可以自动对中避免产生轴向力;2. The extrusion roller surface of the driving roller and the driven roller is a concave-convex symmetrical structure, which can be automatically centered to avoid axial force;
3、主动辊和从动辊的回归母线不平行,造成两侧母线的线速度不同,在过程中还会产生撕裂物料的剪切力,物料的粉碎效果更好;3. The returning busbars of the driving roller and the driven roller are not parallel, which causes the linear speed of the busbars on both sides to be different, and the shearing force that tears the material will be generated in the process, and the crushing effect of the material is better;
4、通过限位组件,可以保障两辊子最小间隙,保障设备安全可靠的工作;4. Through the limit component, the minimum gap between the two rollers can be guaranteed to ensure the safe and reliable operation of the equipment;
5、通过在主动辊和从动辊外侧设置壳体,可以避免物料粉碎过程中扬尘。5. By setting the casing outside the driving roller and the driven roller, dust can be avoided during the material crushing process.
附图说明Description of drawings
图1为本发明实施例中预粉磨破碎装置的正视图;Fig. 1 is the front view of the pre-grinding and crushing device in the embodiment of the present invention;
图2为本发明实施例中预粉磨破碎装置的侧视图;Fig. 2 is a side view of the pre-grinding and crushing device in the embodiment of the present invention;
图3为本发明从动辊结构示意图;Fig. 3 is the structure schematic diagram of driven roller of the present invention;
图4为本发明主动辊结构示意图。Fig. 4 is a schematic diagram of the structure of the driving roller of the present invention.
具体实施方式Detailed ways
下面将结合本实施例中的附图,对本实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in this embodiment will be clearly and completely described below in conjunction with the accompanying drawings in this embodiment. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
需要说明,本实施例中所有方向性指示(诸如上、下、左、右、前、后……)仅用于解释在某一特定姿态(如附图所示)下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。It should be noted that all directional indications (such as up, down, left, right, front, back...) in this embodiment are only used to explain the relative relationship between the various components in a certain posture (as shown in the figure). When the positional relationship, movement conditions, etc., if the specific posture changes, the directional indication will also change accordingly.
另外,在本发明中如涉及“第一”、“第二”等的描述仅用于描述目的,而不能理解为指示或暗示其相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本发明的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。In addition, in the present invention, descriptions such as "first", "second" and so on are used for description purposes only, and should not be understood as indicating or implying their relative importance or implicitly indicating the quantity of indicated technical features. Thus, the features defined as "first" and "second" may explicitly or implicitly include at least one of these features. In the description of the present invention, "plurality" means at least two, such as two, three, etc., unless otherwise specifically defined.
在本发明中,除非另有明确的规定和限定,术语“连接”、“固定”等应做广义理解,例如,“固定”可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise specified and limited, the terms "connection" and "fixation" should be understood in a broad sense, for example, "fixation" can be a fixed connection, a detachable connection, or an integral body; It can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediary, and it can be an internal communication between two elements or an interaction relationship between two elements, unless otherwise clearly defined. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to specific situations.
另外,本发明各个实施例之间的技术方案可以相互结合,但是必须是以本领域普通技术人员能够实现为基础,当技术方案的结合出现相互矛盾或无法实现时应当认为这种技术方案的结合不存在,也不在本发明要求的保护范围之内。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In addition, the technical solutions of the various embodiments of the present invention can be combined with each other, but it must be based on the realization of those skilled in the art. When the combination of technical solutions is contradictory or cannot be realized, it should be considered as a combination of technical solutions. Does not exist, nor is it within the scope of protection required by the present invention. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.
结合图1-4所示,本发明具体实施例公开了一种预粉磨破碎装置,该装置包括机架1、主动辊8、从动辊7、壳体2、压力调节组件、进料筛分组件14、驱动组件10、进料口13、第一出料口、第二出料口和提升机。主动辊8和从动辊7由下到上依次安装于机架1内部,主动辊8与驱动组件10的输出端相连,主动辊8带动通过物料挤压带动从动辊7转动。机架1顶部设置有压力调节组件,压力调节组件可以通过挤压从动辊7调节压力。待粉碎物料通过进料口13进入到装置,经过进料筛分组件14进入到主动辊8和从动辊7之间进行挤压破碎,进料筛分组件14倾斜设置且最低端对应主动辊8和从动辊7的进料处,进料筛分组件14对通过的物料进行筛分,符合标准的物料通过进料筛分组件14进入第二出料口排出,不符合标准的物料进入主动辊8和从动辊7之间进行挤压破碎,之后通过第一出料口排出,第一出料口排出的物料与新添加的物料一起通过提升机返回到进料口13。通过本发明的预粉磨破碎装置,在使用管磨设备前将物料挤压破碎成小颗粒,提高效率,减少能耗。As shown in Figures 1-4, a specific embodiment of the present invention discloses a pre-grinding and crushing device, which includes a frame 1, a
进一步地,机架1两侧设置有滑动轨道9,主动辊8和从动辊7通过滚动轴承17和轴承座16安装于机架1内,从动辊7通过两侧的轴承座16可以沿滑动轨道9进行滑动。压力调节组件采用液压驱动方式,压力调节组件包括液压泵、液压管路5、加压管路12、配重块11、液压缸4、压梁3、铰接支撑件6和导向滑块,液压泵通过液压管路5与加压管路12的输入端相连,加压管路12的输出端与液压缸4相连,液压缸4数量为两个且对称安装于配重块11上,两个液压缸4的驱动端远离配重块11且与压梁3相连,压梁3的两端分别通过铰接支撑件6连接有一个导向滑块,两个导向滑块分别滑动安装于机架1对应的滑动轨道9内,导向滑块可与从动辊7的轴承座16相抵接。Further, the two sides of the frame 1 are provided with sliding
进一步地,两辊子与机架1之间安装有密封的壳体2,密封的壳体2将主动辊8和从动辊7完全密封,避免物料在粉碎过程中扬尘。壳体2内部安装有耐磨衬板,耐磨衬板一般选用耐磨钢板。Further, a sealed
进一步地,驱动装置包括驱动电机和联轴器,驱动电机的输出端通过所述联轴器与主动辊8相连。驱动电机通过联轴器带动主动辊8转动,两个辊子之间有物料,随着主动辊8的旋转,物料进出两棍子间的楔形辊缝被挤压破碎后经第一出料口排出。Further, the driving device includes a driving motor and a coupling, and the output end of the driving motor is connected to the
进一步地,主动辊8的挤压辊面为凹面,从动辊7的挤压辊面为凸面,两个辊子在相互配合时,轴线平行且间隙相同,减少了挤压物料时产产生的生轴向力及窜动问题。主动辊8和从动辊7的挤压辊面的回归母线不平行,造成两侧母线的线速度不同,在过程中还会产生撕裂物料的剪切力,物料的粉碎效果更好。Further, the extrusion roller surface of the driving
进一步地,从动辊7的挤压辊面上设置有花纹,主动辊8依靠从动辊7挤压辊面的花纹及物料间的挤压力带动从动辊7旋转,在主动辊8子的带动下,从动辊7配合主动辊8将物料挤压破碎。Further, the extrusion roller surface of the driven
进一步地,从动辊7靠近主动辊8的一端设置有限位组件15,限位组件15设置于从动辊7的轴承座16下部,限位组件15用于维持所述从动辊7和所述主动辊8的最小间隙,保障设备安全可靠的工作。Further, one end of the driven
进一步地,进料筛分组件14选用耐压的反作用板,反作用板与水平线倾斜设置,且反作用板上设置有符合标准物料通过的筛选孔。Further, the feed screening component 14 is selected from a pressure-resistant reaction plate, which is arranged obliquely to the horizontal line, and the reaction plate is provided with screening holes that meet the standards for materials to pass through.
本发明在使用时,将压力调节组件调节合适的压力,通过导向滑块挤压从动辊7的轴承座16,通过从动辊7自动和压力调节组件施加的压力作为粉碎物料的挤压破碎力。待粉碎物料通过进料口13进入到装置,经过倾斜设置的反作用板滑动到主动辊8和从动辊7进行挤压磨碎,符合标准的物料通过反作用板直接进入第二出料口排出,通过L1路线去下一级破碎或粉磨设备;不符合标准的物料通过第一出料口排出,通过L2路线运送到提升机,第一出料口排出的物料与新添加的物料一起通过提升机返回到进料口13,继续进行筛分并通过两辊子进行粉碎,直至结束。When the present invention is in use, the pressure regulating assembly is adjusted to an appropriate pressure, and the bearing
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.
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