CN115772593B - Gas-liquid circulation's safe shaped steel iron forging device - Google Patents

Gas-liquid circulation's safe shaped steel iron forging device Download PDF

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Publication number
CN115772593B
CN115772593B CN202211629083.1A CN202211629083A CN115772593B CN 115772593 B CN115772593 B CN 115772593B CN 202211629083 A CN202211629083 A CN 202211629083A CN 115772593 B CN115772593 B CN 115772593B
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plate
box
fixedly connected
pipe
water
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CN115772593A (en
Inventor
傅士刚
方向臣
杜建勇
方建祥
张春荣
张桂林
郭素萍
黄新星
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Shandong Pan Jin Forging Machinery Co ltd
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Shandong Pan Jin Forging Machinery Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

Abstract

The invention discloses a safe steel and iron forging device with gas-liquid circulation, which comprises a conveying frame, wherein a spray box is fixedly connected to one side position of the top end of the conveying frame through bolts, steam recovery and cooling mechanisms are arranged at two sides of the conveying frame corresponding to the spray box, high-temperature steam generated by quenching is conveyed into a direction conversion box through an air supply pipe by utilizing the cooperation of an air suction motor and an air suction channel, and is enabled to enter the air pressure box to push a plug plate and a piston rod to slide in the air pressure box through an air pipe.

Description

Gas-liquid circulation's safe shaped steel iron forging device
Technical Field
The invention relates to the technical field of steel forging, in particular to a gas-liquid circulation safety steel forging device.
Background
The forging is a common forming mode in the mechanical manufacturing, the cast loose and welded holes of the metal can be eliminated through the forging, the mechanical performance of the forging is generally superior to that of the casting made of the same material, the forging can be divided into cold forging and hot forging according to the temperature of the blank during the processing, the cold forging is generally processed at room temperature, the hot forging is processed at a temperature higher than the recrystallization temperature of the metal of the blank, and after the processing is finished, the blank is quenched and cooled;
however, in the conventional steel forging device, a large amount of steam is generated when water contacts with steel during quenching, and the steam is scattered in the air, so that a large amount of water is evaporated and reduced, and the water cannot be recycled, thereby causing resource waste.
Disclosure of Invention
The invention provides a gas-liquid circulation safety steel forging device, which can effectively solve the problems that when quenching is carried out, water contacts steel to generate a large amount of steam which drifts in the air, so that a large amount of water is evaporated and reduced, recycling and recycling cannot be carried out, and resource waste is caused.
In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides a safe shaped steel iron forging device of gas-liquid circulation, includes the carriage, carriage top one side position department is through bolt fixedly connected with spray box, carriage both ends correspond spray box both sides position department and all are provided with vapor recovery and cooling mechanism, utilize the cooperation of air extraction motor and air extraction passageway, carry the high temperature steam that the quenching produced to the direction conversion incasement portion through the blast pipe, and through the breather pipe, make steam get into the inside plug board of pushing of atmospheric pressure incasement portion and piston rod slip in the atmospheric pressure incasement portion, when the piston rod is pushing the ejector pin and is removed simultaneously, through the cooperation of rotor plate, promote movable rod and baffle slip, change the baffle in the position of direction conversion incasement, change the flow direction of changing steam;
one end of the steam recovery and cooling mechanism is provided with a power utilization and efficient heat dissipation mechanism, in the process that a piston rod pushes a mounting plate to reciprocate, a limiting plate and a vertical plate are pulled to slide along a wind box through the cooperation of a connecting plate, meanwhile, the power is transmitted through the cooperation of a rack and a gear, so that the limiting plate, a pull rod and a movable plate at two ends of a split box slide back and forth together, external wind is pumped into the split box, in addition, a traction wheel is driven to rotate through a traction plate, and the power is transmitted through a transverse plate to drive a driven wheel, a roller and a conveying steel belt to rotate;
the inside filtering mechanism that sprays that is provided with of spray box evenly sprays and collect utilizes the cooperation of water pump and drinking-water pipe, and inside the water tank was carried the water conservancy diversion box, then the cooperation of rethread connecting pipe was carried the water to the water storage box inside, makes things convenient for the water even to spray down, quenches, stores the water that sprays down to the water tank inside simultaneously, then is sending into the water tank inside through the drain pipe to at the in-process of retrieving, filters impurity through the filter screen.
Compared with the prior art, the invention has the beneficial effects that: the invention has scientific and reasonable structure and safe and convenient use:
1. the steam recovery and cooling mechanism is arranged, high-temperature steam is conveyed into the direction conversion box through the air supply pipe by matching the air suction motor and the air suction channel, then the steam is matched through the air pipe, so that the steam enters the air pressure box, the plug plate and the piston rod are pushed to slide in the air pressure box, and when the piston rod moves, the movable rod and the partition plate are pushed to rotate by the mounting plate and the top plate, so that the position of the partition plate in the direction conversion box is changed, the steam conveniently enters the air pressure box through the other air pipe, the plug plate and the piston rod are pushed to slide and reset, the other rotating plate is pushed to rotate by matching the mounting plate and the top rod, the partition plate is enabled to slide and reset in the direction conversion box, the steam is forced to alternately enter the air pressure box through the air pipe, the heat is continuously converted into kinetic energy, the temperature of the steam is reduced,
in addition, in the process that the plug plate and the piston rod slide back and forth in the air pressure box, steam cooled on the other side is sent into the exhaust box through the opposite vent pipe, then is sent into the split box through the vent pipe, and is evenly conveyed into the water tank through the return pipe, so that the steam is liquefied and stored in the water tank again, the circulating use is facilitated, and the waste of resources is reduced.
2. The power utilization and efficient heat dissipation mechanism is arranged, the limiting plate and the vertical plate are pulled to slide along the air box in the process that the piston rod pushes the mounting plate to reciprocate through the cooperation of the connecting plate, meanwhile, the power is transmitted through the cooperation of the rack and the gear, the limiting plate and the vertical plate at two ends of the split box slide together, and the movable plate is driven to reciprocate in the air box through the cooperation of the pull rod, so that external wind is conveniently pumped into the split box to dissipate heat of steam in the return pipe, the heat dissipation efficiency of the steam is improved, and the steam is convenient to liquefy and recycle;
in addition, through the cooperation of traction plate, at the in-process that the piston rod pushed the mounting panel round trip to remove, drive the traction wheel rotatory to pass through protruding pole and diaphragm cooperation simultaneously, to power business turn over transmission, force from the driving wheel synchronous rotation, thereby conveniently drive cylinder and transport steel band rotation, carry steel, further improved and utilized power, prevent that steam converted power is extravagant, improved the utilization ratio to the resource.
3. The water in the water tank is conveyed to the inside of the diversion box through the matching of the water pump and the water suction pipe, then the water is conveyed to the inside of the water storage tank through the connecting pipe, when the water in the water storage tank is stored more, the pressure is increased, the water blocking plate is pushed to slide along the inner wall of the cross plate along the sliding rod, the water blocking plate is separated from the baffle ring, the water is conveniently and uniformly sprayed out through the spraying pipe, steel is sprayed and quenched, the steel temperature is rapidly reduced, the steel forging efficiency is improved, when the water in the water storage tank is less, the water blocking plate is pulled to reset through the shrinkage characteristic of the elastic rope, the baffle ring is sealed again, the spraying is stopped, the water is stored in the water storage tank, and the water is sprayed again after the water pressure is enough, so that the spraying uniformity is ensured;
in addition, store water through the header tank, along with the increase of header tank inside water, promote kickboard and montant rise, utilize the top ring to promote the apron when making the montant rise and rise, remove the seal to the drain pipe, conveniently discharge water into inside the water tank, simultaneously through the cooperation of helicla flute and spiral fixture block, at the in-process that kickboard and montant removed, promote the swivel to promote on counter weight ring and the filter screen through the arc piece and rise, in addition through the dead weight and the flexible characteristic of reset spring of counter weight ring, at the rotatory in-process of swivel, intermittent type drives the filter screen decline, produce the vibration, filter water, prevent impurity pile up inside the water tank, reduce the jam of drinking-water pipe.
Synthesize the cooperation of mechanism and evenly spraying and collecting the filter mechanism with cooling through vapor recovery, spray quenching to forged steel, increased steel refrigerated efficiency, the production demand of satisfying, and at the in-process of quenching, retrieve the cooling to steam, make the steam liquefaction circulate and use, realized gas-liquid circulation, in addition through the cooperation of power utilization with high-efficient heat dissipation mechanism, at the in-process of retrieving steam, utilize power, improved the efficiency of steam cooling liquefaction, thereby guaranteed gas-liquid circulation's effect, conveniently circulate quenching.
Drawings
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate the invention and together with the embodiments of the invention, serve to explain the invention.
In the drawings:
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic view of the mounting structure of the direction switch box of the present invention;
FIG. 3 is a schematic view of a vapor recovery and cooling mechanism according to the present invention;
FIG. 4 is a schematic view of the mounting structure of the tie rod of the present invention;
FIG. 5 is a schematic diagram of a power utilization and efficient heat dissipation mechanism according to the present invention;
FIG. 6 is a schematic view of the installation structure of the drum of the present invention;
FIG. 7 is a schematic view of the mounting structure of the retainer ring of the present invention;
FIG. 8 is a schematic structural view of the uniform spray and collection filtration mechanism of the present invention;
fig. 9 is a schematic view of an installation structure of the screw latch of the present invention.
Reference numerals in the drawings: 1. a carriage; 2. a spray box;
3. a steam recovery and cooling mechanism; 301. an air draft channel; 302. an exhaust motor; 303. an air supply pipe; 304. a fixing frame; 305. a direction conversion box; 306. an air pressure box; 307. a piston rod; 308. a plug plate; 309. a mounting plate; 310. a push rod; 311. a vent pipe; 312. a movable rod; 313. a partition plate; 314. a rotating plate; 315. a fixed rod; 316. a support spring; 317. a backing ring; 318. arc-shaped protruding blocks; 319. an exhaust box; 320. an exhaust pipe; 321. a shunt box; 322. a return pipe; 323. a water tank;
4. a power utilization and efficient heat dissipation mechanism; 401. a wind box; 402. a pull rod; 403. a movable plate; 404. a riser; 405. a limiting plate; 406. a magnetic plate; 407. a fixing plate; 408. a rack; 409. a gear; 410. a connecting plate; 411. a roller; 412. conveying the steel belt; 413. a rotating electric machine; 414. driven wheel; 415. a traction wheel; 416. a protruding rod; 417. a cross plate; 418. a traction plate;
5. the uniform spraying and collecting and filtering mechanism; 501. a water storage tank; 502. a shower pipe; 503. a baffle ring; 504. a cross plate; 505. a slide bar; 506. a water shutoff plate; 507. an elastic rope; 508. a connecting pipe; 509. a diversion box; 510. a water pumping pipe; 511. a water pump; 512. a return spring; 513. a water collection tank; 514. a floating plate; 515. a vertical rod; 516. a drain pipe; 517. a limiting block; 518. a top ring; 519. a cover plate; 520. a counterweight ring; 521. a filter screen; 522. a support plate; 523. a swivel; 524. an arc-shaped block; 525. a spiral groove; 526. and (5) a spiral clamping block.
Detailed Description
The preferred embodiments of the present invention will be described below with reference to the accompanying drawings, it being understood that the preferred embodiments described herein are for illustration and explanation of the present invention only, and are not intended to limit the present invention.
Examples: as shown in fig. 1-9, the invention provides a technical scheme, a safe steel-iron forging device with gas-liquid circulation, which comprises a conveying frame 1, wherein a spray box 2 is fixedly connected to one side position of the top end of the conveying frame 1 through bolts, steam recovery and cooling mechanisms 3 are arranged at two sides of the conveying frame 1 corresponding to the spray box 2, high-temperature steam generated by quenching is conveyed into a direction conversion box 305 through an air supply pipe 303 by utilizing the cooperation of an air suction motor 302 and an air suction channel 301, and the steam enters the air pressure box 306 through an air pipe 311 to push a plug plate 308 and a piston rod 307 to slide in the air pressure box 306, and meanwhile, when the piston rod 307 pushes a push rod 310 to move, a movable rod 312 and a baffle 313 are pushed to slide through the cooperation of a rotating plate 314, so that the position of the baffle 313 in the direction conversion box 305 is changed, and the flow direction of the converted steam is changed;
one end of the steam recovery and cooling mechanism 3 is provided with a power utilization and efficient heat dissipation mechanism 4, in the process that the piston rod 307 pushes the mounting plate 309 to reciprocate, the limiting plate 405 and the vertical plate 404 are pulled to slide along the wind box 401 through the cooperation of the connecting plate 410, meanwhile, the power is transmitted through the cooperation of the rack 408 and the gear 409, so that the limiting plate 405, the pull rod 402 and the movable plate 403 at two ends of the split box 321 slide back and forth together, external wind is pumped into the split box 321, in addition, the traction plate 418 drives the traction wheel 415 to rotate, and the transverse plate 417 is utilized to transmit the power, so that the driven wheel 414, the roller 411 and the conveying steel belt 412 are driven to rotate;
the spray box 2 is internally provided with a uniform spraying and collecting and filtering mechanism 5, water in the water tank 323 is conveyed into the guide box 509 by utilizing the cooperation of the water pump 511 and the water suction pipe 510, then the water is conveyed into the water storage tank 501 by utilizing the cooperation of the connecting pipe 508, so that the water is conveniently and uniformly sprayed, quenching is carried out, meanwhile, the sprayed water is stored into the water collection tank 513, then the sprayed water is conveyed into the water tank 323 through the water suction pipe 516, and impurities are filtered through the filter screen 521 in the recycling process;
the vapor recovery and cooling mechanism 3 includes an exhaust passage 301, an exhaust motor 302, an air supply pipe 303, a fixing frame 304, a direction conversion box 305, an air pressure box 306, a piston rod 307, a plug plate 308, a mounting plate 309, an ejector rod 310, an air pipe 311, a movable rod 312, a partition 313, a rotating plate 314, a fixed rod 315, a support spring 316, a backing ring 317, an arc-shaped projection 318, an exhaust box 319, an exhaust pipe 320, a split box 321, a return pipe 322 and a water tank 323;
the two ends of the spraying box 2 are both clamped with the air draft channels 301, the inner walls of the two air draft channels 301 are both clamped with the air draft motors 302 at equal intervals, opposite ends of the two air draft channels 301 are both clamped with the air supply pipes 303 at equal intervals, the positions, corresponding to the bottoms of the air draft channels 301, of the two ends of the spraying box 2 are fixedly connected with the fixing frames 304 through bolts, the other ends of the fixing frames 304 are fixedly connected with the direction conversion boxes 305 through bolts, the positions, corresponding to the bottoms of the direction conversion boxes 305, of the two ends of the conveying frames 1 are fixedly connected with the air pressure boxes 306 through bolts, one ends of the air pressure boxes 306 are movably connected with the piston rods 307, one ends of the piston rods 307 are fixedly connected with plug plates 308 through bolts, the other ends of the piston rods 307 are fixedly connected with mounting plates 309 through bolts, the tops of the mounting plates 309 are fixedly connected with ejector rods 310, one ends of the air supply pipes 303 are fixedly connected with the tops of the direction conversion boxes 305, the bottoms of the air pressure boxes 306 are fixedly connected with the tops of the air pressure boxes 306, the outsides of the plug plates 308 are attached to the inner walls of the air pressure boxes 306, and the air draft motors 302 are powered through external power sources;
the top end of the pneumatic box 306 is symmetrically clamped with a vent pipe 311, one end of the direction conversion box 305 is movably connected with a movable rod 312, one end of the movable rod 312 is fixedly connected with a partition 313 through bolts at the position corresponding to the inside position of the direction conversion box 305, the outer side of the movable rod 312 is equidistantly rotatably connected with a rotary plate 314, two ends of the conveying frame 1 are fixedly clamped with a fixed rod 315 at the position corresponding to one side of the rotary plate 314, two ends of the conveying frame 1 are fixedly connected with a supporting spring 316 at the position corresponding to the outer side of the fixed rod 315, the other end of the supporting spring 316 and one end of the rotary plate 314 are fixedly connected with backing rings 317, arc-shaped lugs 318 are clamped between two adjacent backing rings 317 at equal intervals, two corresponding to the bottom ends of the direction conversion box 305 are fixedly connected with exhaust boxes 319, one end of each exhaust box 319 is fixedly connected with an exhaust pipe 320, the other end of each exhaust pipe 320 is fixedly connected with a split box 321, the inner wall of each split box 321 is fixedly clamped with a return pipe 322 at the position corresponding to the bottom of the conveying frame 1, in order to adjust the flow direction of steam, the top end of the vent pipe 311 is fixedly connected with one end of the rotary plate 314, two ends of the backing rings 311 are fixedly connected with inner wall of the inner wall of each backing ring 315, and the inner wall of the two split boxes is fixedly connected with a sliding groove 315 is fixedly connected with the inner wall of the split boxes 315;
the power utilization and high-efficiency heat dissipation mechanism 4 comprises an air box 401, a pull rod 402, a movable plate 403, a vertical plate 404, a limiting plate 405, a magnetic plate 406, a fixed plate 407, a rack 408, a gear 409, a connecting plate 410, a roller 411, a conveying steel belt 412, a rotating motor 413, a driven wheel 414, a traction wheel 415, a protruding rod 416, a transverse plate 417 and a traction plate 418;
the two ends of the shunt box 321 are fixedly connected with bellows 401 through bolts, opposite ends of the two bellows 401 are movably connected with pull rods 402, one end of each pull rod 402 is fixedly connected with a movable plate 403 through bolts at the position corresponding to the inner position of the bellows 401, the other end of each pull rod 402 is fixedly connected with a vertical plate 404 through bolts, the top end and the bottom end of each vertical plate 404 are fixedly connected with a limiting plate 405 through bolts, the adjacent ends of each limiting plate 405 and each bellows 401 are fixedly connected with a magnetic plate 406 through bolts, one end of each limiting plate 405 is fixedly connected with a fixed plate 407 through bolts, one end of each fixed plate 407 is fixedly connected with racks 408 through bolts at the position corresponding to the two sides of the shunt box 321, gears 409 are rotatably connected between the two corresponding racks 408 at the two ends of the shunt box 321, one end of each mounting plate 309 is fixedly connected with a connecting plate 410 through bolts, in order to improve the radiating effect, through holes are formed in the distance between the two ends of the shunt box 321, one end of each bellows 401 is communicated with the inside the shunt box 321, the two magnetic plates 406 repel each other, one end of each rack 408 is slidably connected with one end of the shunt box 321, the racks 408 and the gears 409 are meshed with each other, and the other ends of the connecting plates 410 are fixedly connected with one end of the limiting plates 405;
the inner wall of the conveying frame 1 is rotationally connected with a roller 411 at equal intervals, a conveying steel belt 412 is sleeved on the outer side of the roller 411, a rotary motor 413 is fixedly connected to the position of one end of the conveying frame 1 corresponding to one side of the roller 411 through bolts, driven wheels 414 are symmetrically rotationally connected to the position of one side of two ends of the conveying frame 1, traction wheels 415 are rotationally connected to the position of one side of the two ends of the conveying frame 1 corresponding to the driven wheels 414, a convex rod 416 is clamped to one end of each of the traction wheels 415 and one end of each of the driven wheels 414, a transverse plate 417 is rotationally sleeved on the outer side of each convex rod 416, one end of each transverse plate 417 is rotationally connected with a traction plate 418, an output shaft of the rotary motor 413 penetrates through the conveying frame 1 and one end of a rotary shaft of the roller 411 to be clamped, two ends of the rotary shaft of the roller 411 penetrate through the conveying frame 1 and one end of each driven wheel 414 to be fixedly connected, the diameter of each driven wheel 414 is equal to the diameter of each traction wheel 415, the rotary motor 413 is powered through an external power supply, the other end of each traction plate 418 is rotationally connected to one end of the mounting plate 309, and the other is equally spaced from the inner wall of the conveying steel belt 412;
the uniform spraying and collecting and filtering mechanism 5 comprises a water storage tank 501, a spraying pipe 502, a baffle ring 503, a cross plate 504, a sliding rod 505, a water blocking plate 506, an elastic rope 507, a connecting pipe 508, a diversion box 509, a water pumping pipe 510, a water pump 511, a return spring 512, a water collection tank 513, a floating plate 514, a vertical rod 515, a water draining pipe 516, a limiting block 517, a top ring 518, a cover plate 519, a weight ring 520, a filter screen 521, a supporting plate 522, a rotating ring 523, an arc block 524, a spiral groove 525 and a spiral clamping block 526;
the top inside the spray tank 2 is fixedly connected with a water storage tank 501 through bolts, spray pipes 502 are fixedly clamped at the bottom end of the water storage tank 501 at equal intervals, baffle rings 503 are clamped at the inner wall of the spray pipes 502, cross plates 504 are clamped at the inner wall of the baffle rings 503, sliding rods 505 are slidably connected with the inner walls of the cross plates 504, water blocking plates 506 are fixedly connected at the bottom ends of the sliding rods 505 corresponding to the bottom ends of the baffle rings 503 through bolts, elastic ropes 507 are fixedly connected at the top ends of the sliding rods 505, connecting pipes 508 are fixedly clamped at one end of the water storage tank 501 at equal intervals, a diversion box 509 is fixedly connected at one end of the connecting pipes 508 corresponding to one side of the spray tank 2, water pumping pipes 510 are fixedly connected at two ends of the diversion box 509, and water pumps 511 are installed at the bottom positions outside the water pumping pipes 510;
the bottom end of the conveying frame 1 is fixedly connected with a water tank 513 through bolts, the inner wall of the water tank 513 is movably connected with a floating plate 514, the bottom end of the floating plate 514 is fixedly connected with a vertical rod 515, the bottom end of the water tank 513 is fixedly connected with a drain pipe 516, the inner wall of the drain pipe 516 is clamped with a limiting block 517, the outer side of the vertical rod 515 is fixedly sleeved with a top ring 518 corresponding to the top position of the limiting block 517, the outer side of the vertical rod 515 is movably sleeved with a cover plate 519 corresponding to the bottom position of the floating plate 514, the outer side of the vertical rod 515 is movably sleeved with a counterweight ring 520 corresponding to the inner position of the water tank 323, a filter screen 521 is fixed on the outer side of the counterweight ring 520, two sides of the bottom end of the filter screen 521 are fixedly connected with reset springs 512 at equal intervals, the inner wall of the water tank 323 is fixedly connected with a supporting plate 522 through bolts, the inner wall of the supporting plate 522 is rotatably connected with a rotating ring 523, an arc-shaped block 524 is clamped between the rotating ring 523 and the counterweight ring 520, a spiral groove is formed in the outer side of the vertical rod 515, the inner side of the corresponding to the spiral groove 525, and the inner wall of the rotating ring is clamped with a spiral clamping block 526.
The top position outside the slide bar 505 is fixedly sleeved with a stop block, the other end of the water pumping pipe 510 is fixedly connected with one end of the water tank 323, one end of the diversion box 509 is fixedly connected with one end of the spray tank 2 through a bolt, and the water pump 511 is powered through an external power supply.
The inner wall of the water tank 323 is correspondingly clamped with a base plate at the bottom of the return spring 512, two ends of the floating plate 514 are slidably connected with the inner wall of the water collecting tank 513, the bottom end of the cover plate 519 is attached to the top end of the drain pipe 516, the outer side of the vertical rod 515 is slidably connected with the inner wall of the limiting block 517, the outer side of the filter screen 521 is slidably connected with the inner wall of the water tank 323, and the counterweight ring 520 and the rotary ring 523 are mutually meshed through the arc-shaped block 524.
The working principle and the using flow of the invention are as follows: firstly, the rotating motor 413 drives the roller 411 and the conveying steel belt 412 to rotate, so that forged steel is conveniently conveyed into the spray box 2, spray quenching is conveniently carried out, meanwhile, water in the water tank 323 is pumped out through the cooperation of the water pump 511 and the water suction pipe 510 and conveyed into the diversion box 509, then the pumped water is conveyed into the water storage tank 501 through the cooperation of the connecting pipe 508, when the pressure is greater than the elasticity of the elastic rope 507 along with the water storage of the water storage tank 501, the water blocking plate 506 is pushed to slide along the inner wall of the cross plate 504 with the sliding rod 505, the water blocking plate 506 is separated from the baffle ring 503, the water in the water storage tank 501 is conveniently and uniformly sprayed out through the spray pipe 502, spray quenching is carried out on steel, the temperature of steel is rapidly reduced, the steel forging efficiency is improved, and when the water in the water storage tank 501 is less, the water blocking plate 506 is pulled to reset through the shrinkage characteristic of the elastic rope 507, the water blocking ring 503 is sealed again, and spray is stopped, so that the water is sprayed again after the water blocking plate 501 is sufficiently, the uniformity of spray is ensured;
then, the sprayed surplus water is stored in the water collection tank 513, when the water in the water collection tank 513 is stored more, the floating plate 514 is pushed to lift with the vertical rod 515, the vertical rod 515 is lifted through the top ring 518 in the lifting process, the sealing of the drain pipe 516 is released, the water is conveniently discharged into the water tank 323 for storage, when the vertical rod 515 is lifted, the rotating ring 523 is pushed to rotate in the moving process of the floating plate 514 and the vertical rod 515 through the matching of the spiral groove 525 and the spiral clamping block 526, the counterweight ring 520 and the filter screen 521 are pushed to lift through the matching of the arc-shaped block 524, in addition, the filter screen 521 is intermittently driven to descend in the rotating process of the rotating ring 523 to generate vibration, the water is filtered, the impurities in the recovered spray water are prevented from being accumulated in the water tank 323, the blockage of the water pumping pipe 510 is prevented, and the pumping effect is ensured;
then, when steel is subjected to spray quenching, a large amount of high-temperature steam is generated, the high-temperature steam is absorbed through the cooperation of the air suction motor 302 and the air suction channel 301, the high-temperature steam is conveyed into the direction conversion box 305 through the air supply pipe 303, the high-temperature steam enters the air pressure box 306 through the first air supply pipe 311, the plug plate 308 and the piston rod 307 slide in one direction in the air pressure box 306, meanwhile, in the moving process of the piston rod 307, the mounting plate 309 drives the ejector rod 310 to move so as to force the ejector rod 310 to push the rotating plate 314 to rotate, the rotating plate 314 is matched with the fixed rod 315, the rotating plate 314 pushes the movable rod 312 to move in the rotating process, the movable rod 312 pushes the movable rod 312 to push the baffle plate 313 to slide in the direction conversion box 305, the first air supply pipe 311 is sealed, the steam conveniently enters the air pressure box 306 through the second air supply pipe 311, the plug plate 308 and the piston rod 307 are pushed to slide and reset, the mounting plate 309 and the ejector rod 310 are also driven to reset, and in the resetting process, the other rotating plate 314 is pushed to rotate through the cooperation of the fixed rod 315, the rotating plate 314 pushes the movable rod 312 to slide in the rotating, the baffle plate 313 is pulled to push the direction conversion box 305 to slide in the direction conversion box 311, the second air supply pipe 311 is continuously moved into the air pressure box 307, and the heat is continuously reduced, and the heat is continuously converted into the kinetic energy;
in addition, in the process that the plug plate 308 and the piston rod 307 slide back and forth in the air pressure box 306, the steam cooled on the other side is sent into the exhaust box 319 through the opposite vent pipe 311, then sent into the split box 321 through the exhaust pipe 320, and evenly sent into the water tank 323 through the return pipe 322, so that the steam is liquefied and stored in the water tank 323 again, thereby being convenient for recycling, reducing the waste of resources, simultaneously in the rotating process of the rotating plate 314, the two backing rings 317 are pushed to be attached through the telescopic characteristic of the supporting springs 316, the rotating plate 314 is limited through the cooperation of the arc-shaped protruding blocks 318, the phenomenon of idling of the rotating plate 314 is prevented, and when the ejector rod 310 pushes the rotating plate 314, the supporting springs 316 are contracted with the backing rings 317 through the cooperation of the arc-shaped protruding blocks 318, so that the rotating plate 314 is convenient to rotate;
then, in the process that the piston rod 307 pushes the mounting plate 309 to move back and forth, the limiting plate 405 and the vertical plate 404 are pulled to slide along the wind box 401 through the cooperation of the connecting plate 410, and the movable plate 403 is driven to slide back and forth in the wind box 401 through the cooperation of the pull rod 402, so that the outside wind is convenient to enter the inside of the split box 321, the steam in the return pipe 322 is cooled, the steam liquefying efficiency is improved, the water is convenient to recover, and meanwhile, in the process that the limiting plate 405 at one end slides, the power is transmitted through the cooperation of the rack 408 and the gear 409, and the limiting plate 405 and the movable plate 403 at the other end of the split box 321 are driven to slide, so that the air exhausting effect is improved, and the heat radiating efficiency is improved;
finally, through the cooperation of the traction plate 418, in the process that the piston rod 307 pushes the mounting plate 309 to reciprocate, the traction wheel 415 is driven to rotate, meanwhile, through the cooperation of the protruding rod 416 and the transverse plate 417, power is transmitted in and out, the driven wheel 414 is forced to rotate synchronously, thereby conveniently driving the roller 411 and the conveying steel belt 412 to rotate, conveying steel, further improving the utilization of power, preventing the power converted by steam from being wasted, and improving the utilization rate of resources.
Finally, it should be noted that: the foregoing is merely a preferred example of the present invention, and the present invention is not limited thereto, but it is to be understood that modifications and equivalents of some of the technical features described in the foregoing embodiments may be made by those skilled in the art, although the present invention has been described in detail with reference to the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (1)

1. The utility model provides a safe shaped steel iron forging device of gas-liquid circulation, includes carriage (1), its characterized in that: the utility model discloses a steam recovery and cooling mechanism, which is characterized in that a spray box (2) is fixedly connected to one side position of the top end of a conveying frame (1) through bolts, steam recovery and cooling mechanisms (3) are arranged at two sides of the conveying frame (1) corresponding to the spray box (2), each steam recovery and cooling mechanism (3) comprises an exhaust channel (301), an exhaust motor (302), an air supply pipe (303), a fixing frame (304), a direction conversion box (305), an air pressure box (306), a piston rod (307), a plug board (308), a mounting plate (309), a push rod (310), an air pipe (311), a movable rod (312), a partition board (313), a rotating plate (314), a fixing rod (315), a supporting spring (316), a backing ring (317), an arc-shaped protruding block (318), an exhaust box (319), an exhaust pipe (320), a split box (321), a return pipe (322) and a water tank (323);
the two ends of the spraying box (2) are respectively connected with an air suction channel (301) in a clamping manner, the inner walls of the two air suction channels (301) are respectively connected with an air suction motor (302) in an equidistant manner, two opposite ends of the air suction channels (301) are respectively connected with an air supply pipe (303) in an equidistant manner, two ends of the spraying box (2) are respectively connected with a fixing frame (304) through bolts at the bottom positions of the corresponding air suction channels (301), the other ends of the fixing frames (304) are respectively connected with a direction conversion box (305) through bolts, two ends of the conveying frame (1) are respectively connected with an air pressure box (306) through bolts at the bottom positions of the corresponding direction conversion boxes (305), one end of the air pressure box (306) is movably connected with a piston rod (307), one end of the piston rod (307) is respectively connected with a plug plate (308) through bolts at the inner positions of the corresponding air pressure boxes (306), the other ends of the piston rod (307) are respectively connected with a mounting plate (309) through bolts, and the top ends of the mounting plate (309) are respectively connected with a top rod (310) through bolts;
the pneumatic conveying device is characterized in that a vent pipe (311) is symmetrically clamped at the top end of the pneumatic box (306), one end of the direction conversion box (305) is movably connected with a movable rod (312), a partition plate (313) is fixedly connected to the position, corresponding to the direction conversion box (305), of one end of the movable rod (312), a rotating plate (314) is fixedly connected to the outer side of the movable rod (312) in an equidistant rotating mode, a fixing rod (315) is clamped at the position, corresponding to one side of the rotating plate (314), of each of two ends of the conveying frame (1), a supporting spring (316) is fixedly connected to the position, corresponding to the outer side of the fixing rod (315), of each of the two ends of the supporting spring (316) and one end of the rotating plate (314) are fixedly connected with backing rings (317), and arc-shaped protruding blocks (318) are fixedly clamped between the adjacent two backing rings (317) in an equidistant mode;
an exhaust box (319) is fixedly connected between the two corresponding breather pipes (311) at the bottom end of the direction conversion box (305), an exhaust pipe (320) is fixedly connected to one end of the exhaust box (319), a split box (321) is fixedly connected to the other end of the exhaust pipe (320), a return pipe (322) is fixedly connected to the position, corresponding to the bottom of the conveying frame (1), of the other end of the return pipe (322) in an equidistant clamping manner, and a water tank (323) is fixedly connected to the position, corresponding to the bottom of the conveying frame (1);
one end of the air supply pipe (303) is fixedly connected with the top end of the direction conversion box (305), the bottom end of the direction conversion box (305) is fixedly connected with the top end of the air pressure box (306), the outer side of the plug plate (308) is attached to the inner wall of the air pressure box (306), and the air draft motor (302) is powered by an external power supply;
the top end of the ventilation pipe (311) is fixedly connected with the bottom end of the direction conversion box (305), one end of the fixed rod (315) is rotationally connected with one end of the rotating plate (314), the ejector rod (310) is correspondingly arranged between the two rotating plates (314), the partition plate (313) is slidably connected with the inner wall of the direction conversion box (305), clamping grooves are formed in the outer side of the fixed rod (315) at equal intervals, and clamping blocks are clamped at positions, corresponding to the inner positions of the clamping grooves, of the inner wall of the backing ring (317);
high-temperature steam generated by quenching is conveyed into the direction conversion box (305) through the blast pipe (303) by utilizing the matching of the air suction motor (302) and the air suction channel (301), and enters the air pressure box (306) through the vent pipe (311) to push the plug plate (308) and the piston rod (307) to slide in the air pressure box (306), and meanwhile, when the piston rod (307) pushes the ejector rod (310) to move, the movable rod (312) and the baffle plate (313) are pushed to slide through the matching of the rotating plate (314), so that the position of the baffle plate (313) in the direction conversion box (305) is changed, and the flow direction of the changed steam is changed;
one end of the steam recovery and cooling mechanism (3) is provided with a power utilization and high-efficiency heat dissipation mechanism (4), and the power utilization and high-efficiency heat dissipation mechanism (4) comprises an air box (401), a pull rod (402), a movable plate (403), a vertical plate (404), a limiting plate (405), a magnetic plate (406), a fixed plate (407), a rack (408), a gear (409), a connecting plate (410), a roller (411), a conveying steel belt (412), a rotating motor (413), a driven wheel (414), a traction wheel (415), a protruding rod (416), a transverse plate (417) and a traction plate (418);
the utility model discloses a shunt box, including shunt box (321), limiting plate (405), bellows (401), fixed plate (407), connecting plate (410), connecting plate (309), connecting plate (410), connecting plate (405), connecting plate (409), connecting plate (405) and connecting plate (410), connecting plate (401) are all connected with bellows (401) through bolt fixedly at both ends of shunt box (321), two opposite ends of bellows (401) all swing joint have pull rod (402), and pull rod (402) one end corresponds bellows (401) inside position department through bolt fixedly connected with fly leaf (403), the other end of pull rod (402) is through bolt fixedly connected with riser (404), riser (405) top and bottom all are connected with limiting plate (405) through bolt fixedly, and adjacent one end of limiting plate (405) is connected with magnetic plate (406) through bolt fixedly connected with fixed plate (407), fixed plate (407) one end corresponds shunt box (321) both sides position department through bolt fixedly connected with rack (408), and all rotate between two corresponding racks (408);
the automatic conveying device is characterized in that rollers (411) are connected to the inner wall of the conveying frame (1) in an equidistant rotating mode, conveying steel belts (412) are sleeved on the outer sides of the rollers (411), rotary motors (413) are fixedly connected to one end of the conveying frame (1) corresponding to one side of the rollers (411) through bolts, driven wheels (414) are symmetrically connected to one side of the two ends of the conveying frame (1) in a rotating mode, traction wheels (415) are connected to one end of each of the two ends of the conveying frame (1) corresponding to one side of the driven wheels (414) in a rotating mode, protruding rods (416) are connected to one end of each of the traction wheels (415) in a clamping mode, transverse plates (417) are connected to the outer sides of the protruding rods (416) in a rotating mode, and traction plates (418) are connected to one end of the transverse plates (417) in a rotating mode.
Through holes are formed in the two ends of the shunt box (321) at equal intervals, one end of the bellows (401) is communicated with the inside of the shunt box (321), the two magnetic plates (406) repel each other, one end of the rack (408) is slidably connected with one end of the shunt box (321), the rack (408) is meshed with the gear (409), and the other end of the connecting plate (410) is fixedly connected with one end of the limiting plate (405);
the output shaft of the rotating motor (413) penetrates through the conveying frame (1) to be clamped with one end of a rotating shaft of the roller (411), two ends of the rotating shaft of the roller (411) penetrate through the conveying frame (1) to be fixedly connected with one end of the driven wheel (414), the diameter of the driven wheel (414) is equal to that of the traction wheel (415), the rotating motor (413) is powered by an external power supply, the other end of the traction plate (418) is rotationally connected with one end of the mounting plate (309), and anti-slip grooves are formed in the outer side of the roller (411) and the inner wall of the conveying steel belt (412) at equal intervals;
in the process that the piston rod (307) pushes the mounting plate (309) to move back and forth, the limiting plate (405) and the vertical plate (404) are pulled to slide along the wind box (401) through the cooperation of the connecting plate (410), meanwhile, the power is transmitted through the cooperation of the rack (408) and the gear (409), so that the limiting plate (405), the pull rod (402) and the movable plate (403) at the two ends of the shunt box (321) slide back and forth together, external wind is pumped into the shunt box (321), in addition, the traction plate (418) drives the traction wheel (415) to rotate, and the transverse plate (417) is utilized to transmit the power to drive the driven wheel (414), the roller (411) and the conveying steel belt (412) to rotate;
the spray box (2) is internally provided with a uniform spraying and collecting filtering mechanism (5), and the uniform spraying and collecting filtering mechanism (5) comprises a water storage tank (501), a spray pipe (502), a baffle ring (503), a cross plate (504), a sliding rod (505), a water blocking plate (506), an elastic rope (507), a connecting pipe (508), a diversion box (509), a water pumping pipe (510), a water pump (511), a return spring (512), a water collection tank (513), a floating plate (514), a vertical rod (515), a water discharging pipe (516), a limiting block (517), a top ring (518), a cover plate (519), a counterweight ring (520), a filter screen (521), a supporting plate (522), a rotating ring (523), an arc-shaped block (524), a spiral groove (525) and a spiral clamping block (526);
the spray box is characterized in that the top end inside the spray box (2) is fixedly connected with a water storage box (501) through bolts, the bottom end equidistant clamping of the water storage box (501) is provided with a spray pipe (502), the inner wall clamping of the spray pipe (502) is provided with a baffle ring (503), the inner wall clamping of the baffle ring (503) is provided with a cross plate (504), the inner wall of the cross plate (504) is slidably connected with a sliding rod (505), the bottom end of the sliding rod (505) is correspondingly provided with a water blocking plate (506) through bolts, the top end of the sliding rod (505) is fixedly connected with an elastic rope (507), one end of the water storage box (501) is fixedly connected with a connecting pipe (508), one end of the connecting pipe (508) is fixedly connected with a flow guide box (509) corresponding to one side position of the spray box (2), both ends of the flow guide box (509) are fixedly connected with a water pumping pipe (510), and the bottom position outside the water pumping pipe (510) is provided with a water pump (511).
The utility model provides a conveyer frame (1) bottom corresponds water tank (323) top position department through bolt fixedly connected with header tank (513), header tank (513) inner wall swing joint has kickboard (514), kickboard (514) bottom fixedly connected with montant (515), header tank (513) bottom fixedly connected with drain pipe (516), drain pipe (516) inner wall joint has stopper (517), fixed top ring (518) that has cup jointed in stopper (517) top position department in montant (515) outside, cover plate (519) that has been movably cup jointed in montant (515) outside corresponds floating board (514) bottom position department, counterweight ring (520) that has been movably cup jointed in montant (515) outside corresponds water tank (323) inside position department, counterweight ring (520) outside fixed collar has filter screen (521), and equal equidistance fixedly connected with reset spring (512) in filter screen (521) bottom both sides, water tank (323) inner wall corresponds filter screen (522) bottom position department through bolt fixedly connected with backup pad (522), and backup pad (522) inner wall rotation are connected with swivel (523), swivel joint (523) between swivel joint (520) and swivel joint (521) and screw bolt (521) clamp splice (521) outside arc-shaped groove (521), a spiral clamping block (526) is clamped at the inner position of the inner wall of the swivel (523) corresponding to the spiral groove (525);
a stop block is fixedly sleeved at the top position of the outer side of the sliding rod (505), the other end of the water pumping pipe (510) is fixedly connected with one end of the water tank (323), one end of the diversion box (509) is fixedly connected with one end of the spray tank (2) through a bolt, and the water pump (511) is powered by an external power supply;
the water tank (323) inner wall is clamped with a base plate at the bottom position corresponding to the reset spring (512), two ends of the floating plate (514) are in sliding connection with the inner wall of the water collecting tank (513), the bottom end of the cover plate (519) is attached to the top end of the drain pipe (516), the outer side of the vertical rod (515) is in sliding connection with the inner wall of the limiting block (517), the outer side of the filter screen (521) is in sliding connection with the inner wall of the water tank (323), and the counterweight ring (520) and the swivel (523) are meshed with each other through an arc-shaped block (524);
utilize the cooperation of water pump (511) and drinking-water pipe (510), inside water delivery to water box (509) with water tank (323) inside, then the cooperation of rethread connecting pipe (508), inside water delivery to water storage tank (501), make things convenient for water even to spray down, quench, store water that sprays down to water tank (513) inside simultaneously, then send into water tank (323) inside through drain pipe (516), and at the in-process of retrieving, filter the impurity through filter screen (521).
CN202211629083.1A 2022-12-19 2022-12-19 Gas-liquid circulation's safe shaped steel iron forging device Active CN115772593B (en)

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CN110479946A (en) * 2019-07-28 2019-11-22 金驰 A kind of safety-type steel forge furnace based on gas-liquid cycle
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CN111947116A (en) * 2020-09-08 2020-11-17 青岛达能环保设备股份有限公司 System for recovering steel slag waste heat steam based on air-water combined quenching
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CN212375314U (en) * 2020-05-19 2021-01-19 马鞍山欧凯新材料科技有限公司 Quenching device for roller production
CN112963823A (en) * 2021-03-31 2021-06-15 成都三山粮油有限公司 Steam heat recovery system
CN113465433A (en) * 2021-07-01 2021-10-01 兴化市三诚精密锻造有限公司 High-temperature forging and pressing waste heat recovery mechanism for forging and pressing part
CN113699358A (en) * 2021-08-10 2021-11-26 江苏共昌轧辊股份有限公司 Roller processing water quenching device with heat recycling function and using method thereof
CN114622069A (en) * 2022-03-17 2022-06-14 南阳师范学院 Energy-concerving and environment-protective type automobile parts intelligence forges quenching production facility

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2014062095A1 (en) * 2012-10-19 2014-04-24 Общество С Ограниченной Ответственностью "Научно-Производственное Предприятие "Молот" Forge hammer with a hydraulic drive
CN110479946A (en) * 2019-07-28 2019-11-22 金驰 A kind of safety-type steel forge furnace based on gas-liquid cycle
CN211564374U (en) * 2019-12-24 2020-09-25 浙江杰德机械科技有限公司 But reuse's hot forging cooling device
CN211963295U (en) * 2020-03-24 2020-11-20 山东磐金锻造机械有限公司 Recirculated cooling water filter
CN212375314U (en) * 2020-05-19 2021-01-19 马鞍山欧凯新材料科技有限公司 Quenching device for roller production
CN111947116A (en) * 2020-09-08 2020-11-17 青岛达能环保设备股份有限公司 System for recovering steel slag waste heat steam based on air-water combined quenching
CN112963823A (en) * 2021-03-31 2021-06-15 成都三山粮油有限公司 Steam heat recovery system
CN113465433A (en) * 2021-07-01 2021-10-01 兴化市三诚精密锻造有限公司 High-temperature forging and pressing waste heat recovery mechanism for forging and pressing part
CN113699358A (en) * 2021-08-10 2021-11-26 江苏共昌轧辊股份有限公司 Roller processing water quenching device with heat recycling function and using method thereof
CN114622069A (en) * 2022-03-17 2022-06-14 南阳师范学院 Energy-concerving and environment-protective type automobile parts intelligence forges quenching production facility

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