CN115771865A - Overload stacker - Google Patents

Overload stacker Download PDF

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Publication number
CN115771865A
CN115771865A CN202211453270.9A CN202211453270A CN115771865A CN 115771865 A CN115771865 A CN 115771865A CN 202211453270 A CN202211453270 A CN 202211453270A CN 115771865 A CN115771865 A CN 115771865A
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CN
China
Prior art keywords
stacker
wheel
cross beam
frame
guide wheel
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Pending
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CN202211453270.9A
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Chinese (zh)
Inventor
葛硕
李波
张广伟
杨天鑫
刘亚洲
徐双东
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Mias Logistics Equipment Kunshan Co ltd
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Mias Logistics Equipment Kunshan Co ltd
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Priority to CN202211453270.9A priority Critical patent/CN115771865A/en
Publication of CN115771865A publication Critical patent/CN115771865A/en
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Abstract

The invention relates to the technical field of stacker manufacturing, in particular to an ultra-heavy-load stacker. The method comprises the following steps: the upper beam parts are arranged on the pair of upright columns, the cargo carrying platform is arranged between the pair of upright columns, and the cargo carrying platform is connected with the pair of upright columns in a sliding manner; the upper beam part comprises an upper cross beam, a stacker sky rail and a roadway track, the stacker sky rail is arranged above the upper cross beam, and the lower cross beam part is arranged on the roadway track. The top end of the upper cross beam is provided with centering frames, the centering frames are arranged on two sides of the stacker top rail in pairs, at least 2 pairs of centering frames are arranged, and a top screw hole is formed in each centering frame in a penetrating manner; the centering frame is used for centering operation, and can ensure the position accuracy of the stacker head rail and the upper cross beam. The position precision of the upper cross beam and the stacker head rail is ensured, and the movement stability of the stacker is improved.

Description

Overload stacker
Technical Field
The invention relates to the technical field of stacker manufacturing, in particular to an ultra-heavy-load stacker.
Background
With the rapid development of economy in China, industrial automation and intellectualization become necessary means for improving the operation efficiency of enterprises and reducing labor cost, and high-rise storage facilities are gradually common in industries such as molds, steel, wood and the like. However, in these industries, handling and storage of large size materials and heavy loads is a particular challenge for stackers, where cargo weights typically range from several tons to tens of tons, and cargo sizes also vary from a few meters to tens of meters, and it is for this purpose that the superheavy stacker to which the present invention is directed is designed. The stacker head rail is a rail for the transverse movement of the stacker moving assembly, the upper cross beam of the stacker is in sliding connection with the stacker head rail, in order to ensure the stability of the movement of the stacker, the position precision of the upper cross beam relative to the stacker head rail is required to be ensured when the stacker is assembled, but the position precision of the upper cross beam and the stacker head rail is difficult to ensure due to the large size of an overload stacking whole machine, so that the stability of the movement of the stacker is poor. The position precision comprises the parallelism of the axis of the upper cross beam and the axis of the stacker head rail and the error condition of the stacker head rail at the central position of the upper cross beam.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention provides the superheavy-load stacker, which ensures the position precision of the upper cross beam and the stacker head rail and improves the movement stability of the stacker.
In order to achieve the purpose, the invention is realized by the following technical scheme: an overload stacker comprising: the upright posts are arranged at two ends of the lower cross beam part in pairs, the upper beam parts are arranged on the pair of upright posts, the cargo carrying platform is arranged between the pair of upright posts, and the cargo carrying platform is connected with the pair of upright posts in a sliding manner; the upper beam part comprises an upper cross beam, a stacker sky rail and a roadway track, the stacker sky rail is arranged above the upper cross beam, and the lower cross beam part is arranged on the roadway track. The top end of the upper cross beam is provided with centering frames, the centering frames are arranged on two sides of the stacker top rail in pairs, at least 2 pairs of centering frames are arranged, and a top screw hole is formed in each centering frame in a penetrating manner; the centering frame is used for centering operation, and the position accuracy of the stacker sky rail and the upper cross beam can be guaranteed.
In the device, the principle of the overload stacker is that centering frames are installed on an upper cross beam in pairs corresponding to two sides of a stacker head rail, jackscrews penetrate through jackscrew holes in the centering frames on the two sides, the front ends of the jackscrews are abutted against the side faces of the stacker head rail until the distance between the jackscrews on the two sides and the outer side faces of the centering frames is equal, the stacker head rail can be guaranteed to be in the center above the upper cross beam, and the parallelism of the stacker head rail and the upper cross beam can be guaranteed. Thereby improving the stationarity of the stacker movement. And removing the jackscrew after the installation is finished, wherein the centering frame plays a role in limiting and protecting. Preferentially, the centering frame is provided with 2 pairs which are respectively arranged at two ends of the upper cross beam. In addition, the centering frame comprises a first bottom plate, a vertical plate and a first rib plate, the first bottom plate is connected with the upper cross beam through a connecting piece, the vertical plate is arranged on the first bottom plate and is perpendicular to the first bottom plate, the jackscrew hole is formed in the vertical plate, and two side edges of the first rib plate are respectively fixed with the first bottom plate and the vertical plate.
The technical scheme shows that the invention has the following beneficial effects:
the invention provides an overload stacker which can ensure the center of a stacker head rail above an upper cross beam and the parallelism of the stacker head rail and the upper cross beam. Thereby improving the smoothness of the movement of the stacker.
Drawings
FIG. 1 is a schematic structural diagram of a superheavy stacker according to the present invention;
FIG. 2 is a schematic diagram of the wire rope winding arrangement in a state where the movable pulley and the fixed pulley are parallel to each other;
FIG. 3 is a schematic diagram of a three-dimensional structure of the upper beam part in the superheavy stacker according to the present invention;
FIG. 4 is an enlarged view of a portion of FIG. 3 at circle A;
FIG. 5 is a bottom plan view of the upper beam portion of the stacker of the present invention;
FIG. 6 is a schematic position diagram of the first fixed pulley and the second movable pulley of the overloading stacker in a top view;
FIG. 7 is a schematic diagram of a three-dimensional structure of the cylinder in the stacker of the present invention;
FIG. 8 is an enlarged view of a portion of FIG. 7 taken at circle B;
FIG. 9 is a schematic plan view of the end face of the said cylinder in the stacker of this invention;
FIG. 10 is an enlarged fragmentary view taken at circle C of FIG. 9;
FIG. 11 is a schematic diagram of the splicing of the columns in the stacker for very heavy loads according to the present invention;
FIG. 12 is a front plan view of the cargo bed of the stacker of the present invention;
FIG. 13 is a schematic diagram showing the position of the guide wheel box of the cargo bed in the heavy-duty stacker according to the present invention;
FIG. 14 is a schematic view of the installation of a maintenance support rod in a stacker according to the present invention;
FIG. 15 is a front plan view of a device for repairing a support bar in a stacker according to the present invention;
FIG. 16 is a schematic diagram of the position of a mounting hole of a support rod in a stacker according to the present invention;
FIG. 17 is a schematic view of a maintenance support bar in a first stroke position of a stacker according to the present invention;
FIG. 18 is a schematic view of the maintenance support bar in a second travel position of the stacker according to the present invention;
FIG. 19 is a schematic diagram of a three-dimensional structure of a lower cross beam part in the heavy-duty stacker of the present invention;
FIG. 20 is an enlarged fragmentary view taken at circle E in FIG. 19;
FIG. 21 is an enlarged fragmentary view taken at circle D in FIG. 19;
FIG. 22 is a schematic structural view of a guide wheel device in the heavy-duty stacker of the present invention;
FIG. 23 is a schematic structural diagram of a cross beam main body in the superheavy duty stacker according to the present invention;
FIG. 24 is a schematic diagram of a three-dimensional structure of a driving box in the reloading stacker according to the invention;
FIG. 25 is a cross-sectional view of a drive box in a stacker according to the present invention;
FIG. 26 is an enlarged fragmentary view taken at circle F in FIG. 25;
FIG. 27 is a schematic plan view of a side plate of the stacker for overloading of the present invention.
In the figure: 1-an upper beam portion; 11-an upper beam; 12-a pulley block; 121-a first fixed pulley; 1211 — a first annular groove; 122-a movable pulley; 1221-a second annular groove; 123-fixed pulley frame; 13-a traction wire rope; 131-strands; 14-a second fixed pulley; 15-driving the roller; 16-centering frame; 160-jackscrew hole; 161-a first backplane; 162-a riser; 163-second web; 17-upper guide wheel part; 171-an upper guide wheel; 172-upper guide wheel table; 1721-a top plate; 173-gap adjusting seat; 1731-adjusting the jackscrew; 18-stacker sky rail; 191-a steel wire rope; 192-movable pulley a; 1921-ring groove a; 1922-ring groove b; 193-fixed pulley b; 1931-ring groove c;
2-upright posts; 21-a column; 211-mounting opening; 22-rib plate; 221-punching; 23-a connecting frame; 230-connecting block; 231-mounting holes; 24-a guide rail assembly; 241-a first guide rail; 2410-a first mounting hole; 2411-backing plate; 2412-a limiting block; 242 — a second guide rail; 2421-cushion block; 25-positioning blocks; 251-positioning holes;
3-cargo bed; 31-telescopic forks; 311-support bar mounting holes; 32-maintenance of the support bar; 321-a limiting rod; 322-set screw; 33-a limiting frame; 3301-a first stop hole; 3302-second limit hole; 331-a locking plate; 332-a connecting plate; 333-positioning plate; 34-a proximity switch; 341-contacting the oscillating bar; 35-a lock; 36-cargo bed guide wheel box;
4-a lower beam portion; 415-a guide wheel mounting frame; 4151-a filament-ejecting plate; 4152-adjusting screws; 4153-a second base plate; 41531-mounting plate; 4154-second gusset; 47-beam body; 471-limiting plate; 472-anti-roll panel; 473-lifting ear plates; 48-a guide wheel arrangement; 481 — swinging wheel carrier; 482-a lower guide wheel; 483-fixing frame; 49-roadway rails; 491-limit buffer; 492-prevent falling of the card seat; 4921-snap fastener;
5, driving a box; 51-a box body; 511-side panel; 5111-shaft hole; 5112-open axial slot; 512-rotating the mounting shaft; 513-rail cleaning device; 514-fixed support; 52-wheel body; 521-a driving wheel; 522-driven wheel; 53-shaft sleeve; 531-annular mounting rim; 532-end cap; 54-a drive motor; 55-axle; 551-bearing; 56-maintenance auxiliary wheel; 561-connecting frame; 562-a wheel carrier; 563-Rollers.
Detailed Description
Example 1
With reference to fig. 1, 3 and 4, the stacker with heavy load comprises an upper beam portion 1, upright columns 2, a cargo carrying platform 3 and a lower beam portion 4, wherein the upright columns 2 are arranged at two ends of the lower beam portion 4 in pairs, the upper beam portion 1 is arranged on a pair of the upright columns 2, the cargo carrying platform 3 is arranged between the pair of the upright columns 2, and the cargo carrying platform 3 is connected with the pair of the upright columns 2 in a sliding manner; the upper beam part 1 comprises an upper cross beam 11, a stacker head rail 18 and a roadway track 49, the stacker head rail 18 is arranged above the upper cross beam 11, and the lower cross beam part 4 is arranged on the roadway track 49. The top end of the upper cross beam 11 is provided with centering frames 16, the centering frames 16 are arranged on two sides of the stacker head rail 18 in pairs, at least 2 pairs of centering frames 16 are arranged, and a jackscrew hole 160 penetrates through the centering frames 16.
The centering frame 16 is used for centering operation, and can ensure the position accuracy of the stacker head rail 18 and the upper cross beam 11. The principle of this embodiment is that the centering frames 16 are installed on the upper beam 11 in pairs corresponding to the two sides of the stacker sky rail 18, jackscrews penetrate through jackscrew holes 160 in the centering frames 16 on the two sides, the front ends of the jackscrews are abutted against the side surfaces of the stacker sky rail 18, and when the distance between the jackscrews on the two sides entering the outer side surfaces of the centering frames 16 is equal, the stacker sky rail 18 can be ensured in the center above the upper beam 11, and the parallelism between the stacker sky rail 18 and the upper beam 11 can be ensured. After the installation is completed, the jackscrew is removed, and at this time, the centering frame 16 plays a role in limiting and protecting. In this embodiment, there are 2 pairs of the centering frames 16, which are respectively disposed at two ends of the upper beam 11. In addition, in this embodiment, the centering frame 16 includes a first base plate 161, a riser 162 and a first rib plate 163, the first base plate 161 is connected to the upper cross member 11 through a connector, the riser 162 is disposed on the first base plate 161, the riser 162 is perpendicular to the first base plate 161, the jackscrew hole 160 is disposed on the riser 162, and two side edges of the first rib plate 163 are respectively fixed to the first base plate 161 and the riser 162.
As shown in fig. 4, in this embodiment, the top of the upper beam 11 is provided with upper guide wheel portions 17, the upper guide wheel portions 17 are arranged on two sides of the stacker head rail 18 in pairs, the upper guide wheel portions 17 are at least arranged in 2 pairs, the upper guide wheel portion 17 includes an upper guide wheel 171 and an upper guide wheel table 172, the upper guide wheel 171 is rotatably arranged on the upper guide wheel table 172, and the upper guide wheel table 172 is connected to the upper beam 11 through a connecting member. In this embodiment, there are 2 pairs of upper guide wheel portions 17, which are respectively disposed at two ends of the upper beam 11.
In addition, two sides of the upper guide wheel table 172 are provided with limit top plates 1721, a gap adjusting seat 173 is fixed on the upper beam 11, the gap adjusting seat 173 corresponds to the limit top plates 1721 one by one, the gap adjusting seat 173 is arranged on the outer side of the limit top plates 1721, and an adjusting jackscrew 1731 penetrates through the gap adjusting seat 173. The upper guide wheel 171 is arranged on the upper guide wheel table 172, when the upper guide wheel table 172 is installed, a certain gap is required to be reserved between the side surface of the upper guide wheel 171 and the side surface of the stacker head rail 18, if the gap is too small, interference occurs between the stacker head rail 18 and the upper guide wheel 171 caused by the installation error of the stacker or the straightness error of the stacker head rail 18, and the moving stability of the stacker is influenced; if the clearance is too large, the upper cross beam is not limited enough, and the stacker shakes when moving. The connecting holes of the upper guide wheel table 172 corresponding to the upper cross beam 11 are long holes, and a certain moving space is reserved. The method for adjusting the clearance comprises the following steps: the screws connecting the upper guide wheel table 172 and the upper cross beam 11 are in a loosening state, a clearance gauge with preset thickness is plugged between the stacker head rail 18 and the side surface of the upper guide wheel 171, an adjusting jackscrew 1731 is screwed to enable the front end of the adjusting jackscrew to prop a limiting top plate 1721 until the side surfaces of the stacker head rail 18 and the upper guide wheel 171 are attached to the clearance gauge, at the moment, the screws connecting the upper guide wheel table 172 and the upper cross beam 11 are screwed, and after the clearance gauge is taken out, the clearance between the stacker head rail 18 and the upper guide wheel 171 can be guaranteed. Thereby ensuring the stability of the upper beam when moving along the stacker head rail 18. The gap adjustment seat 173 and the adjusting jackscrew 1731 also play a role in limiting the upper idler table 172 during operation of the stacker.
In the field of lifting drive of a cargo carrying platform of a stacker, a steel wire rope is usually adopted to be matched with a pulley block to realize the lifting drive of the cargo carrying platform. According to the steel wire rope arrangement structure of the ultrahigh heavy load double-column stacker disclosed by the application number CN202122074412.8, the load requirement is met by adopting symmetrical fixed pulleys and movable pulley mechanisms and the number of steel wire rope strands is more than or equal to 8. However, in actual implementation, because the number of strands of the steel wire rope between the fixed pulleys on one side is greater than or equal to 4 strands, the number of annular grooves for winding the steel wire rope on the pulleys is at least 2, the steel wire rope 191 is wound in a way that the annular groove a1921 on the movable pulley a192 is wound in half a turn, then the steel wire rope extends downwards and is wound on the annular groove c1931 on the fixed pulley b193, and then the steel wire rope extends upwards and is wound on the other annular groove b1922 of the movable pulley a192 after being wound in half a turn, and the process is repeated. At this time, when the conventional shaft cores of the movable pulley a192 and the fixed pulley b193 are arranged in a parallel state, the rope strands of the steel wire rope 191 connecting the annular groove a1921 and the annular groove c1931 and connecting the annular groove c1931 and the annular groove b1922 incline, the rope strands interfere with the groove wall of the annular groove on the pulley, a bending angle is generated, and after long-term use, on one hand, the stability of lifting operation of the overload stacker is influenced, on the other hand, the steel wire rope is abraded, the service life is influenced, and potential safety hazards exist.
With reference to fig. 3, fig. 5, and fig. 6, in this embodiment, a pulley block 12 is disposed on the upper beam 11, the pulley block 12 includes a first fixed pulley 121 and a movable pulley 122, the movable pulley 122 is disposed below the first fixed pulley 121, a first annular groove 1211 is disposed on a side surface of the first fixed pulley 121, a second annular groove 1221 is disposed on a side surface of the movable pulley 122, and the stacker further includes a traction steel wire rope 13, where the traction steel wire rope 13 is wound around the first annular groove 1211 and the second annular groove 1221. The traction steel wire rope further comprises a fixed pulley frame 123, the fixed pulley frame 123 is fixed on the upper cross beam 11, the first fixed pulley 121 is rotatably connected to the fixed pulley frame 123, the movable pulley 122 is fixed on the cargo carrying platform 3, a preset included angle is formed between a rotating shaft core of the first fixed pulley 121 and a rotating shaft core of the movable pulley 122 on the horizontal plane projection, the preset included angle is more than 0 degree, and the traction steel wire rope 13 is wound between the first annular groove 1211 and the second annular groove 1221 to form a group of rope strands 131; the preset included angle is set so that the projections of the two ends of each strand 131 onto the horizontal plane of the cross section corresponding to the tangents of the first annular groove 1211 and the second annular groove 1221 correspond to each other.
Based on the principle, as shown in fig. 6, the working principle of the stacker with the heavy load in this embodiment is that one end of the traction steel wire rope 13 is fixed on the driving roller 15, the other end of the traction steel wire rope is connected with the cargo carrying platform 3, and the traction steel wire rope 13 is pulled by the traction motor and the cargo carrying platform 3 is lifted by the pulley block 12. Here, projections of cross sections of both ends of each strand 131 at tangents to the first annular groove 1211 and the second annular groove 1221, that is, tangents where the traction wire rope 13 passes in or out of the first annular groove 1211 or the second annular groove 1221 correspond to each other on a horizontal plane, and in this embodiment, the "correspondence" means that the projections tend to coincide with each other when the strands 131 are in a nearly vertical state. Therefore, the interference between the traction steel wire rope 13 and the side wall of the annular groove on the pulley block 12 can be avoided, and a bending angle is generated, so that the stability of the lifting operation of the overload stacker can be improved, and the service life can be prolonged.
It should be noted that when the number of the first annular grooves 1211 and the second annular grooves 1221 is greater than 1, theoretically, by adjusting the preset included angle, the projections of the two ends of each strand 131, which correspond to the tangents of the first annular groove 1211 and the second annular groove 1221, on the horizontal plane cannot completely coincide, and therefore, the strands 131 cannot completely keep each in the vertical arrangement theoretically. However, in practical implementation, by adjusting the width of the annular groove on the pulley to be slightly wider than the diameter of the traction cable 13, it can be ensured that the cable does not interfere with the annular groove on the pulley, thereby eliminating the influence of the projection overlap ratio deviation on the horizontal plane of the cross section corresponding to the tangency between the two ends of the strand 131 and the first annular groove 1211 and the second annular groove 1221.
In this embodiment, the number of the first annular grooves 1211 and the number of the second annular grooves 1221 are each 2.
In addition, the rotating axis of the movable pulley 122 is parallel to the extending direction of the upper beam 11, and the angle formed between the rotating axis of the first fixed pulley 121 on the fixed pulley frame 123 and the extending direction of the upper beam 11 ranges from 4 ° to 15 °. The included angle is the preset included angle. In this embodiment, the predetermined included angle is 7 °.
In this embodiment, the second fixed pulley 14 is further included, the second fixed pulley 14 is rotatably disposed on the upper beam 11, and the second fixed pulley 14 is disposed outside the first fixed pulley 121. The second fixed pulley 14 functions as an upper guide pulley, and the traction steel wire rope 13 extends from the driving roller 15 to wind on the second fixed pulley 14 and then extends from the second fixed pulley 14 to wind on the pulley block 12. In this embodiment, the pulley block 12, the traction cable 13, the second fixed pulley 14 and the driving roller 15 are arranged in pairs at two ends of the pulley block 1. The number of the second fixed pulleys 14 on each side is 2.
Example 2
The chinese embodiment patent with application number 201720588175.8 discloses a height-stackable double-upright-column stacking upright column mechanism, which can be known by combining the attached drawings of the specification, wherein a connecting structure is arranged on the outer side surface of an upright column at the end part of an upright column assembly, and a connecting piece is used for realizing the splicing of an upper upright column assembly and a lower upright column assembly. The following steps are repeated: the embodiment patent of China with the application number of CN201820245235.0 discloses a splicing type upright post stacking machine, which also adopts a similar outer side connection mode to realize the connection of an upper upright post and a lower upright post. Because need install linear guide on the stand, consequently adopt the concatenation formula stand of outside connection formula, must reserve guide rail installation space to and the activity space of leading wheel subassembly through the guide rail, consequently, the mosaic structure of outside connection formula can only adopt the connection of semi-surrounding formula, can't realize the even connection of stand junction week upwards. In the overload type field of the stacker, a semi-surrounding type connection mode is adopted, the structural stability is poor, and the load requirement of the overload type stacker cannot be met.
Referring to fig. 7 to 11, in this embodiment, the column 2 is formed by longitudinally splicing a group of columns 21, the cross section of each column 21 is a hollow rectangle, the end portion of each column 21 is fixed with a rib plate 22, the connection frame 23 further includes a connection frame 23, the connection frame 23 is fixed on the outer side surface of the rib plate 22, the shape of the connection frame 23 is matched with the shape of the cross section of each column 21, the connection frame 23 and the rib plate 22 are integrally penetrated through the installation holes 231, the installation holes 231 are circumferentially arranged along the outer edge of the connection frame 23, an installation opening 211 is formed in one side of the side surface of each column 21, which is close to the connection frame 23, a guide rail assembly 24 is arranged on the side surface of each column 21, the guide rail assembly 24 includes a first guide rail 241, and the first guide rail 241 extends along the length direction of the column 21.
Based on the above structure, in this embodiment, the upright column 2 adopts an inside connection structure, the connection frames 23 are welded on the rib plates 22 on the end surfaces of the columns 21, during installation, as shown in fig. 11, the adjacent columns 21 are butted up and down, a pair of connection frames 23 arranged on the end surfaces of the columns 21 are mutually attached, the installation holes 231 on both sides are in one-to-one correspondence, and an installer passes through the installation holes 211 on the side surfaces of the columns 21 and uses a connection piece to pass through the installation holes 231 on the corresponding connection frames 23 for connection and fixation, thereby realizing connection. Because the mounting hole 231 is integrally formed on the inner side of the outer edge of the column body 21, when the connection is completed, no protruding structure exists on the outer side of the main body, the arrangement of the guide rail assembly 24 is not influenced, and the moving space of the guide wheel assembly passing through the guide rail assembly 24 is not influenced. In addition, the mounting holes 231 are circumferentially arranged along the outer edge of the connecting frame 23, so that a fully-enclosed connecting structure is formed, the structural stability is good, and the load requirement of the overload stacker can be met.
As shown in fig. 7, in this embodiment, the connecting frame 23 is formed by circumferentially splicing a set of connecting blocks 230. A set of connecting block 230 is the strip, and circumference encloses into the rectangle that suits with cylinder 21 cross-section, and the tolerance requirement of installation face can be guaranteed to the easily processing of strip connecting block 230, practices thrift the processing cost of processing installation face.
In this embodiment, the rib plate further comprises positioning blocks 25, the positioning blocks 25 are provided with positioning holes 251, the positioning blocks 25 are fixed on one side of the rib plate 22 close to the connecting frame 23, and the number of the positioning holes 251 is at least 2. During installation, positioning pins are arranged on the positioning holes 251, and when the column bodies 21 are butted, the positioning pins are respectively arranged in the positioning holes 251 on the end surfaces of the upper column body 21 and the lower column body 21, so that the upper column body 21 and the lower column body 21 are positioned, and the connection efficiency is improved. In this embodiment, the number of the positioning holes 251 is 2, the positioning blocks 25 are arranged in pairs, and each positioning block 25 is provided with one positioning hole 251.
In this embodiment, the installation structure further includes a cover plate, and the cover plate is covered on the installation opening 211. When the disassembly and assembly operation is performed, the cover plate is disassembled, and after the operation is completed, the cover plate is covered on the mounting opening 211 to prevent foreign matters from entering the mounting opening 211.
Referring to fig. 8 and 11, in this embodiment, a pad 2411 is disposed between the first guide rail 241 and the sidewall of the cylinder 21, the pad 2411 is fixed to the sidewall of the cylinder 21, and the first guide rail 241 is mounted on the pad 2411.
In this embodiment, the first guide rail 241 is provided with first mounting holes 2410, the first mounting holes 2410 are arranged at intervals along the extending direction of the first guide rail 241, the base plate 2411 is provided with second mounting holes (not shown) corresponding to the first mounting holes 2410, the aperture of the first mounting holes 2410 is larger than that of the second mounting holes, the first guide rail further includes limit blocks 2412, the limit blocks 2412 are fixed on the base plate 2411, the limit blocks 2412 are arranged at two sides of the first guide rail 241, and the limit blocks 2412 are arranged at intervals along the extending direction of the first guide rail 241. The second mounting hole is a threaded hole, the first mounting hole 2410 is a unthreaded hole, and the aperture of the first mounting hole 2410 is larger than that of the second mounting hole, so that a certain adjusting space exists when the first guide rail 241 is mounted, so as to ensure the position accuracy of the first guide rail 241, when the position accuracy of the first guide rail 241 is adjusted, the limiting blocks 2412 are welded on two sides of the first guide rail 241, and when the first guide rail 241 is replaced later, the first guide rail 241 can be directly placed between the limiting blocks 2412 on two sides without adjusting the accuracy again, so that the effect of rapid positioning is achieved.
Referring to fig. 7, in this embodiment, the rail assembly 24 further includes a second rail 242, the second rail 242 is disposed at one side of the column 21, and the second rail 242 extends along the length of the column 21. After the steel wire rope of the loading platform is broken, the safety tongs can hold the second guide rail 242 to play a safety protection role. In this embodiment, the second guide rail 242 is a T-shaped guide rail. The first guide rails 241 are provided in pairs on the outer wall of both sides of the cylinder 21, and the second guide rails 242 are provided on the outer wall of the cylinder 21 between the pair of first guide rails 241. In addition, in this embodiment, a set of pads 2421 is disposed between the second rail 242 and the outer side surface of the column 21, the pads 2421 are fixed on the column 21, the second rail 242 is disposed on the outer side surface of the pads 2421, and the pads 2421 are arranged at intervals along the extending direction of the second rail 242. Because the second guide rail 242 does not bear load, the safety gear can wrap the second guide rail 242 only when the steel wire rope of the cargo carrying platform is broken, and therefore the cushion block 2421 is arranged in a separated block shape relative to the integral cushion plate 2411, so that the cost can be reduced, and the weight can be lightened.
In this embodiment, the rib plate 22 is provided with a through hole 221. The through hole 221 plays a role in weight reduction, a lead can be inserted in the through hole, and the neatness of the wiring of the stacker is improved.
Example 3
Referring to fig. 12 and 13, in this embodiment, the cargo bed 3 is provided with telescopic forks 31, and the telescopic forks 31 are provided with a heat insulation layer. Can meet the use of inserting and taking high-temperature goods. In addition, carry cargo bed 3 still includes carry cargo bed direction wheel case 36, carry cargo bed direction wheel case 36 totally 8, set up in pairs at the upper end and the lower extreme of carrying cargo bed 3 both sides, every pair carries cargo bed direction wheel case 36 and sets up respectively in the both sides of stand 2. The rollers of the guide wheel boxes 36 of the cargo carrying platform are in rolling contact with the first guide rails 241, so that the motion stability of the cargo carrying platform 3 is improved.
Example 4
The existing anti-falling device for the overload cargo carrying platform assembly is structurally disclosed in Chinese patent application with the publication number of CN 114572899A, and does not relate to a special maintenance supporting device, so that a large potential safety hazard exists in maintenance operation, particularly a heavy-load stacker, and the safety of maintenance personnel when the maintenance personnel climb on the cargo carrying platform for maintenance operation cannot be guaranteed.
Referring to fig. 14 to 18, in this embodiment, support rod mounting holes 311 are formed in two sides of the cargo bed 3 near the column 2, a maintenance support rod 32 is disposed in the support rod mounting hole 311, the maintenance support rod 32 is inserted into the support rod mounting hole 311, and the maintenance support rod 32 can move axially along the support rod mounting hole 311; the maintenance support rod 32 is characterized by further comprising a limiting frame 33, the limiting frame 33 is connected with the goods carrying platform 3, a group of limiting holes are arranged on the limiting frame 33, the arrangement direction of the group of limiting holes is parallel to the axial direction of the maintenance support rod 32, the limiting holes comprise a first limiting hole 3301 and a second limiting hole 3302, a limiting rod 321 is arranged on the maintenance support rod 32, and the shape of the limiting rod 321 is matched with that of the limiting holes; a proximity switch 34 is also included, the proximity switch 34 being electrically connected to the stacker control system. When the limiting rod 321 is inserted into the first limiting hole 3301, the maintenance support rod 32 is in the first stroke position, and the proximity switch 34 is in the activated state (as shown in fig. 17); when the limiting rod 321 is inserted into the second limiting hole 3302, the maintenance support rod 32 is in the second stroke position, the proximity switch 34 is in the off state, and the stacker cannot operate (as shown in fig. 18).
The principle is that the cargo carrying platform 3 moves up and down on the stacker upright post 2, the stacker upright post 2 is provided with a positioning hole (not shown) corresponding to the supporting rod mounting hole 311, when the cargo carrying platform 3 needs to be maintained, the cargo carrying platform 3 moves to the supporting rod mounting hole 311 and is coaxial with the positioning hole, the maintenance supporting rod 32 moves to the second stroke position, the maintenance supporting rod 32 penetrates into the positioning hole of the stacker at the moment, and therefore the cargo carrying platform 3 is fixed on the stacker upright post 2 through 2, at the moment, the proximity switch 34 is in a closed state, the stacker cannot run, and potential safety hazards caused by false start of the stacker in the maintenance process are prevented. When the stacker works, the maintenance support rod 32 is at the first stroke position, the maintenance support rod 32 does not enter the positioning hole of the stacker upright post 2 at this time, the proximity switch 34 is in a starting state, and the stacker can normally run. The limiting rod 321 plays a role of an operating handle, and the limiting rod 321 also plays a role of positioning the axial moving position of the maintenance support rod 32 through the matching with the limiting hole. Therefore, in this embodiment, it is big that load platform maintenance bracing piece device has and bears, easy operation is convenient, safe and reliable's advantage when load platform 3 maintains, accessible 2 will load platform 3 is fixed on stacker stand 2, promotes the security of maintaining load platform 3, and when can guaranteeing the maintenance through proximity switch 34, the stacker is unable to be operated, has further guaranteed the security.
In this embodiment, the maintenance support rod 32 is connected to the lifting frame of the cargo carrying platform 3 through a shaft sleeve, the support rod mounting hole 311 is formed in the shaft sleeve, the maintenance support rod 32 can slide along the axial direction of the shaft sleeve, and the inner surface of the shaft sleeve is coated with lubricating grease, so that the sliding friction force can be reduced.
In addition, the gag lever post 321 wears to establish on maintenance bracing piece 32, maintenance bracing piece 32 is equipped with holding screw 322 near gag lever post 321 one end, holding screw 322 front end and gag lever post 321 conflict contact. The limiting rod 321 penetrates through the supporting rod to be fixed through the fastening screw 322, the length of the limiting rod 321 relative to the two sides of the maintenance supporting rod 32 can be adjusted, and the operation requirements are met.
During operation at every turn, need use the instrument through unscrewing holding screw 322, axial displacement gag lever post 321 for gag lever post 321 shifts out from spacing hole, and the completion is removed the back, needs again to screw up holding screw 322. This kind of operation, frequent elasticity holding screw 322, the gag lever post 321 is adjusted to the axial, on the one hand, there is the skew in gag lever post 321 axial position after accomplishing the operation at every turn, and on the other hand, can have the risk of forgetting to screw up holding screw 322, leads to gag lever post 321 to take place the endwise slip, along with equipment operation, takes place to drop easily, has the potential safety hazard. In this embodiment, the limiting frame 33 further includes a lock plate 331, one end of the lock plate 331 is rotatably connected with the limiting frame 33, the other end of the lock plate 331 is connected with the limiting frame 33 through a lock 35, and one side of the limiting rod 321, which is far away from the maintenance support rod 32, is arranged between the limiting frame 33 and the lock plate 331. Wherein, with gag lever post 321 sets up between spacing 33 and jam plate 331, and is corresponding, spacing hole sets up between spacing 33 and jam plate 331, and spacing hole is one end open-ended and lacks the hole. During operation, the lock 35 is opened to turn the lock plate 331 off, the limiting rod 321 can rotate out of the opening side of the limiting hole around the supporting rod mounting hole 311, after the position of the supporting rod 32 is adjusted, the limiting rod 321 and the lock plate 331 are operated in the reverse direction, and the positioning of the limiting rod 321 is completed. Frequent tightening of set screw 322 is not required.
In this embodiment, an extending notch is formed on the side of the limiting frame 33 near the locking plate 331 corresponding to the limiting hole, which is not shown in the drawings, and the limiting hole on the limiting frame 33 is integrally formed as a notch with an opening at one end.
In this embodiment, the limiting frame 33 includes a connecting plate 332 and a positioning plate 333, the connecting plate 332 is connected to the cargo bed 3 through a connecting member, the positioning plate 333 is disposed on the connecting plate 332, the positioning plate 333 is perpendicular to the connecting plate 332, and the locking plate 331 and the limiting hole are disposed on the positioning plate 333. The proximity switch 34 is disposed on the stopper bracket 33. The proximity switch 34 is a swing rod type limit switch, the proximity switch 34 is provided with a contact swing rod 341, and when the limit rod 321 is arranged in the first limit hole 3301 or the second limit hole 3302 in a penetrating manner, the contact swing rod 341 is in contact with the limit rod 321. In this embodiment, the type of the proximity switch 34 is d4n-4125, the proximity switch 34 is disposed above the limiting hole, the contact swing rod 341 faces downward, the front end of the contact swing rod 341 is provided with a roller, the roller is disposed at a position corresponding to the first limiting hole 3301, and when the limiting rod 321 rotates around the supporting rod mounting hole 311 and enters the first limiting hole 3301, the roller just shifts the contact swing rod 341, so that the proximity switch 34 is in a starting state. Has the advantage of convenient operation.
Example 5
On the lower cross beam, the walking guide wheel mechanism is used as an important component of the lower cross beam of the stacker, and the service life of the integral driving mechanism is directly influenced. Most of the existing stacker lower beam walking guide wheels adopt a single guide wheel structure, and for example, the Chinese patent application with the application number of 202210224316.3 discloses a superheavy single-rail four-wheel stacker lower beam assembly. It discloses the following technical scheme: and the walking wheel box is also provided with a walking guide assembly. The walking guide assembly comprises guide wheels which are respectively arranged on two sides of the monorail and walk along the side face of the monorail. The two guide wheels are respectively penetrated with a vertical connecting shaft, and the two connecting shafts are connected with a horizontal fixed connecting plate. The upper surface rigid coupling of fixed connection board has two mounting panels that are vertical form, two the mounting panel hugs closely both sides inboard face respectively and with curb plate fixed mounting. The axis of the connecting shaft is vertically intersected with the axis of the rotary connecting shaft. The walking guide assembly is arranged in the middle of the driving wheel and the driven wheel, and walking guide of the walking wheel box is achieved. "lower beam leading wheel adopts above-mentioned technical scheme the single round structure can be because of the bearing capacity is not enough, can't be applicable to overweight formula stacker, and makes its adaptation load through increaseing the leading wheel size, can lead to the leading wheel size too big, takes too much installation space.
Referring to fig. 19, 20 and 22, in the present embodiment, the driving device includes a beam main body 47, driving box portions are disposed at two ends of the beam main body 47, the driving box portions include driving boxes 5, the driving boxes 5 are connected to end portions of the beam main body 47, driving wheels are disposed in the driving boxes 5, and the driving device further includes guide wheel devices 48 disposed in pairs, and the guide wheel devices 48 are disposed at two sides of the driving boxes 5. The guide wheel device 48 comprises a swinging wheel frame 481, lower guide wheels 482 and a fixed frame 483, the lower guide wheels 482 are arranged on the swinging wheel frame 481 in pairs, the lower guide wheels 482 are in contact with the side surface of the roadway track 49, the swinging wheel frame 481 is rotationally connected with the fixed frame 483, the rotating shaft cores of the swinging wheel frame 481 and the fixed frame 483 are arranged on the middle vertical plane of the rotating shaft cores of the pair of lower guide wheels 482, the fixed frame 483 is connected with the driving box 5, and the lower guide wheels 482 are arranged at the bottom of the driving box 5.
The principle is as follows: the beam main body 47 is driven by the driving box 5 to move on the roadway track 49, the guide wheel devices 48 are arranged on two sides of the driving box 5, the lower guide wheels 482 on two sides are in rolling contact with two side faces of the roadway track 49 to play a role in guiding, so that the driving wheels are constantly kept in the center of the track, and certain lateral supporting moment can be borne in the process of taking and placing goods by the stacker. In this embodiment, a pair of lower guide wheels 482 is installed on the guide wheel device 48 on each side, and the pair of lower guide wheels 482 simultaneously contacts with the side wall of the roadway track 49, so that when the same lateral force is borne, the double-wheel structure can greatly reduce the space occupation compared with the single-wheel structure, and can bear larger lateral force. And the rotation centers of the pair of lower guide wheels 482 on the guide wheel device 48 and the rotation centers of the swinging wheel frame 481 and the fixed frame 483 form an isosceles triangle structure, the swinging wheel frame 481 is rotatably connected with the fixed frame 483, and compared with the rigid connection of the swinging wheel frame 481 and the fixed frame 483, the swinging wheel frame 481 can absorb certain lateral impact generated by the unevenness in the extending direction of the roadway track 49, and can prolong the service life of the guide wheel device 48.
Referring to fig. 21, in this embodiment, the driving box 5 is provided with a guide wheel mounting bracket 415, and the fixing frame 483 is connected to the guide wheel mounting bracket 415 through a connecting member. And the guide wheel mounting rack 415 is provided with a top thread plate 4151, the top thread plate 4151 is arranged outside the fixing rack 483, and an adjusting screw 4152 is arranged on the top thread plate 4151 in a penetrating way. The front end of the adjusting screw 4152 contacts with the side wall of the fixing frame 483. The jackscrew plate 4151 and the adjustment screw 4152 are used to adjust the gap between the lower guide wheel 482 and the roadway rails 49. In this embodiment, the connecting holes of the guide wheel mounting bracket 415 and the fixing frame 483 are long holes, and the fixing frame 483 has a certain adjusting space relative to the guide wheel mounting bracket 415 along the transverse direction of the roadway track 49. In addition, the guide wheel mounting block 415 comprises a bottom plate 4153 and second rib plates 4154, the bottom plate 4153 is fixed at the bottom of the drive box 5 and extends from both sides of the drive box 5 to form mounting plates 41531, the second rib plates 4154 are arranged in pairs at both sides of the mounting plates 41531, both side edges of the second rib plates 4154 are respectively fixed with the side walls of the drive box 5 and the mounting plates 41531, the fixing frame 483 is connected with the mounting plates 41531, and the thread plate 4151 is arranged on the mounting plates 41531. The two-sided mounting plate 41531 is formed by one bottom plate 4153, which has an advantage of simple structure, and the second rib 4154 serves to reinforce the guide wheel mounting bracket 415. In this embodiment, the ceiling plate 4151 is attached to the side edge of the mounting plate 41531 by screws.
Referring to fig. 19 and 23, in this embodiment, the lateral sides of the two ends of the beam main body 47 are provided with a limiting plate 471. A limiting buffer 491 is arranged at the end of the travel position of the roadway track 49 corresponding to the position of the limiting plate 471, which plays a role of limiting and protecting the lower beam and prevents the lower beam from moving over the position.
As shown in fig. 19, 21 and 23, the present embodiment further includes an anti-tilt plate 472, and the anti-tilt plate 472 is fixed to the lateral surface of the beam main body 47. Corresponding to the anti-toppling plate 472, an anti-toppling clamping seat 492 is arranged on one side of the roadway track 49, a group of buckles 4921 is arranged on the anti-toppling clamping seat 492, when the beam main body 47 moves to the limiting plate 471 to collide with the limiting buffer 491, the anti-toppling plate 472 is just matched with the anti-toppling clamping seat 492, and the buckles 4921 hook the outer side of the upper end of the anti-toppling plate 472 to prevent the stacker from toppling. In addition, in this embodiment, the beam further includes a lifting lug plate 473, a lifting hole is formed on the lifting lug plate 473, and the lifting lug plate 473 is fixed on the side surface of the beam main body 47. The lifting ear plates 473 are used for lifting the lower cross beam during transportation and installation of the lower cross beam.
Example 6
The Chinese patent application with the application number of 202210224316.3 discloses a lower cross beam assembly of an ultra-heavy-load monorail four-wheel stacker. In the specific mounting structure of driving wheel and driven wheel, the following technical scheme has been adopted to above-mentioned patent: the driven bearing hole and the driving bearing hole respectively comprise a semicircular fixing seat fixedly connected with the side plate and a semicircular movable seat detachably mounted on the semicircular fixing seat. Through above-mentioned technical scheme for the driven bearing hole and the driving bearing hole of fixed driven bearing and driving bearing are removable, the installation and the dismantlement of driven bearing and driving bearing of being convenient for, especially when needing to maintain driven bearing or driving bearing, can directly dismantle driven bearing or driving bearing, and the operation is quick. However, in actual production, the structure of the semicircular movable seat and the semicircular fixed seat has high requirement on the matching precision, and parts of two semicircular structures need to be integrally processed, so that the processing difficulty is high, and the defect of high production cost is caused. And after one of them damage of semicircle sliding seat and semicircle fixing base, need whole change simultaneously, lead to later stage maintenance replacement cost high.
As shown in fig. 24 to 27, in this embodiment, the driving box 5 includes a box body 51, a wheel body 52 and a driving motor 54, the box body 51 includes a pair of side plates 511, the wheel body 52 is disposed between the pair of side plates 511, the wheel body 52 is in rolling contact with an upper end surface of the roadway track, the wheel body 52 is provided with a wheel axle 55, the side plates 511 are provided with axle holes 5111 corresponding to a center position of the wheel axle 55, one side of the axle hole 5111 is provided with an open axle groove 5112, one end of the open axle groove 5112 is communicated with the axle hole 5111, and the other end of the open axle groove 5112 extends to an edge of one side of the side plate 511 to form an opening; the wheel hub further comprises a shaft sleeve 53, the shaft sleeve 53 is connected with the side plate 511, the outer side wall of the shaft sleeve 53 is embedded in the shaft hole 5111, and the wheel shaft 55 is rotatably arranged on the inner ring of the shaft sleeve 53. In this embodiment, the wheel bodies 52 are arranged in pairs and include a driving wheel 521 and a driven wheel 522, the driving motor 54 is fixed outside the box 51, and the driving motor 54 is in driving connection with the wheel shaft 55 corresponding to the driving wheel 521.
In this embodiment, the wheel bodies 52 of the driving box 5 are arranged in pairs, and each side plate 511 is correspondingly provided with a pair of axle holes 5111. The installation sequence is as follows: the axle 55 is arranged on the wheel body 52 in a penetrating manner to form a whole and enters from the lateral direction of the box body 51, the width of the open axle groove 5112 is matched with the diameter of the corresponding position of the axle 55, the axle 55 transversely penetrates into the axle hole 5111, after the axle 55 enters into the axle hole 5111, the axle sleeve 53 is axially arranged in the axle hole 5111 along the axle 55, and meanwhile, the inner ring of the axle sleeve 53 is sleeved on the outer side of the axle 55, so that the axle 55 is radially positioned. Relative to the structure of the semicircular movable seat and the semicircular fixed seat in the lower cross beam assembly of the super-heavy-duty monorail four-wheel stacker disclosed in the chinese patent application with the application number of 202210224316.3, in the embodiment, the shaft sleeve 53 is an integral piece, and the inner ring of the corresponding wheel shaft 55 is simple in processing technology, low in processing cost and good in replaceability. In addition, the wheel shaft 55 and the wheel body 52 can be integrally inserted into the box body 51 during installation, so that the wheel shaft and the wheel body can be conveniently and quickly disassembled. In this embodiment, the wheel shaft 55 corresponding to the driving wheel 521 extends out to one side of the driving motor 54, and is connected to the output end of the driving motor 54 in a transmission manner. In this embodiment, as shown in fig. 27, the open axial groove 5112 extends horizontally toward the side edge of the side plate 511 near the axial hole 5111 to form an opening.
Referring to fig. 26, in this embodiment, the axle 55 is sleeved with a bearing 551, and an outer ring of the bearing 551 is disposed in the sleeve 53. The bearings 551 are provided to promote smooth rotation of the axle 55.
Referring to fig. 25, in the present embodiment, an end of the shaft sleeve 53 away from the wheel body 52 is provided with an annular mounting edge 531, when the shaft sleeve 53 is disposed in the shaft hole 5111, the annular mounting edge 531 is attached to an outer side wall of the side plate 511, and the annular mounting edge 531 and the side plate 511 are connected by a connecting piece. The annular mounting rim 531 is integral with the collar 53, the annular mounting rim 531 serving to axially locate the collar 53 relative to the side plate 511. In this embodiment, a set of screws are circumferentially inserted into the annular mounting rim 531 to connect with the side plate 511. In this embodiment, the end of the annular mounting rim 531 is connected to an end cap 532, and the end cap 532 axially limits the outer ring of the bearing 551.
In this embodiment, the housing 51 is provided with a rotating mounting shaft 512, the rotating mounting shaft 512 is disposed above the driving wheel 521 and the driven wheel 522, and a shaft center of the rotating mounting shaft 512 is on a perpendicular bisector of a central connecting line between the driving wheel 521 and the driven wheel 522. If the box 51 is rigidly connected with the lower cross beam of the stacker, the driving wheel 521 and the driven wheel 522 cannot be simultaneously contacted with the rail due to the installation error of the rail, which affects the stability of the whole movement of the stacker, and this situation occurs particularly in the environment of the long rail transportation field of large-scale stackers. In this embodiment, the rotation mounting shaft 512 is connected to a lower cross beam (not shown) of the stacker, and the lower cross beam is rotatably connected to the driving box 5 by the rotation mounting shaft 512, so that the driving box 5 can swing integrally around the rotation mounting shaft 512, and the condition that the driving wheel 521 and the driven wheel 522 are not in uniform contact with the rail is overcome, so that the driving wheel 521 and the driven wheel 522 can be simultaneously in contact with the rail, and the stability of the movement of the stacker is improved.
In this embodiment, a rail cleaner 513 is disposed on one side of the box 51 corresponding to the moving direction of the wheel 52. When the driving box 5 is installed on the lower cross beam of the stacker, the rail cleaner 513 is attached above the rail of the lower cross beam, and the rail cleaner 513 can prevent foreign matters on the upper surface of the rail from interfering the normal operation of the wheel body 52.
In this embodiment, a fixing bracket 514 is connected to the upper portion of the box 51. When the driving box 5 is installed on the lower cross beam of the stacker, and the stacker needs to be integrally moved, the fixing support 514 is penetrated by screws to connect the box body 51 to the lower cross beam of the stacker, so that rigid connection is formed, and the box body 51 is prevented from swinging around the rotating installation shaft 512 to cause knocking damage in the transportation process. In normal operation, the mounting bracket 514 needs to be removed.
In this embodiment, the maintenance auxiliary wheel 56 is further included, the maintenance auxiliary wheel 56 includes a connecting frame 561 and a wheel frame 562, one end of the connecting frame 561 is fixed on the wheel frame 562, the other end of the connecting frame 561 is detachably connected with the side plate 511, and a roller 563 is rotatably arranged at the bottom of the wheel frame 562. The maintenance auxiliary wheels 56 are used only for maintenance and the driving case 5 is removed from the lower cross member, and preferably, the maintenance auxiliary wheels 56 are coupled to both sides of the case body 51 in pairs, thereby providing both side auxiliary supporting force to prevent the driving case from falling down when removed.
The technical principles of the present invention have been described above in connection with specific embodiments, which are intended to explain the principles of the present invention and should not be construed as limiting the scope of the present invention in any way. Based on the explanations herein, those skilled in the art will be able to conceive of other embodiments of the present invention without inventive effort, which would fall within the scope of the present invention.

Claims (10)

1. A super-heavy-load stacker comprises an upper beam part (1), upright posts (2), a loading platform (3) and a lower beam part (4), wherein the upright posts (2) are arranged at two ends of the lower beam part (4) in pairs, the upper beam part (1) is arranged on a pair of the upright posts (2), the loading platform (3) is arranged between the pair of the upright posts (2), and the loading platform (3) is connected with the pair of the upright posts (2) in a sliding manner; the upper beam part (1) comprises an upper cross beam (11), a stacker overhead rail (18) and a roadway track (49), the stacker overhead rail (18) is arranged above the upper cross beam (11), and the lower cross beam part (4) is arranged on the roadway track (49); the method is characterized in that: centering frames (16) are arranged at the top end of the upper cross beam (11), the centering frames (16) are arranged on two sides of a stacker top rail (18) in pairs, at least 2 pairs of centering frames (16) are arranged, and a top screw hole (160) is formed in each centering frame (16) in a penetrating mode; the centering frame (16) is used for centering operation, and can ensure the position accuracy of the stacker sky rail (18) and the upper cross beam (11).
2. The stacker of claim 1, wherein: the top of the upper cross beam (11) is provided with an upper guide wheel part (17), the upper guide wheel parts (17) are arranged on two sides of a stacker sky rail (18) in pairs, the upper guide wheel part (17) is at least provided with 2 pairs, the upper guide wheel part (17) comprises an upper guide wheel (171) and an upper guide wheel table (172), the upper guide wheel (171) is rotatably arranged on the upper guide wheel table (172), and the upper guide wheel table (172) is connected onto the upper cross beam (11) through a connecting piece.
3. The stacker of claim 2, wherein: go up guide pulley platform (172) both sides and be equipped with spacing roof (1721), be fixed with clearance adjustment seat (173) on entablature (11), clearance adjustment seat (173) and spacing roof (1721) one-to-one, clearance adjustment seat (173) set up in the spacing roof (1721) outside, wear to be equipped with on clearance adjustment seat (173) and adjust jackscrew (1731).
4. The stacker according to any one of claims 1 to 3, wherein: be equipped with assembly pulley (12) on entablature (11), assembly pulley (12) shown include first fixed pulley (121) and movable pulley (122), movable pulley (122) set up in first fixed pulley (121) below, first fixed pulley (121) side is equipped with first ring channel (1211), movable pulley (122) side is equipped with second ring channel (1221), still includes traction wire rope (13), traction wire rope (13) are around establishing on first ring channel (1211) and second ring channel (1221), its characterized in that: the traction steel wire rope is characterized by further comprising a fixed pulley frame (123), the fixed pulley frame (123) is fixed on the upper cross beam (11), the first fixed pulley (121) is rotatably connected to the fixed pulley frame (123), the movable pulley (122) is fixed on the cargo carrying platform (3), a rotating shaft core of the first fixed pulley (121) and a rotating shaft core of the movable pulley (122) form a preset included angle on the projection of a horizontal plane, the number of the preset included angle is larger than 0 degree, and the traction steel wire rope (13) penetrates and winds between the first annular groove (1211) and the second annular groove (1221) to form a group of strands (131); the preset included angle is set, so that the projection of the two ends of each strand (131) to the cross section corresponding to the tangency position of the first annular groove (1211) and the second annular groove (1221) on the horizontal plane mutually corresponds.
5. The stacker of claim 1, wherein: the utility model discloses a vertical column (2) is formed by vertically splicing a set of cylinder (21), the hollow rectangle is personally submitted in cylinder (21) cross section, cylinder (21) end fixing has gusset (22), still includes connecting frame (23), connecting frame (23) are fixed on gusset (22) lateral surface, connecting frame (23) shape suits with cylinder (21) cross sectional shape, still includes a set of mounting hole (231), on connecting frame (23) and gusset (22) are worn to locate wholly in mounting hole (231), mounting hole (231) are arranged along connecting frame (23) outer fringe circumference, the nearly connecting frame (23) one side in cylinder (21) lateral surface is equipped with installing port (211), cylinder (21) lateral surface is equipped with guide rail assembly (24), guide rail assembly (24) include first guide rail (241), first guide rail (241) are followed cylinder (21) length direction extends the setting.
6. The stacker of claim 1, wherein: the goods carrying platform (3) is provided with a telescopic fork (31), and the telescopic fork (31) is provided with a heat insulation layer.
7. The stacker of claim 1, wherein: the goods loading platform (3) further comprises 8 goods loading platform guide wheel boxes (36), the goods loading platform guide wheel boxes (36) are arranged at the upper end and the lower end of the two sides of the goods loading platform (3) in pairs, and each pair of the goods loading platform guide wheel boxes (36) are respectively arranged at the two sides of the upright post (2).
8. The stacker of claim 1, wherein: support rod mounting holes (311) are formed in the two sides, close to the upright columns (2), of the cargo carrying platform (3), maintenance support rods (32) are arranged in the support rod mounting holes (311), the maintenance support rods (32) penetrate through the support rod mounting holes (311), and the maintenance support rods (32) can axially move along the support rod mounting holes (311); the maintenance support rod is characterized by further comprising a limiting frame (33), the limiting frame (33) is connected with the goods carrying platform (3), a group of limiting holes are arranged on the limiting frame (33), the arrangement direction of the group of limiting holes is parallel to the axial direction of the maintenance support rod (32), each limiting hole comprises a first limiting hole (3301) and a second limiting hole (3302), a limiting rod (321) is arranged on the maintenance support rod (32), and the shape of each limiting rod (321) is matched with the corresponding limiting hole; the stacker crane control system further comprises a proximity switch (34), wherein the proximity switch (34) is electrically connected with the stacker crane control system; when the limiting rod (321) penetrates through the first limiting hole (3301), the maintenance supporting rod (32) is in a first stroke position, and the proximity switch (34) is in a starting state; when the limiting rod (321) penetrates through the second limiting hole (3302), the maintenance supporting rod (32) is located at the second travel position, the proximity switch (34) is in a closed state, and the stacker cannot run.
9. The stacker of claim 1, wherein: the lower cross beam part (4) comprises a cross beam main body (47), driving boxes (5) are arranged at two ends of the cross beam main body (47), the driving boxes (5) are connected with the end part of the cross beam main body (47), the lower cross beam part further comprises guide wheel devices (48) which are arranged in pairs, the guide wheel devices (48) are arranged on two sides of the driving boxes (5), each guide wheel device (48) comprises a swinging wheel frame (481), a lower guide wheel (482) and a fixing frame (483), the lower guide wheels (482) are arranged on the swinging wheel frames (481) in pairs, the lower guide wheels (482) are in contact with the side surfaces of roadway rails (49), the swinging wheel frames (481) are rotatably connected with the fixing frames (483), rotating shaft cores of the swinging wheel frames (481) and the fixing frames (483) are arranged on the middle vertical surfaces of rotating shaft cores of the pair of the lower guide wheels (482), the fixing frames (483) are connected with the driving boxes (5), and the lower guide wheels (482) are arranged at the bottom of the driving boxes (5).
10. The stacker of claim 9 wherein: the driving box (5) comprises a box body (51), a wheel body (52) and a driving motor (54), the box body (51) comprises a pair of side plates (511), the wheel body (52) is arranged between the pair of side plates (511), the wheel body (52) is in rolling contact with the upper end face of a roadway track (49), a wheel shaft (55) is arranged on the wheel body (52), a shaft hole (5111) is formed in the side plate (511) corresponding to the center of the wheel shaft (55), an opening shaft groove (5112) is formed in one side of the shaft hole (5111), one end of the opening shaft groove (5112) is communicated with the shaft hole (5111), and the other end of the opening shaft groove (5112) extends towards the edge of one side of the side plate (511) to form an opening; the wheel hub is characterized by further comprising a shaft sleeve (53), the shaft sleeve (53) is connected with the side plate (511), the outer side wall of the shaft sleeve (53) is embedded in the shaft hole (5111), and the wheel shaft (55) is rotatably arranged on the inner ring of the shaft sleeve (53); the wheel bodies (52) are arranged in pairs and comprise driving wheels (521) and driven wheels (522), the driving motor (54) is fixed on the outer side of the box body (51), and the driving motor (54) is in driving connection with wheel shafts (55) corresponding to the driving wheels (521).
CN202211453270.9A 2022-11-21 2022-11-21 Overload stacker Pending CN115771865A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202211453270.9A CN115771865A (en) 2022-11-21 2022-11-21 Overload stacker

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202211453270.9A CN115771865A (en) 2022-11-21 2022-11-21 Overload stacker

Publications (1)

Publication Number Publication Date
CN115771865A true CN115771865A (en) 2023-03-10

Family

ID=85389530

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202211453270.9A Pending CN115771865A (en) 2022-11-21 2022-11-21 Overload stacker

Country Status (1)

Country Link
CN (1) CN115771865A (en)

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