CN115759592A - Automatic compiling system and automatic compiling method for multi-system fusion welding files - Google Patents

Automatic compiling system and automatic compiling method for multi-system fusion welding files Download PDF

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CN115759592A
CN115759592A CN202211374980.2A CN202211374980A CN115759592A CN 115759592 A CN115759592 A CN 115759592A CN 202211374980 A CN202211374980 A CN 202211374980A CN 115759592 A CN115759592 A CN 115759592A
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wpqr
list
module
wps
compiling
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张显明
程国利
张强弓
李军
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CRRC Changchun Railway Vehicles Co Ltd
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CRRC Changchun Railway Vehicles Co Ltd
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    • Y02P90/30Computing systems specially adapted for manufacturing

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Abstract

The invention relates to an automatic compiling system and an automatic compiling method for a multi-system fusion welding file, wherein the automatic compiling system comprises the following components: a WPS file searching module; a WPQR searching module; newly compiling a WPQR module; a welder qualification generation module and an AP sample screening module. The automatic compiling system and the automatic compiling method for the multi-system fusion welding type files can assist manual work and quickly finish the work of compiling the files, the theoretical accuracy can reach 100 percent, and the system and the method completely meet the standard regulation of a specific quality system. When the overseas project needs to switch the standard of the welding system, the welding standard rule table built in the software is only changed, the corresponding standard mode of the welding quality system can be quickly switched on the premise of not changing program codes, a technologist does not need to repeatedly learn, read and memorize new standard contents, and the corresponding welding documentation work can be quickly and accurately completed.

Description

Automatic compiling system and automatic compiling method for multi-system fusion welding files
Technical Field
The invention relates to the technical field of vehicle body welding, in particular to an automatic compiling system and an automatic compiling method for a multi-system fusion welding type file.
Background
The car body is a key core part of the rail car, provides all on-car equipment installation and bearing functions except for the bogie, provides a safe and comfortable closed environment for passengers, and has extremely high requirements on strength and fatigue resistance. The manufacturing technology of the car body is mainly welding technology, and the metal veneers are welded into the car body by using welding methods such as spot welding, arc welding and the like.
Welding parameters are key technological indexes for determining the quality of welding, and the selection and the use of the parameters are strictly executed according to the welding quality system standard of the rail transit industry. In the preparation process of the welding process of the steel car body of the railway passenger car, a welding technologist needs to mark and arrange welding lines in a design drawing into a welding line joint list, then, according to the requirements of a welding quality system standard ISO 15614/ISO 15613, the welding method, the welding position, the penetration/welding angle, the material and the plate thickness information of each welding line joint are checked, an applicable welding process evaluation report (WPQR) is searched for, a welding process rule (WPS) is searched or compiled according to the welding process evaluation report, and for the welding line joint with the missing WPQR, new WPQR needs to be counted and manufactured according to the standard; then referring to ISO9606-1 standard, reader qualification compilation requirements and qualification coverage rules, and listing the minimum kinds of welder qualifications required for all weld joints according to procedures; according to EN15085-4, identifying special weld joints in the weld joint list, and making and issuing an AP sample list. The compiling process of the welding files is complicated, the compiling time of the welding files under a single project is as long as 30 days, and high error rate exists. In addition, when different quality systems are switched, a technologist needs to learn and memorize new standard rules, the documentation time is longer, and the error rate is higher.
Disclosure of Invention
The invention provides an automatic compiling system and an automatic compiling method for a multi-system fusion welding type file, which aim to solve the technical problems in the prior art.
In order to solve the technical problems, the technical scheme of the invention is as follows:
a multi-system fusion welding class file automatic compilation system comprises:
the WPS file searching module is used for searching the existing WPS for each joint according to the joint list and the general WPS list;
the WPQR searching module is used for compiling the WPS for the joint according to the joint list, the 15614 rule table and the WPQR evaluating list;
a new WPQR module for calculating the missing WPQR according to the joint list and the 15614 rule list;
the welding personnel qualification generation module is used for generating the qualification of the welding personnel according to the joint list and the welder qualification generation rule table;
the AP sample screening module is used for sorting the AP list and the WPS according to the joint list and the AP compiling rule, generating AP making notification content and adding an AP mark in the joint list;
the WPS file searching module is in signal connection with the AP sample screening module and the WPQR searching module; the WPQR searching module is in signal connection with the newly-compiled WPQR module and the AP sample screening module; the newly-compiled WPQR module is in signal connection with the AP sample screening module; the welder qualification generation module is in signal connection with the AP sample screening module;
the automatic compilation system is used for processing basic data to obtain a standard weld joint list filled with WPS numbers, WPQR numbers, newly compiled WPQR numbers, welder personnel qualifications and AP sample marks.
In the above technical solution, the basic data processed by the automated programming system includes: manually compiling an ISO15614/15613WPQR coverage rule table and a WPS template, manually compiling an existing WPQR list, manually compiling an existing WPS list, manually compiling an arc welding joint list, manually compiling a welder qualification generation rule table and manually compiling an AP sample compilation rule table;
the hand-knitted existing WPS list and the hand-knitted arc welding joint list are input into the WPS file searching module;
the hand-knitted arc welding joint list, the hand-knitted ISO15614/15613WPQR coverage rule table, the WPS template and the hand-knitted existing WPQR list are input into the WPQR search module;
inputting the hand-knitted arc welding joint list, the hand-knitted ISO15614/15613WPQR coverage rule list and the hand-knitted existing WPS list into the newly-knitted WPQR module;
and the manual arc welding head list and the manual welder qualification generation rule table are input to the welder qualification generation module.
And the manual arc welding head list and the manual AP sample compiling rule table are input into the AP sample screening module.
In the technical scheme, the data processed by the WPS file searching module and/or the WPQR searching module needs to be rewritten back to the arc welding head list, and after the WPS folder is arranged, the data is input into the AP sample screening module.
In the above technical solution, the data processed by the newly compiled WPQR module needs to output a missing WPQR list and a corresponding PWPS file, and after the WPQR evaluation creation notification content is generated, the data is input to the AP sample screening module.
In the technical scheme, the data processed by the WPS file searching module needs to input the residual joints into the WPQR searching module;
and the data processed by the WPQR searching module needs to input the residual joints into the newly-compiled WPQR module.
An automatic compiling method for a multi-system fusion welding-type file is suitable for an automatic compiling system and comprises the following steps:
the WPS file searching module is used for searching the existing WPS for each joint according to the joint list and the general WPS list;
the WPQR searching module is used for compiling the WPS for the joint according to the joint list, the 15614 rule list and the WPQR evaluating list;
the new WPQR compiling module is used for calculating the lacking WPQR and compiling the PWPS according to the joint list and the 15614 rule list;
the welding personnel qualification generation module is used for generating the qualification of the welding personnel according to the joint list and the welder qualification generation rule table;
the AP sample screening module is used for sorting the AP list and the WPS according to the joint list and the AP compiling rule, generating AP making notification content and adding an AP mark in the joint list;
the WPS file searching module is in signal connection with the AP sample screening module and the WPQR searching module; the WPQR searching module is in signal connection with the newly compiled WPQR module and the AP sample screening module; the newly-compiled WPQR module is in signal connection with the AP sample screening module; the welder qualification generation module is in signal connection with the AP sample screening module;
the automatic compilation system is used for processing basic data to obtain a standard weld joint list filled with WPS numbers, WPQR numbers, newly compiled WPQR numbers, welder personnel qualifications and AP sample marks;
the method comprises the following steps:
step i: inputting basic data into the WPS file searching module, the WPQR searching module, the newly-compiled WPQR module, the welder qualification generating module and the AP sample screening module;
step ii: the WPS file searching module searches the existing WPS for each joint according to the joint list and the general WPS list; the WPQR searching module compiles a WPS for the joint according to the joint list, the 15614 rule table and the WPQR evaluation list; the newly compiled WPQR module calculates the lacking WPQR according to the joint list and the 15614 rule table; the welding personnel qualification generation module generates welding personnel qualification; the AP sample screening module generates an AP sample mark according to an AP compiling rule, arranges an AP list and a WPS and generates AP making notification content;
step iii: and outputting a standard weld joint list filled with the WPS number, the WPQR number, the newly-coded WPQR number, the qualification of welder personnel and the AP sample mark.
In the above technical solution, the basic data processed by the automated programming system includes: manually compiling an ISO15614/15613WPQR coverage rule table and a WPS template, manually compiling an existing WPQR list, manually compiling an existing WPS list, manually compiling an arc welding joint list, manually compiling a welder qualification generation rule table and manually compiling an AP sample compilation rule table;
the hand-knitted existing WPS list and the hand-knitted arc welding joint list are input into the WPS file searching module;
the WPS template, the hand-knitted arc welding joint list and the hand-knitted existing WPQR list are input into the WPQR searching module;
the hand-knitted ISO15614/15613WPQR cover rule list and the hand-knitted arc welding joint list are input into the newly-knitted WPQR module, and the existing WPS list is input into the hand-knitted WPQR module;
and inputting the manual-editing welder qualification generation rule list and the manual-editing arc welding head list into the welder qualification generation module.
And the manual-coded AP sample compiling rule table and the manual-coded arc welding joint list are input into the AP sample screening module.
In the technical scheme, the data processed by the WPS file searching module and/or the WPQR searching module needs to be rewritten back to the arc welding head list, and after the WPS folder is arranged, the data is input into the AP sample screening module.
In the above technical solution, the data processed by the newly-compiled WPQR module needs to output a missing WPQR list, generate WPQR evaluation creation notification content, and then input the content to the AP sample screening module.
In the technical scheme, the data processed by the WPS file searching module needs to input the residual joints into the WPQR searching module;
and the data processed by the WPQR searching module needs to input the residual joints into the newly-compiled WPQR module.
The invention has the following advantages:
the invention relates to an automatic compiling system and an automatic compiling method for a multi-system fusion welding type file, which adopt a digital technical means to design the automatic compiling system for the multi-system fusion welding type file, assist a technologist to quickly complete the compiling of a welding joint list, automatically complete the searching of a WPS welding file, automatically search available WPQR for all welding joints, automatically count the number and the types of missing WPQR, automatically list a supplemented WPQR list, automatically select AP sample joints in the welding joint list according to standards, and automatically generate the qualification of welders according to the ISO9606-1 standard.
The automatic compiling system and the automatic compiling method for the multi-system fusion welding type files can assist manual work and quickly complete the work of compiling the files, the theoretical accuracy can reach 100 percent, and the standard specification of a specific quality system is completely met. When the overseas project needs to switch the standard of the welding system, the welding standard rule table built in the software is only changed, the corresponding standard mode of the welding quality system can be quickly switched on the premise of not changing program codes, a technologist does not need to repeatedly learn, read and memorize new standard contents, and the corresponding welding documentation work can be quickly and accurately completed.
The invention relates to an automatic compiling system and an automatic compiling method for multi-system fusion welding files, which designs a professional related welding standard of a steel car body into a set of logic algorithm for compiling welding files, realizes the reading of welding joint lists, existing WPS and WPQR databases and welding standard rule logics, automatically fills in WPS files applicable to each welding line, newly compiled WPS numbers, applicable WPQR numbers, AP sample manufacturing marks and minimum welder personnel qualification after welding line joints are covered according to working procedures.
The automatic compiling system and the automatic compiling method for the multi-system fusion welding file can automatically sort and optimize the missing WPQR and output the newly-made minimum WPQR list. The welding file is compressed into 2 days from the past 1 month, and the accuracy rate is improved to 100%. And the welding standard rule is manually modified to switch to a specified welding system working mode, so that the compiling task of the welding files is completed.
Drawings
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
FIG. 1 is a schematic structural diagram of an automated compiling system for multi-system fusion welding-type files according to the present invention.
FIG. 2 is a schematic step diagram of the automated compiling method for the multi-system fusion welding class file according to the invention.
The reference numerals in the figures denote:
1-WPS file searching module; 2-WPQR search module; 3-newly compiling a WPQR module; 4-generating module of qualification of welding personnel; 5-AP sample screening module.
Detailed Description
In the specific implementation mode of the invention, the full name and Chinese meaning of the related English name abbreviations are as follows:
the WPS is called Welding Procedure Specifications, is a technical document which is compiled according to WPQR and is used for specifying detailed Welding parameters of a specific Welding seam joint, and the related parameters comprise a used process evaluation report number, a Welding method, a joint type, a Welding position, a base metal material, a base metal plate thickness, shielding gas, gas flow, a filling material, a Welding bead layer number, welding current, welding voltage, welding speed and the like.
The WPQR is named Welding procedure qualification report, and the Welding process assessment report is content and program defined according to standards such as ISO15614/15613 and the like, is used for testing process and result evaluation for verifying the correctness of the Welding process of the proposed weld joint, and provides reliable parameter basis for WPS compiling.
The EN15085 system, refers to a collection containing EN15085 and several series of standards cited therein.
The AP sample, the Applicable test specimen, is a welding seam sample block which is the same as the simulated actual welding seam joint or a physical sample block taken from the actual welding seam joint, and physical and chemical tests and mechanical tests are carried out on the AP sample block for verifying the welding operation capability or welding manufacturability of a welder.
ISO 15608, guidelines for the welding-metal material grouping system, metal grouping refers to the division of materials with the same welding properties into several groups, depending on the chemical composition of the material and the mechanical properties of the material.
ISO15614, metal material welding process specifications and qualification tests, which are used to guide the preparation method, process and inspection mode of a welding process assessment report (WPQR) of a standard weld joint of plate thickness materials such as butt joint (BW) or fillet joint (FW), and also limit the applicable (i.e. coverable) rules of the welding process assessment report (WPQR) on a specific weld joint Welding Process Specification (WPS).
ISO 15613, metallic material welding process rules and assessment, which is used to guide the preparation method, process and inspection method of welding process assessment reports (WPQR) of other weld joints except the application range of ISO15614 standard, and quotes ISO15614 rules about limiting the application (i.e. coverage) of welding process assessment reports (WPQR) to specific weld joint welding process rules (WPS).
EN15085-4, welding part 4 of rail vehicles and components: and (5) production requirements.
ISO9606-1, welder qualification test-fusion welding-part 1: the steel defines parameter items to be considered for a welder test of a specified weld joint form and coverage rules of the welder qualification test among different joint forms.
PWPS is fully entitled preparation Welding Procedure Specification, prewelding Procedure, welding Procedure (WPS) for guiding Welding of WPQR specimens.
The MAP graph is an excel data relation table, regular data is stored in the graph, the covering relation between the data is recorded, and the MAP graph is read by a program and is used as a logical judgment basis of a program algorithm. When the MAP chart is used, the program reads the whole MAP chart into the memory of the computer, and then the MAP chart is scanned and judged line by line, and when the logic value of a certain line is established, the line rule is effectively called. The 15614 rule table and the welder qualification generation rule table belong to MAP charts.
15614 rule sheet, excel workbook, contains several worksheets. Decomposing applicable (namely coverable) rules of a welding process evaluation report (WPQR) about a specific welding seam joint welding process rule (WPS) in ISO15614, wherein the applicable (namely coverable) rules comprise a welding seam joint parent metal material group which can be covered by a WPQR parent metal material; dividing the applicable rules into two groups according to butt joint (BW) and angle joint (FW), wherein each group respectively indicates the corresponding parameter range of the actual weld joint which can be covered by the WPQR parameter according to the welding position, the plate thickness and the welding angle/penetration depth; and further integrating common material groups and yield strength parameters meeting the ISO 15608 standard into a 15614 rule table as a data table.
The 15614 rule table and the ISO15614/15613WPQR override rule table are the same table.
The present invention will be described in detail with reference to the accompanying drawings.
As shown in fig. 1, an automatic compiling system for multi-system fusion welding-type files includes: the system comprises a WPS file searching module 1, a WPQR searching module 2, a newly-edited WPQR module 3, a welder qualification generating module 4 and an AP sample screening module 5; the WPS file searching module 1 is used for searching the existing WPS for each joint according to the joint list and the general WPS list; the WPQR searching module 2 is used for compiling WPS for the joint according to the joint list and the WPQR evaluating list; the new WPQR compiling module 3 is used for calculating the lacking WPQR according to the joint list and the 15614 rule list; the welding personnel qualification generation module 4 is used for generating the qualification of the welding personnel according to the joint list and the welder qualification generation rule table; and the AP sample screening module 5 is used for sorting the AP list and the WPS according to the joint list and the AP compiling rule, generating AP making notification contents and adding an AP mark in the joint list. The WPS file searching module 1 is in signal connection with the AP sample screening module 5 and the WPQR searching module 2; the WPQR searching module 2 is in signal connection with the newly-compiled WPQR module 3 and the AP sample screening module 5; the newly-compiled WPQR module 3 is in signal connection with the AP sample screening module 5; the welder qualification generation module 4 is in signal connection with the AP sample screening module 5.
The automatic compilation system is used for processing basic data to obtain a standard weld joint list filled with WPS numbers, WPQR numbers, newly compiled WPQR numbers, AP sample marks and qualification of welder personnel.
The basic data processed by the automatic programming system of the invention comprises: manually compiling an ISO15614/15613WPQR coverage rule table and a WPS template, manually compiling an existing WPQR list, manually compiling an existing WPS list, manually compiling an arc welding joint list, manually compiling an AP sample compiling rule table, and manually compiling welder personnel qualification to generate the rule table; manually compiling an existing WPS list and a manually compiled arc welding joint list, and inputting the lists into a WPS file searching module 1; the method comprises the steps of manually editing an arc welding joint list, manually editing an ISO15614/15613WPQR coverage rule table, a WPS template and a manually editing an existing WPQR list, and inputting the list into a WPQR search module 2; the arc welding joint list is edited by hands, the ISO15614/15613WPQR coverage rule list is edited by hands, the existing WPS list is edited by hands, and the list is input into a newly-edited WPQR module 3; the manual arc welding head list and the manual welder qualification generation rule table are input into the welder qualification generation module 4; and (4) compiling an arc welding head list and an AP sample compiling rule list by hand, and inputting the list and the AP sample compiling rule list into an AP sample screening module (5).
The data processed by the WPS file searching module 1 and/or the WPQR searching module 2 needs to be rewritten back to the arc welding head list, and after the WPS folder is arranged, the data is input into the AP sample screening module 5. The newly compiled data processed by the WPQR module 3 is required to output a missing WPQR list and generate WPQR evaluation creation notification contents, and then input the contents to the AP sample screening module 5. The data processed by the WPS file searching module 1 needs to input the residual joints into the WPQR searching module 2; and the data processed by the WPQR searching module 2 needs to input the residual joints into a newly-compiled WPQR module 3.
As shown in fig. 2, the automatic compiling method for the multi-system fusion welding-type file of the invention comprises the following steps:
step i: inputting basic data into a WPS file searching module 1, a WPQR searching module 2, a newly-compiled WPQR module 3, a welder qualification generation module 4 and an AP sample screening module 5;
step ii: the WPS file searching module 1 searches the existing WPS for each joint according to the joint list and the general WPS list; the WPQR searching module 2 compiles a WPS for the joint according to the joint list, the 15614 rule table and the WPQR evaluation list; the newly compiled WPQR module 3 calculates the lacking WPQR according to the joint list and the 15614 rule table; the welding personnel qualification generation module 4 generates the qualification of the welding personnel; the AP sample screening module 5 arranges an AP list and a WPS according to the AP compiling rule to generate AP making notification content;
step iii: and outputting a standard weld joint list filled with the WPS number, the WPQR number, the newly-coded WPQR number, the qualification of welder personnel and the AP sample mark.
In step i, the basic data processed by the automatic programming system comprises: manually compiling an ISO15614/15613WPQR coverage rule table and a WPS template, manually compiling an existing WPQR list, manually compiling an existing WPS list, manually compiling an arc welding joint list, manually compiling an AP sample compiling rule table, and manually compiling welder personnel qualification to generate the rule table; the existing WPS list and the arc welding joint list are edited by hands and input into a WPS file searching module 1; inputting a hand-written ISO15614/15613WPQR coverage rule table, a WPS template and a hand-written existing WPQR list into a WPQR search module 2; the WPQR is edited by hands, and the ISO15614/15613WPQR coverage rule list and the existing WPS list are edited by hands and input into a newly edited WPQR module 3; the manual-editing welder qualification generation rule list and the manual-editing arc welding head list are input into the welder qualification generation module 4; and compiling the AP sample by hand to obtain a rule table, and inputting the rule table into an AP sample screening module 5.
The data processed by the WPS file searching module 1 and/or the WPQR searching module 2 needs to be rewritten back to the arc welding head list, and after the WPS folder is arranged, the data is input into the AP sample screening module 5. The newly compiled data processed by the WPQR module 3 is required to output a missing WPQR list and generate WPQR evaluation creation notification contents, and then input the contents to the AP sample screening module 5. The data processed by the WPS file searching module 1 needs to input the residual joints into the WPQR searching module 2; and the data processed by the WPQR searching module 2 needs to input the residual joints into a newly-compiled WPQR module 3.
Before the multi-system fusion welding file automatic compiling system is used, system data configuration work needs to be completed, ISO 15608, ISO15614, ISO 15613, EN15085-4 and ISO9606-1 standard contents are filled into a welding standard MAP chart, existing WPS, WPQR files and material plate thickness lists are sequentially filled into a standard WPS data table, an existing WPQR data table and a quick welding joint list material list, and in addition, welding methods, welding positions, fusion depths and welding corners of welding joints, base material numbers 1 and base material numbers 2 need to be filled into the standard welding joint list according to drawing marks.
And opening the list of the quick weld joints, automatically searching the plate thickness and the material of the related material number in the list of the materials of the quick weld joints, and filling the plate thickness and the material into the corresponding position in the list of the standard weld joints to finish the editing of the list of the weld joints.
Then sequentially executing the following steps: and searching a standard WPS, searching an existing WPQR, newly compiling a WPQR, compiling personnel qualification and compiling a related function module of an AP list to complete related functions, and finally obtaining a standard weld joint list completely filled with the WPS number, the WPQR number, the newly compiled WPQR number, the welder qualification and the AP sample mark, and an excel list containing detailed information of the newly compiled WPQR. The accumulated runtime of the GUI script is less than 1 minute with 100% accuracy.
When the system standard is switched, system data needs to be manually configured again, a new standard rule is filled into a welding standard MAP chart according to an EN15085 system format, and the existing WPS, WPQR files and a material plate thickness list are rearranged and sequentially filled into a standard WPS data table, an existing WPQR data table and a quick weld joint list material list. The remaining use procedure is the same as the EN15085 system.
The invention relates to an automatic compiling system and an automatic compiling method for a multi-system fusion welding type file, which adopt a digital technical means to design the automatic compiling system for the multi-system fusion welding type file, assist a technologist to quickly complete the compiling of a welding joint list, automatically complete the searching of a WPS welding file, automatically search available WPQR for all welding joints, automatically count the number and the types of missing WPQR, automatically list a supplemented WPQR list, automatically select AP sample joints in the welding joint list according to standards, and automatically generate the qualification of welders according to the ISO9606-1 standard.
The automatic compiling system and the automatic compiling method for the multi-system fusion welding type files can assist manual work and quickly finish the work of compiling the files, the theoretical accuracy can reach 100 percent, and the system and the method completely meet the standard regulation of a specific quality system. When the overseas project needs to switch the standard of the welding system, the welding standard rule table built in the software is only changed, the corresponding standard mode of the welding quality system can be quickly switched on the premise of not changing program codes, a technologist does not need to repeatedly learn, read and memorize new standard contents, and the corresponding welding documentation work can be quickly and accurately completed.
The invention relates to an automatic compiling system and an automatic compiling method for multi-system fusion welding files, which designs a professional related welding standard of a steel car body into a set of logic algorithm for compiling welding files, realizes the reading of welding joint lists, existing WPS and WPQR databases and welding standard rule logics, automatically fills in WPS files applicable to each welding line, newly compiled WPS numbers, applicable WPQR numbers, AP sample manufacturing marks and minimum welder personnel qualification after welding line joints are covered according to working procedures.
The automatic compiling system and the automatic compiling method for the multi-system fusion welding file can automatically sort and optimize the missing WPQR and output the newly-made minimum WPQR list. The welding file is compressed into 2 days from the past 1 month, and the accuracy rate is improved to 100%. And the welding standard rule is manually modified to switch to a specified welding system working mode, so that the compiling task of the welding files is completed.
It should be understood that the above examples are only for clarity of illustration and are not intended to limit the embodiments. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. And obvious variations or modifications therefrom are within the scope of the invention.

Claims (10)

1. The utility model provides a multisystem fuses automatic establishment system of welding class file which characterized in that includes:
the WPS file searching module (1) is used for searching the existing WPS for each joint according to the joint list and the general WPS list;
the WPQR searching module (2) is used for compiling the WPS for the joint according to the joint list, the 15614 rule table and the WPQR evaluating list;
a new WPQR compiling module (3) which is used for calculating the lack of WPQR according to the joint list and the 15614 rule list;
the welding personnel qualification generation module (4) is used for generating the qualification of the welding personnel according to the joint list and the welder qualification generation rule table;
the AP sample screening module (5) is used for sorting the AP list and the WPS according to the joint list and the AP compiling rule, generating AP making notification content and adding an AP mark in the joint list;
the WPS file searching module (1) is in signal connection with the AP sample screening module (5) and the WPQR searching module (2); the WPQR searching module (2) is in signal connection with the newly compiled WPQR module (3) and the AP sample screening module (5); the newly-compiled WPQR module (3) is in signal connection with the AP sample screening module (5); the welder qualification generation module (4) is in signal connection with the AP sample screening module (5);
the automatic compilation system is used for processing basic data to obtain a standard weld joint list filled with WPS numbers, WPQR numbers, newly compiled WPQR numbers, welder personnel qualifications and AP sample marks.
2. The automated building system for multi-hierarchy fusion welding-type files according to claim 1, wherein the basic data processed by the automated building system comprises: manually compiling an ISO15614/15613WPQR coverage rule table and a WPS template, manually compiling an existing WPQR list, manually compiling an existing WPS list, manually compiling an arc welding joint list, manually compiling a welder qualification generation rule table and manually compiling an AP sample compilation rule table;
the hand-knitted existing WPS list and the hand-knitted arc welding joint list are input into the WPS file searching module (1);
the hand-knitted arc welding joint list, the hand-knitted ISO15614/15613WPQR coverage rule list, the WPS template and the hand-knitted existing WPQR list are input into the WPQR search module (2);
the hand-knitted arc welding joint list, the hand-knitted ISO15614/15613WPQR coverage rule list and the hand-knitted existing WPS list are input into the newly-knitted WPQR module (3);
the manual arc welding head list and the manual welder qualification generation rule table are input into the welder qualification generation module (4).
And the manual arc welding head list and the manual AP sample compiling rule table are input into the AP sample screening module (5).
3. The automatic compilation system for the multi-system fusion welding-type files according to claim 1, characterized in that the data processed by the WPS file searching module (1) and/or the WPQR searching module (2) needs to be written back to an arc welding head list, and after a WPS folder is compiled, the data is input to the AP sample screening module (5).
4. The automated compiling system for the multi-system fusion welding-type file according to claim 1, wherein the data processed by the newly compiled WPQR module (3) is required to be input to the AP sample screening module (5) after a WPQR list and a corresponding PWPS file which are lacked are output and WPQR evaluation creation notification contents are generated.
5. The automatic compiling system for the multi-system fusion welding-class file according to claim 1, wherein the data processed by the WPS file searching module (1) needs to input the residual joints into the WPQR searching module (2);
and the data processed by the WPQR searching module (2) needs to input the residual joints into the newly-compiled WPQR module (3).
6. An automatic compiling method for a multi-system fusion welding file is characterized in that an automatic compiling system applicable to the automatic compiling method comprises the following steps:
the WPS file searching module (1) is used for searching the existing WPS for each joint according to the joint list and the general WPS list;
the WPQR searching module (2) is used for compiling the WPS for the joint according to the joint list, the 15614 rule table and the WPQR evaluating list;
a new WPQR compiling module (3) which is used for calculating the lacking WPQR and compiling the PWPS according to the joint list and the 15614 rule list;
the welding personnel qualification generation module (4) is used for generating the qualification of the welding personnel according to the joint list and the welder qualification generation rule table;
the AP sample screening module (5) is used for sorting the AP list and the WPS according to the joint list and the AP compiling rule, generating AP making notification content and adding an AP mark in the joint list;
the WPS file searching module (1) is in signal connection with the AP sample screening module (5) and the WPQR searching module (2); the WPQR searching module (2) is in signal connection with the newly compiled WPQR module (3) and the AP sample screening module (5); the newly-compiled WPQR module (3) is in signal connection with the AP sample screening module (5); the welder qualification generation module (4) is in signal connection with the AP sample screening module (5);
the automatic compilation system is used for processing basic data to obtain a standard weld joint list filled with WPS numbers, WPQR numbers, newly compiled WPQR numbers, welder personnel qualifications and AP sample marks;
the method comprises the following steps:
step i: inputting basic data into the WPS file searching module (1), the WPQR searching module (2), the newly-compiled WPQR module (3), the welder qualification generating module (4) and the AP sample screening module (5);
step ii: the WPS file searching module (1) searches the existing WPS for each joint according to the joint list and the general WPS list; the WPQR searching module (2) compiles a WPS for the joint according to the joint list, the 15614 rule table and the WPQR evaluation list; the newly compiled WPQR module (3) calculates the lacking WPQR according to the joint list and the 15614 rule table; the welding personnel qualification generation module (4) generates welding personnel qualification; the AP sample screening module (5) generates an AP sample mark according to an AP compiling rule, arranges an AP list and a WPS and generates AP making notification content;
step iii: and outputting a standard weld joint list filled with the WPS number, the WPQR number, the newly-coded WPQR number, the qualification of welder personnel and the AP sample mark.
7. The automated compilation method for the multi-hierarchy fusion welding-type file according to claim 6, wherein the basic data processed by the automated compilation system comprises: manually compiling an ISO15614/15613WPQR coverage rule table and a WPS template, manually compiling an existing WPQR list, manually compiling an existing WPS list, manually compiling an arc welding joint list, manually compiling a welder qualification generation rule table and manually compiling an AP sample compilation rule table;
the hand-knitted existing WPS list and the hand-knitted arc welding joint list are input into the WPS file searching module (1);
the hand-knitted ISO15614/15613WPQR coverage rule table, the WPS template, the hand-knitted arc welding joint list and the hand-knitted existing WPQR list are input into the WPQR search module (2);
the hand-knitted ISO15614/15613WPQR coverage rule list and the hand-knitted arc welding joint list are input into the newly-knitted WPQR module (3) after the existing WPS list is knitted by hand;
and the manual-editing welder qualification generation rule list and the manual-editing arc welding head list are input into the welder qualification generation module (4).
And the manual-coded AP sample compiling rule table and the manual-coded arc welding joint list are input into the AP sample screening module (5).
8. The automatic compilation method of the multi-system fusion welding file according to claim 6, wherein the data processed by the WPS file searching module (1) and/or the WPQR searching module (2) needs to be rewritten back to an arc welding head list, and after a WPS folder is compiled, the data is input into the AP sample screening module (5).
9. The automated compiling method for the multi-system fusion welding-type file according to claim 6, characterized in that the data processed by the newly compiled WPQR module (3) is required to be input to the AP sample screening module (5) after a WPQR list which is lacking is output and WPQR evaluation creation notification contents are generated.
10. The automatic compiling method for the multi-system fusion welding class file according to claim 6 is characterized in that the data processed by the WPS file searching module (1) needs to input the residual joints into the WPQR searching module (2);
and the data processed by the WPQR searching module (2) needs to input the residual joints into the newly-compiled WPQR module (3).
CN202211374980.2A 2022-11-04 2022-11-04 Automatic compiling system and automatic compiling method for multi-system fusion welding files Pending CN115759592A (en)

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