CN115753621A

CN115753621A - Gear detection device and method, gear accommodating component and gear loading and unloading device

Info

Publication number: CN115753621A
Application number: CN202211566115.8A
Authority: CN
Inventors: 刘杨; 郑君辉; 关鹏宇; 张开; 曹彬; 胡江洪
Original assignee: Fitow Tianjin Detection Technology Co Ltd
Current assignee: Fitow Tianjin Detection Technology Co Ltd
Priority date: 2022-12-07
Filing date: 2022-12-07
Publication date: 2023-03-07

Abstract

The application provides a gear detection device and method, a gear accommodating component and a gear loading and unloading device. The gear accommodating component provided by the application can realize the clamping and fixing of the target gear through the first clamping rotating module and the second clamping rotating module, so that the target gear is fixed conveniently and quickly. The gear detection device comprises a rotating component, a gear detection component and a gear containing component, wherein the gear containing component can move through the rotation of the rotating component, and the gear containing component is driven to move to different detection stations to realize the detection of the target gear. When detecting the target gear through the gear detection device provided by the application, the efficiency of gear detection can be improved.

Description

Gear detection device and method, gear accommodating component and gear loading and unloading device

Technical Field

The application relates to the field of gear detection, in particular to a gear detection device and method, a gear accommodating component and a gear loading and unloading device.

Background

At present, gears are increasingly widely applied in many industries; for example, in the fields of gear shifting devices of automobiles, industrial reduction boxes and the like, gears are often used as devices for transmitting mechanical power; in the oscillating device like a mechanical watch and a dot fan, the gear can change the moving direction; in various speed change mechanisms, the speed and torque can be modulated by the mechanical structure of the gears.

But the gear may have many defects, such as black skin of the gear, bump or scratch of the gear, etc., which results in that the use effect of the gear is greatly reduced; therefore, in order to strictly monitor the quality of the gear, it is often necessary to detect defects of the gear.

At present, a manual detection mode is generally used under the condition that the defects of the gear need to be detected; or a detection mechanism with simple structure is adopted for detection. The manual detection is not only low in efficiency, but also easy to cause the conditions of missed detection and false detection; when the existing mechanical structure is used for detection, the gear detection efficiency is low and the detection accuracy is not high due to structural defects of the detection device.

Disclosure of Invention

The gear accommodating component provided by the embodiment of the application can clamp and fix a target gear through the first clamping rotating module and the second clamping rotating module, so that the target gear is fixed conveniently and quickly, and a foundation is provided for detecting the gear. The gear detection device that this application embodiment provided includes rotating member, gear detection component and gear and holds the component, and the removal that can realize this gear holding element through the rotation of this rotating member drives this gear and holds the component and remove to the detection station realization of difference to the target gear. When detecting the target gear through the gear detection device provided by the application, the efficiency of gear detection can be improved.

In a first aspect, embodiments of the present application provide a gear housing member comprising a first clamping rotary module and a second clamping rotary module; the first clamping and rotating module and the second clamping and rotating module are arranged oppositely; the first clamping and rotating module comprises a fixed platform; the second clamping and rotating module comprises a fixing mechanism; the fixing mechanism has a fixing state and a releasing state; the fixed platform is configured to be connected with the first end face of the gear and abut against the first end face to support the gear; the fixing mechanism is configured to abut against the second end surface of the gear when in a fixed state so as to fix the gear between the fixing platform and the fixing mechanism; one of the fixed mechanism and the fixed platform is further configured to receive a rotational drive of the rotational drive member to drive rotation of the gear fixed between the fixed platform and the fixed mechanism.

In the implementation process, the gear accommodating component can fix or release the gear through the matching of the first clamping rotary module and the second clamping rotary module. When the fixing platform is abutted against the first end face of the gear and the fixing mechanism is abutted against the second end face of the gear, the fixing state of the gear can be realized; when the fixing mechanism is far away from the gear, the release of the target gear can be realized. When the gear accommodating component provided by the embodiment of the application is matched with the rotary driving component, the gear accommodating component receives the rotary driving of the rotary driving component and can drive the gear fixed between the fixed platform and the fixed mechanism to rotate. The gear accommodating mechanism provided by the embodiment of the application not only can realize stable fixation of the gear and release of the gear, but also can rotate (for example, rotate at a constant speed) in cooperation with the fixed gear when the driving member rotates, so that the gear can be efficiently detected in cooperation with a gear detection member or device.

Optionally, in an embodiment of the present application, the gear receiving member further comprises a gear receiving element; the gear accommodating element comprises a first end face and a second end face which are oppositely arranged, the first end face comprises a first through hole, and the second end face comprises a second through hole; the first clamping and rotating module further comprises a fixed shaft; the fixing mechanism comprises a fixing shaft core and a fixing clamping jaw; the fixing shaft is configured to penetrate through the first through hole and abut against the lower surface of the fixing platform when the fixing mechanism is in a fixed state; the fixed shaft core penetrates through the second through hole and is connected with the fixed clamping jaw; the fixed jaw is configured to receive a force applied by the fixed shaft core to abut against the second end face of the gear in the fixed state.

In the implementation process, the gear accommodating element of the gear accommodating member provided by the embodiment of the application has two end faces, wherein the first end face is provided with a first hole, and the second end face is provided with a second hole; the fixed shaft of the first clamping and rotating module penetrates through the first hole; the fixed clamping jaw of the fixing mechanism receives the acting force of the fixed shaft core, and the gear can be fixed by matching with the fixing platform, so that the gear detection is realized.

Optionally, in an embodiment of the present application, the fixed jaw is configured to receive, in the released state, a force applied by the fixed shaft core away from the second end face of the gear to move away from the second end face of the gear; the fixed shaft core is configured to drive the fixed jaw toward or away from the second end face of the gear to achieve the fixed state and the released state.

In the above implementation, the fixed shaft core may apply a force to the fixed jaw to move closer to or away from the gear to achieve the fixed state and the released state. Therefore, the gear accommodating member provided by the embodiment of the application can realize the fixed state and the release state, and can efficiently fix and release the gear through a short stroke.

Optionally, in an embodiment of the present application, the fixing mechanism further includes a guide rod and a bearing; the fixed shaft comprises a driving plane; the driving plane is arranged at the end part of the fixed shaft along the direction far away from the fixed platform; wherein the driving plane is a rough plane; the guide rod penetrates through the bearing and is connected with the fixed shaft core; the bearing is fixed on the second end surface along the direction far away from the fixed clamping jaw; the drive plane is configured to contact the rotary drive member; the fixed shaft and the driving plane are configured to receive the driving of the rotary driving member through the driving plane when the fixing mechanism is in a fixed state so as to drive the gear to rotate through the fixed shaft; the bearing is configured to reduce a force that rotates the gear when the drive plane receives drive from the rotary drive member.

In the implementation process, a driving plane is arranged at the end part of the fixed shaft, and the guide rod penetrates through the bearing and is connected with the fixed shaft core; when the driving plane is matched with the rotary driving component, the driving force of the rotary driving component can drive the gear to rotate due to the friction force generated between the planes, and therefore the gear can be detected. Due to the existence of the bearing, the gear can rotate at a constant speed under small power.

Optionally, in an embodiment of the present application, the fixing mechanism further includes a receiving cylinder; the accommodating cylinder is fixed on the second end surface along the direction close to the fixed clamping jaw and accommodates the fixed shaft core; the accommodation cylinder is configured to restrict the fixed shaft core and the guide rod from moving in directions to achieve a fixed state and a released state.

In the implementation process, the fixing mechanism of the second clamping and rotating module of the gear accommodating component provided by the embodiment of the application comprises the accommodating cylinder, and the accommodating cylinder is fixed on the second end surface in the direction close to the fixing clamping jaw, so that when the fixing shaft core moves close to or away from the gear, the movement direction of the fixing shaft core is limited, the fixing or releasing of the gear can be accurately realized, and the meshing failure of the driving surface and the driven surface is further prevented.

In a second aspect, embodiments of the present application provide a gear detection apparatus comprising a rotating member, a gear detection member, and a gear receiving member as provided in the first aspect of the present application. The gear accommodating member is fixedly mounted on the rotating member; the rotating member includes a detection station. The rotating member is configured to move the gear housing member to the detection station by rotation about a center of the rotating member; the gear detection member is disposed near the detection station and configured to detect a target gear on the gear housing member at the detection station.

In the implementation process, the gear detection device provided by the embodiment of the application comprises a rotating component, a gear detection component and a detection station, wherein the rotating component can drive a gear positioned in the gear accommodating component to move to a target station; if the gear moves to the detection station, the gear can be detected in the detection station; therefore, the position of the gear to be detected can be flexibly controlled, and the gear detection efficiency is greatly improved.

Optionally, in an embodiment of the present application, the rotating member includes a rotating base and a rotating shaft; the upper surface of the rotating base is fixedly connected with the first clamping rotating module of the gear accommodating component and is used for fixedly supporting the gear accommodating component; the rotating shaft is fixedly connected with the lower surface of the rotating base and is used for driving the rotating base to rotate based on the driving of the driving mechanism so as to realize the movement of the gear accommodating component fixedly arranged on the rotating component; wherein, actuating mechanism sets up in rotating base below to be used for driving rotating base forward and reverse rotary motion.

In the implementation process, the rotating base in the rotating component can rotate around the center at a constant speed under the driving of the rotating shaft; the rotating component also comprises a detection station, and when the rotating shaft drives the gear accommodating component on the rotating base to rotate at a constant speed and a target gear in the gear accommodating component moves to the detection station, the target gear is detected at the detection station; and flexible control of the position of the target gear is realized.

Optionally, in an embodiment of the present application, the gear detection apparatus further comprises a rotary drive member having a drive module and a through core; the rotary driving component penetrates through the detection platform and is connected with the driving module in the direction away from the detection platform through the penetrating core; the rotary driving member is used for driving the rotary driving member to contact with the driving plane of the gear accommodating member based on the power provided by the driving module, so as to realize the rotation of the target gear.

In the implementation process, the driving module of the rotation driving component in the embodiment of the present application is located on the lower surface of the detection platform and connected through the through core. The rotary driving component can provide power to drive the target gear to rotate when contacting the driving plane, so that the target gear can be smoothly detected.

Optionally, in an embodiment of the present application, the rotary drive member comprises a rotary plane and a stationary barrel; the through core comprises a boss; the rotating plane is arranged at the tail end of the penetrating core far away from the direction of the detected platform and is used for being in contact with the driving plane to realize the rotation of the gear; wherein, the rotating plane is a rough plane; the boss is arranged on the through core and used for limiting the moving distance of the through core when the through core moves along the direction close to the detection platform; the fixed cylinder is arranged on the outer side of the through core, penetrates through the detection platform and is used for limiting the through core to move back and forth along the direction of the fixed cylinder.

In the implementation process, a rotating plane is arranged at the tail end of the penetrating core and is parallel to the driving plane, so that the target gear can be driven to rotate based on the power of the driving module when the rotating plane is in contact with the driving plane. In addition, the boss is arranged on the through core, and the boss can prevent the through core from moving too much towards the detection platform to cause damage to the rotating plane. The existence of the fixed cylinder can limit the movement direction of the through core and realize the accurate contact of the rotating plane and the driving plane. The gear detection device provided by the embodiment of the application drives the target gear to rotate by using the meshing of two rough planes; the problem that gears cannot be meshed due to collision between the gears when two multi-tooth clamping jaws are meshed in the gear detection process at present is solved.

Optionally, in an embodiment of the present application, the gear detecting member includes a vision collecting unit; the visual acquisition unit comprises a linear array camera and/or an area array camera and is used for acquiring images of the target gear.

In the implementation process, the visual acquisition unit provided in the embodiment of the application can be used for acquiring images of four areas of a sample gear to be detected; the four detection areas are respectively an upper gear surface area, a lower gear surface area, a tooth top area, a gear processing shaft surface area and an upper gear surface area and a lower gear surface area for image acquisition, and detection is carried out through a deep learning algorithm after the image acquisition; thereby detecting whether there is a problem with the quality of the gear.

Optionally, in an embodiment of the present application, the gear detecting device includes a plurality of gear receiving members; the gear accommodating members are connected with the rotating member and located on the plane of the rotating member, the interval angles between every two adjacent gear accommodating members are the same, and the distance between each gear accommodating member and the center of the rotating member is also the same.

In the implementation process, the gear detection device provided by the embodiment of the application can increase or decrease the number of the target gears by increasing or decreasing the number of the gear accommodating members; when the gear detecting device provided by the embodiment of the application comprises a plurality of gear accommodating components, the spacing angles between each gear component are the same, and the distance between each gear accommodating component and the center of the rotating component is also the same; the gear accommodating member can be ensured to rotate at a constant speed on the rotating member, so that the accuracy of data detection is improved.

Optionally, in an embodiment of the present application, the gear detecting apparatus further includes a gear cleaning member; the rotating member further comprises a cleaning station; the gear cleaning member is disposed adjacent to the cleaning station and configured to clean the target gear in the gear accommodating member when the rotating member drives the target gear to move to the cleaning station.

In the implementation process, in the cleaning station provided by the embodiment of the application, foreign matters on the target gear can be cleaned, and foreign matter cleaning operations include but are not limited to oil removal and scale removal. If the gear is cleaned before gear detection, the accuracy of gear detection can be improved.

Optionally, in an embodiment of the present application, the rotating member includes a cleaning station, a detection station, and a loading and unloading station; the cleaning station, the detection station and the feeding and discharging station are arranged on the upper surface of the rotary base at an angular interval of 120 degrees; the loading and unloading station is configured to fix or release the target gear when the rotating member driving gear accommodating member moves to the loading and unloading station; the cleaning station is configured such that the cleaning member cleans the target gear located in the gear accommodating member of the cleaning station when the rotating member drives the target gear to move to the cleaning station.

In the implementation process, when the rotating member of the embodiment of the application comprises three stations, namely a cleaning station, a detection station and a loading and unloading station, the angle interval between each two stations is 120 degrees, and when the rotating member is positioned at the upper station and the lower station, the gear accommodating mechanism fixes or releases the target gear; in the cleaning station, the gear cleaning component realizes the cleaning of the target gear; in the detection station, the gear detection component realizes the detection of the target gear. The three stations can work simultaneously without mutual interference; therefore, at most three gears to be detected can exist in the gear detection device at the same time, and the gear detection efficiency can be improved.

Optionally, in an embodiment of the present application, the rotating member includes a feeding station, a cleaning station, a detecting station, and a discharging station; the feeding station, the cleaning station, the detection station and the discharging station are arranged on the upper surface of the rotary base at an angular interval of 90 degrees; the feeding station is configured to fix the target gear when the rotating member driving gear receiving member moves to the feeding station; the cleaning station is configured such that the cleaning member cleans the target gear located in the gear receiving member of the cleaning station when the rotating member drives the target gear to move to the cleaning station; the blanking station is configured such that the gear receiving member releases the target gear when the rotating member drives the target gear to move to the blanking station.

In the implementation process, when the rotating member in the embodiment of the application comprises four stations, namely a cleaning station, a detection station, a loading station and a blanking station, the angle interval between each two stations is 90 degrees, and when the rotating member is at the upper station, the gear accommodating mechanism fixes the target gear; in the cleaning station, the gear cleaning component realizes the cleaning of the target gear; in a detection station, a gear detection component detects a target gear; in the blanking station, the gear accommodating mechanism realizes the release of the target gear. The four stations can work simultaneously without mutual interference; therefore, four gears to be detected can exist in the gear detection device at most simultaneously, and the gear detection efficiency can be improved.

In a third aspect, an embodiment of the present application provides a gear loading and unloading device, where the loading and unloading device includes a gear accommodating member, a fixing frame, and a cylinder, where the gear accommodating member is provided in the first aspect of the present application; the cylinder is connected and fixed on the fixing frame through the connecting piece and connected with a bearing of the gear accommodating component, and is used for providing power for the fixing mechanism and realizing the reciprocating motion of the fixing mechanism.

In the implementation process, the cylinder provides power for the second clamping and rotating module of the gear accommodating component to realize the reciprocating motion of the fixing mechanism; the setting of mount can make the unloading of gear accomplish smoothly, under the cooperation that the module was held to the gear, can be with the gear stable fixation.

In a fourth aspect, an embodiment of the present application provides a gear detection method, which is applied to the gear detection apparatus provided in the second aspect of the present application and having three stations; the method comprises the following steps: a feeding step: placing a first target gear on a fixed platform of a first clamping rotating module of a gear accommodating component at a feeding and discharging station of a gear detection device; and the fixing mechanism of the second clamping and rotating module is abutted against the second end surface of the first target gear so as to realize the fixing state of the first target gear. Cleaning: the rotating component drives the gear accommodating component to move the first target gear from the feeding and discharging station to a cleaning station of the gear detection device; driving the rotation plane into contact with the drive plane by a rotation drive member to effect rotation of the first target gear; cleaning the first target gear by a cleaning member; and the feeding step is performed for the second target gear. A detection step: the rotating component drives the gear accommodating component to move the first target gear from the cleaning station to a detection station of the gear detection device; driving the rotation plane into contact with the drive plane by a rotation drive member to effect rotation of the first target gear; detecting, by a detecting member, a first target gear; and the cleaning step is carried out on the second target gear, and the feeding step is carried out on the third target gear. Blanking: the rotating component drives the rotating base to drive the gear accommodating component to move the first target gear from the detection station to the feeding and discharging station; the blanking of the first target gear is realized by the release state of the fixing mechanism of the second clamping and rotating module; and performing the detecting step on the second target gear and the cleaning step on the third target gear.

In the implementation process, the gear detection method provided by the embodiment of the application can be used for simultaneously executing three operations to be detected; the gear accommodating component is moved to each station through the rotating component, and corresponding operation is realized; the time of gear detection is saved, and the efficiency of gear detection can be improved.

In a fifth aspect, an embodiment of the present application provides a gear detection method, which is applied to the gear detection apparatus provided in the second aspect of the present application and having four stations; the method comprises the following steps: a feeding step: placing a first target gear on a fixed platform of a first clamping and rotating module of a gear accommodating component at a feeding station of a gear detection device; and the fixing mechanism of the second clamping and rotating module is abutted against the second end surface of the first target gear so as to realize the fixing state of the first target gear. Cleaning: the rotating component drives the gear accommodating component to move the first target gear from the feeding station to a cleaning station of the gear detection device; driving the rotation plane into contact with the drive plane by a rotation drive member to effect rotation of the first target gear; cleaning the first target gear by a cleaning member; and the feeding step is performed for the second target gear. A detection step: the rotating member drives the gear accommodating member to move the first target gear from the cleaning station to a detection station of the gear detection device; driving the rotation plane into contact with the drive plane by a rotation drive member to effect rotation of the first target gear; detecting, by a detecting member, a first target gear; and the cleaning step is carried out on the second target gear, and the feeding step is carried out on the third target gear. Blanking: the rotating component drives the rotating base to drive the gear accommodating component, and the first target gear is braked to a blanking station of the gear detection device from a detection station; the blanking of the first target gear is realized by the release state of the fixing mechanism of the second clamping and rotating module; and the detection step is executed to the second target gear, the cleaning step is executed to the third target gear, and the feeding step is executed to the fourth target gear.

In the implementation process, the gear detection method provided by the embodiment of the application can be used for simultaneously executing four operations to be detected; the gear accommodating component is moved to each station through the rotating component, and corresponding operation is realized; the time of gear detection is saved, and the efficiency of gear detection can be improved.

In a sixth aspect, an embodiment of the present application provides an electronic device, where the electronic device includes a memory and a processor, where the memory stores program instructions, and the processor, when reading and executing the program instructions, performs the steps in the gear detection method provided in the fourth aspect or the fifth aspect of the present application.

In a seventh aspect, an embodiment of the present application further provides a computer-readable storage medium, where computer program instructions are stored in the computer-readable storage medium, and when the computer program instructions are read and executed by a processor, the steps in the gear detection method provided in the fourth aspect or the fifth aspect of the present application are executed.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings that are required to be used in the embodiments of the present application will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present application and therefore should not be considered as limiting the scope, and that those skilled in the art can also obtain other related drawings based on the drawings without inventive efforts.

Fig. 1 is a first perspective view of a gear receiving member provided in an embodiment of the present application;

FIG. 2 is a second perspective view of a gear receiving member provided in accordance with an embodiment of the present application;

FIG. 3 is a first structural schematic diagram of a gear detecting device according to an embodiment of the present disclosure;

FIG. 4 is a second structural schematic diagram of a gear detecting device provided in the embodiment of the present application;

FIG. 5 is a perspective view of a gear rotation drive member provided by an embodiment of the present application;

FIG. 6 is a schematic three-station illustration provided in accordance with an embodiment of the present application;

FIG. 7 is a four-station schematic view provided by an embodiment of the present application;

fig. 8 is a schematic perspective view of a loading and unloading device provided in the present embodiment;

FIG. 9 is a flow chart of a gear detection method provided by an embodiment of the present application;

FIG. 10 is a flowchart of the present application in accordance with an exemplary embodiment;

FIG. 11 is a flow chart of cleaning provided by an embodiment of the present application;

FIG. 12 is a flow chart of detection provided by an embodiment of the present application;

fig. 13 is a blanking flowchart provided in an embodiment of the present application;

fig. 14 is a schematic structural diagram of an electronic device according to an embodiment of the present application.

An icon: gear receiving member-1000; drive plane-1001; -1002, a rotation plane; a first clamping rotation module-1200; fixed platform-1220; a fixed shaft-1222; a second clamping rotation module-1400; -1410, a fixing mechanism; a fixed shaft core-1412; a fixed jaw-1414; a guide bar-1415; a containment drum-1416; bearing-1430; a gear receiving member-1600; a first via-1620; second through-hole-1640; rotary drive means-4000; a drive module-4100; through core-4300; boss-4310; a stationary barrel-4500; gear detection device-3000; a rotating member-3200; rotating a base-3220; a rotating shaft-3240; a detection station-100; cleaning station-200; a feeding and discharging station-600; a loading station-700; a blanking station is-800; gear detection means-300; gear cleaning member-400; a loading and unloading device-5000; a fixed frame-5200; cylinder-5400; an electronic device-900; a processor-901; a memory-902.

Detailed Description

The technical solutions in the embodiments of the present application will be described below with reference to the drawings in the embodiments of the present application. For example, the flowchart and block diagrams in the figures illustrate the architecture, functionality, and operation of possible implementations of systems, methods and computer program products according to various embodiments of the present invention. In this regard, each block in the flowchart or block diagrams may represent a module, segment, or portion of code, which comprises one or more executable instructions for implementing the specified logical function(s). It should also be noted that, in some alternative implementations, the functions noted in the block may occur out of the order noted in the figures. For example, two blocks shown in succession may, in fact, be executed substantially concurrently, or the blocks may sometimes be executed in the reverse order, depending upon the functionality involved. It will also be noted that each block of the block diagrams and/or flowchart illustration, and combinations of blocks in the block diagrams and/or flowchart illustration, can be implemented by special purpose hardware-based systems that perform the specified functions or acts, or combinations of special purpose hardware and computer instructions. In addition, the functional modules in the embodiments of the present invention may be integrated together to form an independent part, or each module may exist alone, or two or more modules may be integrated to form an independent part.

In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. The components of embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.

Thus, the following detailed description of the embodiments of the present invention, as presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be obtained by a person skilled in the art without inventive step based on the embodiments of the present invention, are within the scope of protection of the present invention.

It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.

In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings or the orientations or positional relationships that the products of the present invention are conventionally placed in use, and are only used for convenience in describing the present invention and simplifying the description, but do not indicate or imply that the devices or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," "third," and the like are used solely to distinguish one from another and are not to be construed as indicating or implying relative importance.

Furthermore, the terms "horizontal", "vertical" and the like do not imply that the components are absolutely horizontal or hanging, but may be slightly inclined. For example, "horizontal" merely means that the direction is more horizontal than "vertical" and does not mean that the structure must be perfectly horizontal, but may be slightly inclined.

In the description of the present invention, it should also be noted that, unless otherwise explicitly stated or limited, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in a specific case to those of ordinary skill in the art.

In the research process, the applicant finds that the quality of the gear is detected by some gear detection devices besides manual detection; the manual detection mode often has the problems of wrong detection, missed detection and the like; the existing gear detection device can only detect a single gear generally, cannot detect a plurality of gears simultaneously, and has defects on a mechanical structure, so that the detection efficiency is low.

Based on this, the gear accommodating component provided by the embodiment of the application can realize the fixation of the target gear through the matching of the first clamping rotary module and the second clamping rotary module, and provides a basis for the detection of the gear. The gear detection device provided by the embodiment of the application can realize that the target gear is moved to different stations for detection or cleaning through the matching of the gear accommodating component, the rotary driving module and the rotary mechanism; a plurality of stations can be included in the rotating mechanism, so that the detection efficiency of the target gear is greatly improved.

Referring to fig. 1, fig. 1 is a first perspective view of a gear accommodating member 1000 according to an embodiment of the present disclosure; the gear receiving member 1000 includes: a first clamping rotation module 1200 and a second clamping rotation module 1400; the first clamping rotation module 1200 and the second clamping rotation module 1400 are disposed opposite to each other. The first clamping rotation module 1200 includes a fixed platform 1220; the second clamping rotation module 1400 includes a fixing mechanism 1410; the fixing mechanism 1410 has a fixed state and a released state.

The fixed platform 1220 is configured to be connected with and abut the first end face of the gear to support the gear; the fixing mechanism 1410 is configured to abut against a second end surface of the gear to fix the gear between the fixing platform 1220 and the fixing mechanism 1410 in a fixed state.

One of the fixed mechanism 1410 and the fixed platform 1220 is further configured to receive rotational drive from the rotational drive member 4000 to drive rotation of the gear secured between the fixed platform 1220 and the fixed mechanism 1410.

As can be seen from fig. 1, the gear accommodating member 1000 provided in the embodiment of the present application can fix or release the gear by the cooperation of the first clamping rotary module 1200 and the second clamping rotary module 1400. When the fixing platform 1220 abuts against the first end face of the gear and the fixing mechanism 1410 abuts against the second end face of the gear, the fixing state of the gear can be realized; when the securing mechanism 1410 is away from the gear, release of the target gear can be achieved. When the gear accommodating member 1000 provided in the embodiment of the present application is engaged with the rotary driving member 4000, the gear accommodating member 1000 receives the rotary driving of the rotary driving member 4000, and can drive the gear fixed between the fixing platform 1220 and the fixing mechanism 1410 to rotate. The gear accommodating mechanism provided by the embodiment of the application not only can realize stable fixation of the gear and release of the gear, but also can be matched with the rotary driving component 4000 to control the gear fixed in the gear accommodating component 100 to rotate, so that the gear can be efficiently detected.

It is noted that fig. 1 shows some mechanical structures or components, such as the rotary drive member 4000, used in cooperation with the gear receiving member 1000, in addition to the gear receiving member 1000. However, these mechanical structures or components are merely intended to exemplarily disclose an application scenario of the gear receiving member 1000 to those skilled in the art, and are not part of the gear receiving member 1000 or necessarily require the gear receiving member 1000 to be used in combination therewith. The specific application scenario of the gear receiving member 1000 and the mechanical structure and layout used therewith are not particularly limited.

Referring to fig. 2, fig. 2 is a second perspective view of a gear receiving member 1000 provided in an embodiment of the present application; the gear receiving member 1000 further includes a gear receiving element 1600.

The gear receiving element 1600 includes a first end surface and a second end surface, wherein the first end surface includes a first through hole 1620, and the second end surface includes a second through hole 1640. The first clamping rotation module 1200 further includes a fixing shaft 1222; the fixing mechanism 1410 includes a fixing core 1412 and a fixing jaw 1414.

The fixing shaft 1222 penetrates the first through hole 1620 and abuts against the lower surface of the fixing platform 1220 in the fixed state. The fixed shaft core 1412 extends through the second through hole 1640 and is connected to the fixed jaw 1414. The fixed jaw 1414 is configured to receive a force applied by the fixed core 1412 near the second end face of the gear to abut the second end face of the gear when the fixing mechanism 1410 is in a fixed state.

It should be noted that the gear accommodating member 1600 provided in the embodiment of the present application may be an arcuate frame having through holes at both ends. With this bow, the gear accommodating member 1000 and the gears accommodated in the gear accommodating member 1000 can be further stabilized due to the weight of the bow itself. In addition, the bow can further prevent the gear from rolling over and falling down due to improper installation when loading and unloading (a mechanical arm or other mechanical device is used to install the gear into the gear receiving member 1000 or remove the gear from the gear receiving member 1000), and can further avoid accidents when the gear receiving member 1000 is used. The present application takes the form of a bow as an example, but other elements capable of serving as a fixing element may also be specifically applied to the gear receiving element 1600, and those skilled in the art should understand that the bow should not be a limitation of the gear receiving element in the embodiments of the present application.

As can be seen from fig. 2, the gear accommodating element 1600 of the gear accommodating member 1000 provided in the embodiment of the present application has two end faces, a first end face has a first hole, and a second end face has a second hole; the fixing shaft 1222 of the first clamping rotation module 1200 penetrates the first hole; the fixed clamping jaw 1414 of the fixing mechanism 1410 receives the acting force of the fixed shaft core 1412, and the gear can be fixed by matching with the fixed platform 1220, so that the gear detection is realized; under the cooperation of the gear receiving member 1600, the gear can be more stably fixed.

With continued reference to fig. 2, the fixed jaw 1414 is configured to receive a force applied by the fixed core 1412 away from the second end face of the gear to move away from the second end face of the gear in the released state.

The fixed core 1412 is configured to drive the fixed jaw 1414 toward or away from the second end face of the gear to achieve the fixed state and the released state.

Exemplarily, as shown in fig. 2, the top end of the guide rod 1415 provided in the embodiment of the present application includes a limiting portion, and other components, such as an "L" shaped buckle, can be engaged with the limiting portion; the pull-up or release of the guide bar 1415 of the second clamping rotation module 1400 is achieved; an automatic reset mechanism is arranged in the bearing, under the action of the automatic reset mechanism, when the guide rod has no upward pulling acting force, the guide rod 1415 can be automatically reset downwards, and after the guide rod 1415 is reset downwards, a fixed state is realized. Particularly, when needs are fixed the gear, the spacing portion that two "L" type buckles blocked guide bar 1415 top moves to the direction of keeping away from fixed platform, and the manipulator is arranged the gear in on the fixed platform, and gear detection device 3000 rotates afterwards, drives the gear and gets into next process, because spacing portion has broken away from the restraint of "L" type buckle, the guide bar has lost the effort of pull-up promptly, and the guide bar resets downwards automatically this moment to the realization is to the fixed of gear. The automatic reset mechanism is not described in the application, and can be implemented by adopting the prior art, which is not the technical innovation point of the invention.

It will be appreciated by those skilled in the art that the movement of the "L" shaped clasp in the above manner may be achieved by a pneumatic cylinder or other powered mechanism. It can be understood that if the movement of the "L" shaped catch is achieved by an air cylinder, this air cylinder is fixed and does not rotate with the gear detecting device 3000; and when the cylinder does not indirectly provide acting force for the guide rod, the guide rod realizes downward action on the fixed shaft core under the action of the automatic resetting mechanism, so that the gear is fixed.

It can be seen that the fixed core 1412 can apply a force to the fixed jaw 1414 to move it closer to or away from the gear to achieve the fixed state and the released state. Therefore, the gear housing member 1000 according to the embodiment of the present application can achieve the fixed state and the released state, and can smoothly fix and release the gear.

With continued reference to fig. 2, the fixed shaft 1222 of the gear receiving member 1000 includes a drive plane 1001; the securing mechanism 1410 also includes a guide rod 1415 and a bearing 1430.

The driving plane 1001 is provided on an end of the fixing shaft 1222 in a direction away from the fixing platform 1220; the guide rod 1415 is connected to the fixed shaft core 1412 through the bearing 1430. Note that the driving plane 1001 is a rough plane; in particular, it may be a rubber plane or a plane with a diagonal or a frosted plane, etc., which can rub against another rough plane to generate friction.

Drive plane 1001 is configured to contact rotary drive member 4000; the fixing shaft 1222 and the driving plane 1001 are configured to receive driving of the rotational driving member 4000 through the driving plane 1001 to rotate the gear through the fixing shaft 1222 when the fixing mechanism 1410 is in a fixed state. The bearing 1430 is configured to reduce the force that rotates the gear when the drive plane 1001 receives the drive of the rotary drive member 4000.

Therefore, a driving plane 1001 is provided at an end of the fixed shaft 1222, and the guide rod 1415 is connected to the fixed shaft core 1412 through the bearing 1430; when the driving plane 1001 is engaged with the rotational driving member 4000, the gear can be rotated by the driving force of the rotational driving member 4000 due to the frictional force generated between the planes, and thus the gear can be detected. Due to the existence of the bearing 1430, the gear can rotate at a constant speed under small power.

With continued reference to fig. 2, the containment vessel 1416 is secured to the second end face in a direction adjacent the fixed jaw 1414 and contains the fixed core 1412; the containment drum 1416 is configured to restrict movement of the fixed mandrel 1412 in the direction of the containment drum 1416 to achieve a fixed state and a released state.

Therefore, the fixing mechanism 1410 of the second clamping and rotating module 1400 of the gear accommodating member 1000 provided in the embodiment of the present application includes an accommodating cylinder 1416, and the accommodating cylinder 1416 is fixed to the second end surface in the direction approaching the fixing jaw 1414, so that when the fixing core 1412 moves closer to or away from the gear, the movement direction of the fixing core 1412 is limited, and the fixing or releasing of the gear can be accurately achieved.

Referring to fig. 3, fig. 3 is a first structural schematic diagram of a gear detecting device 3000 according to an embodiment of the present disclosure; this gear detection device 3000 includes: a rotary member 3200, a gear detecting member 300 and a gear receiving member 1000 as provided in the first aspect of the present application.

The gear receiving member 1000 is fixedly installed on the rotation member 3200; the rotary member 3200 includes a detection station 100. The rotary member 3200 is configured to move the gear receiving member 1000 to the detection station 100 by rotation around the center of the rotary member 3200; the gear detecting member 300 is disposed near the detecting station 100 and configured to detect a target gear located on the gear receiving member 1000 of the detecting station 100.

As can be seen from fig. 3, the gear detecting apparatus 3000 according to the embodiment of the present disclosure includes a rotating member 3200, a gear detecting member 300, and a detecting station 100, where the rotating member 3200 can drive a gear in a gear accommodating member 1000 to move to a target station; if the gear moves to the detection station 100, the gear can be detected in the detection station 100; therefore, the position of the gear to be detected can be flexibly controlled, and the gear detection efficiency is greatly improved.

Referring to fig. 4, fig. 4 is a second structural schematic diagram of the gear detecting device 3000 according to the embodiment of the present disclosure; the rotary member 3200 of the gear detecting apparatus 3000 includes a rotary base 3220 and a rotary shaft 3240.

The upper surface of the rotary base 3220 is fixedly connected with the first clamping rotary module 1200 of the gear receiving member 1000 and is used for fixedly supporting the gear receiving member 1000; the rotation shaft 3240 is fixedly connected to a lower surface of the rotation base 3220, and is configured to drive the rotation base 3220 to rotate based on the driving of the driving mechanism, so as to realize the movement of the gear accommodating member 1000 fixedly installed on the rotation member 3200. It will be understood by those skilled in the art that the driving mechanism is disposed below the rotating base 3220 and is configured to drive the rotating base 3220 to rotate in forward and reverse directions.

It should be noted that the rotating base 3220 provided in the embodiments of the present application may have any shape as long as it can rotate around the center of the rotating base 3220 at a uniform speed; the embodiment of the present application takes a turntable and a quadrangle as an example, but the turntable and the quadrangle in the embodiment of the present application cannot be a limitation of the rotating base 3220.

As can be seen from fig. 4, the rotary base 3220 in the rotary member 3200 can rotate around the center at a uniform speed under the driving of the rotary shaft 3240; the rotary member 3200 further comprises a detection station 100, and when the rotary shaft 3240 drives the gear accommodating member 1000 on the rotary base 3220 to rotate at a constant speed, and a target gear in the gear accommodating element moves to the detection station 100, the target gear is detected at the detection station 100; and flexible control of the position of the target gear is realized.

Referring to fig. 5, fig. 5 is a perspective view of a gear rotation driving member 4000 according to an embodiment of the present disclosure; the rotary drive member 4000 includes a drive module 4100 and a through core 4300.

The rotary driving member 4000 penetrates the inspection platform and is connected with the driving module 4100 in a direction away from the inspection platform by penetrating the core 4300; the rotational driving member 4000 serves to drive the rotational driving member 4000 to contact the driving plane 1001 of the gear accommodating member 1000 based on the power provided by the driving module 4100, thereby achieving the rotation of the target gear.

As can be seen from fig. 5, the driving module 4100 of the rotation driving member in the embodiment of the present application is located on the lower surface of the detection platform and connected by the penetrating core 4300. The rotation driving member 4000 can provide power to drive the target gear to rotate when contacting the driving plane 1001, thereby smoothly achieving the detection of the target gear.

With continued reference to fig. 5, the rotary drive member 4000 also includes a rotation plane 1002 and a stationary barrel 4500. The through core 4300 includes a boss 4310; the rotation plane 1002 is disposed at an end of the through core 4300 away from the direction of the detected stage and is used to contact the driving plane 1001 to achieve rotation of the gear.

It should be noted that the rotation plane 1002 is a rough plane; can be a rubber plane, a plane with a diagonal, a frosted plane, etc., which can rub against another rough plane to generate friction; in the embodiment of the present application, the rotation plane 1002 is parallel to the driving plane 1001, and the two planes are in contact with each other, so that the friction force generated between the two planes can drive the gears in the gear accommodating mechanism to rotate at a constant speed under the driving of the driving module 4100.

The boss 4310 is disposed on the through core 4300 and is used to limit the moving distance of the through core 4300 when the through core 4300 moves in a direction approaching the detection platform; the fixed cylinder 4500 is disposed outside the through core 4300, penetrates the detection platform, and is configured to restrict the through core 4300 from moving back and forth in the direction of the fixed cylinder 4500.

The rough planes which are relatively parallel are used for meshing, and the rotating plane 1002 can be driven to move upwards by the driving module 4100 to be meshed with the driving plane 1001; after the meshing is successful, the gear can move at a uniform speed through the friction force of the two rough rubber bottles and the plane. Friction can be improved by increasing the air pressure of the air cylinder, and quick meshing is achieved.

In the prior art, the engagement of two multi-tooth jaws is used to realize the rotation of the gear; however, it is often the case that tooth tips collide with each other to cause a failure in meshing. The gear detection device 3000 provided in the embodiment of the present application uses the engagement of two rough planes to drive the target gear to rotate; the problem that gears cannot be meshed due to collision between the gears when two multi-tooth clamping jaws are meshed in the gear detection process at present is solved.

As can be seen from fig. 5, a rotation plane 1002 is disposed at the end of the through core 4300, in one implementation manner, both the rotation plane and the driving plane are rough planes, so that after the rotation plane 1002 is in adaptive contact with the driving plane 1001, the target gear is driven to rotate based on the power of the driving module 4100, so as to realize the rotation of the gear, and when the gear rotates, the fixed jaw and the guide bar above the gear rotate along with the gear. Additionally, the boss 4310 is disposed on the through core 4300, and the presence of the boss 4310 can prevent the through core 4300 from moving too much toward the detection platform, which may damage the rotation plane 1002. The presence of the stationary barrel 4500 may limit the direction of movement through the core 4300, enabling accurate contact of the rotating plane 1002 with the driving plane 1001. As can be understood by those skilled in the art, the rotation driving mode of the gear in the embodiment of the present application is as follows: after the rotation plane 1002 contacts the driving plane 1001, the target gear is driven to rotate based on the power of the driving module 4100, and the driving module 4100 synchronously has an upward jacking force, so that the rotation plane and the driving plane are ensured to be in close contact and move synchronously. In the conventional art, the target gear may be driven to rotate by the power of the driving module 4100 by providing the meshing teeth, providing the rotary meshing teeth in a direction close to the gear, providing the driving meshing teeth in a direction away from the gear, and engaging the rotary meshing teeth with the driving meshing teeth.

In an alternative embodiment, the gear detection means 300 comprises a visual acquisition unit; the visual acquisition unit comprises a linear array camera and/or an area array camera and is used for acquiring images of the target gear.

The visual acquisition unit provided by the embodiment of the application can be used for acquiring images of four areas of a sample gear to be detected; the four detection areas are respectively an upper tooth surface area and a lower tooth surface area of the gear, an addendum area, a gear processing shaft surface area and an upper end surface area and a lower end surface area of the gear tooth for image acquisition, and detection is carried out through a deep learning algorithm after the image acquisition; thereby detecting whether there is a problem with the quality of the gear.

In an alternative embodiment, gear detection device 3000 includes a plurality of gear receiving members 1000; the plurality of gear receiving members 1000 are connected to the rotating member 3200 and located on a plane where the rotating member 3200 is located, an interval angle between two adjacent gear receiving members 1000 is the same, and a distance between each gear receiving member 1000 and a center of the rotating member 3200 is also the same.

Therefore, the gear detection device 3000 provided in the embodiment of the present application can increase or decrease the number of target gears by increasing or decreasing the number of gear housing members 1000; when the gear detecting apparatus 3000 provided in the embodiment of the present application includes a plurality of gear receiving members 1000, the spacing angle between each gear receiving member is the same, and the distance between each gear receiving member 1000 and the center of the rotary member 3200 is also the same; it is possible to ensure that the gear receiving member 1000 rotates at a uniform speed on the rotary member 3200, thereby improving the accuracy of detecting data.

In an alternative embodiment, the gear detecting device 3000 further comprises a gear cleaning member 400; the rotary member 3200 also includes a cleaning station 200.

The gear cleaning member 400 is disposed near the cleaning station 200 and configured to clean the target gear in the gear receiving member 1000 when the rotating member 3200 drives the target gear to move to the cleaning station 200.

Therefore, in the cleaning station 200 provided in the embodiment of the present application, foreign objects on the target gear can be cleaned, and the foreign object cleaning operation includes, but is not limited to, oil removal and scale removal. If clean the gear before the gear detects, can get rid of the gear surface or wait to detect the impurity on the face to improve the degree of accuracy that the gear detected, avoid influencing the result that detects because of the interference of impurity.

Please refer to fig. 6, fig. 6 is a schematic diagram of three stations provided in the present embodiment; the rotary member 3200 includes a cleaning station 200, a detecting station 100, and a loading and unloading station 600.

The cleaning station 200, the detection station 100 and the loading and unloading station 600 are disposed on the upper surface of the rotary base 3220 at an angular interval of 120 °.

The loading and unloading station 600 is configured to fix or release the target gear when the rotary member 3200 drives the gear receiving member 1000 to move to the loading and unloading station 600.

The cleaning station 200 is configured such that when the rotating member 3200 drives the target gear to move to the cleaning station 200, the cleaning member cleans the target gear located in the gear receiving member 1000 of the cleaning station 200.

As can be seen from fig. 6, when the rotating member 3200 according to the embodiment of the present disclosure includes three stations, which are the cleaning station 200, the detecting station 100, and the loading and unloading station 600, and an angle interval between each station is 120 °, when the upper station and the lower station are located, the gear receiving mechanism fixes or releases the target gear; in the cleaning station 200, the gear cleaning member 400 effects cleaning of the target gear; in the inspection station 100, the gear inspection member 300 performs inspection of the target gear. The three stations can work simultaneously without mutual interference; therefore, at most three gears to be detected can exist in the gear detection device 3000 at the same time, and the gear detection efficiency can be improved.

Referring to fig. 7, fig. 7 is a schematic diagram of a quadruplex position provided in an embodiment of the present application; the rotary member 3200 includes a loading station 700, a cleaning station 200, a detecting station 100, and a discharging station 800.

The feeding station 700, the cleaning station 200, the detecting station 100 and the discharging station 800 are arranged on the upper surface of the rotary base 3220 at angular intervals of 90 °.

The loading station 700 is configured to fix the target gear when the rotary member 3200 drives the gear receiving member 1000 to move to the loading station 700; the cleaning station 200 is configured such that when the rotating member 3200 drives the target gear to move to the cleaning station 200, the cleaning member cleans the target gear located in the gear receiving member 1000 of the cleaning station 200; the blanking station 800 is configured such that when the rotary member 3200 drives the target gear to move to the blanking station 800, the gear receiving member 1000 releases the target gear.

As can be seen from fig. 7, when the rotary member 3200 according to the embodiment of the present disclosure includes four stations, namely, the cleaning station 200, the detecting station 100, the loading station 700, and the unloading station 800, an angle interval between each of the stations is 90 °, and in the upper station, the gear receiving mechanism fixes the target gear; in the cleaning station 200, the gear cleaning member 400 effects cleaning of the target gear; in the inspection station 100, the gear inspection means 300 performs inspection of the target gear; in the blanking station 800, the gear receiving mechanism effects release of the target gear. The four stations can work simultaneously without mutual interference; therefore, four gears to be detected can exist in the gear detection device 3000 at most at the same time, and the gear detection efficiency can be improved.

As can be seen from the embodiments shown in fig. 6 and 7, the gear detecting device provided by the present application is formed by a modular combination method and structure, and specifically, the gear accommodating member 1000, the gear cleaning member 400, the rotating member 3200, and the gear detecting member 300 are all designed as separate or independent modules, and a fixed interface and a functional external interface are reserved, so that they can be further combined with other modules, members, and elements to form a gear detecting device having different numbers of gear accommodating members, or having or not having the gear cleaning member 400 and the rotating member 3200, so as to meet specific customized requirements of users, and to adapt to more application scenarios. And moreover, compared with the integral design, the modular design mode is utilized, the design and installation cost is further reduced, and the modular design method has the progressive significance.

Referring to fig. 8, fig. 8 is a schematic perspective view of the loading and unloading device 5000 according to the embodiment of the present disclosure; the loading and unloading device 5000 includes a gear accommodating member 1000, a fixing frame 5200 and a cylinder 5400 provided by the first aspect of the present application.

The cylinder 5400 is fixed to the fixing frame 5200 through a connecting member, and connected to the guide rod 1415 of the gear accommodating member 1000, for providing power to the fixing mechanism 1410 to realize the reciprocating movement of the fixing mechanism 1410.

As can be seen from fig. 8, the cylinder 5400 provides power to the second clamping and rotating module 1400 of the gear receiving member 1000 to realize the reciprocating movement of the fixing mechanism 1410; the arrangement of the fixing frame 5200 can smoothly complete the feeding and discharging of the gear, and the gear can be stably fixed under the matching of the gear accommodating module.

Referring to fig. 9, fig. 9 is a flowchart of a gear detection method according to an embodiment of the present application; referring to fig. 10 in conjunction, fig. 10 is a flowchart illustrating an embodiment of the present application; FIG. 11 is a flow chart of cleaning provided by an embodiment of the present application; fig. 12, fig. 12 is a flow chart of detection provided by the embodiment of the present application; and fig. 13, fig. 13 is a blanking flow chart provided in the embodiment of the present application; the method comprises the following steps:

step S100: and (4) a material loading step.

Step S110: and (5) cleaning.

Step S120: and (5) detecting.

Step S130: and (5) blanking.

In the above steps S100 to S130, for one target gear, feeding is first performed. Further, cleaning the target gear; it should be noted that the cleaning may be an operation of removing oil, removing scale, and the like. After cleaning, the target gear is continuously detected, and after detection data are obtained, the target gear can be subjected to blanking operation. The feeding operation and the discharging operation are completed at the feeding and discharging stations.

Specifically, the feeding step shown in fig. 10 includes:

step S101: and placing the first target gear on a fixed platform of a first clamping and rotating module of the gear accommodating mechanism at a feeding and discharging station of the gear detection device.

Step S102: and the fixing mechanism of the second clamping and rotating module is abutted against the second end surface of the first target gear so as to realize the fixing state of the first target gear.

In the above steps S101 to S102, the first target gear is fixed by the first clamping and rotating module and the second clamping and rotating module, so as to complete the feeding step.

Further, performing a cleaning step on the first target gear; referring to fig. 11, fig. 11 is a cleaning flow chart according to an embodiment of the present disclosure; the method comprises the following steps:

step S111: the rotating member drives the gear accommodating member to move the first target gear from the feeding and discharging station to a cleaning station of the gear detection device.

Step S112: the rotary plane is driven into contact with the drive plane by the rotary drive member to effect rotation of the first target gear.

Step S113: the first target gear is cleaned by the gear cleaning member.

In the step S111 to the step S113, the rotating member drives the gear accommodating member to move the first target gear from the loading and unloading station to the cleaning station; the cleaning of the target gear is achieved by the gear cleaning member.

It should be noted that, in the above-described process, when the first target gear executes step S110 (i.e., step S111 and step S113), the second target gear is caused to execute step S100 (i.e., step S101 and step S102).

After the first target gear is cleaned, executing a detection step on the first target gear; referring to fig. 12, fig. 12 is a detection flow chart according to an embodiment of the present application; the method comprises the following steps:

step S121: the rotating member drives the gear receiving member to move the first target gear from the cleaning station to a detection station of the gear detection device.

Step S122: the rotary plane is driven into contact with the drive plane by the rotary drive member to effect rotation of the first target gear.

Step S123: the first target gear is detected by the gear detecting member.

In the above-described step S121 to step S123, the rotating member drives the gear accommodating member to move the first target gear from the cleaning station to the detection station; the detection work of the first target gear is realized by the gear detecting member.

It should be noted that, in the above process, when the first target gear executes step S120 (i.e., step S121 to step S123), the second target gear is made to execute step S110 (i.e., step S111 to step S113); step S100 (i.e., step S101 to step S102) is performed for the third target gear.

After the first target gear is detected, blanking can be carried out on the first target gear; please refer to fig. 13, fig. 13 is a flow chart of blanking provided in the embodiment of the present application; the method comprises the following steps:

step S131: the rotating component drives the rotating base to drive the gear accommodating component to move the first target gear from the detection station to the feeding and discharging station.

Step S132: the blanking of the first target gear is realized by the releasing state of the fixing mechanism of the second clamping and rotating module.

In the steps S131 to S132, a step of blanking the first target gear is implemented; it should be noted that, in the above process, when the first target gear performs step S130 (i.e., step S131 to step S132), the second target gear is made to perform step S120 (i.e., step S121 to step S123); step S110 (i.e., step S111-step S113) is performed on the third target gear.

Therefore, the gear detection method provided by the embodiment of the application can be used for simultaneously performing operation on three to-be-detected gears; the gear accommodating component is moved to each station through the rotating component, and corresponding operation is realized; the time that the gear detected has been saved, the efficiency that can promote the gear and detect. It should be noted that the gear detecting method provided in the above embodiments of the present application can be applied to the embodiments of the gear detecting device provided in the foregoing embodiments of the present application, and can also be applied to other gear detecting devices known in the art, and the present application is not limited specifically herein.

In an alternative embodiment, the present application provides a gear detecting method. The method comprises a feeding step, a cleaning step, a detecting step and a blanking step.

A feeding step: placing a first target gear on a fixed platform of a first clamping and rotating module of a gear accommodating component at a feeding station of a gear detection device; and the fixing mechanism of the second clamping and rotating module is abutted against the second end surface of the first target gear so as to realize the fixing state of the first target gear.

Cleaning: the rotating component drives the gear accommodating component to move the first target gear from the feeding station to a cleaning station of the gear detection device; driving the rotation plane into contact with the drive plane by a rotation drive member to effect rotation of the first target gear; cleaning the first target gear by a cleaning member; and the feeding step is performed for the second target gear.

A detection step: the rotating member drives the gear accommodating member to move the first target gear from the cleaning station to a detection station of the gear detection device; driving the rotation plane into contact with the drive plane by a rotation drive member to effect rotation of the first target gear; detecting, by a detecting member, a first target gear; and the cleaning step is carried out on the second target gear, and the feeding step is carried out on the third target gear.

Blanking: the rotating component drives the rotating base to drive the gear accommodating component, and the first target gear is braked to a blanking station of the gear detection device from a detection station; the blanking of the first target gear is realized by the release state of the fixing mechanism of the second clamping and rotating module; and the detection step is executed to the second target gear, the cleaning step is executed to the third target gear, and the feeding step is executed to the fourth target gear.

Therefore, the gear detection method provided by the embodiment of the application can be used for simultaneously performing operation on four to-be-detected gears; the gear accommodating component is moved to each station through the rotating component, and corresponding operation is realized; the time of gear detection is saved, and the efficiency of gear detection can be improved.

It should be noted that, based on the embodiments provided in the foregoing section of the present application, the gear accommodating member 1000 provided in the present application can be uniformly fixed on the upper surface of the rotating base 3220 at the same angle and interval, so as to realize the arrangement of multiple stations; wherein the stopping of the gear detecting device 3000 including the plurality of gear receiving members 1000 at different positions can be achieved by a cam divider; that is, the device can automatically be stopped when in a fixed angular interval position. When the automatic stop is carried out, the limiting part of the guide rod is just positioned at the L-shaped buckle part below the cylinder.

It will be understood by those skilled in the art that when the target gear is to be controlled to rotate in the gear receiving member 1000, the rotation of the gear needs to be achieved in cooperation with the rotary drive member 4000. For example, when the gear detecting device 3000 rotates the target gear in the gear receiving member 1000 to the cleaning station, the target gear is driven to rotate by the rotation driving member 4000 in cooperation with the gear receiving member 1000.

Referring to fig. 14, fig. 14 is a schematic structural diagram of an electronic device according to an embodiment of the present disclosure. An electronic device 900 provided in an embodiment of the present application includes: a processor 901 and a memory 902, the memory 902 storing machine readable instructions executable by the processor 901, the machine readable instructions when executed by the processor 901 performing the method of the fourth or fifth aspect of the present application.

Based on the same inventive concept, embodiments of the present application further provide a computer-readable storage medium, where computer program instructions are stored, and when the computer program instructions are read and executed by a processor, the computer program instructions perform the steps in any implementation manner of the gear detection method provided in the foregoing embodiments.

The computer-readable storage medium may be a Random Access Memory (RAM), a Read Only Memory (ROM), a Programmable Read-Only Memory (PROM), an Erasable Read-Only Memory (EPROM), an electrically Erasable Read-Only Memory (EEPROM), and other various media capable of storing program codes. The method executed by the electronic terminal defined by the process disclosed by any embodiment of the invention can be applied to the processor or realized by the processor.

In the embodiments provided in the present application, it should be understood that the disclosed apparatus and method may be implemented in other ways. The above-described embodiments of the apparatus are merely illustrative, and for example, the division of the units is only one logical division, and there may be other divisions when actually implemented, and for example, a plurality of units or components may be combined or integrated into another system, or some features may be omitted, or not executed. In addition, the shown or discussed mutual coupling or direct coupling or communication connection may be an indirect coupling or communication connection of devices or units through some communication interfaces, and may be in an electrical, mechanical or other form.

In addition, units described as separate parts may or may not be physically separate, and parts displayed as units may or may not be physical units, may be located in one place, or may be distributed on a plurality of network units. Some or all of the units can be selected according to actual needs to achieve the purpose of the solution of the embodiment.

Furthermore, the functional modules in the embodiments of the present application may be integrated together to form an independent part, or each module may exist separately, or two or more modules may be integrated to form an independent part.

Alternatively, all or part of the implementation may be in software, hardware, firmware, or any combination thereof. When implemented in software, may be implemented in whole or in part in the form of a computer program product. The computer program product includes one or more computer instructions. When loaded and executed on a computer, cause the processes or functions described in accordance with the embodiments of the invention to be performed in whole or in part.

The computer may be a general purpose computer, a special purpose computer, a network of computers, or other programmable device. The computer instructions may be stored in a computer readable storage medium or transmitted from one computer readable storage medium to another, for example, from one website site, computer, server, or data center to another website site, computer, server, or data center via wired (e.g., coaxial cable, fiber optic, digital Subscriber Line (DSL)) or wireless (e.g., infrared, wireless, microwave, etc.).

In this document, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrases "comprising 8230; \8230;" 8230; "does not exclude the presence of additional like elements in a process, method, article, or apparatus that comprises the element.

The above description is only an example of the present application and is not intended to limit the scope of the present application, and various modifications and changes may be made to the present application by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A gear receiving member, characterized in that the gear receiving member comprises a first clamping rotary module and a second clamping rotary module;

the first clamping and rotating module and the second clamping and rotating module are arranged oppositely;

the first clamping and rotating module comprises a fixed platform; the second clamping and rotating module comprises a fixing mechanism; the fixing mechanism has a fixing state and a releasing state;

the fixed platform is configured to be connected with a first end face of a gear and abut against the first end face to support the gear;

the fixing mechanism is configured to abut against the second end face of the gear in the fixing state so as to fix the gear between the fixing platform and the fixing mechanism;

one of the fixed mechanism and the fixed platform is further configured to receive a rotational drive of a rotational drive member to drive rotation of a gear fixed between the fixed platform and the fixed mechanism.

2. The gear receiving member according to claim 1, wherein the gear receiving member further comprises a gear receiving element; the gear accommodating element comprises a first end face and a second end face which are oppositely arranged, the first end face comprises a first through hole, and the second end face comprises a second through hole;

the first clamping and rotating module further comprises a fixed shaft; the fixing mechanism comprises a fixing shaft core and a fixing clamping jaw;

the fixing shaft is configured to penetrate through the first through hole and abut against the lower surface of the fixing platform when the fixing mechanism is in a fixed state;

the fixed shaft core penetrates through the second through hole and is connected with the fixed clamping jaw;

the fixed clamping jaw is configured to receive acting force applied by the fixed shaft core to be close to the second end face of the gear so as to abut against the second end face of the gear in the fixed state.

3. The gear receiving member of claim 2, wherein the fixed jaw is configured to receive a force applied by the fixed shaft core away from the second end face of the gear to move away from the second end face of the gear in the released state;

the fixed shaft core is configured to drive the fixed jaw toward or away from the second end face of the gear to achieve the fixed state and the released state.

4. The gear receiving member of claim 2, wherein the securing mechanism further comprises a guide rod and a bearing; the fixed shaft comprises a driving plane;

the driving plane is arranged at the end part of the fixed shaft in the direction far away from the fixed platform; wherein the driving plane is a rough plane;

the guide rod penetrates through the bearing and is connected with the fixed shaft core;

the bearing is fixed on the second end face along the direction far away from the fixed clamping jaw;

the drive plane is configured to contact the rotary drive member;

the fixed shaft and the driving plane are configured to receive the driving of the rotary driving member through the driving plane when the fixing mechanism is in a fixed state, so that the gear is driven to rotate through the fixed shaft;

the bearing is configured to reduce a force that rotates the gear when the drive plane receives the drive of the rotary drive member.

5. The gear receiving member of claim 4, wherein the securing mechanism further comprises a receiving barrel;

the accommodating cylinder is fixed on the second end face along the direction close to the fixed clamping jaw and accommodates the fixed shaft core;

the accommodating cylinder is configured to restrict movement of the fixed shaft core in a direction of the accommodating cylinder to achieve the fixed state and the released state.

6. A gear detecting device, characterized in that the gear detecting device comprises a rotating member, a gear detecting member, and a gear accommodating member according to any one of claims 1 to 5;

the gear housing member is fixedly mounted on the rotating member;

the rotating member comprises a detection station; the rotating member is configured to move the gear housing member to the inspection station by rotation about a center of the rotating member;

the gear detection member is disposed near the detection station and configured to detect a target gear on a gear housing member of the detection station.

7. The gear detecting apparatus of claim 6, wherein the rotating member includes a rotating base and a rotating shaft;

the upper surface of the rotating base is fixedly connected with a first clamping rotating module of the gear accommodating component and is used for fixedly supporting the gear accommodating component;

the rotating shaft is fixedly connected with the lower surface of the rotating base and is used for driving the rotating base to rotate based on the driving of a driving mechanism so as to realize the movement of the gear accommodating component fixedly installed on the rotating component; the driving mechanism is arranged below the rotating base and used for driving the rotating base to rotate forward and backward.

8. The gear detection device of claim 6, further comprising a rotary drive member having a drive module and a through core;

the rotary driving component penetrates through the detection platform and is connected with the driving module through the penetrating core in the direction away from the detection platform;

the rotary driving component is used for driving the rotary driving component to contact with the driving plane of the gear accommodating component based on the power provided by the driving module, so as to realize the rotation of the target gear.

9. The gear detection device of claim 8, wherein said rotary drive member further comprises a rotary flat surface and a stationary barrel; the through core comprises a boss;

the rotating plane is arranged at the tail end of the penetrating core far away from the direction of the detected platform and is used for being in contact with the driving plane to realize the rotation of the gear; wherein the rotation plane is a rough plane;

the boss is arranged on the through core and used for limiting the moving distance of the through core when the through core moves along the direction close to the detection platform;

the fixed cylinder is arranged on the outer side of the penetrating core, penetrates through the detection platform, and is used for limiting the penetrating core to move back and forth along the direction of the fixed cylinder.

10. The gear detection device of claim 6, wherein the gear detection member comprises a vision acquisition unit;

the vision acquisition unit comprises a linear array camera and/or an area array camera and is used for acquiring the image of the target gear.

11. The gear detection device of claim 7, wherein the gear detection device comprises a plurality of said gear receiving mechanisms;

the gear accommodating mechanisms are connected with the rotating component and located on a plane where the rotating component is located, the interval angles between every two adjacent gear accommodating mechanisms are the same, and the distance between each gear accommodating mechanism and the center of the rotating component is also the same.

12. The gear detecting apparatus of claim 11, further comprising a gear cleaning member; the rotating member further comprises a cleaning station;

the gear cleaning member is disposed near the cleaning station and configured to clean the target gear in the gear accommodating mechanism when the rotating member drives the target gear to move to the cleaning station.

13. The gear detection apparatus of claim 12, wherein the rotating member comprises a cleaning station, the detection station, and a loading and unloading station;

the cleaning station, the detection station and the feeding and discharging station are arranged on the upper surface of the rotary base at an angular interval of 120 degrees;

the feeding and discharging station is configured to fix or release the target gear when the rotating member drives the gear accommodating mechanism to move to the feeding and discharging station;

the cleaning station is configured such that the gear cleaning member cleans the target gear located in a gear receiving mechanism of the cleaning station when the rotating member drives the target gear to move to the cleaning station.

14. The gear detection apparatus of claim 12, wherein the rotating member comprises a loading station, a cleaning station, the detection station, and a blanking station;

the feeding station, the cleaning station, the detection station and the discharging station are arranged on the upper surface of the rotary base at an angular interval of 90 degrees;

the feeding station is configured to fix the target gear when the rotating member drives the gear housing mechanism to move to the feeding station;

the cleaning station is configured such that the gear cleaning member cleans the target gear located in a gear receiving mechanism of the cleaning station when the rotating member drives the target gear to move to the cleaning station;

the blanking station is configured such that the gear receiving mechanism releases the target gear when the rotary member drives the target gear to move to the blanking station.

15. A gear loading and unloading device is characterized by comprising a gear accommodating component, a fixing frame and a cylinder as claimed in any one of claims 1 to 3;

the cylinder is fixedly connected with the fixed frame through a connecting piece, is connected with the guide rod of the gear accommodating component and is used for providing power for the fixing mechanism to realize the reciprocating motion of the fixing mechanism.

16. A gear detecting method, characterized by being applied to the gear detecting apparatus of claim 13; the method comprises the following steps:

a feeding step: placing a first target gear on a fixed platform of the first clamping and rotating module of the gear accommodating mechanism at a feeding and discharging station of the gear detection device; abutting, by a fixing mechanism of the second clamping and rotating module, a second end face of the first target gear to achieve a fixed state of the first target gear;

cleaning: the rotating component drives the gear accommodating component to move the first target gear from the feeding and discharging station to a cleaning station of a gear detection device; driving a rotation plane into contact with a drive plane by a rotation drive member to effect rotation of the first target gear; cleaning the first target gear by a gear cleaning member; and executing the feeding step on a second target gear;

a detection step: the rotating component drives the gear accommodating component to move the first target gear from the cleaning station to a detection station of a gear detection device; driving a rotation plane into contact with a drive plane by a rotation drive member to effect rotation of the first target gear; detecting the first target gear by a gear detecting member; the cleaning step is carried out on the second target gear, and the feeding step is carried out on a third target gear;

blanking: the rotating component drives the rotating base to drive the gear accommodating component, and the first target gear is moved to the feeding and discharging station from the detection station; the blanking of the first target gear is realized by the release state of the fixing mechanism of the second clamping and rotating module; and performing the detecting step on the second target gear, and the cleaning step on the third target gear.

17. A gear detecting method, which is applied to the gear detecting apparatus according to claim 14; the method comprises the following steps:

a feeding step: placing a first target gear on a fixed platform of the first clamping and rotating module of the gear accommodating mechanism at a feeding station of the gear detection device; abutting a second end face of the first target gear by a fixing mechanism of the second clamping and rotating module to realize a fixed state of the first target gear;

cleaning: the rotating component drives the gear accommodating component to move the first target gear from the feeding station to a cleaning station of a gear detection device; driving a rotation plane into contact with a drive plane by a rotation drive member to effect rotation of the first target gear; cleaning the first target gear by a gear cleaning member; and executing the feeding step on a second target gear;

blanking: the rotating component drives the rotating base to drive the gear accommodating component, and the first target gear is braked from the detection station to a blanking station of the gear detection device; the blanking of the first target gear is realized by the release state of the fixing mechanism of the second clamping and rotating module; and the detecting step is executed for the second target gear, the cleaning step is executed for the third target gear, and the feeding step is executed for the fourth target gear.