CN115746946A - Preparation method of cracked transformer reclaimed oil based on graphene column chromatography - Google Patents
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Abstract
本发明公开了一种基于石墨烯柱层析的裂解变压器再生油制备方法,以废变压器油为原料,石墨烯和柱层析硅胶粉为固定相,正己烷为流动相,采用柱层析分离纯化的方法得到再生变压器油。本发明可以实现废变压器油的高效吸附及再生,提高了资源利用率,避免了环境污染及资源浪费。
The invention discloses a preparation method of pyrolysis transformer regenerated oil based on graphene column chromatography. Waste transformer oil is used as raw material, graphene and column chromatography silica gel powder are used as stationary phase, n-hexane is used as mobile phase, and column chromatography is used for separation Purification method to obtain regenerated transformer oil. The invention can realize high-efficiency adsorption and regeneration of waste transformer oil, improves resource utilization rate, and avoids environmental pollution and resource waste.
Description
技术领域technical field
本发明涉及变压器技术领域,具体涉及一种变压器油回收利用技术。The invention relates to the technical field of transformers, in particular to a transformer oil recycling technology.
背景技术Background technique
变压器油作为电力系统输变电设备中极其重要的介质,广泛应用于变压器、电流互感器、断路器、套管等油浸绝缘高压输变电设备上,能够起到提高电气绝缘强度、灭弧、改善散热性能等作用,保证设备的安全可靠运行。但随着设备的运行,变压器油由于电器发热的高温、与空气中氧气接触、进入水分潮气等因素或协同作用,变压器油在吸收溶解氧后会反生化学反应生成醛、酮、羧酸、环烷酸等化合物,引起酸值升高、油泥析出、界面张力降低以及击穿电压、介质损耗因数和体积电阻率不合格等不可避免的油质逐渐氧化劣化现象,若更换不及时会导致变压器故障事故的发生。因此每年有大量变压器劣化油需要被更换。As an extremely important medium in power transmission and transformation equipment in power systems, transformer oil is widely used in oil-immersed insulated high-voltage power transmission and transformation equipment such as transformers, current transformers, circuit breakers, and bushings, which can improve electrical insulation strength and arc extinguishing. , Improve the heat dissipation performance, etc., to ensure the safe and reliable operation of the equipment. However, with the operation of the equipment, due to the high temperature of the electrical appliances, the contact with the oxygen in the air, the entry of moisture and other factors or the synergistic effect of the transformer oil, the transformer oil will react biochemically after absorbing dissolved oxygen to form aldehydes, ketones, carboxylic acids, Compounds such as naphthenic acid will cause acid value increase, oil sludge precipitation, interfacial tension decrease, breakdown voltage, dielectric loss factor and volume resistivity unqualified and other inevitable gradual oxidation and deterioration of oil quality. If the replacement is not timely, it will lead to transformer Occurrence of accidents. Therefore, a large number of transformer deteriorating oils need to be replaced every year.
然而,废变压器油并不是完全无用的废弃物,属于可再生和综合利用资源,其氧化产物只占很少的一部分,一般为总量的1%~25%,其主体仍为基础油,因此直接废弃会造成浪费。However, waste transformer oil is not a completely useless waste, it is a renewable and comprehensive utilization resource, its oxidation products only account for a small part, generally 1% to 25% of the total, and its main body is still base oil, so Direct disposal will cause waste.
发明内容Contents of the invention
针对现有技术的缺陷,本发明所要解决的技术问题就是提供一种基于石墨烯柱层析的裂解变压器再生油制备方法,实现废变压器油的再生。Aiming at the defects of the prior art, the technical problem to be solved by the present invention is to provide a method for preparing regenerated transformer oil by pyrolysis based on graphene column chromatography, so as to realize the regeneration of waste transformer oil.
为解决上述技术问题,本发明采用如下技术方案:In order to solve the problems of the technologies described above, the present invention adopts the following technical solutions:
一种基于石墨烯柱层析的裂解变压器再生油制备方法,以废变压器油为原料,石墨烯和柱层析硅胶粉为固定相,正己烷为流动相,采用柱层析分离纯化的方法得到再生变压器油。A preparation method of pyrolysis transformer regenerated oil based on graphene column chromatography, using waste transformer oil as raw material, graphene and column chromatography silica gel powder as stationary phase, n-hexane as mobile phase, and adopting column chromatography separation and purification method to obtain Regenerated transformer oil.
优选的,该制备方法以玻璃层析柱为制备载体,以正己烷和柱层析硅胶粉湿法装柱;然后硅胶柱上层铺一层石墨烯粉,正己烷作为流动相,柱层析分离得到产品,最后减压蒸馏去除正己烷溶液。Preferably, the preparation method uses a glass chromatography column as a preparation carrier, and wet-packs the column with n-hexane and column chromatography silica gel powder; The product was obtained, and finally the n-hexane solution was removed by distillation under reduced pressure.
优选的,湿法装柱后,利用加压泵将硅胶柱内空气排出,以减小柱层析硅胶颗粒内部的微孔隙结构。Preferably, after wet column packing, the air in the silica gel column is exhausted by a booster pump, so as to reduce the micropore structure inside the column chromatography silica gel particles.
优选的,所述柱层析硅胶粉为300-400目。Preferably, the column chromatography silica gel powder is 300-400 mesh.
优选的,所述石墨烯粉的厚度为1cm。Preferably, the thickness of the graphene powder is 1 cm.
本发明以废变压器油为原料,石墨烯和柱层析硅胶粉为固定相,正己烷为流动相,采用柱层析分离纯化的方法得到再生变压器油。The invention uses waste transformer oil as a raw material, graphene and column chromatography silica gel powder as a stationary phase, and n-hexane as a mobile phase, and adopts a column chromatography separation and purification method to obtain regenerated transformer oil.
对吸附前后变压器油理化性能及核磁、红外和气质联用分析结果表明:利用石墨烯复合吸附剂吸附处理废变压器油后,得到的再生变压器油的氧化产物明显减少或消失,其官能团构成,总体成分组成与新变压器油基本一致,同时其理化性能明显改善,体积电阻率、界面张力、介质损耗因素、击穿电压、酸值等指标完全符合国家标准。The physical and chemical properties of transformer oil before and after adsorption, as well as the results of NMR, IR and GC-GC analysis show that after using graphene composite adsorbent to adsorb and treat waste transformer oil, the oxidation products of regenerated transformer oil are significantly reduced or disappeared, and its functional group composition, overall The composition is basically the same as that of the new transformer oil, and its physical and chemical properties have been significantly improved. The volume resistivity, interfacial tension, dielectric loss factor, breakdown voltage, acid value and other indicators fully meet the national standards.
因此,本发明可以实现废变压器油的高效吸附及再生,提高了资源利用率,避免了环境污染及资源浪费,开拓了石墨烯在废变压器油吸附精制领域的应用。Therefore, the present invention can realize high-efficiency adsorption and regeneration of waste transformer oil, improve resource utilization, avoid environmental pollution and resource waste, and open up the application of graphene in the field of waste transformer oil adsorption and purification.
本发明采用的具体技术方案及其带来的有益效果将会在下面的具体实施方式中结合附图中予以详细的揭露。The specific technical solutions adopted by the present invention and the beneficial effects brought by them will be disclosed in detail in the following specific implementation manners combined with the accompanying drawings.
附图说明Description of drawings
下面结合附图和具体实施方式对本发明作进一步描述:The present invention will be further described below in conjunction with accompanying drawing and specific embodiment:
图1是本发明废变压器油净化精制流程图;Fig. 1 is a flow chart of purification and refining of waste transformer oil of the present invention;
图2为三种变压器油的核磁共振波谱图;Fig. 2 is the NMR spectrogram of three kinds of transformer oils;
图3为废变压器油和再生变压器油的红外光谱图。Fig. 3 is the infrared spectrogram of waste transformer oil and regenerated transformer oil.
具体实施方式Detailed ways
下面结合本发明实施例的附图对本发明实施例的技术方案进行解释和说明,但下述实施例仅为本发明的优选实施例,并非全部。基于实施方式中的实施例,本领域技术人员在没有做出创造性劳动的前提下所获得其他实施例,都属于本发明的保护范围。The technical solutions of the embodiments of the present invention will be explained and described below in conjunction with the accompanying drawings of the embodiments of the present invention, but the following embodiments are only preferred embodiments of the present invention, not all of them. Based on the examples in the implementation manners, other examples obtained by those skilled in the art without making creative efforts all belong to the protection scope of the present invention.
本领域技术人员可以理解的是,在不冲突的情况下,下述的实施例及实施方式中的特征可以相互组合。Those skilled in the art can understand that, under the condition of no conflict, the features in the following embodiments and implementation manners can be combined with each other.
本发明采用具有交错层状结构的石墨烯和硅胶做成复合吸附剂,对废变压器油开展吸附再生应用研究,并对石墨烯的理化结构进行相应的表征。The invention uses graphene and silica gel with an interlaced layered structure to make a composite adsorbent, conducts application research on adsorption and regeneration of waste transformer oil, and performs corresponding characterization on the physical and chemical structure of graphene.
一种基于石墨烯柱层析的裂解变压器再生油制备方法,以更换下来的废变压器油为对象,石墨烯和柱层析硅胶粉(300-400目)为固定相,正己烷为流动相,经柱层析分离纯化得可回收再利用的再生变压器油(正己烷,Rf=0.9)。A preparation method for pyrolysis transformer regenerated oil based on graphene column chromatography, taking the replaced waste transformer oil as object, graphene and column chromatography silica gel powder (300-400 mesh) as stationary phase, n-hexane as mobile phase, Regenerated transformer oil (n-hexane, Rf=0.9) which can be recovered and reused was obtained by separation and purification by column chromatography.
如图1所示,具体步骤如下:As shown in Figure 1, the specific steps are as follows:
1、取干燥洁净的玻璃层析柱;1. Take a dry and clean glass chromatography column;
2、以正己烷和柱层析硅胶粉湿法装柱,加压泵将硅胶柱内空气排出,以减小柱层析硅胶颗粒内部的微孔隙结构;2. Use n-hexane and column chromatography silica gel powder to wet-pack the column, and pressurize the pump to discharge the air in the silica gel column to reduce the micropore structure inside the column chromatography silica gel particles;
3、上述处理的硅胶柱上层,铺一层石墨烯粉,约1cm厚度;3. Spread a layer of graphene powder on the upper layer of the above-mentioned silica gel column, about 1cm thick;
4、正己烷作为流动相,柱层析分离得精品产品(Rf=0.9);4, n-hexane is used as mobile phase, and column chromatography separates and obtains fine product (Rf=0.9);
5、减压蒸馏去除正己烷溶液,制备得到再生变压器油。5. Distilling under reduced pressure to remove the n-hexane solution to prepare regenerated transformer oil.
进一步,还对制备得到再生变压器油进行了核磁、红外表征。Furthermore, nuclear magnetic and infrared characterizations were carried out on the prepared regenerated transformer oil.
实施验证:Implement validation:
为了验证本本发明所提方法的有效性与实用性,利用以下4类方法进行验证。In order to verify the validity and practicability of the proposed method of the present invention, the following 4 types of methods are used for verification.
1、核磁比较结果1. NMR comparison results
采用瑞士布鲁克公司的Bruker Avance 400MHz核磁共振波谱仪检测变压器油的组分。检测系统恒温在298K,以TMS作为内标,每个谱图扫描32次,谱宽为11.5ppm,采样时间为2s,脉冲间隔d1为5s。通过核磁自带的Topspin2.0软件进行数据处理。The components of transformer oil were detected by Bruker Avance 400MHz nuclear magnetic resonance spectrometer from Bruker, Switzerland. The temperature of the detection system was kept at 298K, TMS was used as the internal standard, each spectrum was scanned 32 times, the spectrum width was 11.5ppm, the sampling time was 2s, and the pulse interval d1 was 5s. Data processing was performed by Topspin 2.0 software that comes with NMR.
如图2(processing with silica gel)所示,以硅胶为固定相的柱层析纯化体系中,化学位移为2.5ppm的积分为1.00,化学位移为6.9ppm的积分为0.45,与废油相比,这两处的杂质含量明显减少,2.5ppm杂质含量略高于新油,而6.9ppm杂质含量几乎为新油的两倍,表明利用柱层析法处理废油有较好的纯化效果。值得注意的是,当以硅胶和石墨烯为固定相时(processing with Graphene and silica gel),处理样品中的杂质含量最低且优于新油,化学位移为2.5ppm的积分为0.98,化学位移为6.9ppm的积分为0.26,与新油的核磁积分结果几乎相同,且1.5ppm处的信号峰强度明显下降,表明以石墨烯复合硅胶吸附剂处理废变压器油得到的再生油的官能团组成基本与新变压器油一致。As shown in Figure 2 (processing with silica gel), in the column chromatography purification system using silica gel as the stationary phase, the integral of the chemical shift of 2.5ppm is 1.00, and the integral of the chemical shift of 6.9ppm is 0.45, compared with waste oil , the impurity content of these two places is obviously reduced, the impurity content of 2.5ppm is slightly higher than that of new oil, and the content of impurity of 6.9ppm is almost twice that of new oil, indicating that the use of column chromatography to treat waste oil has a better purification effect. It is worth noting that when using silica gel and graphene as the stationary phase (processing with Graphene and silica gel), the impurity content in the processed sample is the lowest and better than that of new oil, and the chemical shift is 2.5ppm. The integral is 0.98, and the chemical shift is The integral of 6.9ppm is 0.26, which is almost the same as the NMR integral result of new oil, and the signal peak intensity at 1.5ppm drops significantly, indicating that the functional group composition of regenerated oil obtained by treating waste transformer oil with graphene composite silica gel adsorbent is basically the same as that of new oil. Transformer oil is the same.
2、变压器油油质分析比较2. Analysis and comparison of transformer oil quality
测试方法采用最新国家标准或电力行业标准测定,测试物理性能包括外观(GB/T511)、水溶性酸(pH值)(GB/T 7598)、酸值(GB/T 264)、闭口闪点(GB/T261)、水分(GB/T7600)、界面张力(GB/T 6541)、介质损耗因数(GB/T 5654)、击穿电压(DL/T 507)、体积电阻率(DL/T 421)、油泥与沉淀物(质量分数)(GB/T511)、腐蚀性硫(SH/T 0804)。The test method is determined by the latest national standards or electric power industry standards. The test physical properties include appearance (GB/T511), water-soluble acid (pH value) (GB/T 7598), acid value (GB/T 264), closed flash point ( GB/T261), moisture (GB/T7600), interfacial tension (GB/T 6541), dielectric dissipation factor (GB/T 5654), breakdown voltage (DL/T 507), volume resistivity (DL/T 421) , sludge and sediment (mass fraction) (GB/T511), corrosive sulfur (SH/T 0804).
就选用再生效果较好的采用石墨烯和硅胶复合吸附剂得到的再生变压器油,与新、废变压器油进行油质的分析比较。性能测试比较见表1。经过石墨烯再生处理后的再生油的指标电气性能指标与新油基本相当。The regenerated transformer oil obtained by using graphene and silica gel composite adsorbent with better regeneration effect was selected, and the oil quality was analyzed and compared with new and waste transformer oil. The performance test comparison is shown in Table 1. The electrical performance index of the regenerated oil after graphene regeneration treatment is basically the same as that of the new oil.
表1:三种变压器油主要指标分析结果Table 1: Analysis results of main indicators of three transformer oils
3、红外比较结果3. Infrared comparison results
采用美国尼高力NEXUS型傅里叶变换红外光谱仪(FT-IR)对变压器油进行检测。Transformer oil was detected by Nicholas NEXUS Fourier Transform Infrared Spectrometer (FT-IR).
图3为废变压器油和经石墨烯和硅胶复合吸附后的再生变压器油的红外光谱图。从图中可以看出甲基(—CH3)反对称伸缩振动吸收为2952cm-1,对称伸缩振动吸收为2858cm-1,亚甲基(—CH2—)反对称伸缩振动吸收在2918cm-1,对称伸缩振动吸收为1375cm-1和1458cm-1则分别对应甲基(—CH3)和亚甲基(—CH2—)的面内弯曲振动吸收,这些极性官能团,表明变压器油在使用过程中逐渐老化产生的氧化产物:酮、醛或醇,与核磁结果相一致,并且最终都将进一步氧化转化成羧酸。从红外光谱图可以看出吸附处理废变压油后所得再生变压器油甲基(—CH3)和亚甲基(—CH2—)的红外峰强度下降,表明其性能发生改善,这也与核磁表征结果相对应。Fig. 3 is the infrared spectrogram of waste transformer oil and regenerated transformer oil after composite adsorption of graphene and silica gel. It can be seen from the figure that methyl (—CH 3 ) antisymmetric stretching vibration absorption is 2952cm -1 , symmetric stretching vibration absorption is 2858cm -1 , methylene (—CH 2 —) antisymmetric stretching vibration absorption is 2918cm -1 , the symmetrical stretching vibration absorption of 1375cm -1 and 1458cm -1 correspond to the in-plane bending vibration absorption of methyl (—CH 3 ) and methylene (—CH 2 —) respectively. These polar functional groups indicate that the transformer oil is used The oxidation products produced by gradual aging in the process: ketones, aldehydes or alcohols, are consistent with the NMR results, and will eventually be further oxidized and converted into carboxylic acids. From the infrared spectrum, it can be seen that the infrared peak intensity of methyl (—CH 3 ) and methylene (—CH 2 —) in regenerated transformer oil after adsorption treatment of waste transformer oil decreased, indicating that its performance has improved, which is also consistent with Corresponding to the results of NMR characterization.
4、气质联用比较结果4. Comparison results of GC-MS
气-固色谱法中以表面积大且具有一定活性的吸附剂作为固定相。由于吸附剂对每个组分的吸附力不同,各组分在色谱柱中的运行速度也不相同。质谱分析是一种测量离子荷质比(电荷-质量比)的分析方法。在质量分析器中,利用电场和磁场使发生相反的速度色散,将它们分别聚焦而得到质谱图,从而确定其质量。气相色谱-质谱联用仪采用的厂家是美国安捷伦的6890N/5975MSD,灵敏度:1pgOFN,m/z272,S/N:175:1。In gas-solid chromatography, the adsorbent with large surface area and certain activity is used as the stationary phase. Due to the different adsorption capacity of the adsorbent for each component, each component runs at a different speed in the chromatographic column. Mass spectrometry is an analytical method that measures the charge-to-mass ratio (charge-to-mass ratio) of ions. In a mass analyzer, electric and magnetic fields are used to cause opposite velocity dispersions, and they are respectively focused to obtain a mass spectrum, thereby determining its mass. The gas chromatography-mass spectrometer is manufactured by Agilent 6890N/5975MSD in the United States, with a sensitivity of 1pgOFN, m/z272, and S/N: 175:1.
通过仔细对比三种变压器油的质谱组分,对位于9.50min和12.76min的分别归属于丁基羟基甲苯和双环[2.2.1]庚烷-1-甲烷磺酸两种氧化产物进行定量分析,见表2。By carefully comparing the mass spectrum components of the three transformer oils, the two oxidation products at 9.50min and 12.76min respectively assigned to butyl hydroxytoluene and bicyclo[2.2.1]heptane-1-methanesulfonic acid were quantitatively analyzed. See Table 2.
表2:三种变压器油油分气质联用分析结果表Table 2: Analysis results of oil fractions of three transformer oils by GC-MS
其中丁基羟基甲苯在废油中占比10.223%,新油中只有4.194%,经过石墨烯再生后的变压器油中含量为5.999%;双环[2.2.1]庚烷-1-甲烷磺酸在废油中占比10.251%,新油中只有2.229%,经过石墨烯再生后的变压器油中含量为5.369%。从中可以看出,再生油的烷烃氧化物的含量明显减少,接近新油的含量,说明采用石墨烯和硅胶复合吸附剂精制废变压器油是一种简单易行,又十分高效的再生处理工艺。Among them, butylated hydroxytoluene accounts for 10.223% in waste oil, only 4.194% in new oil, and 5.999% in transformer oil after graphene regeneration; bicyclo[2.2.1]heptane-1-methanesulfonic acid is in The waste oil accounts for 10.251%, the new oil only has 2.229%, and the transformer oil after graphene regeneration has a content of 5.369%. It can be seen that the content of alkane oxides in the regenerated oil is significantly reduced, which is close to the content of new oil, indicating that the use of graphene and silica gel composite adsorbents to refine waste transformer oil is a simple and efficient regeneration process.
以上所述,仅为本发明的具体实施方式,但本发明的保护范围并不局限于此,熟悉该本领域的技术人员应该明白本发明包括但不限于附图和上面具体实施方式中描述的内容。任何不偏离本发明的功能和结构原理的修改都将包括在权利要求书的范围中。The above is only a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto, and those skilled in the art should understand that the present invention includes but is not limited to the accompanying drawings and the description in the above specific embodiments content. Any modifications that do not depart from the functional and structural principles of the present invention will be included in the scope of the claims.
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