CN115745514A - Modified regenerated clear water concrete and preparation method thereof - Google Patents

Modified regenerated clear water concrete and preparation method thereof Download PDF

Info

Publication number
CN115745514A
CN115745514A CN202211463416.8A CN202211463416A CN115745514A CN 115745514 A CN115745514 A CN 115745514A CN 202211463416 A CN202211463416 A CN 202211463416A CN 115745514 A CN115745514 A CN 115745514A
Authority
CN
China
Prior art keywords
parts
modified
water
surface modifier
recycled
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202211463416.8A
Other languages
Chinese (zh)
Inventor
张海东
张必亮
徐伟
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiangsu Power Transmission And Distribution Co ltd
Original Assignee
Jiangsu Power Transmission And Distribution Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Jiangsu Power Transmission And Distribution Co ltd filed Critical Jiangsu Power Transmission And Distribution Co ltd
Priority to CN202211463416.8A priority Critical patent/CN115745514A/en
Publication of CN115745514A publication Critical patent/CN115745514A/en
Pending legal-status Critical Current

Links

Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

Abstract

The invention discloses a modified regenerated fair-faced concrete and a preparation method thereof, wherein the modified regenerated fair-faced concrete comprises the following raw materials: 180-200 parts of water, 320-360 parts of cement, 365-390 parts of sea sand, 460-490 parts of broken stone, 460-490 parts of modified recycled coarse aggregate, 40-60 parts of recycled micro powder, 40-60 parts of fly ash, 40-60 parts of mineral powder, 365-390 parts of slag ash, 1-2 parts of anti-cracking reinforced composite fiber, 6.9 parts of nano silicon dioxide, 4.6 parts of water reducing agent, 2 parts of defoaming agent and 2 parts of water-retaining agent. The modified recycled coarse aggregate is obtained by treating recycled coarse aggregate with a surface modifier A and a surface modifier B. The invention uses the modified and regenerated waste, adds the anti-cracking reinforced composite fiber, has good strength and apparent quality, can achieve the decorative effect without subsequent surface processing, has the advantage of environmental protection, and effectively reduces the carbon emission and the construction cost.

Description

Modified regenerated clear water concrete and preparation method thereof
Technical Field
The invention belongs to concrete Cheng Lingyu, and particularly relates to modified recycled fair-faced concrete and a preparation method thereof.
Background
The bare concrete can be used as a decorative surface after one-step forming, not only has excellent surface quality, but also is beneficial to saving cost because the subsequent decorative and repairing processes are reduced, and is a very promising architectural artistic expression.
With the vigorous development of the construction industry, new buildings continuously appear, old buildings are inevitably dismantled and rebuilt, a large amount of construction wastes are generated in the process, and the treatment of the construction wastes is a great problem. The regenerated solid waste concrete is hot tide in the concrete technical industry, and the carbon fixation and emission reduction effects can be achieved by applying the construction waste recycled aggregate and the recycled micro powder to the construction of concrete engineering. However, the recycled aggregate has a larger number of old mortar and microcracks adhered to the surface and has physical and mechanical properties slightly better than those of natural aggregate. The recycled aggregate can be subjected to surface modification by soaking in the solution, so that the crushing value and the water absorption rate of the recycled aggregate are reduced, and the apparent density of the recycled aggregate is improved, so that the strength and the durability of recycled concrete are further improved.
The recycled concrete and the fair-faced concrete are combined together, so that the construction waste is effectively treated, the effects of carbon fixation and emission reduction are achieved, the facing effect of the fair-faced concrete is met, the subsequent decoration process is omitted, the cost-saving effect is achieved, and great contribution is made to the construction of an environment-friendly and resource-saving society.
Disclosure of Invention
The invention aims to provide modified recycled fair-faced concrete and a preparation method thereof.
The purpose of the invention is realized by the following technical scheme:
the feed comprises the following raw materials in parts by weight: 180-200 parts of water, 320-360 parts of cement, 40-60 parts of regenerated micro powder, 40-60 parts of fly ash, 40-60 parts of mineral powder, 365-390 parts of slag ash, 365-390 parts of sea sand, 460-490 parts of broken stone, 460-490 parts of modified regenerated coarse aggregate, 1-2 parts of anti-cracking reinforced composite fiber, 6.9 parts of nano silicon dioxide, 4.6 parts of water reducing agent, 2 parts of defoaming agent and 2 parts of water-retaining agent; the modified recycled coarse aggregate is obtained by treating recycled coarse aggregate with a surface modifier A and a surface modifier B;
the surface modifier A is a mixed solution consisting of soybean powder clear liquid, urea, calcium chloride and polyvinylpyrrolidone according to a mass ratio of 10; the surface modifier B is prepared from a sodium silicate solution and polyvinyl butyral according to a mass ratio of 9:1 are mixed.
Preferably, the sea sand and the slag ash together constitute a fine aggregate, and the sand rate of the fine aggregate is 44%. In the modified recycled clear water concrete, the water-to-cement ratio is 0.40.
Preferably, the slag ash is derived from bottom ash obtained after refuse incineration, and is sieved by a 5mm square-hole sieve, and the part with the particle size of less than 5mm is collected as fine aggregate.
Preferentially, the fineness modulus of the sea sand is 3.0-2.3, and the mud content is less than or equal to 0.4%. The fineness modulus of the slag ash is 3.0-2.3, and the content of Cl element is less than or equal to 10%. The slag ash is derived from incineration bottom ash collected by a waste incineration power plant, has certain volcanic ash activity, can obviously improve the utilization rate of solid waste when being doped into concrete as fine aggregate, can keep good mechanical property, and is environment-friendly solid waste.
Preferentially, the recycled coarse aggregate is selected according to 5.0-31.5 mm continuous gradation after being crushed by C40 common concrete test blocks, and the recycled micro powder is crushed by C30 common concrete test blocks and then is subjected to negative pressure to collect particles with the particle size of less than 0.075 mm. The recycled aggregate and the recycled micro powder can reduce the use amount of the traditional aggregate and cementing material and reduce carbon emission.
Preferably, the nominal particle size of the crushed stone is 5.0-37.5 mm, the nominal particle size of the recycled coarse aggregate is 5.0-31.5 mm, and the mud content of the crushed stone and the recycled coarse aggregate is less than or equal to 0.4%.
Preferably, the mixing amount of the regenerated micro powder is 10%, the mixing amount of the mineral powder is 10% and the mixing amount of the fly ash is 10%.
Preferably, the cement strength grade is not less than 42.5 grade portland cement.
Preferably, the fly ash is class F class I fly ash which meets the GB/T1596-2017 fly ash for cement and concrete standard.
Preferably, the ore powder is grade S105 ore powder meeting the GB/T18046-2000 granulated blast furnace slag powder for cement and concrete. The mineral powder and the fly ash as high-activity mineral admixtures can reduce bubbles and improve homogeneity, so that the appearance quality of the fair-faced concrete is improved.
Preferably, the sodium silicate solution (water glass) has a mass fraction of 15%, a water glass modulus of 3.3 and a baume degree of 38.5Be.
Preferably, the average particle size of the nano silicon dioxide is 28-250 nm, and the purity is more than or equal to 99.8%. The nano silicon dioxide can play a volcanic ash effect, a nucleation effect and a filling effect in concrete, increase cement hydration products, improve the cementing property of a matrix, fill pores and microcracks, and improve the strength and durability of the concrete.
Preferably, the anti-cracking reinforcing fibers are prepared from basalt fibers and waste woven bag broken fibers in a mass ratio of 1: 1. Wherein the length of the basalt fiber is 9-12 mm, the diameter is 13-15 μm, the tensile strength is 4150-4750 MPa, the elastic modulus is 95-120 GPa, and the elongation is 3.1%. The broken fiber raw material of the waste woven bag is taken from the woven bag containing building materials such as cement, fly ash and the like. And (3) opening the waste woven bags by using an opener to obtain waste woven bag fibers with the length of 12-18mm and the diameter of 15-18 mu m. Soaking the waste woven bag fiber in acetone solution for 4-6h, then cleaning with distilled water for 2-4 times, drying in an oven at 50-60 deg.C to constant weight, and then using potassium dichromate (K) 2 Cr 2 O 7 ) Sulfuric acid (H) 2 SO 4 ) And distilled water (H) 2 O) carrying out surface oxidation modification treatment on the woven bag fiber by using the combined chemical oxidant: at the temperature of 80 ℃, potassium dichromate (K) is added 2 Cr 2 O 7 ) And sulfuric acid (H) 2 SO 4 ) And water (H) 2 O) according to the mass ratio of 6:90:7 preparing chromic acid solution, adding the woven bag fiber into the chromic acid solution, wherein the mass of the waste woven bag fiber accounts for 30-40% of that of the chromic acid solution, and the soaking time is 10-15min. And then washing the reacted waste woven bag fibers for 4-6 times by using an acetone solution, and drying in an oven at 50-60 ℃ to constant weight. After the waste woven bag fibers are subjected to oxidation treatment, the hydrophilicity and the surface roughness are improved, the interweaving capability of the fibers is enhanced, and the dispersibility in a cement-based material is improved.
Preferably, the water reducing agent is a polycarboxylic acid water reducing agent, the water reducing agent is liquid, and the solid content is 50%. The polycarboxylate superplasticizer has good dispersibility and slump retention in the actual construction process, and improves the workability of slurry so as to improve the surface quality of the fair-faced concrete.
Preferably, the defoaming agent is organic silicon modified polyether, is in a liquid state, and has the water content less than or equal to 1 percent. The organic silicon modified polyether defoamer has strong foam inhibition capability, and improves the compactness of a concrete matrix.
Preferably, the water retention agent is hydroxypropyl methylcellulose, is white powder, and has excellent quality grade. The water-retaining agent can obviously improve the capacity of concrete slurry for keeping effective water.
Preferably, the bean flour is obtained by crushing commercially available fresh soybeans, crushing the fresh soybeans into powder by a crusher, and then sieving the bean flour by a 0.25mm square-hole sieve.
The preparation method of the modified recycled fair-faced concrete comprises the following steps:
1) Weighing the following components in a mass ratio of 10:3:3:1, preparing a surface modifier A from the clear bean flour solution, urea, calcium chloride and polyvinylpyrrolidone, preparing a bean flour solution from the clear bean flour solution according to 100g/L, putting the bean flour solution into an airflow stirring tank, introducing compressed nitrogen into the airflow stirring tank, and performing airflow stirring for 3-5min, wherein the air flow is 0.1-0.2m 3 /(min·m 2 ) Then, the mixture was centrifuged at 4000rpm for 30min in a centrifuge, and then filtered with a 0.45 μm filter to obtain a clear solution of soybean powder. Adding urea, calcium chloride powder and polyvinylpyrrolidone into the clear liquid of bean flourThe mixture was stirred at 30rpm for 30 minutes and allowed to stand for 1d (1 day). And soaking the recycled coarse aggregate in the surface modifier A for 1d. The soybean flour contains soybean flour enzyme, urea can be hydrolyzed to generate carbonate ions, calcium carbonate precipitates can be generated by combining with calcium ions in a solution, the generated calcium carbonate precipitates can be adhered to the surface of a regenerated aggregate to play the roles of repairing cracks and filling pores, and the polyvinylpyrrolidone can improve the cohesiveness between the calcium carbonate precipitates and the regenerated aggregate, so that the crushing value and the water absorption of the regenerated aggregate are reduced, the soybean flour can be fully dissolved in the solution in a short time by using airflow stirring, and the problem of deterioration of the soybean flour due to long-term placement is avoided.
2) Weighing the following components in a mass ratio of 9:1, magnetically stirring the sodium silicate solution and the polyvinyl butyral at the constant temperature of 40 ℃ for 30-50min, wherein the stirring speed is 30-40rpm. Uniformly dispersing polyvinyl butyral in a sodium silicate solution, then placing the primarily modified recycled coarse aggregate soaked in the surface modifier A into a surface modifier B consisting of the sodium silicate solution and the polyvinyl butyral, standing for 1d, filtering, and naturally drying to obtain the final modified recycled aggregate.
The recycled aggregate primarily modified by the surface modifier A is soaked in the surface modifier B, a sodium silicate solution can form a layer of water glass film on the surface of the recycled aggregate to further reduce the water absorption rate of the aggregate, and the polyvinyl butyral can improve the cohesiveness of the water glass film and the recycled aggregate, which is very important for the fair-faced concrete. The surface modifier A is modified to fill gaps, cracks and holes on the surface of the recycled aggregate at a lower cost, and the surface modifier B further reduces the water absorption of the recycled aggregate, so that the fluidity of the recycled aggregate concrete is improved, the strength and the durability are improved, and the working performance of the recycled concrete can be maintained.
3) Adding nano silicon dioxide, a water reducing agent, a defoaming agent and a water-retaining agent into water, premixing and stirring, heating to 60 ℃ at the rotating speed of 30rpm, stirring for 30min, then adding cement, regenerated micro powder, mineral powder and fly ash into a nano silicon dioxide solution, stirring into a prepolymer, adding sea sand, slag ash and anti-crack fibers, stirring, finally adding modified regenerated coarse aggregate and broken stone, mixing and stirring into concrete slurry. And pouring the stirred concrete slurry, vibrating by using a vibrating rod, and then laminating and curing to obtain the modified recycled fair-faced concrete.
The nano particles can well fill pores and microcracks in concrete due to good filling effect, nucleation effect and surface effect of the nano particles, so that a microstructure becomes compact, the macroscopic mechanical property and durability of the concrete are improved, in addition, the nano silicon dioxide also has high volcanic ash effect, and secondary hydration reaction is carried out on the nano silicon dioxide, sodium hydroxide and water in an alkaline environment in the fresh concrete slurry to generate hydrated sodium silicate, so that the hydration of cement paste is promoted, and the strength and durability of recycled concrete are improved to a great extent.
The addition of the mineral powder and the fly ash can improve the slump loss and the workability of the concrete, reduce the possibility of segregation and bleeding of the concrete, achieve the aim of improving the early construction performance of the fair-faced concrete, reduce the electric flux of the concrete, improve the 28-day compressive strength and improve the structural safety of the fair-faced concrete.
The basalt fiber is not easy to rust, and is relatively close to the linear expansion coefficient and density of concrete, so that the basalt fiber can be tightly combined with a matrix when being doped into the concrete matrix, the compressive strength, the splitting tensile strength and the elastic modulus of the concrete are effectively improved, and the basalt fiber is added to make a great contribution to improving the strength grade of the modified and regenerated fair-faced concrete. The waste woven bag broken fiber is low-cost and non-toxic fiber, and has the advantages of wide source, strong chemical stability, tensile strength and good toughness. The solid waste can be effectively utilized by using the broken fiber of the waste woven bag, and the effects of energy conservation and low carbon are achieved.
Because some templates can not in time discharge the moisture and the bubble on fair-faced concrete thick liquids surface, consequently the sclerosis can inevitably produce bubble, sand hole and crackle, uses the defoaming agent can reduce the bubble on concrete thick liquids surface, reaches the neat and uniform effect of fair-faced concrete veneer effect.
The invention has the following beneficial effects:
1. according to the invention, the surface modifier A and the surface modifier B are used for sequentially carrying out surface modification on the regenerated coarse aggregate, calcium carbonate ions generated by enzyme hydrolysis of urea of bean flour and calcium ions generate calcium carbonate precipitates to fill pores and microcracks on the surface of the aggregate, polyvinylpyrrolidone can improve the adhesion between the calcium carbonate precipitates and the regenerated aggregate, the crushing value of the regenerated aggregate is reduced, a layer of film is generated on the surface of the regenerated aggregate by a sodium silicate solution, the water absorption of the regenerated aggregate is greatly reduced, the adhesion between a water glass film and the regenerated aggregate can be improved by polyvinyl butyral, the workability of the freshly-mixed regenerated fair-faced concrete is ensured, and the facing effect of the fair-faced concrete is improved.
2. According to the invention, the nano silicon dioxide is added into the concrete, the pores and microcracks in the recycled concrete matrix are filled by utilizing the filling effect, the nucleation effect, the surface effect and the volcanic ash effect of the nano silicon dioxide, and the nano silicon dioxide and the sodium hydroxide and the water in the concrete are subjected to secondary hydration reaction to generate hydrated sodium silicate, so that the concrete can be fully hydrated, and the strength and the durability are further improved.
3. The basalt fiber and the waste woven bag fiber defoaming agent are added into the concrete, so that the basalt fiber is good in toughness, good in chemical stability and corrosion resistant, and meanwhile, the linear expansion coefficient and the density of the basalt fiber are very close to those of the concrete, so that the basalt fiber and the concrete are tightly combined, and the strength and the elastic modulus of the concrete are effectively improved. The waste woven bags subjected to oxidation treatment have high fiber hydrophilicity and surface roughness, the fiber interweaving capability is high, and the dispersibility of the fibers in the cement-based material is improved. The defoaming agent eliminates bubbles on the surface of fresh concrete, avoids the generation of phenomena such as sand holes, bubbles, cracks and the like on the surface of the fair-faced concrete, and improves the surface quality.
4. The method uses the recycled waste recycled aggregate, the recycled micro powder, the slag ash and the waste woven bag crushed fiber to prepare the fair-faced concrete, reduces the usage amount of the primary material, reduces the use cost while protecting environmental resources, and achieves the effects of carbon sequestration and emission reduction.
Detailed Description
Example 1
A: the raw materials are weighed according to the mixture ratio of 192 parts of water, 330 parts of cement, 40 parts of regenerated micro powder, 50 parts of fly ash, 60 parts of mineral powder, 390 parts of sea sand, 365 parts of slag ash, 460 parts of broken stone, 490 parts of regenerated coarse aggregate, 1.5 parts of anti-cracking reinforced fiber, 6.9 parts of nano silicon dioxide, 4.6 parts of water reducing agent, 2 parts of water-retaining agent and 2 parts of defoaming agent.
Weighing the following components in a mass ratio of 10:3:3:1, urea, calcium chloride and polyvinylpyrrolidone to form a surface modifier A. Preparing bean powder solution with 100g/L clear water, placing the bean powder solution into a gas flow stirring tank, introducing compressed nitrogen gas, and stirring for 3-5min with gas flow of 0.1-0.2m 3 /(min·m 2 ) Then, the mixture was centrifuged at 4000rpm for 30min in a centrifuge, left to stand for 1d, and then filtered with a 0.45 μm filter to obtain a clear solution of soybean powder. And (3) adding urea, calcium chloride powder and polyvinylpyrrolidone into the clear liquid of the soybean flour, and stirring for 30 minutes at the rotating speed of 30rpm to obtain the surface modifier A. And (3) soaking the recycled coarse aggregate in the surface modifier A for 1d, and then taking out the recycled coarse aggregate. Weighing the following components in a mass ratio of 9:1, wherein the mass fraction of the sodium silicate solution (water glass) is 15%, the modulus of the water glass is 3.3, and the baume degree is 38.5Be. Magnetic stirring is carried out for 30-50min at a constant temperature of 40 ℃, and the stirring speed is 30-40rpm. And (3) uniformly dispersing the polyvinyl butyral in the sodium silicate solution to obtain the surface modifier B. And then placing the primarily modified recycled coarse aggregate soaked in the surface modifier A into the surface modifier B, standing for 1d, filtering, and naturally drying to obtain the final modified recycled aggregate.
B: adding nano silicon dioxide, a water reducing agent, a defoaming agent and a water-retaining agent into water, premixing and stirring, heating to 60 ℃ at the rotating speed of 30rpm, stirring for 30min, then adding cement, regenerated micro powder, mineral powder and fly ash into a nano silicon dioxide solution, stirring to form a prepolymer, adding sea sand, slag ash and anti-crack reinforcing fibers, stirring, finally adding modified regenerated coarse aggregate and broken stone, mixing and stirring to form concrete slurry.
C: and pouring the stirred concrete slurry, vibrating by using a vibrating rod, and then laminating and curing to obtain the modified recycled fair-faced concrete.
Example 2
A: raw materials are weighed according to the mixture ratio of 188 parts of water, 320 parts of cement, 50 parts of regenerated micro powder, 40 parts of fly ash, 60 parts of mineral powder, 385 parts of sea sand, 370 parts of slag ash, 465 parts of crushed stone, 485 parts of regenerated coarse aggregate, 1.5 parts of anti-cracking reinforced fiber, 4.6 parts of water reducing agent and 2 parts of water-retaining agent.
B: adding a water reducing agent and a water-retaining agent into water, premixing and stirring, heating to 60 ℃ at the rotating speed of 30rpm, stirring for 30min, then adding cement, regenerated micro powder, mineral powder and fly ash into the stirred aqueous solution, stirring to form prepolymer, adding sea sand and slag ash, stirring, finally adding regenerated coarse aggregate and broken stone, mixing and stirring to form concrete slurry.
C: and pouring the stirred concrete slurry, vibrating by using a vibrating rod, and then laminating and curing to obtain the modified recycled fair-faced concrete.
Example 3
A: the raw materials are weighed according to the mixture ratio of 192 parts of water, 330 parts of cement, 60 parts of regenerated micro powder, 40 parts of fly ash, 50 parts of mineral powder, 380 parts of sea sand, 375 parts of slag ash, 470 parts of broken stone, 480 parts of regenerated coarse aggregate, 1.5 parts of anti-cracking reinforced fiber, 4.6 parts of water reducing agent and 2 parts of water-retaining agent. Weighing the following components in a mass ratio of 10:3:3:1, preparing a surface modifier A from the clear soybean powder solution, urea, calcium chloride and polyvinylpyrrolidone, preparing a soybean powder solution from the clear soybean powder water according to 100g/L, putting the soybean powder solution into an airflow stirring tank, introducing compressed nitrogen into the airflow stirring tank, and performing airflow stirring for 3-5min, wherein the air flow of the air is 0.1-0.2m 3 /(min·m 2 ) Then, the mixture was centrifuged at 4000rpm for 30min in a centrifuge, left to stand for 1d, and then filtered with a 0.45 μm filter to obtain a clear solution of soybean powder. Adding urea, calcium chloride powder and polyvinylpyrrolidone into the clear liquid of bean flour, and stirring at 30rpmAfter 30 minutes, the surface modifier A was obtained. And (3) soaking the recycled coarse aggregate in the surface modifier A for 1d to obtain the modified recycled coarse aggregate.
B: adding a water reducing agent and a water retention agent into water, premixing and stirring, heating to 60 ℃ at the rotating speed of 30rpm, stirring for 30min, then adding cement, regenerated micro powder, mineral powder and fly ash into an aqueous solution, stirring into a prepolymer, adding sea sand and slag ash, stirring, finally adding modified regenerated coarse aggregate and broken stone, mixing and stirring into concrete slurry.
C: and pouring the stirred concrete slurry, vibrating by using a vibrating rod, and then laminating and curing to obtain the modified recycled fair-faced concrete.
Example 4
A: raw materials are weighed according to the mixture ratio of 188 parts of water, 320 parts of cement, 60 parts of regenerated micro powder, 50 parts of fly ash, 40 parts of mineral powder, 375 parts of sea sand, 380 parts of slag ash, 475 parts of broken stone, 475 parts of regenerated coarse aggregate, 1.5 parts of anti-cracking reinforced fiber, 4.6 parts of water reducing agent and 2 parts of water-retaining agent. Weighing the following components in a mass ratio of 9:1 and polyvinyl butyral, and magnetically stirring for 30-50min at the constant temperature of 40 ℃, wherein the stirring speed is 30-40rpm. And (3) uniformly dispersing the polyvinyl butyral in a sodium silicate solution to obtain the surface modifier B. And then soaking the recycled coarse aggregate in the surface modifier B, standing for 1d, filtering, and naturally drying to obtain the final modified recycled aggregate.
B: adding a water reducing agent and a water retention agent into water, premixing and stirring, heating to 60 ℃ at the rotating speed of 30rpm, stirring for 30min, then adding cement, regenerated micro powder, mineral powder and fly ash into an aqueous solution, stirring into a prepolymer, adding sea sand and slag ash, stirring, finally adding modified regenerated coarse aggregate and broken stone, mixing and stirring into concrete slurry.
C: and pouring the stirred concrete slurry, vibrating by using a vibrating rod, and then laminating and curing to obtain the modified recycled fair-faced concrete.
Example 5
A: 192 parts of water, 330 parts of cement, 40 parts of regenerated micro powder, 60 parts of fly ash, 50 parts of mineral powder, 370 parts of sea sand, 385 parts of slag ash, 480 parts of broken stone and regenerated coarse bone470 parts of raw materials, 6.9 parts of nano silicon dioxide, 1.5 parts of anti-crack reinforcing fibers, 4.6 parts of water reducing agent, 2 parts of defoaming agent and 2 parts of water-retaining agent. Weighing the following components in a mass ratio of 10:3:3:1, urea, calcium chloride and polyvinylpyrrolidone. Preparing bean flour solution with 100g/L clear water, placing the bean flour solution into an air flow stirring tank, introducing compressed nitrogen gas, and stirring for 3-5min with air flow of 0.1-0.2m 3 /(min·m 2 ) Then, the mixture was centrifuged at 4000rpm for 30min in a centrifuge, left to stand for 1d, and then filtered with a 0.45 μm filter to obtain a clear solution of soybean powder. And (3) adding urea, calcium chloride powder and polyvinylpyrrolidone into the clear solution of the soybean flour, and stirring for 30 minutes at the rotating speed of 30rpm to obtain the surface modifier A. And (3) soaking the recycled coarse aggregate in the surface modifier A for 1d, and then taking out the recycled coarse aggregate. Weighing the following components in a mass ratio of 9:1, magnetically stirring the sodium silicate solution and the polyvinyl butyral at the constant temperature of 40 ℃ for 30-50min, wherein the stirring speed is 30-40rpm. And (3) uniformly dispersing the polyvinyl butyral in a sodium silicate solution to obtain the surface modifier B. And then placing the primarily modified recycled coarse aggregate soaked in the surface modifier A into the surface modifier B, standing for 1d, filtering, and naturally drying to obtain the final modified recycled aggregate.
B: adding nano silicon dioxide, a water reducing agent and a water-retaining agent into water, premixing and stirring, heating to 60 ℃ at the rotating speed of 30rpm, stirring for 30min, then adding cement, regenerated micro powder, mineral powder and fly ash into a nano silicon dioxide solution, stirring to form a prepolymer, adding sea sand and slag ash, stirring, finally adding modified regenerated coarse aggregate and broken stone, mixing and stirring to form concrete slurry.
C: and pouring the stirred concrete slurry, vibrating by using a vibrating rod, and then laminating and curing to obtain the modified regenerated fair-faced concrete.
Example 6
A: 188 parts of water, 320 parts of cement, 50 parts of regenerated micro powder, 60 parts of fly ash, 40 parts of mineral powder, 365 parts of sea sand, 390 parts of slag ash, 485 parts of broken stone, 465 parts of regenerated coarse aggregate, 1.5 parts of anti-crack reinforcing fiber and 6.9 parts of nano silicon dioxideThe raw materials are weighed according to the mixture ratio of 4.6 parts of water reducing agent, 2 parts of defoaming agent and 2 parts of water-retaining agent. Weighing the following components in a mass ratio of 10:3:3:1, urea, calcium chloride and polyvinylpyrrolidone. Preparing bean powder solution with 100g/L clear water, placing the bean powder solution into a gas flow stirring tank, introducing compressed nitrogen gas, and stirring for 3-5min with gas flow of 0.1-0.2m 3 /(min·m 2 ) Then, the mixture was centrifuged at 4000rpm for 30min in a centrifuge, left to stand for 1d, and then filtered with a 0.45 μm filter to obtain a clear solution of soybean powder. And (3) adding urea, calcium chloride powder and polyvinylpyrrolidone into the clear solution of the soybean flour, and stirring for 30 minutes at the rotating speed of 30rpm to obtain the surface modifier A. And (3) soaking the recycled coarse aggregate in the surface modifier A for 1d, and then taking out the recycled coarse aggregate. Weighing the following components in a mass ratio of 9:1, magnetically stirring the sodium silicate solution and the polyvinyl butyral at the constant temperature of 40 ℃ for 30-50min, wherein the stirring speed is 30-40rpm. And (3) uniformly dispersing the polyvinyl butyral in a sodium silicate solution to obtain the surface modifier B. And then placing the primarily modified recycled coarse aggregate soaked in the surface modifier A into the surface modifier B, standing for 1d, filtering, and naturally drying to obtain the final modified recycled aggregate.
B: adding nano silicon dioxide, a water reducing agent and a water-retaining agent into water, premixing and stirring, heating to 60 ℃ at the rotating speed of 30rpm, stirring for 30min, then adding cement, regenerated micro powder, mineral powder and fly ash into a nano silicon dioxide solution, stirring into a prepolymer, adding sea sand, slag ash and anti-crack reinforcing fibers, stirring, finally adding modified regenerated coarse aggregate and broken stone, mixing and stirring into concrete slurry.
C: and pouring the stirred concrete slurry, vibrating by using a vibrating rod, and then laminating and curing to obtain the modified recycled fair-faced concrete.
The examples are combined as follows in table 1:
TABLE 1 compounding ratio of each example
Figure BDA0003956329440000081
Figure BDA0003956329440000091
The concrete obtained in each example was compared, for example, with the following table 2:
TABLE 2 comparison of the compounding ratio data of the examples
Figure BDA0003956329440000092
From the above table, it can be seen that: the regenerated coarse aggregate is modified by the surface modifier A and the surface modifier B, so that the compressive strength and the splitting tensile strength of the concrete are greatly improved, the water absorption of the regenerated coarse aggregate modified by the surface modifier B is reduced, the workability of the concrete is ensured, and the surface bubbles are reduced. The addition of the nano silicon dioxide and the anti-cracking reinforcing fiber further promotes the hydration process, improves the compactness of the matrix, shows that the strength is further improved, reduces the number of surface cracks, and ensures that no bubbles exist on the surface of the concrete after the defoaming agent is added.
The fair-faced concrete disclosed by the invention uses modified and regenerated wastes, is added with the anti-cracking reinforced composite fibers, has good strength and apparent quality, is uniform in surface color, can achieve a decorative effect without subsequent surface processing, has the advantage of environmental protection, and effectively reduces carbon emission and construction cost.

Claims (10)

1. The modified regenerated clear water concrete is characterized in that: the feed comprises the following raw materials in parts by weight: 180-200 parts of water, 320-360 parts of cement, 40-60 parts of regenerated micro powder, 40-60 parts of fly ash, 40-60 parts of mineral powder, 365-390 parts of slag ash, 365-390 parts of sea sand, 460-490 parts of broken stone, 460-490 parts of modified regenerated coarse aggregate, 1-2 parts of anti-cracking reinforced composite fiber, 6.9 parts of nano silicon dioxide, 4.6 parts of water reducing agent, 2 parts of defoaming agent and 2 parts of water-retaining agent; the modified recycled coarse aggregate is obtained by treating recycled coarse aggregate with a surface modifier A and a surface modifier B;
the surface modifier A is a mixed solution consisting of soybean powder clear liquid, urea, calcium chloride and polyvinylpyrrolidone according to a mass ratio of 10; the surface modifier B is prepared from a sodium silicate solution and polyvinyl butyral according to a mass ratio of 9:1 are mixed.
2. The modified recycled fair-faced concrete of claim 1, wherein: the cement strength grade is not lower than 42.5 grade portland cement, the fly ash is F class I grade fly ash, the mineral powder is S105 grade mineral powder, the regenerated micro powder is particles with the particle size of less than 0.075mm collected under negative pressure after C30 common concrete test blocks are crushed, the average particle size of the nano-silica is 28-250 nm, and the purity is more than or equal to 99.8%.
3. The modified recycled fair-faced concrete of claim 1, wherein: the fineness modulus of the sea sand is 3.0-2.3, and the mud content is less than or equal to 0.4%; the slag ash is bottom ash obtained after refuse incineration, the fineness modulus is 3.0-2.3, and the content of Cl element is less than or equal to 10%; the sea sand and the slag ash jointly form fine aggregate, and the sand rate of the fine aggregate is 43.9-44.3%.
4. The modified recycled fair-faced concrete of claim 1, wherein: the nominal grain size of the crushed stone is 5.0-37.5 mm, the recycled coarse aggregate is selected according to 5.0-31.5 mm continuous gradation after being crushed by a C40 common concrete sample, and the mud content of the crushed stone and the recycled coarse aggregate is less than or equal to 0.4 percent.
5. The modified recycled fair-faced concrete of claim 1, wherein: in the surface modifier A, the clear solution of the soybean flour is prepared into a soybean flour solution of 100g/L by crushing fresh soybeans purchased from the market into powder by a crusher and then sieving the powder by a 0.25mm square-hole sieve, then the soybean flour solution is put into an airflow stirring tank, compressed nitrogen is introduced into the airflow stirring tank for airflow stirring for 3-5min, and the air flow is 0.1-0.2m 3 /(min·m 2 ) Then centrifuging at 4000rpm for 30min in a centrifuge, standing for 1d, and thenFiltering with 0.45 μm filter membrane to obtain clear solution of soybean powder; the polyvinylpyrrolidone has a water content of less than or equal to 5.0 percent, a nitrogen content of 12.0 to 12.8 percent and a density of 1.144g/cm 3 (ii) a And (3) adding urea, calcium chloride powder and polyvinylpyrrolidone into the clear solution of the soybean flour, and stirring for 30 minutes at the rotating speed of 30rpm to obtain the surface modifier A.
6. The modified recycled fair-faced concrete of claim 1, wherein: the polyvinyl butyral has a density of 1.08g/cm 3 (ii) a Weighing sodium silicate solution and polyvinyl butyral according to the components, and magnetically stirring for 30-50min at a constant temperature of 40 ℃ at a stirring speed of 30-40rpm to uniformly disperse the polyvinyl butyral in the sodium silicate solution to obtain the surface modifier B.
7. The modified recycled fair-faced concrete of claim 1, wherein: and sequentially putting the regenerated coarse aggregate into the surface modifier A and the surface modifier B, respectively soaking for 1d, and naturally drying to obtain the modified regenerated coarse aggregate.
8. The modified recycled fair-faced concrete of claim 1, wherein: the anti-cracking reinforced fiber is prepared from basalt fiber and waste woven bag broken fiber according to a mass ratio of 1:1, preparing a composition; wherein the length of the basalt fiber is 9-12 mm, the diameter is 13-15 μm, the tensile strength is 4150-4750 MPa, the elastic modulus is 95-120 GPa, and the elongation is 3.1%; the broken fiber raw material of the waste woven bag is taken from woven bags containing cement and fly ash building materials, waste woven bag fibers with the length of 12-18mm and the diameter of 15-18 mu m are obtained, the waste woven bag fibers are soaked in an acetone solution for 4-6h, then are washed for 2-4 times by using distilled water, are dried in an oven at the temperature of 50-60 ℃ to constant weight, and then are subjected to surface oxidation modification treatment by using a chemical oxidant formed by combining potassium dichromate, sulfuric acid and distilled water: at the temperature of 80 ℃, mixing potassium dichromate, sulfuric acid and water according to the mass ratio of 6:90:7 preparing a chromic acid solution, adding the woven bag fibers into the chromic acid solution, wherein the mass of the waste woven bag fibers accounts for 30-40% of that of the chromic acid solution, and the soaking time is 10-15min; and then washing the reacted waste woven bag fibers for 4-6 times by using an acetone solution, and drying in an oven at 50-60 ℃ to constant weight.
9. The modified recycled fair-faced concrete of claim 1, wherein: the water-retaining agent is hydroxypropyl methyl cellulose, is white powder and has high quality grade; the water reducing agent is a polycarboxylic acid water reducing agent, and the solid content of the liquid is 50%; the defoaming agent is organic silicon modified polyether and is in a liquid state, and the water content is less than or equal to 1 percent.
10. A method for preparing the modified recycled fair-faced concrete of claims 1 to 9, which is characterized by comprising the following steps:
1) Weighing the following components in a mass ratio of 10:3:3:1, preparing a surface modifier A from the soybean powder clear liquid, urea, calcium chloride and polyvinylpyrrolidone, and weighing the components in a mass ratio of 9:1 and polyvinyl butyral to prepare a surface modifier B;
2) Sequentially adding the regenerated coarse aggregate into the surface modifier A and the surface modifier B for soaking treatment to obtain modified regenerated coarse aggregate for later use;
3) Adding nano silicon dioxide into water according to the weight part requirement, stirring and mixing, adding cement, regenerated micro powder, mineral powder and fly ash, and stirring to obtain a prepolymer; and sequentially adding the sea sand, the slag ash, the anti-cracking reinforcing fiber, the modified recycled coarse aggregate and the broken stone, and continuously mixing and stirring to obtain the recycled fair-faced concrete.
CN202211463416.8A 2022-11-22 2022-11-22 Modified regenerated clear water concrete and preparation method thereof Pending CN115745514A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202211463416.8A CN115745514A (en) 2022-11-22 2022-11-22 Modified regenerated clear water concrete and preparation method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202211463416.8A CN115745514A (en) 2022-11-22 2022-11-22 Modified regenerated clear water concrete and preparation method thereof

Publications (1)

Publication Number Publication Date
CN115745514A true CN115745514A (en) 2023-03-07

Family

ID=85334616

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202211463416.8A Pending CN115745514A (en) 2022-11-22 2022-11-22 Modified regenerated clear water concrete and preparation method thereof

Country Status (1)

Country Link
CN (1) CN115745514A (en)

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103570317A (en) * 2013-11-15 2014-02-12 北京新奥混凝土集团有限公司 Fair-faced concrete produced by using construction waste recycled aggregates
CN110818366A (en) * 2019-12-25 2020-02-21 泸州临港思源混凝土有限公司 Fair-faced concrete and preparation process thereof
CN111689729A (en) * 2020-05-20 2020-09-22 深圳市东大洋建材有限公司 Self-compacting concrete and preparation method thereof
CN112551967A (en) * 2020-11-05 2021-03-26 汨罗市奥格塑业有限公司 Concrete containing waste plastics

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103570317A (en) * 2013-11-15 2014-02-12 北京新奥混凝土集团有限公司 Fair-faced concrete produced by using construction waste recycled aggregates
CN110818366A (en) * 2019-12-25 2020-02-21 泸州临港思源混凝土有限公司 Fair-faced concrete and preparation process thereof
CN111689729A (en) * 2020-05-20 2020-09-22 深圳市东大洋建材有限公司 Self-compacting concrete and preparation method thereof
CN112551967A (en) * 2020-11-05 2021-03-26 汨罗市奥格塑业有限公司 Concrete containing waste plastics

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
李子东等: "《实用胶粘技术(第2版)》", vol. 2, 国防工业出版社, pages: 106 *
李旭等: "微生物矿化沉积强化再生骨料性能研究进展", 四川建材, vol. 48, no. 8, pages 189 - 100 *

Similar Documents

Publication Publication Date Title
CN107235684B (en) Recycled fine aggregate ultrahigh-performance concrete and use method thereof
CN113429141B (en) Cementing material and preparation method and application thereof
CN114315188B (en) Preparation process of alkali-activated cementing material for waste incineration bottom ash treatment
CN112573884A (en) High-toughness alkali slag granite powder aerated concrete block and preparation method thereof
CN114044665B (en) Assembled aerated concrete plate prepared from garbage bottom slag and preparation method thereof
CN110655338A (en) Copper slag-based cementing material, preparation method and application
CN111732395B (en) Waste concrete-based regenerated dry powder masonry mortar and preparation method thereof
CN111333393A (en) Water glass excited nickel slag-domestic garbage incinerator slag-fly ash high-strength environment-friendly brick and preparation method thereof
CN115745447B (en) Concrete prepared by regenerating waste concrete and preparation method thereof
CN116789377A (en) Early-strength anti-cracking concrete admixture and preparation method thereof
CN116283100A (en) Nanometer SiO adopted 2 Concrete mixing ratio for modified geopolymer concrete fracture performance and preparation method thereof
CN113277770B (en) Preparation method and application of modified flax fiber with enhancement effect
CN115745514A (en) Modified regenerated clear water concrete and preparation method thereof
CN114315252A (en) Recycled geopolymer concrete and preparation method thereof
CN113526978A (en) Autoclaved aerated concrete containing coal gangue and iron tailings and preparation method thereof
CN113200712A (en) Iron-rich sludge/slag composite geopolymer and preparation method thereof
CN112500115A (en) Building thermal insulation mortar material taking gold tailings and oil sand tailings as raw materials and preparation method and application thereof
CN113024212A (en) High-tenacity high-cohesiveness C140-strength high-strength fiber concrete and preparation method thereof
CN111056811A (en) Preparation method of aerated concrete block
CN111960793B (en) Preparation method of water-resistant and anti-seismic gypsum-based self-leveling material
CN117447143B (en) Anti-whiskering ground stone and preparation method thereof
CN113024203B (en) Baking-free brick with fissure clay as main raw material and preparation method thereof
CN113024183B (en) High-tenacity high-cohesiveness C110-strength high-strength fiber concrete and preparation method thereof
CN113024181B (en) High-tenacity high-cohesiveness C100-strength high-strength fiber concrete and preparation method thereof
CN117285304B (en) Plastering mortar and preparation method thereof

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination