CN115744991B - Method for preparing tungsten oxide from tungsten-containing waste - Google Patents

Method for preparing tungsten oxide from tungsten-containing waste Download PDF

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CN115744991B
CN115744991B CN202211481563.8A CN202211481563A CN115744991B CN 115744991 B CN115744991 B CN 115744991B CN 202211481563 A CN202211481563 A CN 202211481563A CN 115744991 B CN115744991 B CN 115744991B
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tungsten
containing waste
leaching
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roasting
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CN115744991A (en
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李文君
贺山明
王晓明
梁勇
廖春发
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Jiangxi University of Science and Technology
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Abstract

The invention discloses a method for preparing tungsten oxide from tungsten-containing waste. The method comprises the following steps: and (3) carrying out sulfating roasting on the mixed slurry of the tungsten-containing waste and sulfuric acid, roasting, carrying out calcine stirring water leaching, carrying out solid-liquid separation after water leaching to obtain tungstic acid solid-phase slag and cobalt salt solution, and calcining the tungstic acid solid-phase slag to obtain tungsten oxide. The method of the invention utilizes the strong oxidizing property and acid solubility of high-concentration sulfuric acid in the roasting process to convert tungsten-containing phases such as tungsten carbide, tungsten and the like in tungsten-containing waste into insoluble tungstic acid, and non-tungsten components such as cobalt, iron and the like into soluble sulfate, and can realize the high-efficiency separation of tungsten and other components by water immersion; and the tungsten oxide can be prepared by a short-flow process, so that the energy consumption and the production cost are greatly reduced, the operation is simple and convenient, the efficiency is high, and the industrial popularization and application prospect is good.

Description

Method for preparing tungsten oxide from tungsten-containing waste
Technical Field
One or more embodiments of the present disclosure relate to the field of recycling tungsten-containing waste materials, and in particular, to a method for preparing tungsten oxide from tungsten-containing waste materials.
Background
In order to make up for the shortage of the original tungsten ore resources, the research on the industrial problem of recycling the tungsten-containing waste is urgent. At present, more than 50% of tungsten resources worldwide are used for manufacturing hard alloy, the tungsten content in waste hard alloy reaches 74% -91%, the tungsten metal is consumed in China for about 2.7 ten thousand t each year, and if the recovery rate can reach 40%, the method has great significance in establishing a resource guarantee system and promoting the development of circular economy.
The existing recovery treatment method of tungsten-containing waste at home and abroad mainly comprises the following steps: zinc smelting, saltpeter smelting, roasting alkaline leaching, electrochemical process, in-situ oxidation-reduction carbonization process, etc. these resource recycling techniques have certain advantages and disadvantages. The zinc melting method has the advantages of wide application range, maturity, short flow and tungsten recovery rate up to 95%; but the method is only suitable for processing hard alloy with cobalt content lower than 10%, has high electricity consumption, high requirement on zinc vapor recovery equipment and large zinc volatilization pollution; in addition, the zinc melting method is easy to introduce impurities, has low recovery rate and is not suitable for treating powder waste. The nitrate melting method has the advantages of early application, wide application, low investment, easy leaching of products and high reaction speed, but has the defects of long industrial process, expensive and high consumption of raw and auxiliary materials, high production cost and pollution of discharged tail gas to the environment. The roasting alkaline leaching method is to convert tungsten waste into tungsten oxide through oxidation roasting, and the tungsten oxide generates sodium tungstate through alkaline leaching reaction, so that the purpose of recycling tungsten is achieved, however, the roasting equipment of the method has serious furnace formation, high tungsten content in slag, low recovery rate and high secondary slag treatment cost; and the waste water generated later is more, and the loss of raw and auxiliary materials is large. The electrochemical method is only suitable for treating waste hard alloy with Co content of more than 8% (mass fraction), namely the treatment range is limited. The in-situ oxidation-reduction carbonization method has the problems of insufficient powder purity, substandard alloy performance and the like. The method mainly realizes the separation of components such as tungsten carbide and cobalt in a binding phase in tungsten-containing waste, or further obtains a crude sodium tungstate solution, and the obtained tungsten carbide or crude sodium tungstate solution can be used for preparing tungsten oxide only by a plurality of complex procedures.
The tungsten oxide is used as an industrial primary raw material and can be used for producing tungsten smelting products such as ammonium paratungstate and tungsten powder, and at present, in the recycling process for treating tungsten-containing waste, the transformation of tungsten carbide and/or tungsten in the tungsten-containing waste into tungsten oxide is a necessary process. At present, the tungsten oxide is prepared by treating tungsten-containing waste by acid leaching cobalt and then oxidizing roasting, for example, patent CN106673064A discloses a method for producing ammonium paratungstate by treating hard alloy grinding materials, which comprises the following steps: firstly, adding water into a hard alloy grinding material to prepare slurry, and pumping the slurry into a reaction kettle to carry out acid leaching treatment to realize tungsten-cobalt separation; carrying out high-temperature (600-1000 ℃) oxidizing roasting on the obtained tungsten carbide slag for 3-10 hours to obtain a tungsten oxide material, carrying out alkaline leaching treatment on the tungsten oxide material to obtain a crude sodium tungstate solution, and carrying out traditional procedures such as ion exchange, evaporative crystallization and the like to obtain an ammonium paratungstate product; the process has the defects of high energy consumption, long process flow, high treatment cost and the like. CN102808086a discloses a method for preparing superfine tungsten oxide nano powder by recovering waste hard alloy through hydrothermal method, which comprises the steps of cleaning waste hard alloy, placing into autoclave, adding energyFluoride capable of providing fluoride ions, adding concentrated nitric acid and hydrogen peroxide to oxidize tungsten carbide in the hard alloy completely, and treating the reaction kettle at the constant temperature of 120-200 ℃ for 6-48 hours; cooling the reaction kettle, separating solid phase from liquid phase, drying solid phase, and pulverizing with mortar to obtain superfine WO 3 A nano powder; the method needs expensive equipment such as an autoclave, and the like, has high equipment operation requirement, long process flow and high cost. CN 108439473A discloses a method for preparing nano tungsten oxide from waste hard alloy containing tungsten, which comprises the steps of leaching powdery waste material containing tungsten with sodium hydroxide in a stainless steel reaction kettle at high temperature and high pressure, adding sulfuric acid solution into alkaline solution containing tungsten to adjust pH, controlling pH to 3-5, and keeping the solution clear all the time; adding TOA and N235 combined extractant and sodium bicarbonate ammonium to the solution for extraction and back extraction, and then heating, evaporating, crystallizing, drying and calcining again to obtain nano tungsten oxide; the method has long process flow, high reagent consumption, high equipment operation requirement and difficult wastewater treatment.
In summary, the existing treatment method for preparing tungsten oxide from tungsten-containing waste generally has the defects of long process flow, high equipment requirement, high energy consumption, high treatment cost and the like, so that development of a novel method for preparing tungsten oxide from tungsten-containing waste is urgently needed to solve the problems.
Disclosure of Invention
The present invention aims to solve the problems set forth in the background art, and one or more embodiments of the present invention aim to provide a method for preparing tungsten oxide from tungsten-containing waste, which is a regeneration treatment method for tungsten-containing waste with short flow, high efficiency and low cost.
In view of the above, one or more embodiments of the present specification provide a method for preparing tungsten oxide from tungsten-containing waste, including the steps of:
s1, preparing mixed slurry: uniformly stirring and mixing tungsten-containing waste and sulfuric acid to obtain mixed slurry;
s2, sulfating roasting: placing the mixed slurry obtained in the step S1 into roasting equipment, roasting for a preset time at a certain temperature, and slowly cooling to room temperature after roasting to obtain calcine for later use;
s3, soaking in water: stirring and leaching the calcine obtained in the step S2 by using water, and carrying out solid-liquid separation after water leaching, wherein leaching residues are tungstic acid solid-phase residues, and leaching liquid is cobalt salt solution;
s4, calcining: calcining the tungstic acid solid-phase slag obtained in the step S3 at a preset temperature for a certain time to obtain a tungsten oxide product.
Preferably, the tungsten-containing waste material in the step S1 is bulk waste hard alloy, and is mechanically crushed into granular tungsten-containing waste material with the particle size of 1-3 mm; floor material, dust collection material, grinding material and waste material generated in the hard alloy production process; tungsten carbide powder, powdery tungsten-containing waste in floor materials, dust collecting materials and waste materials in the tungsten powder production process; the tungsten-containing waste comprises the following components:
tungsten, 40% -95% by mass;
cobalt accounting for 2 to 20 percent of the total mass; and
other impurities.
Preferably, the mass ratio of the tungsten-containing waste to sulfuric acid in the step S1 is 1: mixing evenly according to the proportion of 0.2-1; the mass percentage concentration of the sulfuric acid is more than 70%.
Preferably, the baking temperature in the step S2 is 200-500 ℃.
Preferably, the roasting time in the step S2 is 1-5h.
Preferably, the roasting atmosphere in the step S2 is an oxidizing atmosphere, and may be one or more of air, oxygen-enriched air or oxygen.
Preferably, the acidified tail gas generated in the sulfating roasting process in the step S2 is recycled after being washed by an acid washing circulation absorption system.
Preferably, the water immersion temperature of the calcine water immersion process in the step S3 is 20-80 ℃, and the liquid-solid ratio is 3-10: 1mL/g, and leaching time is 0.5-3h.
Preferably, the stirring speed in the water leaching process in the step S3 is 100-600r/min.
Preferably, the cobalt salt solution in the step S3 may be purified by chemical precipitation to remove impurities, and then the cobalt oxalate product is prepared by using ammonium oxalate to precipitate cobalt or the cobalt oxalate product is calcined to produce and prepare the cobalt oxide powder product.
Preferably, the calcination temperature of the tungstic acid solid-phase slag in the step S4 is 500-800 ℃.
Preferably, the calcination time of the tungstic acid solid-phase slag in the step S4 is 1-6h.
Preferably, the tungstic acid solid-phase slag in the step S3 can be directly calcined to prepare a tungsten oxide product; or dissolving the tungstic acid solid slag into ammonium tungstate solution by ammonia water, and preparing an ammonium paratungstate product after evaporating and crystallizing; the solid-phase slag of the tungstic acid can be dissolved into a sodium tungstate solution by alkaline leaching, and then the ammonium tungstate solution is obtained by an ion exchange process or an extraction process, and the ammonium paratungstate product is obtained by evaporating and crystallizing the ammonium tungstate solution.
The advantageous effects of the present invention are described in detail below with reference to the embodiments of the present invention and the accompanying drawings.
Drawings
For a clearer description of one or more embodiments of the present description or of the solutions of the prior art, the drawings that are necessary for the description of the embodiments or of the prior art will be briefly described, it being apparent that the drawings in the description below are only one or more embodiments of the present description, from which other drawings can be obtained, without inventive effort, for a person skilled in the art.
FIG. 1 is a schematic process flow diagram of the method of the present invention.
FIG. 2 shows XRD analysis results of the leaching residue obtained in example 1 of the present invention.
FIG. 3 is the XRD analysis of the tungsten oxide product obtained in example 1 of the present invention.
Detailed Description
For the purposes of promoting an understanding of the principles and advantages of the disclosure, reference will now be made in detail to the following specific examples.
Referring to fig. 1-3, a method for preparing tungsten oxide from tungsten-containing waste material includes the following steps:
s1, preparing mixed slurry: and uniformly stirring and mixing the tungsten-containing waste and sulfuric acid to obtain mixed slurry. Optionally, the tungsten-containing waste material in the step S1 is bulk waste hard alloy, and is mechanically crushed into granular tungsten-containing waste material with the particle size of 1-3 mm; floor material, dust collection material, grinding material and waste material generated in the hard alloy production process; tungsten carbide powder, powdery tungsten-containing waste in floor materials, dust collecting materials and waste materials in the tungsten powder production process; the tungsten-containing waste comprises the following components: tungsten, 40% -95% by mass; cobalt accounting for 2 to 20 percent of the total mass; and other impurities. Optionally, the other impurities are one or more of Fe, cu, C, cr, siO, ni and V. Optionally, the tungsten-containing waste and sulfuric acid are mixed according to a mass ratio of 1: mixing evenly in a proportion of 0.2-1. Optionally, the mass percentage concentration of the sulfuric acid is more than 70%.
S2, sulfating roasting: placing the mixed slurry obtained in the step S1 into roasting equipment, roasting for a preset time at a certain temperature, and slowly cooling to room temperature after roasting to obtain calcine for standby, wherein the main chemical reaction equation in the process is as follows: WC+Co+H 2 SO 4 +3O 2(g) =H 2 WO 4 +CoSO 4 +CO 2 (g);W+Co+H 2 SO 4 +2O 2(g) =H 2 WO 4 +CoSO 4 The method comprises the steps of carrying out a first treatment on the surface of the The technical principle is as follows: the tungsten-containing waste is sulfated and roasted, tungsten carbide, tungsten and other tungsten-containing phases in the tungsten-containing waste are converted into tungstic acid by utilizing the strong oxidizing property and acid solubility of high-concentration sulfuric acid in the sulfating and roasting process, cobalt, iron and other non-tungsten components are converted into soluble sulfate, tungsten is insoluble in water by utilizing the tungstic acid, and the tungsten can be effectively separated from other components such as cobalt, iron and the like by water immersion. Optionally, the roasting equipment in the step S2 is tubular resistance furnace, muffle furnace, reverberatory furnace, rotary kiln, multi-hearth furnace or fluidized bed roasting equipment in the current industrial production, and the production mode can be continuous production or intermittent production. Optionally, the baking temperature is 200-500 ℃. Optionally, the roasting time is 1-5h. Optionally, the roasting atmosphere is an oxidizing atmosphere, and may be one or more of air, oxygen-enriched air or oxygen. Optionally, the acidified tail gas generated in the sulfation roasting process is absorbed by acid washing circulationAnd (3) recycling the system after washing, and using the sulfuric acid as a sulfuric acid material in the step S1.
S3, soaking in water: stirring and leaching the calcine obtained in the step S2 by using water, and carrying out solid-liquid separation after water leaching, wherein leaching residues are tungstic acid solid-phase residues, and leaching liquid is cobalt salt solution. Optionally, the water immersion temperature is 20-80 ℃, and the liquid-solid ratio is 3-10: 1mL/g, and leaching time is 0.5-3h. Optionally, the stirring speed is 100-600r/min. Optionally, the cobalt salt solution can be purified and decontaminated by a chemical precipitation method, and then the cobalt oxalate product is prepared by using ammonium oxalate to precipitate cobalt or the cobalt oxalate product is produced and prepared by calcining cobalt oxalate.
S4, calcining: calcining the tungstic acid solid-phase slag obtained in the step S3 at a preset temperature for a certain time to produce a tungsten oxide product, wherein the chemical equation of the main reaction in the process is H 2 WO 4 =WO 3 +H 2 O (g) . Optionally, the calcination temperature of the tungstic acid solid-phase slag is 500-800 ℃. Optionally, the calcination time of the tungstic acid solid-phase slag is 1-6h.
In the embodiment of the invention, the tungsten acid solid-phase slag can be directly calcined to prepare a tungsten oxide product; or dissolving the tungstic acid solid slag into ammonium tungstate solution by ammonia water, and preparing an ammonium paratungstate product after evaporating and crystallizing; the solid-phase slag of the tungstic acid can be dissolved into a sodium tungstate solution by alkaline leaching, and then the ammonium tungstate solution is obtained by an ion exchange process or an extraction process, and the ammonium paratungstate product is obtained by evaporating and crystallizing the ammonium tungstate solution.
Example 1
The method for preparing tungsten oxide by sulfating roasting-water leaching-roasting tungsten-containing waste comprises the following steps:
step 1: 100g of powdery tungsten-containing waste with tungsten and cobalt contents of 85wt.% and 11wt.% respectively and 50g of sulfuric acid solution with mass concentration of 90% are stirred and mixed uniformly to obtain mixed slurry;
step 2: roasting the mixed slurry at 500 ℃ for 2 hours; stirring and leaching the calcine at 80 ℃, wherein the liquid-solid ratio is 7:1mL/g, and leaching time is 2h; leaching residues and leaching liquid are obtained through solid-liquid separation after water leaching. XRD analysis results of the leaching slag are shown in figure 2, and the fact that the leaching slag is mainly a tungstic acid phase is proved; and the Co leaching rate is 99.58% after analysis and detection;
step 3: the leaching residue was calcined at 800 ℃ for 1h to prepare a tungsten oxide product (XRD analysis result is shown in FIG. 3), and XRD analysis proves that the leaching residue is completely converted into WO after calcination 3
Comparative example 1
The method for preparing tungsten oxide by sulfating roasting-water leaching-roasting tungsten-containing waste comprises the following steps:
step 1: 100g of powdery tungsten-containing waste with tungsten and cobalt contents of 85wt.% and 11wt.% respectively and 50g of sulfuric acid solution with mass concentration of 50% are stirred and mixed uniformly to obtain mixed slurry;
step 2: roasting the mixed slurry at 500 ℃ for 2 hours; stirring and leaching the calcine at 80 ℃, wherein the liquid-solid ratio is 7:1mL/g, and leaching time is 2h; leaching residues and leaching liquid are obtained through solid-liquid separation after water leaching. XRD analysis results show that the leaching slag is mainly WC phase; and the leaching rate of Co is 82.37 percent after analysis and detection; under the sulfating roasting condition that the concentration of sulfuric acid is low, the tungsten-containing waste is difficult to realize the oxidation conversion of tungsten carbide into tungstic acid, and only part of Co can be separated from the tungsten carbide.
Step 3: calcining the leaching residue at 800 deg.C for 1 hr, and XRD analysis shows that the main phase of the calcined product is WC, and only a small amount of WO 3 And (5) generating.
Example 2
The method for preparing tungsten oxide by sulfating roasting-water leaching-roasting tungsten-containing waste comprises the following steps:
step 1: 100g of granular tungsten-containing waste with tungsten and cobalt contents of 89wt.% and 10wt.% respectively and 70g of sulfuric acid solution with mass concentration of 90% are stirred and mixed uniformly to obtain mixed slurry;
step 2: roasting the mixed slurry at 400 ℃ for 4 hours; the calcine is stirred and immersed at 60 ℃, the liquid-solid ratio is 10:1mL/g, and the immersion time is 1h; leaching residues and leaching liquid are obtained through solid-liquid separation after water leaching. XRD analysis results of the leaching slag prove that the leaching slag is mainly a tungstic acid phase; and the leaching rate of Co is 98.51 percent after analysis and detection;
step 3: will beThe leaching residue was calcined at 700 ℃ for 3 hours to prepare a tungsten oxide product. XRD analysis proves that the leaching residue can be completely converted into WO 3
Comparative example 2
The method for preparing tungsten oxide by sulfating roasting-water leaching-roasting tungsten-containing waste comprises the following steps:
step 1: 100g of granular tungsten-containing waste with tungsten and cobalt contents of 89wt.% and 10wt.% respectively and 70g of sulfuric acid solution with mass concentration of 90% are stirred and mixed uniformly to obtain mixed slurry;
step 2: roasting the mixed slurry at the temperature of 100 ℃ for 4 hours; the calcine is stirred and immersed at 60 ℃, the liquid-solid ratio is 10:1mL/g, and the immersion time is 1h; leaching residues and leaching liquid are obtained through solid-liquid separation after water leaching. XRD analysis results of leaching slag show that the leaching slag is mainly tungsten carbide phase, and Co leaching rate is 75.62% after analysis and detection; namely, the sulfating roasting is carried out under the condition of lower temperature, the directional conversion of tungsten carbide into tungstic acid is difficult to realize, and the Co leaching rate is lower under the condition of low-temperature roasting.
Step 3: the leaching residue was calcined at 700 ℃ for 3 hours to prepare a tungsten oxide product. The main phase of the calcined product was still WC, only small amounts of WO, as analyzed by XRD 3 And (5) generating.
Example 3
The method for preparing tungsten oxide by sulfating roasting-water leaching-roasting tungsten-containing waste comprises the following steps:
step 1: 100g of powdery tungsten-containing waste with tungsten and cobalt contents of 85wt.% and 11wt.% respectively and 100g of sulfuric acid solution with mass concentration of 70% are stirred and mixed uniformly to obtain mixed slurry;
step 2: roasting the mixed slurry at 400 ℃ for 5 hours; stirring and leaching the calcine at 20 ℃ for 1h at a liquid-solid ratio of 5:1 mL/g; leaching residues and leaching liquid are obtained through solid-liquid separation after water leaching. XRD analysis results of the leaching slag prove that the leaching slag is mainly a tungstic acid phase; and the Co leaching rate is 99.39% after analysis and detection;
step 3: the leaching residue was calcined at 600 ℃ for 2 hours to prepare a tungsten oxide product. XRD analysis proves that the leaching residue energyComplete conversion to WO 3
Comparative example 3
The method for preparing tungsten oxide by sulfating roasting-water leaching-roasting tungsten-containing waste comprises the following steps:
step 1: 100g of powdery tungsten-containing waste with tungsten and cobalt contents of 85wt.% and 11wt.% respectively and 100g of sulfuric acid solution with mass concentration of 70% are stirred and mixed uniformly to obtain mixed slurry;
step 2: roasting the mixed slurry at 700 ℃ for 5 hours; stirring and leaching the calcine at 20 ℃ for 1h at a liquid-solid ratio of 5:1 mL/g; leaching residues and leaching liquid are obtained through solid-liquid separation after water leaching. XRD analysis results of leaching residues prove that the leaching residues mainly comprise tungstic acid and cobalt tungstate phases; and the leaching rate of Co is 65.13 percent after analysis and detection; namely, under the sulfating roasting condition that the roasting temperature is too high, part of cobalt phase is converted into cobalt tungstate which is difficult to dissolve in water, so that the Co leaching rate is reduced.
Step 3: the leaching residue was calcined at 600 ℃ for 2 hours to prepare a tungsten oxide product. The phase of the leaching residue is mainly WO by XRD analysis 3 And CoO.
Example 4
The method for preparing tungsten oxide by sulfating roasting-water leaching-roasting tungsten-containing waste comprises the following steps:
step 1: 100g of granular tungsten-containing waste with tungsten and cobalt contents of 89wt.% and 10wt.% respectively and 20g of sulfuric acid solution with the mass concentration of 98% are stirred and mixed uniformly to obtain mixed slurry;
step 2: roasting the mixed slurry at 500 ℃ for 3 hours; the calcine is stirred and immersed at 50 ℃ with a liquid-solid ratio of 8:1mL/g for 2h; leaching residues and leaching liquid are obtained through solid-liquid separation after water leaching. XRD analysis results of the leaching slag prove that the leaching slag is mainly a tungstic acid phase; and the leaching rate of Co is 97.23 percent after analysis and detection;
step 3: the leaching residue was calcined at 800 ℃ for 1 hour to prepare a tungsten oxide product. XRD analysis shows that the leaching residue is completely converted into WO after calcination 3
Example 5
The method for preparing tungsten oxide by sulfating roasting-water leaching-roasting tungsten-containing waste comprises the following steps:
step 1: 100g of powdery tungsten-containing waste with tungsten and cobalt contents of 85wt.% and 11wt.% respectively and 50g of sulfuric acid solution with mass concentration of 80% are stirred and mixed uniformly to obtain mixed slurry;
step 2: roasting the mixed slurry at 500 ℃ for 1h; the temperature of the calcine stirred water immersion is 80 ℃, the liquid-solid ratio is 3:1mL/g, and the water immersion time is 0.5h; leaching residues and leaching liquid are obtained through solid-liquid separation after water leaching. XRD analysis results of the leaching slag prove that the leaching slag is mainly a tungstic acid phase; and the Co leaching rate is 98.27% after analysis and detection;
step 3: the leaching residue was calcined at 800 ℃ for 1 hour to prepare a tungsten oxide product. XRD analysis shows that the leaching residue is completely converted into WO after calcination 3
Example 6
The method for preparing tungsten oxide by sulfating roasting-water leaching-roasting tungsten-containing waste comprises the following steps:
step 1: 100g of granular tungsten-containing waste with tungsten and cobalt contents of 89wt.% and 10wt.% respectively and 80g of sulfuric acid solution with mass concentration of 80% are stirred and mixed uniformly to obtain mixed slurry;
step 2: roasting the mixed slurry at 500 ℃ for 2 hours; stirring and leaching the calcine at 20 ℃ for 3h at a liquid-solid ratio of 5:1 mL/g; leaching residues and leaching liquid are obtained through solid-liquid separation after water leaching. XRD analysis results of the leaching slag prove that the leaching slag is mainly a tungstic acid phase; and the Co leaching rate is 99.14% after analysis and detection;
step 3: the leaching residue was calcined at 600 ℃ for 6 hours to prepare a tungsten oxide product. XRD analysis shows that the leaching residue is completely converted into WO after calcination 3
Example 7
The method for preparing tungsten oxide by sulfating roasting-water leaching-roasting tungsten-containing waste comprises the following steps:
step 1: 100g of powdery tungsten-containing waste with tungsten and cobalt contents of 85wt.% and 11wt.% respectively and 60g of sulfuric acid solution with mass concentration of 90% are stirred and mixed uniformly to obtain mixed slurry;
step 2: roasting the mixed slurry at 300 ℃ for 5 hours; the calcine is stirred and immersed at 60 ℃, the liquid-solid ratio is 7:1mL/g, and the immersion time is 2h; leaching residues and leaching liquid are obtained through solid-liquid separation after water leaching. XRD analysis results of the leaching slag prove that the leaching slag is mainly a tungstic acid phase; and the Co leaching rate is 99.67% after analysis and detection;
step 3: the leaching residue was calcined at 500 ℃ for 5 hours to prepare a tungsten oxide product. XRD analysis shows that the leaching residue is completely converted into WO after calcination 3
The present disclosure is intended to embrace all such alternatives, modifications and variances which fall within the broad scope of the appended claims. Any omissions, modifications, equivalents, improvements, and the like, which are within the spirit and principles of the one or more embodiments of the disclosure, are therefore intended to be included within the scope of the disclosure.

Claims (11)

1. A method for preparing tungsten oxide from tungsten-containing waste, which is characterized by comprising the following steps:
s1, preparing mixed slurry: uniformly stirring and mixing tungsten-containing waste and sulfuric acid to obtain mixed slurry;
s2, sulfating roasting: placing the mixed slurry obtained in the step S1 into roasting equipment, roasting for a preset time at a certain temperature, and slowly cooling to room temperature after roasting to obtain calcine for later use;
s3, soaking in water: stirring and leaching the calcine obtained in the step S2 by using water, and carrying out solid-liquid separation after water leaching, wherein leaching residues are tungstic acid solid-phase residues, and leaching liquid is cobalt salt solution;
s4, calcining: calcining the tungstic acid solid-phase slag obtained in the step S3 at a preset temperature for a certain time to obtain a tungsten oxide product;
wherein the tungsten-containing waste material in the step S1 is bulk waste hard alloy, and is mechanically crushed into granular tungsten-containing waste material with the particle size of 1-3 mm; floor material, dust collection material, grinding material and waste material generated in the hard alloy production process; tungsten carbide powder, powdery tungsten-containing waste in floor materials, dust collecting materials and waste materials in the tungsten powder production process; the tungsten-containing waste comprises the following components:
tungsten, 40% -95% by mass;
cobalt, 2% -20% by mass; and
other impurities;
wherein, the tungsten-containing waste material and sulfuric acid in the step S1 are mixed according to the mass ratio of 1: mixing evenly according to the proportion of 0.2-1; the mass percentage concentration of the sulfuric acid is more than 70%.
2. The method for preparing tungsten oxide from tungsten-containing waste according to claim 1, wherein the firing temperature in the step S2 is 200 to 500 ℃.
3. The method for preparing tungsten oxide from tungsten-containing waste according to claim 1, wherein the firing time in the step S2 is 1 to 5 hours.
4. The method for preparing tungsten oxide from tungsten-containing waste according to claim 1, wherein the roasting atmosphere in the step S2 is an oxidizing atmosphere, and is one or a combination of more of air, oxygen-enriched air and oxygen.
5. The method for preparing tungsten oxide from tungsten-containing waste according to claim 1, wherein the acidified tail gas generated in the sulfating roasting process in the step S2 is recycled after being washed by an acid washing circulation absorption system.
6. The method for preparing tungsten oxide by using the tungsten-containing waste material according to claim 1, wherein the water leaching temperature of the calcine water leaching process in the step S3 is 20-80 ℃, and the liquid-solid ratio is 3-10: 1mL/g, and leaching time is 0.5-3h.
7. The method for preparing tungsten oxide by using the tungsten-containing waste material according to claim 1, wherein the stirring speed in the water leaching process in the step S3 is 100-600r/min.
8. The method for preparing tungsten oxide from tungsten-containing waste according to claim 1, wherein the cobalt salt solution in step S3 is purified by chemical precipitation method to remove impurities, and then cobalt oxalate product is prepared by using ammonium oxalate to precipitate cobalt or cobalt oxalate is calcined to produce cobalt oxide powder product.
9. The method for preparing tungsten oxide from tungsten-containing waste according to claim 1, wherein the tungsten acid solid-phase slag calcining temperature in the step S4 is 500-800 ℃.
10. The method for preparing tungsten oxide from tungsten-containing waste according to claim 1, wherein the tungsten acid solid-phase slag calcination time in the step S4 is 1-6h.
11. The method for preparing tungsten oxide from tungsten-containing waste according to claim 1, wherein the tungsten acid solid-phase slag of step S3 is directly calcined to prepare tungsten oxide product; or dissolving the tungstic acid solid-phase slag into ammonium tungstate solution by using ammonia water, and preparing an ammonium paratungstate product after evaporating and crystallizing; or the solid-phase slag of the tungstic acid is dissolved into a sodium tungstate solution by utilizing alkaline leaching, then an ammonium tungstate solution is obtained by utilizing an ion exchange process or an extraction process, and an ammonium paratungstate product is obtained by evaporating and crystallizing the ammonium tungstate solution.
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