CN115744958A - Method for preparing calcium carbonate microspheres from artificial granite waste residues - Google Patents

Method for preparing calcium carbonate microspheres from artificial granite waste residues Download PDF

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Publication number
CN115744958A
CN115744958A CN202211567861.9A CN202211567861A CN115744958A CN 115744958 A CN115744958 A CN 115744958A CN 202211567861 A CN202211567861 A CN 202211567861A CN 115744958 A CN115744958 A CN 115744958A
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calcium carbonate
artificial granite
granite waste
carbonate microspheres
waste residues
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CN202211567861.9A
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陶静
江懋才
汤泉
莫福旺
张晓辉
高友君
曾杲
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Hezhou Natural Resources Bureau
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Hezhou Natural Resources Bureau
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Abstract

The invention provides a method for preparing calcium carbonate microspheres from artificial granite waste residues, which comprises the steps of removing a high-molecular organic polymer which does not react with dilute acid by acid dissolution and filtration, taking the artificial granite waste residues as a calcium source, taking calcium ions and carbonate ions to react to generate calcium carbonate precipitates as a main reaction, taking sodium polystyrene sulfonate as a template agent and sodium dodecyl sulfate as a surfactant, and regulating the shape and crystal form of calcium carbonate to obtain the calcium carbonate microspheres. The method combines the characteristics of a template method, an emulsion method and a double decomposition method, and has the advantages of low raw material cost, mild reaction conditions, simple equipment operation, good product regulation and control performance and the like.

Description

Method for preparing calcium carbonate microspheres from artificial granite waste residues
Technical Field
The invention relates to the technical field of inorganic functional materials and chemical materials, in particular to a method for preparing calcium carbonate microspheres by using waste residues of artificial granite.
Background
The artificial granite is also called synthetic stone, reconstructed stone and engineering stone. It is made up by using natural marble and stone powder as raw material, adding organic resin as cementing agent, vacuum stirring, high-pressure shaking and room-temp. solidifying and forming. More than 92 percent of the natural stone is marble, so that the natural stone has the characteristics of noble and elegant properties, bright color, uniform color, accurate size, high finish, compression resistance, wear resistance, good air permeability, environmental protection, multiple renovations and the like, and is an internationally popular green environment-friendly decorative material. Waste slurry can appear in the polishing process of the artificial granite, the waste slurry can be subjected to natural air drying to obtain artificial granite waste residue, the artificial granite waste residue is generally simply buried and stored in the open air by many large-scale enterprises, the artificial granite waste residue is not only polluted by the environment, but also wasted by resources, the surface area is occupied, a large amount of volatile organic matters are generated at the same time, secondary pollution is caused to the environment, the sustainable development of the enterprises is reduced, how to change waste into valuable is realized, a plurality of effective utilization methods of the artificial granite waste residue are provided through continuous exploration of a plurality of scientific research workers, and the reports about preparation of calcium carbonate microspheres by using the artificial granite waste residue as a raw material are rare.
The calcium carbonate microspheres have the following unique properties: small volume, large specific surface area, large porosity and the like, and is widely applied to the high-end field. As for the drug carrier, the sustained release property of the calcium carbonate can be utilized to achieve high-efficiency utilization of the drug, which greatly contributes to the treatment of diseases, and the calcium carbonate is an indispensable effective source for supplementing calcium ions to human bodies. The calcium carbonate microspheres can also be used as an adsorbent, porous calcium carbonate microspheres can be prepared by using a special means, and the product is used as the adsorbent, so that the investment is low, and the value is high. Besides the fields, the preparation can also be used in biotechnology, cosmetic industry and the like.
There are many main preparation methods of calcium carbonate microspheres, wherein the template method is a main method for preparing calcium carbonate microspheres commonly used by people; although the double decomposition method is simple, the product purity is low; the emulsion method has low energy consumption and good stability, but the molecular particles are large and the particle size is not easy to control; the sol-gel method has good molecular uniformity, good dispersibility and low reaction temperature, but the raw materials are expensive, long in time consumption and easy to deform; the hydrothermal method has rigorous reaction conditions, small preparation amount and difficult mass preparation; although the spray drying method contributes greatly in the field of preparing calcium carbonate microspheres, the equipment investment is large, and the cost is high. In addition, there are many methods such as carbonization, laser ablation, and the like.
Aiming at the defects that heavy calcium carbonate cannot be comprehensively utilized due to the fact that heavy calcium carbonate and an organic high molecular polymer in artificial granite waste residues are difficult to separate, and the organic high molecular polymer continuously emits volatile organic matters to pollute the environment and the like, the method utilizes the artificial granite waste residues as a calcium source, adds dilute nitric acid for reaction, filters and removes the high molecular polymer, enables filtrate to react with sodium carbonate to generate calcium carbonate precipitate as a main reaction, utilizes sodium polystyrene sulfonate as a template agent and sodium dodecyl sulfate as a surfactant, and regulates the morphology and the crystal form of the calcium carbonate, so that the calcium carbonate microspheres are obtained. Not only solves the problem of environmental pollution, but also makes a contribution to the calcium carbonate industrial chain. The method combines the characteristics of a template method, an emulsion method and a double decomposition method, and has the advantages of low raw material cost, mild reaction conditions, simple equipment operation, good product regulation and control performance and the like.
Disclosure of Invention
The invention aims to provide a method for preparing calcium carbonate microspheres by using artificial granite waste residues, which aims to overcome the defects of the prior art. The technical problem to be solved by the invention is realized by adopting the following technical scheme:
a method for preparing calcium carbonate microspheres from waste residues of artificial granite is characterized by comprising the following steps:
a. weighing 5g of artificial granite waste residue, putting the artificial granite waste residue into a beaker, slowly adding the prepared nitric acid into the artificial granite waste residue, slightly stirring until no bubbles are generated, and performing suction filtration;
b. 0.5mL of n-hexane was measured and added to 99.5mL of deionized water to prepare 100mL of selective solvent, 0.3-0.7g of Sodium Dodecyl Sulfate (SDS) is weighed and dissolved in 100mL of selective solvent to obtain a mixed solution X; 3.18g of anhydrous sodium carbonate are weighed and prepared into 1mol/L Na in 30mL of deionized water 2 CO 3 Solution, 0.4-0.6g sodium polystyrene sulfonate (PSS) is weighed and added into Na 2 CO 3 And stirring the solution until the PSS is completely dissolved to obtain a mixed solution Y. Adding the mixed solution X into the mixed solution Y, and performing ultrasonic emulsification to obtain an emulsion;
c. pouring 50mL of the filtrate obtained in the step a into the emulsion obtained in the step b under the environment of a constant-temperature magnetic stirrer at the temperature of 60-80 ℃, and stirring and reacting for 20-40min to obtain a suspension; standing the suspension to room temperature, performing suction filtration, washing the filter cake with distilled water and hot ethanol for 3-5 times, and drying the filter cake in a drying oven at 60 ℃ for 6h to obtain white powder, namely the calcium carbonate microspheres.
The artificial granite waste residue is ball-milled and then sieved by a 200-mesh sieve;
the concentration of the nitric acid is 2-10%.
The invention has the beneficial effects that:
1. the waste artificial granite slag is comprehensively utilized, so that the environmental problem of the waste artificial granite slag can be solved;
2. the method combines the characteristics of a template method, an emulsion method and a double decomposition method, and has the advantages of low raw material cost, mild reaction conditions, simple equipment operation and the like;
3. the product has good regulation and control performance, and the prepared calcium carbonate microspheres have good appearance and round spheres.
Drawings
FIG. 1 is a scanning electron micrograph of the calcium carbonate microspheres of example 1.
FIG. 2 is a scanning electron micrograph of the calcium carbonate microspheres of example 2.
FIG. 3 is a scanning electron micrograph of the calcium carbonate microspheres of example 3.
FIG. 4 is a scanning electron micrograph of the calcium carbonate microspheres of example 4.
FIG. 5 is a partially enlarged SEM image of the calcium carbonate microspheres of example 4.
FIG. 6 is an X-ray diffraction pattern of calcium carbonate microspheres from example 4.
Detailed Description
The following further details the embodiments of the invention: it should be emphasized that the embodiments described herein are illustrative rather than restrictive, and thus the present invention is not limited to the embodiments described in the detailed description, but other embodiments derived from the technical solutions of the present invention by those skilled in the art are also within the scope of the present invention.
Example 1
a. Weighing 5g of artificial granite waste residue which is ball-milled and sieved by a 200-mesh sieve, putting the artificial granite waste residue into a beaker, slowly adding the prepared 5% nitric acid into the artificial granite waste residue, slightly stirring until no bubbles are generated, and performing suction filtration;
b. weighing 0.5mL of n-hexane, adding the n-hexane into 99.5mL of deionized water to prepare 100mL of selective solvent, weighing 0.3g of Sodium Dodecyl Sulfate (SDS), and dissolving the Sodium Dodecyl Sulfate (SDS) in 100mL of selective solvent to obtain a mixed solution X; 3.18g of anhydrous sodium carbonate are weighed and prepared into 1mol/L Na in 30mL of deionized water 2 CO 3 Solution 0.5g of sodium polystyrene sulfonate (PSS) was weighed into Na 2 CO 3 And stirring the solution until the PSS is completely dissolved to obtain a mixed solution Y. Adding the mixed solution X into the mixed solution Y, and performing ultrasonic emulsification to obtain an emulsion;
c. pouring 50mL of the filtrate obtained in the step a into the emulsion obtained in the step b under the environment of a constant-temperature magnetic stirrer at the temperature of 60 ℃, and stirring and reacting for 20min to obtain a suspension; standing the suspension to room temperature, performing suction filtration, washing the filter cake with distilled water and hot ethanol for 3-5 times, and drying the filter cake in a drying oven at 60 ℃ for 6h to obtain white powder, namely the calcium carbonate microspheres. FIG. 1 is a scanning electron microscope image of the calcium carbonate microspheres of example 1, which are spherical in shape.
Example 2
a. Weighing 5g of artificial granite waste residue which is ball-milled and sieved by a 200-mesh sieve, putting the artificial granite waste residue into a beaker, slowly adding the prepared 5% nitric acid into the artificial granite waste residue, slightly stirring until no bubbles are generated, and performing suction filtration;
b. weighing 0.5mL of n-hexane, adding 99.5mL of deionized water to obtain 100mL of selective solvent, weighing 0.3g of Sodium Dodecyl Sulfate (SDS), and dissolving in 100mL of selective solvent to obtain a mixtureMixing the solution X; 3.18g of anhydrous sodium carbonate are weighed and prepared into 1mol/L Na in 30mL of deionized water 2 CO 3 Solution 0.5g of sodium polystyrene sulfonate (PSS) was weighed into Na 2 CO 3 And stirring the solution until the PSS is completely dissolved to obtain a mixed solution Y. Adding the mixed solution X into the mixed solution Y, and performing ultrasonic emulsification to obtain an emulsion;
c. pouring 50mL of the filtrate obtained in the step a into the emulsion obtained in the step b under the environment of a constant-temperature magnetic stirrer at 70 ℃, and reacting for 20min under stirring to obtain a suspension; standing the suspension to room temperature, performing suction filtration, washing the filter cake with distilled water and hot ethanol for 3-5 times, and drying the filter cake in a drying oven at 60 ℃ for 6h to obtain white powder, namely the calcium carbonate microspheres. FIG. 2 is a scanning electron micrograph of the calcium carbonate microspheres of example 2, which are spherical in shape.
Example 3
a. Weighing 5g of artificial granite waste residue which is ball-milled and then sieved by a 200-mesh sieve, putting the artificial granite waste residue into a beaker, slowly adding prepared 10% nitric acid into the artificial granite waste residue, slightly stirring until no bubbles are generated, and performing suction filtration;
b. weighing 0.5mL of n-hexane, adding the n-hexane into 99.5mL of deionized water to prepare 100mL of selective solvent, weighing 0.5g of Sodium Dodecyl Sulfate (SDS), and dissolving the SDS in 100mL of selective solvent to obtain a mixed solution X; 3.18g of anhydrous sodium carbonate are weighed into 30mL of deionized water to prepare 1mol/L Na 2 CO 3 Solution, 0.4-0.6g sodium polystyrene sulfonate (PSS) is weighed and added into Na 2 CO 3 And stirring the solution until the PSS is completely dissolved to obtain a mixed solution Y. Adding the mixed solution X into the mixed solution Y, and performing ultrasonic emulsification to obtain an emulsion;
c. pouring 50mL of the filtrate obtained in the step a into the emulsion obtained in the step b under the environment of a constant-temperature magnetic stirrer at 70 ℃, and reacting for 40min under stirring to obtain a suspension; standing the suspension to room temperature, performing suction filtration, washing the filter cake with distilled water and hot ethanol for 3-5 times, and drying the filter cake in a drying oven at 60 ℃ for 6h to obtain white powder, namely the calcium carbonate microspheres. FIG. 3 is a scanning electron micrograph of the calcium carbonate microspheres of example 3, which are spherical in shape.
Example 4
a. Weighing 5g of artificial granite waste residue which is ball-milled and then sieved by a 200-mesh sieve, putting the artificial granite waste residue into a beaker, slowly adding 10% nitric acid into the artificial granite waste residue, slightly stirring until no bubbles are generated, and performing suction filtration;
b. weighing 0.5mL of n-hexane, adding the n-hexane into 99.5mL of deionized water to prepare 100mL of selective solvent, weighing 0.5g of Sodium Dodecyl Sulfate (SDS), and dissolving the SDS in 100mL of selective solvent to obtain a mixed solution X; 3.18g of anhydrous sodium carbonate are weighed into 30mL of deionized water to prepare 1mol/L Na 2 CO 3 Solution 0.5g of sodium polystyrene sulfonate (PSS) was weighed into Na 2 CO 3 And stirring the solution until the PSS is completely dissolved to obtain a mixed solution Y. Adding the mixed solution X into the mixed solution Y, and performing ultrasonic emulsification to obtain an emulsion;
c. pouring 50mL of the filtrate obtained in the step a into the emulsion obtained in the step b under the environment of a constant-temperature magnetic stirrer at 70 ℃, and stirring and reacting for 30min to obtain a suspension; standing the suspension to room temperature, performing suction filtration, washing the filter cake with distilled water and hot ethanol for 3-5 times, and drying the filter cake in a drying oven at 60 ℃ for 6h to obtain white powder, namely the calcium carbonate microspheres. Fig. 4 is a scanning electron micrograph of the calcium carbonate microspheres of example 4, and fig. 5 is a partial enlarged view of the calcium carbonate microspheres of example 4. From fig. 4, it can be seen that the prepared calcium carbonate microspheres have a round surface, a good dispersion degree and a uniform size, and from the enlarged view of the calcium carbonate microspheres in fig. 5, the spherical surfaces of the calcium carbonate microspheres are formed by aggregation of nano calcium carbonate, the spherical surfaces are round, and the average particle size is about 5 μm. The calcium carbonate microspheres of example 4 were subjected to a particle size test, D of the calcium carbonate microspheres 50 Is 4.71 μm, D 90 The particle size of the calcium carbonate microspheres is 12.28 micrometers, namely the average particle size of the prepared calcium carbonate microspheres is 4.71 micrometers, which is consistent with the particle size analyzed by a scanning electron microscope.
FIG. 6 is an X-ray diffraction pattern of the calcium carbonate microspheres of example 4. As can be seen from fig. 6, 20.8 °, 24.76 °, 26.96 °, 32.6 °, 43.76 °, 49.84 ° and 55.6 ° are the characteristic peaks of the vaterite-type calcium carbonate, and the peaks have sharp shapes, indicating good crystallinity, indicating that the prepared calcium carbonate microspheres are the vaterite-type calcium carbonate.

Claims (3)

1. A method for preparing calcium carbonate microspheres from waste residues of artificial granite is characterized by comprising the following steps:
a. weighing 5g of artificial granite waste residue, putting the artificial granite waste residue into a beaker, slowly adding the prepared nitric acid into the artificial granite waste residue, slightly stirring until no bubbles are generated, and performing suction filtration;
b. weighing 0.5mL of n-hexane, adding the n-hexane into 99.5mL of deionized water to prepare 100mL of selective solvent, weighing 0.3-0.7g of Sodium Dodecyl Sulfate (SDS), and dissolving the Sodium Dodecyl Sulfate (SDS) in 100mL of selective solvent to obtain a mixed solution X; 3.18g of anhydrous sodium carbonate are weighed and prepared into 1mol/L Na in 30mL of deionized water 2 CO 3 Solution, 0.4-0.6g sodium polystyrene sulfonate (PSS) is weighed and added into Na 2 CO 3 And stirring the solution until the PSS is completely dissolved to obtain a mixed solution Y. Adding the mixed solution X into the mixed solution Y, and performing ultrasonic emulsification to obtain an emulsion;
c. pouring 50mL of the filtrate obtained in the step a into the emulsion obtained in the step b under the environment of a constant-temperature magnetic stirrer at the temperature of 60-80 ℃, and stirring and reacting for 20-40min to obtain a suspension; standing the suspension to room temperature, performing suction filtration, washing the filter cake with distilled water and hot ethanol for 3-5 times, and drying the filter cake in a drying oven at 60 ℃ for 6h to obtain white powder, namely the calcium carbonate microspheres.
2. The method for preparing calcium carbonate microspheres from artificial granite waste residues as claimed in claim 1, wherein the artificial granite waste residues in step a are ball-milled and sieved with a 200-mesh sieve.
3. The method for preparing calcium carbonate microspheres from artificial granite waste residues as claimed in claim 1, wherein the nitric acid concentration in step a is 2-10%.
CN202211567861.9A 2022-12-07 2022-12-07 Method for preparing calcium carbonate microspheres from artificial granite waste residues Pending CN115744958A (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102992374A (en) * 2012-12-10 2013-03-27 江苏大学 Preparation method of calcium carbonate micro-spheres
CN103232051A (en) * 2013-04-24 2013-08-07 陕西科技大学 Preparation method of ultrafine porous calcium carbonate microsphere
CN105329929A (en) * 2015-12-15 2016-02-17 浙江理工大学 Spherical calcium carbonate particles and preparation method thereof
CN105502463A (en) * 2015-12-28 2016-04-20 中南大学 Preparation method of hollow calcium carbonate microspheres of micro-scale and nano-scale pore structures
CN110902708A (en) * 2019-12-13 2020-03-24 贺州学院 Method for preparing nano calcium carbonate by using artificial granite waste residues

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102992374A (en) * 2012-12-10 2013-03-27 江苏大学 Preparation method of calcium carbonate micro-spheres
CN103232051A (en) * 2013-04-24 2013-08-07 陕西科技大学 Preparation method of ultrafine porous calcium carbonate microsphere
CN105329929A (en) * 2015-12-15 2016-02-17 浙江理工大学 Spherical calcium carbonate particles and preparation method thereof
CN105502463A (en) * 2015-12-28 2016-04-20 中南大学 Preparation method of hollow calcium carbonate microspheres of micro-scale and nano-scale pore structures
CN110902708A (en) * 2019-12-13 2020-03-24 贺州学院 Method for preparing nano calcium carbonate by using artificial granite waste residues

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Application publication date: 20230307