CN115744317A - Positive pressure conveying device with pressure control system - Google Patents
Positive pressure conveying device with pressure control system Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及化工机械技术领域,具体涉及一种带压力控制系统的正压输送装置。The invention relates to the technical field of chemical machinery, in particular to a positive pressure conveying device with a pressure control system.
背景技术Background technique
粉体物料通常采用正压输送装置进行输送,正压输送是利用输送系统的前端,也就是系统起点的风机向输送管道内通入压缩空气,利用管道起点与终点的压力差,使空气在管道内流动,并带动物料运动的,正压输送系统中,物料由供料装置送入输送系统,在输送终点,物料与空气分离。然而,使用正压输送装置输送粉体材料时,管道内的压力通常难以控制,压力过大物料在管道内的流速一般就会比较快,部分表面强度较低的物料在输送过程中,由于颗粒与颗粒之间或颗粒与输送管壁之间的摩擦作用,会使物料颗粒的表面磨损,从而产生较多微粉;压力过小则容易堵塞管道。Powder materials are usually conveyed by a positive pressure conveying device. Positive pressure conveying uses the front end of the conveying system, that is, the fan at the starting point of the system to feed compressed air into the conveying pipeline, and uses the pressure difference between the beginning and the end of the pipeline to make the air flow in the pipeline. In the positive pressure conveying system, the material is fed into the conveying system by the feeding device, and the material is separated from the air at the end of the conveying. However, when using a positive pressure conveying device to transport powder materials, the pressure in the pipeline is usually difficult to control. The flow rate of the material in the pipeline is generally faster if the pressure is too high. During the transportation of some materials with low surface strength, due to the particles The friction between the particles and the particles or between the particles and the wall of the conveying pipe will cause the surface of the material particles to wear and produce more fine powder; if the pressure is too small, the pipe will be easily blocked.
发明内容Contents of the invention
针对现有技术的不足,本发明提供了一种带压力控制系统的正压输送装置,具体包括以下内容:Aiming at the deficiencies of the prior art, the present invention provides a positive pressure conveying device with a pressure control system, which specifically includes the following contents:
一种带压力控制系统的正压输送装置,包括发送罐、接收罐、输送管、供压装置、以及供压管道系统,输送管包括第一端和第二端,输送管的第一端与发送罐连接,输送管的第二端与接收罐连接,还包括压力控制系统,所述供压管道系统包括第一供压管和第二供压管,第一供压管分别与供压装置和发送罐连接,第一供压管上设置有第一阀门,第二供压管分别与供压装置和输送管的第一端连接,第二供压管上设置有第二阀门;所述压力控制系统包括设置于输送管的输送压力检测系统、设置于发送罐内的发送压力检测装置、以及控制装置,所述控制装置分别与输送压力检测装置、发送压力检测装置、第一阀门和第二阀门连接。A positive pressure conveying device with a pressure control system, comprising a sending tank, a receiving tank, a conveying pipe, a pressure supply device, and a pressure supply pipeline system, the conveying pipe includes a first end and a second end, the first end of the conveying pipe is connected to the The sending tank is connected, the second end of the delivery pipe is connected to the receiving tank, and a pressure control system is also included. The pressure supply pipeline system includes a first pressure supply pipe and a second pressure supply pipe, and the first pressure supply pipe is respectively connected to the pressure supply device. It is connected with the sending tank, the first pressure supply pipe is provided with a first valve, the second pressure supply pipe is respectively connected with the pressure supply device and the first end of the delivery pipe, and the second pressure supply pipe is provided with a second valve; The pressure control system includes a delivery pressure detection system arranged in the delivery pipe, a delivery pressure detection device arranged in the sending tank, and a control device, and the control device is respectively connected with the delivery pressure detection device, the delivery pressure detection device, the first valve and the first valve. Two valve connections.
具体的,所述供压管道系统还包括补气管道,所述输送管上还设置有一个或多个补气口,补气口通过补气管道与供压装置连接,补气管道上设置有补气阀门,补气阀门与控制装置连接。Specifically, the pressure supply pipeline system also includes an air supply pipeline, and one or more air supply ports are provided on the delivery pipe, the air supply ports are connected to the pressure supply device through the air supply pipeline, and the air supply pipeline is provided with an air supply valve , the gas supply valve is connected with the control device.
具体的,所述控制装置包括信号接收模块、控制模块、以及分别与信号接收模块和控制模块连接的计算模块,所述信号接收模块分别与输送压力检测系统、发送压力检测装置连接,所述控制模块分别与第一阀门、第二阀门和补气阀门连接。Specifically, the control device includes a signal receiving module, a control module, and a computing module connected to the signal receiving module and the control module respectively, and the signal receiving module is respectively connected to a delivery pressure detection system and a sending pressure detection device, and the control The modules are respectively connected with the first valve, the second valve and the air supply valve.
具体的,所述输送压力检测系统包括一个或多个压力变送器,所述发送压力检测装置为压力变送器。Specifically, the delivery pressure detection system includes one or more pressure transmitters, and the delivery pressure detection device is a pressure transmitter.
具体的,所述输送压力检测系统包括多个压力变送器,所述多个压力变送器间隔设置于输送管上。Specifically, the delivery pressure detection system includes a plurality of pressure transmitters, and the plurality of pressure transmitters are arranged at intervals on the delivery pipe.
具体的,所述发送罐的中下部设置有进气口,所述进气口通过第一供压管与供压装置连接。Specifically, an air inlet is provided at the middle and lower part of the sending tank, and the air inlet is connected to the pressure supply device through the first pressure supply pipe.
具体的,所述接收罐的上部设置有出气口,出气口的内侧设置有过滤装置,出气口的外侧连接出气管,出气管上设置有出气阀。Specifically, an air outlet is provided on the upper part of the receiving tank, a filtering device is provided inside the air outlet, an air outlet pipe is connected to the outside of the air outlet, and an air outlet valve is arranged on the air outlet pipe.
具体的,所述接收罐的底端设置有出料口,出料口处设置有出料阀。Specifically, a discharge port is provided at the bottom of the receiving tank, and a discharge valve is provided at the discharge port.
具体的,所述发送罐的上部设置有排气口,排气口外接排气管,排气管上设置有排气阀。Specifically, the upper part of the sending tank is provided with an exhaust port, the exhaust port is externally connected to an exhaust pipe, and an exhaust valve is provided on the exhaust pipe.
具体的,所述发送罐的上端设置有进料口,进料口处设置有进料阀,进料口上端设置有进料风机。Specifically, the upper end of the sending tank is provided with a feed port, a feed valve is provided at the feed port, and a feed fan is provided at the upper end of the feed port.
本发明的有益效果:Beneficial effects of the present invention:
(1)本装置设置了压力控制系统,可以实时检测输送管道和发送罐中的压力,并根据实时压力自动调节整个输送装置内的压力的大小,可以有效控制输送系统内部的压力,避免因为压力过大造成的粉末颗粒受损或因压力过小造成的管道堵塞;(1) The device is equipped with a pressure control system, which can detect the pressure in the conveying pipeline and the sending tank in real time, and automatically adjust the pressure in the entire conveying device according to the real-time pressure, which can effectively control the pressure inside the conveying system and avoid the pressure caused by the pressure. Damage to the powder particles caused by too large or blockage of the pipeline caused by too small pressure;
(2)输送管上间隔设置多个压力变送器和补气点,可以检测管道不同部位的气压,并有针对性地进行补气,可以防止因为管道漏气造成的局部气压过低造成的局部堵塞;(2) Multiple pressure transmitters and air supply points are set at intervals on the delivery pipe, which can detect the air pressure in different parts of the pipeline and perform targeted air supply, which can prevent local air pressure caused by pipeline leakage from being too low. partial blockage;
(3)发送罐的中下部设置进气口,并与供压装置连通,一方面可以保持发送罐内的压力不低于输送管道,方便出料;另一方面还能够将发送罐内的粉末吹起,使物料流化,更容易输送,同时防止堵塞出料口。(3) The middle and lower part of the sending tank is provided with an air inlet, which is connected with the pressure supply device. On the one hand, it can keep the pressure in the sending tank not lower than the conveying pipeline, which is convenient for discharging; on the other hand, it can also discharge the powder in the sending tank. Blow up to make the material fluidized, easier to transport, and prevent the outlet from being blocked.
附图说明Description of drawings
图1为本阀门公开的装置的结构示意图;Fig. 1 is the structural representation of the disclosed device of this valve;
图2为本发明公开的装置的控制装置的连接关系示意图。Fig. 2 is a schematic diagram of the connection relationship of the control device of the device disclosed in the present invention.
具体实施方式Detailed ways
下面结合附图和具体实施方式对本发明进行详细说明。下面所示的实施例不对权利要求所记载的发明内容起任何限定作用。另外,下面实施例所表示的构成的全部内容不限于作为权利要求所记载的发明的解决方案所必需的。The present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments. The examples shown below do not in any way limit the content of the invention described in the claims. In addition, all the contents of the configurations shown in the following embodiments are not limited to be essential to the solutions of the invention described in the claims.
参考附图1,一种带压力控制系统的正压输送装置,包括发送罐1、接收罐2、输送管5、供压装置7、以及供压管道系统,输送管5包括第一端和第二端,输送管5的第一端与发送罐1连接,输送管5的第二端与接收罐2连接,还包括压力控制系统,所述供压管道系统包括第一供压管和第二供压管,第一供压管分别与供压装置7和发送罐1连接,第一供压管上设置有第一阀门3,第二供压管分别与供压装置7和输送管5的第一端连接,第二供压管上设置有第二阀门4;所述压力控制系统包括设置于输送管5的输送压力检测系统、设置于发送罐1内的发送压力检测装置、以及控制装置,所述控制装置分别与输送压力检测装置、发送压力检测装置、第一阀门3和第二阀门4连接。本装置设置了压力控制系统,可以实时检测输送管5道和发送罐1中的压力,并根据实时压力自动调节整个输送装置内的压力的大小,可以有效控制输送系统内部的压力,避免因为压力过大造成的粉末颗粒受损或因压力过小造成的管道堵塞。With reference to accompanying drawing 1, a kind of positive pressure conveying device with pressure control system comprises sending tank 1, receiving tank 2,
在本发明的一个实施例中,所述供压管道系统还包括补气管道6,所述输送管5上还设置有一个或多个补气口,补气口通过补气管道6与供压装置7连接,补气管道6上设置有补气阀门,补气阀门与控制装置连接。In one embodiment of the present invention, the pressure supply pipeline system also includes an air supply pipeline 6, and one or more air supply ports are arranged on the
参考附图2,在本发明的一个实施例中,所述控制装置包括信号接收模块、控制模块、以及分别与信号接收模块和控制模块连接的计算模块,所述信号接收模块分别与输送压力检测系统、发送压力检测装置连接,所述控制模块分别与第一阀门3、第二阀门4和补气阀门连接。With reference to accompanying drawing 2, in one embodiment of the present invention, described control device comprises signal receiving module, control module, and the computing module that is connected with signal receiving module and control module respectively, and described signal receiving module is connected with delivery pressure detection respectively The system and the sending pressure detection device are connected, and the control module is respectively connected with the
在本发明的一个实施例中,所述输送压力检测系统包括一个或多个压力变送器7,所述发送压力检测装置为压力变送器7。输送管5上间隔设置多个压力变送器7和补气点,可以检测管道不同部位的气压,并有针对性地进行补气,可以防止因为管道漏气造成的局部气压过低造成的局部堵塞。In one embodiment of the present invention, the delivery pressure detection system includes one or
在本发明的一个实施例中,所述输送压力检测系统包括多个压力变送器7,所述多个压力变送器7间隔设置于输送管5上。In one embodiment of the present invention, the delivery pressure detection system includes a plurality of
在本发明的一个实施例中,所述发送罐1的中下部设置有进气口,所述进气口通过第一供压管与供压装置7连接。发送罐1的中下部设置进气口,并与供压装置7连通,一方面可以保持发送罐1内的压力不低于输送管5道,方便出料;另一方面还能够将发送罐1内的粉末吹起,使物料流化,更容易输送,同时防止堵塞出料口。In one embodiment of the present invention, the middle and lower part of the sending tank 1 is provided with an air inlet, and the air inlet is connected to the
在本发明的一个实施例中,所述接收罐2的上部设置有出气口,出气口的内侧设置有过滤装置8,出气口的外侧连接出气管,出气管上设置有出气阀9,出气阀9优选为脉冲气阀。In one embodiment of the present invention, the upper part of the receiving tank 2 is provided with an air outlet, the inside of the air outlet is provided with a filter device 8, the outside of the air outlet is connected to an air outlet pipe, and an
在本发明的一个实施例中,所述接收罐2的底端设置有出料口,出料口处设置有出料阀10。In one embodiment of the present invention, a discharge port is provided at the bottom of the receiving tank 2, and a
在本发明的一个实施例中,所述发送罐1的上部设置有排气口,排气口外接排气管,排气管上设置有排气阀11。In one embodiment of the present invention, the upper part of the sending tank 1 is provided with an exhaust port, the exhaust port is externally connected to an exhaust pipe, and an
在本发明的一个实施例中,所述发送罐1的上端设置有进料口,进料口处设置有进料阀12,进料口上端设置有进料风机13。In one embodiment of the present invention, the upper end of the sending tank 1 is provided with a feeding port, a
本发明公开的装置的使用方法:The usage method of the device disclosed in the present invention:
(1)进料:首先将需要输送物料,通过发送罐1的进料口加入,并打开进料风机13,进行定量进料,进料期间打开发送罐1的排空阀。进料完成后,关闭进料风机13、进料阀12,进料阀12优选气动蝶阀,然后关闭排气阀11。(1) Feeding: Firstly, the materials to be transported are added through the feeding port of the sending tank 1, and the
(2)输送:控制第二阀门4,调节输送管5内的压力在0.2-0.3MPa,打开发送罐1的出料阀10,打开第一阀门3,开始输送物料,物料经输送管5进入接收罐2,气体经接收罐2的出气管排除,粉末物料进入接收罐2。当发送罐1压力低于设定值时,可以确认物料已发送完成,并持续发送10-30秒,清理输送管5道。关闭第一阀门3和第二阀门4。(2) Delivery: control the second valve 4, adjust the pressure in the
(3)下料:输送完成后,打开接收罐2出料阀10,开始卸料,并从接收罐2出气管上的脉冲气阀由外向内对过滤装置8的滤芯进行喷吹,清理防止过滤管堵塞。下料完成后,开始下一个进料、输送、卸料周期。(3) Blanking: after conveying is finished, open receiving tank 2
(4)压力控制:发送罐1和输送管5上的压力变送器7实时监测装置内的压力,并将压力信息输送道控制装置的信号接收模块,信号接收模块将信号传送到计算模块,当检测到的压力小于或大于设定的压力时,计算模块将计算结果传输到控制模块,控制模块控制相应的阀门关小或者开大,以调节对应位置的气压回到设定的范围。(4) Pressure control: the
除非另有明确的规定和限定,术语“设置”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本申请中的具体含义。Unless otherwise clearly specified and limited, the terms "setting" and "connection" should be understood in a broad sense, for example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection or an electrical connection. Connection; it can be a direct connection or an indirect connection through an intermediary, and it can be an internal connection between two elements. Those of ordinary skill in the art can understand the specific meanings of the above terms in this application in specific situations.
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the present invention will not be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
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CN209275657U (en) * | 2018-11-23 | 2019-08-20 | 北京百特莱德工程技术股份有限公司 | A kind of air-transport system of coke cutting powder-granule material |
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