CN115737573A - Latamoxef sodium freeze-dried powder for injection and preparation method thereof - Google Patents

Latamoxef sodium freeze-dried powder for injection and preparation method thereof Download PDF

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CN115737573A
CN115737573A CN202211533054.5A CN202211533054A CN115737573A CN 115737573 A CN115737573 A CN 115737573A CN 202211533054 A CN202211533054 A CN 202211533054A CN 115737573 A CN115737573 A CN 115737573A
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freeze
drying
injection
latamoxef sodium
dried powder
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CN115737573B (en
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诸葛明
范东东
陈蓓
黄燕斌
陈轶嘉
蔡广读
叶炜
刘学敏
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Hangzhou Muyuan Biomedical Technology Co ltd
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Hangzhou Muyuan Biomedical Technology Co ltd
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Abstract

The invention belongs to the technical field of pharmaceutical preparations, and particularly relates to latamoxef sodium freeze-dried powder for injection and a preparation method thereof. The invention adopts aloe polysaccharide and mannitol as the auxiliary agents for freeze-drying latamoxef sodium, which can effectively inhibit the generation of free water and reduce the hydrolysis of latamoxef sodium caused by the free water, thereby reducing the impurity content of latamoxef sodium freeze-dried powder and improving the stability thereof. Furthermore, the invention optimizes the buffer solution aiming at the novel auxiliary agent, and finds that the acetic acid-ammonium acetate buffer has obvious advantages compared with other buffers, thereby obtaining the latamoxef sodium freeze-dried powder with low impurities and high stability.

Description

Latamoxef sodium freeze-dried powder for injection and preparation method thereof
Technical Field
The invention belongs to the technical field of pharmaceutical preparations, and particularly relates to latamoxef sodium freeze-dried powder for injection and a preparation method thereof.
Background
Latamoxef sodium, a semisynthetic beta-lactam antibiotic developed by Nippon salt Yeyi company, was first marketed in Germany in 1981, and its antibacterial property is similar to that of the third-generation cephalosporin, and has good antibacterial effect on various gram-negative bacteria. The preparation is clinically used for various infections caused by sensitive bacteria, such as septicemia, meningitis, digestive system infection, intraperitoneal infection and the like.
At present, latamoxef sodium on the market at home is freeze-dried powder injection, and freeze-drying technology is adopted to obtain powder for injection. The whole process of freeze-drying comprises the following steps: pre-freezing the product, drying in the first stage, heating the product, and drying in the second stage.
Prefreezing is to fix the product for vacuum sublimation under vacuum conditions. If the frozen product is not frozen firmly during pre-freezing, the product can emerge from the bottle during vacuum pumping and has no certain shape; if the cold is too low, not only is energy and time wasted, but for some products the survival rate may be reduced. Therefore three data should be determined before pre-freezing: pre-freezing rate, pre-freezing temperature, pre-freezing time.
First-stage drying: when the pressure in the chamber falls below 10Pa (depending on the product characteristics), the product is heated to provide energy for sublimation of the product, the rate of sublimation of the product being determined by the heating capacity and the water capturing capacity of the condenser.
A temperature rising stage: when the first stage of drying of the article is complete, the temperature in the oven is raised, typically at a rate not too fast, before the second stage of drying, to a maximum temperature that can not exceed the maximum temperature that the sample can withstand.
And (3) second-stage drying: the temperature of the product can be raised to below its maximum allowable temperature and maintained for a certain period of time to reach a predetermined residual moisture content, and the freeze-drying can be finished.
The freeze-drying curve is determined flexibly according to the properties of the product and the protective agent, and needs to be repeatedly searched. However, no specific debugging and record exists in the freeze drying process of latamoxef sodium at present.
In addition, there are various stresses throughout the lyophilization process of lyophilized products, typically including low temperature stress, freezing stress (including dendritic ice crystal formation, increase in ionic strength, change in pH, phase separation, etc.), drying stress (removal of a monolayer of water molecules from the surface of the drug), etc., which are often factors that directly or indirectly contribute to drug instability. Latamoxef sodium is unstable in chemical structure and is susceptible to hydrolysis and ring opening of latamoxef acid beta-lactam ring due to moisture. Therefore, some protective/shaping agent needs to be added during the lyophilization process when performing the lyophilization.
How to obtain stable freeze-dried latamoxef sodium powder is of great importance to select proper protective agent. At present, the latamoxef sodium freeze-dried powder for injection has the problems of long freeze-drying time, high drying temperature, high energy consumption, low finished product clarity and solution color qualification rate, high water content and impurities of latamoxef sodium for injection obtained by a freeze-drying process, unstable quality and the like because the auxiliary material used in production is single mannitol. Obviously, mannitol, as a single freeze-drying protective agent, cannot well inhibit ring-opening hydrolysis of latamoxef sodium during freeze-drying, so that it is difficult to obtain latamoxef sodium freeze-dried powder with low impurity content and good stability.
The existing research has proved that the existence form of the water in the latamoxef sodium freeze-dried powder is 3, namely free water, absorbed water and bonded water, and the water content is the sum of the free water, the absorbed water and the bonded water in the sample. However, the adsorbed water and the bonded water have no hydration, and only free water can perform hydration reaction, which is a main factor influencing the stability of latamoxef sodium. Therefore, it is necessary to select a protecting agent more suitable for use in the freeze-drying process of latamoxef sodium and to adjust the corresponding freeze-drying process.
CN 106176625B discloses a pharmaceutical composition of latamoxef sodium for injection, which adopts alkyl cyanoacrylate as a carrier, mannitol, trehalose, lactose, xylitol, sorbitol and glucose as excipients, and is further assisted with a certain surface stabilizer. Although the latamoxef sodium can be protected to a certain extent in the form of a carrier matched with a protective agent, the stability of the latamoxef sodium can be maintained. However, it has a low drug loading, the amount and quality of the adjuvant used, and a slow release rate of moxalactam, which are very disadvantageous for injectable formulations.
Disclosure of Invention
Aiming at the defects in the prior art, the invention provides latamoxef sodium freeze-dried powder for injection and a preparation method thereof.
The latamoxef sodium freeze-dried powder for injection comprises the following components in parts by mass: 10-11 parts of latamoxef sodium, 2-3 parts of freeze-drying auxiliary agent, 30-40 parts of water for injection and 0.5-1 part of buffer solution.
The buffer solution is an acetic acid-ammonium acetate buffer solution, and the pH value of the acetic acid-ammonium acetate buffer solution is 5-7; preferably, the pH value of the acetic acid-ammonium acetate buffer solution is 5-6; further preferably, the pH value of the acetic acid-ammonium acetate buffer solution is 5.3-5.8.
A preparation method of latamoxef sodium freeze-dried powder for injection comprises the following steps: cleaning and sterilizing, preparing, filling, freeze-drying, capping, inspecting by a lamp and packaging.
Preferably, the preparation method of the latamoxef sodium freeze-dried powder for injection comprises the following steps:
(1) After being cleaned by three water and two gases, the penicillin bottle enters a tunnel oven, wherein the sterilization temperature of a 10ml penicillin bottle tunnel oven is 310-330 ℃, and the sterilization temperature of a 5ml penicillin bottle tunnel oven is 300-320 ℃; cleaning the rubber plug with purified water and water for injection, and sterilizing at 121-131 deg.C for 20-30min; cleaning the aluminum-plastic cover with water for injection, and sterilizing at 121-130 deg.C for 15-20min;
(2) Mixing latamoxef sodium and water for injection, adjusting pH value to 6.0-7.0 with buffer solution, adding freeze-drying auxiliary agent, and dissolving to obtain latamoxef sodium solution;
(3) Filling the latamoxef sodium solution prepared in the step (2) into a penicillin bottle, and freeze-drying to obtain latamoxef sodium freeze-dried powder;
(4) And (4) obtaining the latamoxef sodium freeze-dried powder for injection through capping, light inspection and packaging.
The three-water two-gas washing step (1) comprises the following steps of: purified water ultrasonic wave, purified water, compressed air, water for injection, and compressed air.
The preparation method of the freeze-drying auxiliary agent in the step (2) comprises the following steps:
n1, mixing aloe powder and water according to a mass ratio (100-200): 2000 mixing, stirring at 100-200r/min for 10-20min to obtain aloe water solution, standing for 12-24 hr, collecting supernatant, and filtering to obtain filtrate;
n2, regulating the pH value of the filtrate obtained in the step N1 to 6.3-6.5 by hydrochloric acid, heating to 115-118 ℃, sterilizing for 30min, and then cooling to room temperature to obtain sterile filtrate;
n3, regulating the pH value of the sterile filtrate obtained in the step N2 to 4.2-4.5 by using hydrochloric acid, and performing ultrafiltration by using an ultrafiltration membrane to obtain an aloe polysaccharide solution;
n4, freeze-drying the aloe polysaccharide solution prepared in the step N3 to obtain aloe polysaccharide freeze-dried powder;
n5, mixing the aloe polysaccharide freeze-dried powder and mannitol according to the mass ratio (5-6): (1.5-1.6) to obtain a freeze-drying auxiliary agent.
And the aperture of the ultrafiltration membrane in the step N3 is 10000-12000Da.
The freeze drying in the step (3) comprises the following specific steps:
s1, pre-freezing: the filled semi-tamponade penicillin bottle is sent into a freeze drying box to be pre-frozen at minus 45- (-50) DEG C for 1-2h under normal pressure, then the temperature is raised to minus 10- (-20) DEG C, the vial is pre-frozen for 4-5h under normal pressure, then the temperature is lowered to minus 35- (-40) DEG C, and the vial is pre-frozen for 2.5-4h under normal pressure, so that pre-freezing is completed;
s2, primary drying: heating to 0- (-5) DEG C, vacuumizing the freeze drying oven with the vacuum degree of 10-12Pa, and drying for 24-30h to finish primary drying;
s3, secondary drying: heating to 40-50 deg.C, and drying under 7-9Pa for 3-5 hr; then adjusting the air pressure to 3-4Pa, and drying for 5-7h;
and S4, finally, introducing nitrogen subjected to sterilization and filtration into the freeze-drying box to 300-500mbar, and finishing freeze-drying to obtain the latamoxef sodium freeze-dried powder.
Aiming at the problems of long freeze-drying time, high impurity content, instability and the like in the production process of the conventional latamoxef sodium freeze-dried powder for injection because the auxiliary material used in the production process is single mannitol. The stability of latamoxef sodium is improved by adopting a mode that aloe polysaccharide and mannitol are matched as auxiliary agents. Firstly, the aloe polysaccharide is prepared by directly sterilizing and drying the aloe extract, the obtained aloe polysaccharide has larger polysaccharide molecules and stronger water retention capacity, and the obtained latamoxef sodium powder contains higher water after freeze-drying, so that the free water content is higher, the latamoxef sodium is easy to hydrolyze, and in addition, the content of anthraquinone compounds, proteins and other impurities in the aloe can also cause the increase of the total impurity content. Therefore, in the step N2 of preparing the aloe polysaccharide, hydrochloric acid is added to adjust the pH value of the aloe polysaccharide to weak acidity during high-temperature sterilization, which is beneficial to killing bacteria, and can promote hydrolysis of the aloe polysaccharide to obtain the aloe polysaccharide with smaller molecular weight, so that the water retention capacity of the aloe polysaccharide is reduced, the free water content of the latamoxef sodium powder is reduced, and the stability of the alopolysaccharide is improved. Furthermore, the invention adopts an ultrafiltration membrane to filter the sterilized aloe polysaccharide, which not only can reduce the content of anthraquinone compounds, proteins and other impurities in the aloe and improve the purity of the aloe polysaccharide, but also can further filter unhydrolyzed macromolecular polysaccharide, further reduce the water retention capacity of the aloe polysaccharide and reduce the content of free water, thereby improving the stability of the latamoxef sodium powder.
In addition, mannitol mainly limits the movement of water molecules through hydrogen bonds, and bonds between mannitol and water molecules are weaker, so that the content of free water is larger, aloe polysaccharides can form more stable chemical bonds through adsorption and bonding means to limit the generation of free water, but active groups of the aloe polysaccharides are fewer, and a small amount of mannitol is added to combine the aloe polysaccharides and the mannitol to limit water molecules more and more stably, so that the generation of free water is reduced, and the stability of the latamoxef sodium is improved.
Furthermore, after aloe polysaccharide is added as an auxiliary agent, the selection of the buffer solution can also affect the stability of latamoxef sodium to a certain extent. When mannitol is simply added as an auxiliary agent, the stability of the buffer solution is not greatly influenced, which shows that ammonium ions mainly have certain influence on aloe polysaccharide. The aloe polysaccharide is supposed to be composed of various polysaccharide components such as ethoxylated glucan, glucomannan, arabino-galactan and the like, wherein ammonium ions have certain activation effect on partial polysaccharides, so that the limit capacity of the aloe polysaccharide on water molecules can be improved to a certain extent, the generation of free water is reduced, and the stability of the latamoxef sodium is improved
The invention has the beneficial effects that:
the invention adopts aloe polysaccharide and mannitol as the auxiliary agents for freeze-drying latamoxef sodium, which can effectively inhibit the generation of free water and reduce the hydrolysis of latamoxef sodium caused by the free water, thereby reducing the impurity content of latamoxef sodium freeze-dried powder and improving the stability thereof. Furthermore, the invention optimizes the buffer solution aiming at the novel auxiliary agent, and finds that the acetic acid-ammonium acetate buffer has obvious advantages compared with other buffers, thereby obtaining the latamoxef sodium freeze-dried powder with low impurities and high stability.
Detailed Description
Latamoxef sodium, CAS:64953-12-4.
Aloe powder, cargo number: ANDY, west ampere hanyuan biochemical technologies, ltd.
Example 1
The latamoxef sodium freeze-dried powder for injection comprises the following components in parts by mass: 10.3 parts of latamoxef sodium, 2.4 parts of freeze-drying auxiliary agent, 36.7 parts of water for injection and 0.7 part of buffer solution.
The buffer solution is acetic acid-ammonium acetate buffer solution, and the pH value of the acetic acid-ammonium acetate buffer solution is 5.6.
A preparation method of latamoxef sodium freeze-dried powder for injection comprises the following steps:
(1) After being cleaned by three water and two gases, the penicillin bottle enters a tunnel oven, wherein the sterilization temperature of a 10ml penicillin bottle tunnel oven is 310 ℃, and the sterilization temperature of a 5ml penicillin bottle tunnel oven is 300 ℃; cleaning the rubber plug with purified water and water for injection, and sterilizing at 121 deg.C for 20min; cleaning the aluminum-plastic cover with water for injection, and sterilizing at 121 deg.C for 15min;
(2) Mixing latamoxef sodium with water for injection, adjusting the pH value to 5.6 by using a buffer solution, adding a freeze-drying auxiliary agent, and dissolving to obtain a latamoxef sodium solution;
(3) Filling the latamoxef sodium solution prepared in the step (2) into a penicillin bottle, and freeze-drying to obtain latamoxef sodium freeze-dried powder;
(4) And (4) obtaining the latamoxef sodium freeze-dried powder for injection through capping, light inspection and packaging.
The three-water two-gas washing step (1) comprises the following steps of: purified water ultrasonic wave, purified water, compressed air, water for injection, and compressed air.
The preparation method of the freeze-drying auxiliary agent in the step (2) comprises the following steps:
n1, mixing aloe powder and water according to a mass ratio of 100:2000 mixing, stirring at 120r/min for 15min to obtain aloe water solution, standing for 24 hr, collecting supernatant, and filtering to obtain filtrate;
n2, heating the filtrate obtained in the step N1 to 115 ℃, sterilizing for 30min, and then cooling to room temperature to obtain sterile filtrate;
n3, adjusting the pH value of the sterile filtrate obtained in the step N2 to 4.3 by using hydrochloric acid to obtain an aloe polysaccharide solution;
n4, freeze-drying the aloe polysaccharide solution prepared in the step N3 to obtain aloe polysaccharide freeze-dried powder;
n5, mixing aloe polysaccharide freeze-dried powder and mannitol according to a mass ratio of 5:1.5, obtaining the freeze-drying auxiliary agent.
The freeze drying in the step (3) comprises the following specific steps:
s1, pre-freezing: the filled penicillin bottles are sent into a freeze drying box to be pre-frozen for 2 hours at minus 45 ℃ under normal pressure, then the temperature is increased to minus 18 ℃ and pre-frozen for 4.25 hours under normal pressure, then the temperature is decreased to minus 35 ℃ and pre-frozen for 3 hours under normal pressure, and pre-freezing is completed to obtain pre-frozen latamoxef sodium solution;
s2, primary drying: heating to 0 ℃, vacuumizing the freeze drying box to a vacuum degree of 11Pa, and drying for 30h to finish primary drying;
s3, secondary drying: heating to 45 ℃, and drying for 4 hours under the pressure of 8 Pa; then adjusting the air pressure to 4Pa, and drying for 6h;
and S4, finally, introducing nitrogen subjected to sterilization and filtration into the freeze-drying box to 400mbar, and finishing freeze-drying to obtain the latamoxef sodium freeze-dried powder.
Example 2
The latamoxef sodium freeze-dried powder for injection comprises the following components in parts by mass: 10.3 parts of latamoxef sodium, 2.4 parts of freeze-drying auxiliary agent, 36.7 parts of water for injection and 0.7 part of buffer solution.
The buffer solution is acetic acid-ammonium acetate buffer solution, and the pH value of the acetic acid-ammonium acetate buffer solution is 5.6.
A preparation method of latamoxef sodium freeze-dried powder for injection comprises the following steps:
(1) After being cleaned by three water and two gases, the penicillin bottle enters a tunnel oven, wherein the sterilization temperature of a 10ml penicillin bottle tunnel oven is 310 ℃, and the sterilization temperature of a 5ml penicillin bottle tunnel oven is 300 ℃; cleaning the rubber plug with purified water and water for injection, and sterilizing at 121 deg.C for 20min; cleaning the aluminum-plastic cover with water for injection, and sterilizing at 121 deg.C for 15min;
(2) Mixing latamoxef sodium and water for injection, adjusting the pH value to 5.6 by using a buffer solution, adding a freeze-drying auxiliary agent, and dissolving to obtain a latamoxef sodium solution;
(3) Filling the latamoxef sodium solution prepared in the step (2) into a penicillin bottle, and freeze-drying to obtain latamoxef sodium freeze-dried powder;
(4) And (4) obtaining the latamoxef sodium freeze-dried powder for injection through capping, light inspection and packaging.
The three-water two-gas washing step (1) comprises the following steps of: purified water ultrasonic wave, purified water, compressed air, water for injection, and compressed air.
The preparation method of the freeze-drying auxiliary agent in the step (2) comprises the following steps:
n1, mixing aloe powder and water according to a mass ratio of 100:2000 mixing, stirring at 120r/min for 15min to obtain aloe water solution, standing for 24 hr, collecting supernatant, and filtering to obtain filtrate;
n2, regulating the pH value of the filtrate obtained in the step N1 to 6.4 by using hydrochloric acid, heating to 115 ℃, sterilizing for 30min, and then cooling to room temperature to obtain sterile filtrate;
n3, adjusting the pH value of the sterile filtrate obtained in the step N2 to 4.3 by using hydrochloric acid to obtain an aloe polysaccharide solution;
n4, freeze-drying the aloe polysaccharide solution prepared in the step N3 to obtain aloe polysaccharide freeze-dried powder;
n5, mixing aloe polysaccharide freeze-dried powder and mannitol according to a mass ratio of 5:1.5, obtaining the freeze-drying auxiliary agent.
The freeze drying in the step (3) comprises the following specific steps:
s1, pre-freezing: the filled penicillin bottles are sent into a freeze drying box to be pre-frozen for 2 hours at minus 45 ℃ under normal pressure, then the temperature is increased to minus 18 ℃ and pre-frozen for 4.25 hours under normal pressure, then the temperature is decreased to minus 35 ℃ and pre-frozen for 3 hours under normal pressure, and pre-freezing is completed to obtain pre-frozen latamoxef sodium solution;
s2, primary drying: heating to 0 ℃, vacuumizing the freeze drying box to a vacuum degree of 11Pa, and drying for 30h to finish primary drying;
s3, secondary drying: heating to 45 ℃, and drying for 4 hours under the pressure of 8 Pa; then adjusting the air pressure to 4Pa, and drying for 6h;
and S4, finally, introducing nitrogen subjected to sterilization and filtration into the freeze-drying box to 400mbar, and finishing freeze-drying to obtain the latamoxef sodium freeze-dried powder.
Example 3
The latamoxef sodium freeze-dried powder for injection comprises the following components in parts by mass: 10.3 parts of latamoxef sodium, 2.4 parts of freeze-drying auxiliary agent, 36.7 parts of water for injection and 0.7 part of buffer solution.
The buffer solution is acetic acid-ammonium acetate buffer solution, and the pH value of the acetic acid-ammonium acetate buffer solution is 5.6.
A preparation method of latamoxef sodium freeze-dried powder for injection comprises the following steps:
(1) After being cleaned by three water and two gases, the penicillin bottle enters a tunnel oven, wherein the sterilization temperature of a 10ml penicillin bottle tunnel oven is 310 ℃, and the sterilization temperature of a 5ml penicillin bottle tunnel oven is 300 ℃; cleaning the rubber plug with purified water and water for injection, and sterilizing at 121 deg.C for 20min; cleaning the aluminum-plastic cover with water for injection, and sterilizing at 121 deg.C for 15min;
(2) Mixing latamoxef sodium and water for injection, adjusting the pH value to 5.6 by using a buffer solution, adding a freeze-drying auxiliary agent, and dissolving to obtain a latamoxef sodium solution;
(3) Filling the latamoxef sodium solution prepared in the step (2) into a penicillin bottle, and freeze-drying to obtain latamoxef sodium freeze-dried powder;
(4) And (4) obtaining the latamoxef sodium freeze-dried powder for injection through capping, light inspection and packaging.
The three-water two-gas washing step (1) comprises the following steps of: purified water ultrasonic wave, purified water, compressed air, water for injection, and compressed air.
The preparation method of the freeze-drying auxiliary agent in the step (2) comprises the following steps:
n1, mixing aloe powder and water according to a mass ratio of 100:2000 mixing, stirring at 120r/min for 15min to obtain aloe water solution, standing for 24 hr, collecting supernatant, and filtering to obtain filtrate;
n2, regulating the pH value of the filtrate obtained in the step N1 to 6.4 by using hydrochloric acid, heating to 115 ℃, sterilizing for 30min, and then cooling to room temperature to obtain sterile filtrate;
n3, regulating the pH value of the sterile filtrate obtained in the step N2 to 4.3 by using hydrochloric acid, and performing ultrafiltration by using an ultrafiltration membrane to obtain an aloe polysaccharide solution;
n4, freeze-drying the aloe polysaccharide solution prepared in the step N3 to obtain aloe polysaccharide freeze-dried powder;
n5, mixing aloe polysaccharide freeze-dried powder and mannitol according to the mass ratio of 5:1.5, obtaining the freeze-drying auxiliary agent.
And the aperture of the ultrafiltration membrane in the step N3 is 10000Da.
The freeze drying in the step (3) comprises the following specific steps:
s1, pre-freezing: the filled penicillin bottles are sent into a freeze drying oven, pre-frozen for 2 hours at minus 45 ℃ under normal pressure, then pre-frozen for 4.25 hours at minus 18 ℃ under normal pressure, and then pre-frozen for 3 hours at minus 35 ℃ under normal pressure to finish pre-freezing, so as to obtain pre-frozen latamoxef sodium solution;
s2, primary drying: heating to 0 ℃, vacuumizing the freeze drying box to a vacuum degree of 11Pa, and drying for 30h to finish primary drying;
s3, secondary drying: heating to 45 ℃, and drying for 4 hours under the pressure of 8 Pa; then adjusting the air pressure to 4Pa, and drying for 6h;
and S4, finally, introducing nitrogen subjected to sterilization and filtration into the freeze-drying box to 400mbar, and finishing freeze-drying to obtain the latamoxef sodium freeze-dried powder.
Example 4
The latamoxef sodium freeze-dried powder for injection comprises the following components in parts by mass: 10.3 parts of latamoxef sodium, 2.4 parts of freeze-drying auxiliary agent, 36.7 parts of water for injection and 0.7 part of buffer solution.
The buffer solution is acetic acid-ammonium acetate buffer solution, and the pH value of the acetic acid-ammonium acetate buffer solution is 5.6.
A preparation method of latamoxef sodium freeze-dried powder for injection comprises the following steps:
(1) After being cleaned by three water and two gases, the penicillin bottle enters a tunnel oven, wherein the sterilization temperature of a 10ml penicillin bottle tunnel oven is 310 ℃, and the sterilization temperature of a 5ml penicillin bottle tunnel oven is 300 ℃; cleaning the rubber plug with purified water and water for injection, and sterilizing at 121 deg.C for 20min; cleaning the aluminum plastic cover with water for injection, and sterilizing at 121 deg.C for 15min;
(2) Mixing latamoxef sodium and water for injection, adjusting the pH value to 5.6 by using a buffer solution, adding a freeze-drying auxiliary agent, and dissolving to obtain a latamoxef sodium solution;
(3) Filling the latamoxef sodium solution prepared in the step (2) into a penicillin bottle, and freeze-drying to obtain latamoxef sodium freeze-dried powder;
(4) And (4) obtaining the latamoxef sodium freeze-dried powder for injection through capping, light inspection and packaging.
The three-water two-gas washing step (1) comprises the following steps of: purified water ultrasonic wave, purified water, compressed air, water for injection, and compressed air.
The preparation method of the freeze-drying auxiliary agent in the step (2) comprises the following steps:
n1, mixing aloe powder and water according to a mass ratio of 100:2000 mixing, stirring at 120r/min for 15min to obtain aloe water solution, standing for 24 hr, collecting supernatant, and filtering to obtain filtrate;
n2, regulating the pH value of the filtrate obtained in the step N1 to 6.4 by using hydrochloric acid, heating to 115 ℃, sterilizing for 30min, and then cooling to room temperature to obtain sterile filtrate;
n3, regulating the pH value of the sterile filtrate obtained in the step N2 to 4.3 by using hydrochloric acid, and performing ultrafiltration by using an ultrafiltration membrane to obtain an aloe polysaccharide solution;
and N4, freeze-drying the aloe polysaccharide solution prepared in the step N3 to obtain the freeze-drying auxiliary agent.
And the aperture of the ultrafiltration membrane in the step N3 is 10000Da.
The freeze drying in the step (3) comprises the following specific steps:
s1, pre-freezing: the filled penicillin bottles are sent into a freeze drying box to be pre-frozen for 2 hours at minus 45 ℃ under normal pressure, then the temperature is increased to minus 18 ℃ and pre-frozen for 4.25 hours under normal pressure, then the temperature is decreased to minus 35 ℃ and pre-frozen for 3 hours under normal pressure, and pre-freezing is completed to obtain pre-frozen latamoxef sodium solution;
s2, primary drying: heating to 0 ℃, vacuumizing the freeze drying oven with the vacuum degree of 11Pa, and drying for 30 hours to complete primary drying;
s3, secondary drying: heating to 45 ℃, and drying for 4 hours under the pressure of 8 Pa; then adjusting the air pressure to 4Pa, and drying for 6h;
and S4, finally, introducing nitrogen subjected to sterilization and filtration into the freeze-drying box to 400mbar, and finishing freeze-drying to obtain the latamoxef sodium freeze-dried powder.
Example 5
The latamoxef sodium freeze-dried powder for injection comprises the following components in parts by mass: 10.3 parts of latamoxef sodium, 2.4 parts of freeze-drying auxiliary agent, 36.7 parts of water for injection and 0.7 part of buffer solution.
The buffer solution is acetic acid-ammonium acetate buffer solution, and the pH value of the acetic acid-ammonium acetate buffer solution is 5.6.
The freeze-drying auxiliary agent is mannitol.
A preparation method of latamoxef sodium freeze-dried powder for injection comprises the following steps:
(1) After being cleaned by three water and two gases, the penicillin bottle enters a tunnel oven, wherein the sterilization temperature of a 10ml penicillin bottle tunnel oven is 310 ℃, and the sterilization temperature of a 5ml penicillin bottle tunnel oven is 300 ℃; cleaning the rubber plug with purified water and water for injection, and sterilizing at 121 deg.C for 20min; cleaning the aluminum-plastic cover with water for injection, and sterilizing at 121 deg.C for 15min;
(2) Mixing latamoxef sodium and water for injection, adjusting the pH value to 5.6 by using a buffer solution, adding a freeze-drying auxiliary agent, and dissolving to obtain a latamoxef sodium solution;
(3) Filling the latamoxef sodium solution prepared in the step (2) into a penicillin bottle, and freeze-drying to obtain latamoxef sodium freeze-dried powder;
(4) And (4) obtaining the latamoxef sodium freeze-dried powder for injection through capping, light inspection and packaging.
The three-water two-gas cleaning in the step (1) comprises the following steps in cleaning sequence: purified water ultrasonic wave, purified water, compressed air, water for injection, and compressed air.
The freeze drying in the step (3) comprises the following specific steps:
s1, pre-freezing: the filled penicillin bottles are sent into a freeze drying box to be pre-frozen for 2 hours at minus 45 ℃ under normal pressure, then the temperature is increased to minus 18 ℃ and pre-frozen for 4.25 hours under normal pressure, then the temperature is decreased to minus 35 ℃ and pre-frozen for 3 hours under normal pressure, and pre-freezing is completed to obtain pre-frozen latamoxef sodium solution;
s2, primary drying: heating to 0 ℃, vacuumizing the freeze drying box to a vacuum degree of 11Pa, and drying for 30h to finish primary drying;
s3, secondary drying: heating to 45 ℃, and drying for 4 hours under the air pressure of 8 Pa; then adjusting the air pressure to 4Pa, and drying for 6h;
and S4, finally, introducing nitrogen subjected to sterilization and filtration into the freeze-drying box to 400mbar, and finishing freeze-drying to obtain the latamoxef sodium freeze-dried powder.
Comparative example 1
The difference from example 3 is that: the buffer solution is acetic acid-sodium acetate buffer solution.
Comparative example 2
The difference from example 3 is that: the buffer solution is a phosphoric acid-sodium hydrogen phosphate buffer solution.
Comparative example 3
The differences from example 5 are: the buffer solution is acetic acid-sodium acetate buffer solution.
Test example 1
Stability test
The latamoxef sodium freeze-dried powder for injection prepared in the embodiment and the comparative example is placed for 10 days at 60 ℃ under the illumination of 4500Lx, and the content change of impurities of the latamoxef sodium freeze-dried powder before and after the placement is measured.
Table 1: results of stability test
Figure BDA0003972633730000111
As can be seen from Table 1, the freeze-dried powder of latamoxef sodium for injection prepared in example 1 of the present invention has the highest impurity content and the lowest stability. The method for preparing aloe polysaccharides is considered to be that polysaccharide molecules contained in the method for preparing aloe polysaccharides are large, the water retention capacity of the aloe polysaccharides is high, and the obtained latamoxef sodium powder after freeze-drying contains high water, so that the free water content of the latamoxef sodium is high, hydrolysis of latamoxef sodium is easy to cause, and in addition, the total impurity content of anthraquinone compounds, proteins and other impurities contained in aloe can also be increased. The content of impurities in the latamoxef sodium freeze-dried powder for injection prepared in example 2 is slightly reduced compared with that in example 1, and the stability is improved. The hydrochloric acid is added to adjust the pH value of the aloe polysaccharide to weak acidity during high-temperature sterilization in the step N2 for preparing the aloe polysaccharide, so that the aloe polysaccharide is beneficial to killing bacteria, and can promote hydrolysis of the aloe polysaccharide to obtain the aloe polysaccharide with smaller molecular weight, so that the water retention capacity of the aloe polysaccharide is reduced, the free water content of the latamoxef sodium powder is reduced, and the stability of the latamoxef sodium powder is improved. Embodiment 3 further adopts the milipore filter to filter the aloe polysaccharide after the sterilization, not only can reduce the content of anthraquinone compounds, proteins and other impurities contained in the aloe, improve the purity of the aloe polysaccharide, but also can further filter the unhydrolyzed macromolecular polysaccharide, further reduce the water-retaining capacity of the aloe, reduce the content of free water, thereby improving the stability of the latamoxef sodium powder. As can be seen from the comparison of example 4, example 5 and example 3, the stability of mannitol is very poor when mannitol is used alone, and the stability of aloe polysaccharide is greatly improved when mannitol is used alone, but the effect of using aloe polysaccharide and mannitol in combination is slightly poor when mannitol is used in comparison with example 3. The invention supposes that the mannitol mainly limits the movement of water molecules through hydrogen bonds, and the bond energy between the mannitol and the water molecules is weaker, so that the content of free water is larger, while the aloe polysaccharide can form more stable chemical bonds through adsorption and bonding means to limit the generation of the free water, but the aloe polysaccharide has fewer active groups, and is assisted with a small amount of mannitol, so that the combination of the mannitol and the aloe polysaccharide has larger and more stable limit on the water molecules, so that the generation of the free water is reduced, and the stability of the latamoxef sodium is improved.
From the comparison of comparative example 1, comparative example 2 and example 3, it was found that the selection of the buffer solution also has an influence on the stability of latamoxef sodium to some extent after addition of aloe polysaccharide as adjuvant, and from experimental data, the acetate-ammonium acetate buffer is clearly superior to the acetate-sodium acetate buffer and the phosphate-sodium hydrogen phosphate buffer, which is considered by the present invention to be due to the effect of ammonium radical on the adjuvant. As can be seen from the comparison of comparative example 3 and example 5, the buffer solution had little effect on the stability of the aloe polysaccharide when mannitol was simply added as an adjuvant, indicating that ammonium ions mainly have some effect on aloe polysaccharides. According to the invention, the aloe polysaccharide is formed by various polysaccharide components such as ethoxylated glucan, glucomannan, arabino-galactan and the like, wherein ammonium ions have a certain activation effect on part of polysaccharides, so that the limiting capacity of the aloe polysaccharide on water molecules can be improved to a certain extent, the generation of free water is reduced, and the stability of latamoxef sodium is improved.
Test example 2
The water activity (Aw) values of the latamoxef sodium freeze-dried powder for injection prepared in the embodiment and the comparative example, namely the content of free water, are respectively measured by a temperature-controlled water activity meter according to a mirror dew point condensation method. Before the test, the instrument is calibrated by using an activity standard solution prepared by a water activity meter, each sample is measured for 5 times, the average value is taken, and the measurement temperature is 25 ℃. The results are shown in Table 2.
Table 2: water Activity Aw
Aw
Example 1 0.1323
Example 2 0.1282
Example 3 0.0999
Example 4 0.1011
Example 5 0.1619
Comparative example 1 0.1223
Comparative example 2 0.1155
Comparative example 3 0.1621
It can be seen from test example 2 that the water activity of the latamoxef sodium freeze-dried powder prepared in examples 1-5 and comparative examples 1-3 corresponds to that of test example 1, which indicates that the use of aloe polysaccharides and mannitol in combination can greatly reduce the content of free water in the latamoxef sodium freeze-dried powder, thereby inhibiting the hydrolysis of latamoxef sodium and improving the stability thereof.

Claims (8)

1. The latamoxef sodium freeze-dried powder for injection is characterized by comprising the following raw materials: latamoxef sodium, freeze-drying adjuvant, water for injection and buffer solution.
2. The latamoxef sodium freeze-dried powder for injection as claimed in claim 1, wherein the buffer solution is an acetic acid-ammonium acetate buffer solution, and the pH value of the acetic acid-ammonium acetate buffer solution is 5-7.
3. A method for preparing latamoxef sodium freeze-dried powder for injection, which is characterized in that the raw material of latamoxef sodium freeze-dried powder for injection as claimed in claim 1 is adopted.
4. The process for the preparation of freeze-dried powder of latamoxef sodium for injection as claimed in claim 3, comprising the steps of:
(1) After being cleaned by three water and two gases, the penicillin bottle enters a tunnel oven, wherein the sterilization temperature of a 10ml penicillin bottle tunnel oven is 310-330 ℃, and the sterilization temperature of a 5ml penicillin bottle tunnel oven is 300-320 ℃; cleaning the rubber plug with purified water and water for injection, and sterilizing at 121-131 deg.C for 20-30min; cleaning the aluminum-plastic cover with water for injection, and sterilizing at 121-130 deg.C for 15-20min;
(2) Mixing latamoxef sodium and water for injection, adjusting pH value to 6.0-7.0 with buffer solution, adding freeze-drying auxiliary agent, and dissolving to obtain latamoxef sodium solution;
(3) Filling the latamoxef sodium solution prepared in the step (2) into a penicillin bottle, and freeze-drying to obtain latamoxef sodium freeze-dried powder;
(4) And (4) obtaining the latamoxef sodium freeze-dried powder for injection through capping, light inspection and packaging.
5. The process for the preparation of freeze-dried powder of latamoxef sodium for injection as claimed in claim 4, wherein the three water and two gas in step (1) are in the order of washing: purified water ultrasonic wave, purified water, compressed air, water for injection, and compressed air.
6. The process for preparing freeze-dried powder of latamoxef sodium for injection as claimed in claim 4, wherein the process for preparing the freeze-dried adjuvant in step (2) comprises the steps of:
n1, mixing aloe powder and water according to a mass ratio (100-200): 2000 mixing, stirring at 100-200r/min for 10-20min to obtain aloe water solution, standing for 12-24 hr, collecting supernatant, and filtering to obtain filtrate;
n2, regulating the pH value of the filtrate obtained in the step N1 to 6.3-6.5 by hydrochloric acid, heating to 115-118 ℃, sterilizing for 30min, and then cooling to room temperature to obtain sterile filtrate;
n3, regulating the pH value of the sterile filtrate obtained in the step N2 to 4.2-4.5 by using hydrochloric acid, and performing ultrafiltration by using an ultrafiltration membrane to obtain an aloe polysaccharide solution;
n4, freeze-drying the aloe polysaccharide solution prepared in the step N3 to obtain aloe polysaccharide freeze-dried powder;
n5, mixing the aloe polysaccharide freeze-dried powder and mannitol according to the mass ratio (5-6): (1.5-1.6) to obtain a freeze-drying auxiliary agent.
7. The process for preparing freeze-dried powder of latamoxef sodium for injection as claimed in claim 6, wherein the pore size of the ultrafiltration membrane of step N3 is 10000-12000Da.
8. The process for preparing freeze-dried powder of latamoxef sodium for injection as claimed in claim 4, wherein the freeze-drying of step (3) is specifically:
s1, pre-freezing: the filled semi-tamponade penicillin bottle is sent into a freeze drying box to be pre-frozen at minus 45- (-50) DEG C for 1-2h under normal pressure, then the temperature is raised to minus 10- (-20) DEG C, the vial is pre-frozen for 4-5h under normal pressure, then the temperature is lowered to minus 35- (-40) DEG C, and the vial is pre-frozen for 2.5-4h under normal pressure, so that pre-freezing is completed;
s2, primary drying: heating to 0- (-5) DEG C, vacuumizing the freeze drying oven with the vacuum degree of 10-12Pa, and drying for 24-30h to complete primary drying;
s3, secondary drying: heating to 40-50 deg.C, and drying under 7-9Pa for 3-5 hr; then adjusting the air pressure to 3-4Pa, and drying for 5-7h;
and S4, finally, introducing nitrogen subjected to sterilization and filtration into the freeze-drying box to 300-500mbar, and finishing freeze-drying to obtain the latamoxef sodium freeze-dried powder.
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