CN115726969A - Exhaust structure, compressor and air conditioner - Google Patents

Exhaust structure, compressor and air conditioner Download PDF

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Publication number
CN115726969A
CN115726969A CN202211413245.8A CN202211413245A CN115726969A CN 115726969 A CN115726969 A CN 115726969A CN 202211413245 A CN202211413245 A CN 202211413245A CN 115726969 A CN115726969 A CN 115726969A
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China
Prior art keywords
valve
exhaust
rigidity
compressor
cavity
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CN202211413245.8A
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Chinese (zh)
Inventor
霍喜军
王勇
程剑国
朱伟
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Gree Electric Appliances Inc of Zhuhai
Zhuhai Landa Compressor Co Ltd
Original Assignee
Gree Electric Appliances Inc of Zhuhai
Zhuhai Landa Compressor Co Ltd
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Application filed by Gree Electric Appliances Inc of Zhuhai, Zhuhai Landa Compressor Co Ltd filed Critical Gree Electric Appliances Inc of Zhuhai
Priority to CN202211413245.8A priority Critical patent/CN115726969A/en
Publication of CN115726969A publication Critical patent/CN115726969A/en
Pending legal-status Critical Current

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Abstract

The application relates to an exhaust structure, a compressor and an air conditioner, wherein the exhaust structure comprises an upper flange and an exhaust assembly, the upper flange is provided with an exhaust port communicated with the upper flange, the upper flange is provided with two valve slots at intervals, and the exhaust port is respectively arranged in each valve slot; the exhaust assembly comprises a sealing plate for sealing the valve grooves and a valve plate capable of sealing the exhaust port, wherein the sealing plate is provided with a two-position one-way valve, two inlets of the two-position one-way valve are respectively communicated with the two valve grooves, and an outlet of the two-position one-way valve is communicated with an external cavity; the rigidity of the valve plates arranged in the two valve grooves is different; this exhaust structure controls two gas vents respectively through two valve blocks that rigidity is different, and two gas vents realize two-position one through a valve body, guarantee that two exhaust holes only are in normal operating condition all the time under the pressure of difference, can compromise two kinds of operational modes simultaneously, make compressor power reduce to improve the effect of compressor efficiency, improve the operational reliability.

Description

Exhaust structure, compressor and air conditioner
Technical Field
The invention relates to the technical field of compressors, in particular to an exhaust structure, a compressor and an air conditioner.
Background
In the conventional hermetic compressor, the discharge valve plate can control the opening and closing state of the discharge hole of the cylinder to maintain the balance of the gas pressure in the cylinder, thereby ensuring the normal operation of the compressor. When the temperature difference between the air conditioner operation environment and the environment temperature is large, the operation condition is heavy, and the high-low pressure difference of the compressor is called as a compression mode; under the condition that the temperature difference between the air conditioner operation environment and the environment temperature is small, the operation condition is light, and the difference between the high pressure and the low pressure of the compressor is called as an air pump mode.
The compressor used in the current stage is designed in an air pump mode in consideration of energy conservation and efficiency improvement. The compressor adopting the air pump mode design has a disadvantage in operation in a base station, the rigidity of the valve plate of the compressor meets the application in the air pump mode, but when the compressor is switched to the compression mode, because the operation condition is heavy, the impact force of the airflow under the high compression ratio state on the valve plate is larger, the valve plate is easy to break, and the overall reliability is low. This means that the compressor designed in the air pump mode is not very reliable when the compressor is operated for a long time under high temperature and high pressure conditions in summer.
Disclosure of Invention
The invention aims to overcome the defects, and provides an exhaust structure, a compressor and an air conditioner.
The first technical scheme adopted by the invention for solving the technical problem is that the exhaust structure comprises an upper flange and an exhaust assembly, wherein the upper flange is provided with an exhaust port communicated with the upper flange;
two valve slots are arranged on the upper flange at intervals, and an exhaust port is arranged in each valve slot;
the exhaust assembly comprises a sealing plate for sealing the valve grooves and a valve plate capable of sealing the exhaust port, the sealing plate is provided with a two-position one-way valve, two inlets of the two-position one-way valve are respectively communicated with the two valve grooves, and an outlet of the two-position one-way valve is communicated with an external cavity;
the rigidity of the valve plates arranged in the two valve grooves is different;
the rigidity of the valve plate with small rigidity is not more than the minimum exhaust pressure of a low working condition, and the rigidity of the valve plate with large rigidity is not more than the minimum exhaust pressure of a high working condition and is more than the maximum exhaust pressure of the low working condition.
Furthermore, one end of the valve plate covers the exhaust port, and the other end of the valve plate is locked in the valve groove.
Further, one of the two valve slots is an air pump mode valve slot, the other one is a compression mode valve slot, a first valve plate with low rigidity is installed in the air pump mode valve slot, and a second valve plate with high rigidity is installed in the compression mode valve slot.
Furthermore, a first air inlet communicated with the air pump mode valve groove and a second air inlet communicated with the compression mode valve groove are formed in the sealing plate, and the first air inlet and the second air inlet are respectively connected with two inlets of the two-position one-way valve.
Furthermore, the two-position one-way valve comprises a shell fixed on the sealing plate, a valve cavity is arranged in the shell, a first air inlet and a second air inlet are respectively communicated with the left end and the right end of the valve cavity, an outlet communicated with the valve cavity and an external cavity is arranged in the middle of the shell, a valve block is slidably arranged in the valve cavity, and one end of the valve block is connected with the same side end of the valve cavity through a spring;
when the spring is not stressed, the valve block is positioned in the middle of the valve cavity, and the outlet is closed by the valve block.
Furthermore, limiting blocks are respectively arranged on two sides of the middle part in the valve cavity.
Furthermore, an outlet is formed in the middle of at least one of the upper side face, the front side face and the rear side face of the shell.
Furthermore, one end of the valve spool is a large end, the other end of the valve spool is a small end, and the exhaust port is arranged at the large end of the valve spool.
A second technical solution adopted to solve the technical problem of the present invention is to provide a compressor, which includes a pump body assembly, where the pump body assembly includes the above-mentioned exhaust structure.
The third technical scheme adopted by the invention for solving the technical problem is to provide an air conditioner, which comprises a compressor, wherein the exhaust structure is arranged in the compressor.
Compared with the prior art, the invention has the following beneficial effects: through two valve blocks that rigidity is different, control two gas vents respectively, two gas vents realize two-position one through a valve body, guarantee that two exhaust holes only are in normal operating condition all the time under the pressure of difference, can compromise two kinds of operational modes simultaneously, make compressor power reduce to improve the effect of compressor efficiency, improve the operational reliability.
Drawings
The invention is further described below with reference to the accompanying drawings.
Fig. 1 is a schematic view of a venting structure.
Fig. 2 is a schematic structural view of the upper flange.
Fig. 3 is a schematic structural diagram of the closing plate.
Fig. 4 isbase:Sub>A sectional viewbase:Sub>A-base:Sub>A of fig. 3.
Fig. 5 is a schematic diagram of the two-position one-way valve in compressed mode operation.
Fig. 6 is a schematic diagram of the two-position one-way valve operating in the air pump mode.
Fig. 7 is a schematic structural view of a pump body assembly adopting the present air discharge structure.
Fig. 8 is a schematic view of a compressor employing the present discharge structure.
In the figure:
1-upper flange; 2-an exhaust assembly; 3-air pump mode valve spool; 4-a first valve plate; 5-compression mode valve spool; 6-a second valve plate; 7-valve rivet; 8-closing the plate; 9-two-position one-way valve; 10-a first air inlet; 11-a second air inlet; 12-a housing; 13-a valve cavity; 14-an outlet; 15-a valve block; 16-a spring; 17-a limiting block; 18-a crankshaft; 19-a cylinder; 20-a lower flange; 21-a roller; 22-a slip sheet; 23-compressor outer shell; 24-a motor section; 25-pump body assembly.
Detailed Description
The preferred embodiments of the present invention are described in more detail below, however, it should be understood that the present invention can be implemented in various forms and should not be limited by the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
The compressor used in the current stage is designed in an air pump mode in consideration of energy conservation and efficiency improvement. The compressor adopting the air pump mode design has a disadvantage in operation in the base station, the rigidity of the valve plate of the compressor meets the application in the air pump mode, but when the compressor is switched to the compression mode, because the operation condition is heavy, the impact force of the air flow under the high compression ratio state on the valve plate is larger, the valve plate is easy to break, and the overall reliability is low. When the compressor designed in the air pump mode runs for a long time under the compression working condition under the conditions of high temperature and high pressure in summer, the reliability of the compressor cannot be well ensured.
Example 1:
to solve the above problems, embodiment 1 provides an exhaust structure, which is provided with two exhaust holes, so that only one of the two exhaust holes is always in a normal working state under different pressures, and two operation modes can be considered simultaneously.
As shown in fig. 1-3, the exhaust structure comprises an upper flange 1 and an exhaust component 2, wherein an exhaust port communicated with the upper flange 1 is arranged on the upper flange;
two valve slots are arranged on the upper flange 1 at intervals, and an exhaust port is arranged in each valve slot;
the exhaust assembly 2 comprises a sealing plate 8 for sealing the valve groove and a valve plate capable of sealing the exhaust port, the sealing plate 8 covers the upper flange 1 to seal the valve groove, the sealing plate 8 is locked with the upper flange 1 through screws, and in order to ensure the exhaust effect, the sealing treatment is carried out between the sealing plate 8 and the upper flange, such as a sealing ring is arranged or a seam is filled with sealant;
the sealing plate 8 is provided with a two-position one-way valve 9, two inlets of the two-position one-way valve 9 are respectively communicated with two valve grooves, and an outlet 14 of the two-position one-way valve 9 is communicated with an external cavity;
the rigidity of the valve plates arranged in the two valve grooves is different;
the rigidity of the valve plate with low rigidity is not more than the minimum exhaust pressure of a low working condition, and the rigidity of the valve plate with high rigidity is not more than the minimum exhaust pressure of a high working condition and is more than the maximum exhaust pressure of the low working condition;
the low working condition exhaust pressure and the high working condition exhaust pressure are correspondingly set by technicians in the field according to the specific model of the compressor, and the low working condition exhaust pressure is the exhaust pressure in a high-pressure-difference low state; the high-working-condition exhaust pressure is the exhaust pressure under the high-low pressure difference large state.
As shown in fig. 7, the exhaust principle of the compressor is:
the effective compression space in the compression cavity of the air cylinder 19 of the compressor is crescent formed by the inner wall of the air cylinder 19 and the outer wall of the roller 21, when the compressor starts to work, the rotor of the motor part 24 is connected with the long shaft of the crankshaft 18 of the pump body assembly 25, the crankshaft 18 drives the roller 21 to eccentrically rotate in the compression cavity, and the slide sheet 22 reciprocates in the slide sheet groove along with the roller 21; the sliding vane 22 of the cylinder 19 separates the crescent space into an exhaust high-pressure cavity and an intake low-pressure cavity, when the exhaust pressure reaches a certain degree, namely, the exhaust pressure is greater than the rigidity of the valve plate, the valve plate is opened, and the exhaust system on the upper flange 1 on the cylinder 19 starts to work.
When the valve is used, if the high-low pressure difference is low, the exhaust pressure of the upper flange 1 is smaller, and the exhaust pressure is only larger than the valve plate with low rigidity and smaller than the valve plate with high rigidity. The exhaust hole at the valve plate with low rigidity starts to work, at this time, the valve of the two-position one-way valve 9 is pushed to the valve plate side with high rigidity by the gas pressure, at this time, the compressor starts to work in the air pump mode, as shown in fig. 6.
When the valve is used, if the high-low pressure difference is large, the exhaust pressure of the upper flange 1 is gradually increased until the exhaust pressure is larger than the valve plate with high rigidity. The exhaust holes at the valve plates with low rigidity are opened to work first, the valves are pushed to the valve plate side with high rigidity under the action of gas pressure, when the exhaust pressure reaches the compression mode, the exhaust holes at the valve plates with high rigidity start to work, at the moment, both the valve plates start to work, as the gas pressure at the valve plates with high rigidity is greater than that at the valve plates with low rigidity, the valves are pushed to the valve plate side with low rigidity, at the moment, the compressor starts the compression mode to work, as shown in fig. 5.
No matter under what kind of operating condition is in the compressor, behind the discharge port was opened to the valve block, exhaust subassembly 2 jointly constitutes a new exhaust system with last flange 1, and the compressor that possesses this exhaust structure can perfectly compromise the different operating condition of high-low pressure difference, raises the efficiency, reduce cost. For society, the energy consumption can be reduced, the energy can be saved, and a contribution is made to sustainable development.
In this embodiment, one end of the valve plate covers the exhaust port, and the other end of the valve plate is locked in the valve groove, and more specifically, the valve plate can be fixed in the valve groove through the valve rivet 7.
In this embodiment, one of the two valve slots is an air pump mode valve slot 3, and the other is a compression mode valve slot 5, the first valve plate 4 with low rigidity is installed in the air pump mode valve slot 3, and the second valve plate 6 with high rigidity is installed in the compression mode valve slot 5.
In this embodiment, the sealing plate 8 is provided with a first inlet 10 communicating with the air pump mode valve spool 3 and a second inlet 11 communicating with the compression mode valve spool 5, and the first inlet 10 and the second inlet 11 are respectively connected to two inlets of the two-position one-way valve 9.
In this embodiment, one end of the valve spool is a large end, the other end is a small end, and the exhaust port is disposed at the large end of the valve spool.
This exhaust structure controls two gas vents respectively through two valve blocks that rigidity is different, and two gas vents realize two-position one through a valve body, guarantee that two exhaust holes only are in normal operating condition all the time under the pressure of difference, can compromise two kinds of operational modes simultaneously, make compressor power reduce to improve the effect of compressor efficiency, improve the operational reliability.
Example 2:
as shown in fig. 3 to 6, embodiment 2 provides an example of an implementable structure of the two-position one-way valve 9 on the basis of embodiment 1.
In this embodiment, the two-position one-way valve 9 includes a housing 12 fixed on the sealing plate 8, a valve cavity 13 is disposed in the housing 12, the first air inlet 10 and the second air inlet 11 are respectively communicated with the left end and the right end of the valve cavity 13, an outlet 14 communicating the valve cavity 13 with an external cavity is disposed in the middle of the housing 12, a valve block 15 is slidably disposed in the valve cavity 13, and one end of the valve block 15 is connected to the same side end of the valve cavity 13 through a spring 16;
when the compressor is not operated and the spring 16 is not stressed, the valve block 15 is positioned in the middle of the valve cavity 13 under the action of the spring 16, and the outlet 14 is closed by the valve block 15; the outlet 14 can be opened only by pushing the valve block 15 to move under the action of the exhaust pressure when the compressor is running, thus forming a complete exhaust system.
In this embodiment, the valve cavity 13 is provided with a limiting block 17 at two sides of the middle portion thereof, the limiting block 17 is located between the outlet 14 of the valve cavity 13 and the inlet at the same side of the limiting block, and the inlet is disposed at the left and right ends of the valve cavity 13. In order to ensure the opening degree of the outlet 14 during the exhaust operation, the distance between the limiting block 17 and the outlet 14 is greater than the length of the valve block 15.
In practical applications, a sealing member, such as a sealing ring, may be disposed between the valve block 15 and the valve cavity 13 to prevent air leakage when exhaust is not required.
In this embodiment, to ensure the exhaust effect, an outlet 14 is opened on the middle of at least one of the upper side, the front side and the rear side of the housing 12.
Example 3:
as shown in fig. 7 to 8, embodiment 3 provides a compressor on the basis of embodiment 1.
In this embodiment, the compressor includes a pump body assembly 25, and the pump body assembly 25 includes the exhaust structure in embodiment 1. Since the compressor adopts all the technical solutions of the above embodiment 1, all the beneficial effects brought by the technical solution of the above embodiment 1 are also achieved, and details are not repeated herein.
Example 4:
embodiment 4 provides an air conditioner based on embodiment 1.
In this embodiment, the air conditioner includes a compressor in which the air discharge structure of embodiment 1 is provided. Since the compressor adopts all the technical solutions of the above embodiment 1, all the beneficial effects brought by the technical solution of the above embodiment 1 are also achieved, and details are not repeated herein.
The relative arrangement of the components and steps, the numerical expressions, and numerical values set forth in these embodiments do not limit the scope of the present application unless specifically stated otherwise. In all examples shown and discussed herein, any particular value should be construed as merely illustrative, and not limiting. Thus, other examples of the exemplary embodiments may have different values. It should be noted that: like reference numerals and letters denote like items and, therefore, once an item is defined, further discussion thereof is not required later.
In the description of the present application, it is to be understood that the directions or positional relationships indicated by the directional terms such as "front, rear, upper, lower, left, right", "lateral, vertical, horizontal" and "top, bottom", etc., are generally based on the directions or positional relationships shown for the convenience of description and simplicity of description, and that these directional terms, unless stated to the contrary, do not indicate and imply that the device or element so referred to must have a particular orientation or be constructed and operated in a particular orientation, and therefore should not be construed as limiting the scope of this application; the terms "inner and outer" refer to the inner and outer relative to the profile of the respective component itself.
For convenience of description, spatially relative terms such as "over 8230 \8230;," over 8230;, \8230, over, "over 8230;, \8230, upper surface," "over," etc. may be used herein to describe the spatial positional relationship of features. It will be understood that the spatially relative terms are intended to encompass different orientations in use or operation in addition to the orientation depicted.
It should be noted that the terms "first", "second", and the like are used to define the components, and are only used for convenience of distinguishing the corresponding components, and the terms have no special meanings unless otherwise stated, so that the scope of the present application is not to be construed as being limited.
If the present application discloses or relates to parts or structures that are fixedly connected to each other, the fixedly connected connection can be understood as, unless otherwise stated: a detachable fixed connection (for example using a bolt or screw connection) can also be understood as: non-detachable fixed connections (e.g. riveting, welding), but of course, fixed connections to each other may also be replaced by one-piece structures (e.g. manufactured integrally using a casting process) (unless it is obviously impossible to use an integral forming process).
The above-mentioned preferred embodiments, object, technical solutions and advantages of the present invention are further described in detail, it should be understood that the above-mentioned preferred embodiments are only illustrative of the present invention, and should not be construed as limiting the present invention, and any modifications, equivalents, improvements and the like made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (10)

1. The utility model provides an exhaust structure, includes flange and exhaust subassembly, be equipped with the gas vent rather than having a perfect understanding on the flange, its characterized in that:
two valve grooves are arranged on the upper flange at intervals, and exhaust ports are respectively arranged in the valve grooves;
the exhaust assembly comprises a sealing plate for sealing the valve grooves and a valve plate capable of sealing the exhaust port, the sealing plate is provided with a two-position one-way valve, two inlets of the two-position one-way valve are respectively communicated with the two valve grooves, and an outlet of the two-position one-way valve is communicated with an external cavity;
the rigidity of the valve plates arranged in the two valve grooves is different;
the rigidity of the valve plate with small rigidity is not more than the minimum exhaust pressure of the low working condition, and the rigidity of the valve plate with large rigidity is not more than the minimum exhaust pressure of the high working condition and is more than the maximum exhaust pressure of the low working condition.
2. The exhaust structure according to claim 1, characterized in that: one end of the valve plate covers the exhaust port, and the other end of the valve plate is locked in the valve groove.
3. The exhaust structure according to claim 2, characterized in that: one of the two valve slots is an air pump mode valve slot, the other one is a compression mode valve slot, a first valve plate with low rigidity is installed in the air pump mode valve slot, and a second valve plate with high rigidity is installed in the compression mode valve slot.
4. The exhaust structure according to claim 3, characterized in that: and the sealing plate is provided with a first air inlet communicated with the air pump mode valve groove and a second air inlet communicated with the compression mode valve groove, and the first air inlet and the second air inlet are respectively connected with two inlets of the two-position one-way valve.
5. The exhaust structure according to claim 4, characterized in that: the two-position one-way valve comprises a shell fixed on the sealing plate, a valve cavity is arranged in the shell, a first air inlet and a second air inlet are respectively communicated with two ends of the valve cavity, an outlet communicated with the valve cavity and an external cavity is arranged in the middle of the shell, a valve block is slidably arranged in the valve cavity, and one end of the valve block is connected with the same side end of the valve cavity through a spring;
when the spring is not stressed, the valve block is positioned in the middle of the valve cavity, and the outlet is closed by the valve block.
6. The exhaust structure according to claim 5, characterized in that: and limiting blocks are respectively arranged on two sides of the middle part in the valve cavity.
7. The exhaust structure according to claim 5, characterized in that: an outlet is formed in the middle of at least one of the upper side face, the front side face and the rear side face of the shell.
8. The exhaust structure according to claim 1, characterized in that: one end of the valve groove is a large end, the other end of the valve groove is a small end, and the exhaust port is formed in the large end of the valve groove.
9. A compressor, comprising a pump body assembly, characterized in that: the pump body assembly includes the vent structure of any one of claims 1-8.
10. An air conditioner, includes the compressor, its characterized in that: the compressor is provided therein with the exhaust structure according to any one of claims 1 to 8.
CN202211413245.8A 2022-11-11 2022-11-11 Exhaust structure, compressor and air conditioner Pending CN115726969A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202211413245.8A CN115726969A (en) 2022-11-11 2022-11-11 Exhaust structure, compressor and air conditioner

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202211413245.8A CN115726969A (en) 2022-11-11 2022-11-11 Exhaust structure, compressor and air conditioner

Publications (1)

Publication Number Publication Date
CN115726969A true CN115726969A (en) 2023-03-03

Family

ID=85295281

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202211413245.8A Pending CN115726969A (en) 2022-11-11 2022-11-11 Exhaust structure, compressor and air conditioner

Country Status (1)

Country Link
CN (1) CN115726969A (en)

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