CN115725820A - Isothermal normalizing processing technology for gear forging - Google Patents
Isothermal normalizing processing technology for gear forging Download PDFInfo
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- 238000005242 forging Methods 0.000 title claims abstract description 47
- 238000005516 engineering process Methods 0.000 title claims description 4
- 238000000034 method Methods 0.000 claims abstract description 36
- 230000008569 process Effects 0.000 claims abstract description 34
- 239000000725 suspension Substances 0.000 claims description 18
- 238000003825 pressing Methods 0.000 claims description 9
- 230000005540 biological transmission Effects 0.000 claims description 3
- 230000017525 heat dissipation Effects 0.000 claims description 3
- 230000000712 assembly Effects 0.000 claims 1
- 238000000429 assembly Methods 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 4
- 230000009471 action Effects 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 4
- 238000003780 insertion Methods 0.000 description 4
- 230000037431 insertion Effects 0.000 description 4
- 230000001360 synchronised effect Effects 0.000 description 2
- 229910000975 Carbon steel Inorganic materials 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000000137 annealing Methods 0.000 description 1
- 229910001566 austenite Inorganic materials 0.000 description 1
- 239000010962 carbon steel Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 210000001161 mammalian embryo Anatomy 0.000 description 1
- 238000010606 normalization Methods 0.000 description 1
- 229910001562 pearlite Inorganic materials 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
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Abstract
本发明涉及齿轮锻件领域,特别涉及一种齿轮锻件等温正火加工工艺,包括底座、装炉装置和固定装置,所述底座由固定底板和四个支撑腿组成,底座的顶部安装有装炉装置,装炉装置内设置有固定装置。本发明提供的一种齿轮锻件等温正火加工工艺,在将齿轮坯料放置到炉体内进行等温正火处理之前,可通过设置的固定装置调节放置齿轮坯料的工形板之间的距离,从而防止齿轮坯料进行等温正火处理的过程中发生碰撞,避免影响齿轮锻件的质量;本发明通过设置的移动组件,在对齿轮坯料进行等温正火处理的过程中可以使得工形板带动多个固定好的齿轮坯料进行旋转受热,以此达到齿轮坯料能够受热更加均匀的效果,进而提高齿轮坯料的质量。
The invention relates to the field of gear forgings, in particular to an isothermal normalizing process for gear forgings, including a base, a furnace loading device and a fixing device, the base is composed of a fixed bottom plate and four supporting legs, and a furnace loading device is installed on the top of the base , A fixing device is arranged in the furnace charging device. According to the isothermal normalizing process of gear forgings provided by the present invention, before the gear blank is placed in the furnace body for isothermal normalizing treatment, the distance between the I-shaped plates on which the gear blank is placed can be adjusted through the fixed device, so as to prevent Collisions occur during the isothermal normalizing treatment of the gear blanks to avoid affecting the quality of the gear forgings; the invention uses the set moving assembly to drive a plurality of I-shaped plates to fix the gear blanks during the isothermal normalizing treatment of the gear blanks. The gear blank is rotated and heated, so as to achieve the effect that the gear blank can be heated more uniformly, thereby improving the quality of the gear blank.
Description
技术领域technical field
本发明涉及齿轮锻件领域,特别涉及一种齿轮锻件等温正火加工工艺。The invention relates to the field of gear forgings, in particular to an isothermal normalizing process for gear forgings.
背景技术Background technique
等温正火是将普通碳钢材加热到奥氏体化,加热温度及保温时间与普通正火相同,保温后的钢材进行冷却、等温保持处理,使过冷奥氏体在此温度范围内转变完毕,得到较细的珠光体组织,然后空冷,以获得较好的加工性能和力学性能的热处理工艺,等温正火工艺的采用,实现了变速器齿轮、轴类零件齿等零部件质量的有效控制,从而改善了切削加工性和热处理变形稳定性。Isothermal normalizing is to heat ordinary carbon steel to austenitization. The heating temperature and holding time are the same as ordinary normalizing. The steel after heat preservation is cooled and isothermally maintained to complete the transformation of supercooled austenite within this temperature range. , to obtain finer pearlite structure, and then air-cooled to obtain better processability and mechanical properties of the heat treatment process, the adoption of isothermal normalizing process, to achieve effective control of the quality of transmission gears, shaft parts and other parts, Machinability and heat treatment deformation stability are thereby improved.
齿轮锻件在进行等温正火处理的过程中存在以下问题:The following problems exist in the process of isothermal normalizing for gear forgings:
1、齿轮锻件在进行等温正火处理时,传统的一般直接将齿轮坯料放置到正火炉内进行等温正火处理,在放置过程中容易发生碰撞而影响齿轮锻件的质量。1. When gear forgings are subjected to isothermal normalizing treatment, the traditional method is to directly place the gear blanks in the normalizing furnace for isothermal normalizing treatment. During the placement process, collisions are likely to occur and affect the quality of gear forgings.
2、齿轮锻件在进行等温正火处理的过程中,齿轮坯料一般是固定不动的,由于炉体内的温度存在一定的误差,容易使得齿轮坯料发生受热不均的现象,进而使得齿轮锻件的质量受到一定的影响。2. During the isothermal normalizing process of gear forgings, the gear blanks are generally fixed. Due to certain errors in the temperature in the furnace body, it is easy to cause uneven heating of the gear blanks, which in turn affects the quality of the gear forgings. be affected to a certain extent.
发明内容Contents of the invention
为了弥补现有技术的不足,本发明提供了一种齿轮锻件等温正火加工工艺。In order to make up for the deficiencies of the prior art, the invention provides an isothermal normalizing process for gear forgings.
本发明所要解决其技术问题所采用以下技术方案来实现:一种齿轮锻件等温正火加工工艺,其齿轮锻件等温正火加工具体包括以下步骤:The technical problem to be solved by the present invention is achieved by adopting the following technical solutions: an isothermal normalizing process for gear forgings. The isothermal normalizing process for gear forgings specifically includes the following steps:
S1、锻造制坯:首先将制作齿轮的坯料通过热模锻压力机进行热模锻,最后采用镦粗制胚的方法制造出齿轮坯料。S1. Forging blank: firstly, the blank for making the gear is subjected to hot die forging through a hot forging press, and finally the gear blank is manufactured by upsetting the billet.
S2、齿轮放置:将S1步骤中得到齿轮坯料批量放置固定装置上。S2. Gear placement: place the gear blanks obtained in step S1 on the fixing device in batches.
S3、正火处理:最后将S2步骤中固定齿轮坯料的固定装置放入到装炉装置内,对齿轮坯料进行正火处理即可。S3. Normalizing treatment: Finally, put the fixing device for fixing the gear blank in step S2 into the furnace charging device, and perform normalizing treatment on the gear blank.
采用上述步骤S1-S3的齿轮锻件等温正火加工工艺在对齿轮锻件进行等温正火的过程中还具体涉及到一种齿轮锻件等温正火加工设备,包括底座、装炉装置和固定装置,所述的底座由固定底板和四个支撑腿组成,底座的顶部安装有装炉装置,装炉装置内设置有固定装置。The isothermal normalizing processing technology for gear forgings using the above steps S1-S3 also specifically involves an isothermal normalizing processing equipment for gear forgings in the process of carrying out isothermal normalizing for gear forgings, including a base, a furnace loading device and a fixing device. The base described above is composed of a fixed bottom plate and four supporting legs, a furnace loading device is installed on the top of the base, and a fixing device is arranged in the furnace loading device.
所述的装炉装置包括炉体,四个支撑腿的顶部共同固定安装有炉体,炉体呈空心圆形桶结构,炉体的侧壁沿周向均匀开设有和炉体中心处相连通的滑动槽,炉体内中心位置安装有环形板,炉体的顶部和底部对称设置有对称的驱动组件,且炉体的顶部和底部远离炉体中心处的位置对称设置有沿炉体周向均匀排布的卡紧组件,炉体的底部还设置有移动组件。The furnace loading device includes a furnace body, the top of the four supporting legs is jointly fixed with the furnace body, the furnace body is a hollow circular barrel structure, and the side wall of the furnace body is evenly opened along the circumference to communicate with the center of the furnace body. The sliding groove, the center position of the furnace body is equipped with an annular plate, the top and bottom of the furnace body are symmetrically provided with symmetrical drive components, and the top and bottom of the furnace body are symmetrically provided with a uniform drive assembly along the circumference of the furnace body The clamping components are arranged, and the bottom of the furnace body is also provided with a moving component.
优选的,所述的固定装置包括匚形板,所述的炉体沿周向开设的滑动槽内均滑动设置有匚形板,匚形板的开口段背对炉体中心且均固定安装有内凹面与内凹面与外环壁接触的弧形板,弧形板远离炉体外环壁的一端固定安装有把手,匚形板的两个水平段的相背面均开设有限位槽,匚形板的竖直段均匀开设有均匀分布的散热孔,匚形板的两个水平段之间通过转动连接的旋转杆共同安装有固定板,位于下侧的旋转杆的底部开设有花键槽,固定板上开设有矩形通槽,矩形通槽内竖直滑动连接有多个呈工字形的工形板,工形板的两个竖直段顶部均匀开设有放置槽,放置槽内通过销轴转动设置有限位块,限位块上均设置有用于放置齿轮坯料的放置组件,固定板的两侧对称开设有由上至下均匀排布的与矩形通槽相连通的插接槽,与工形板位置对应的插接槽内滑动卡接有用于对工形板支撑的插接板。Preferably, the fixing device includes a U-shaped plate, and a U-shaped plate is slidably arranged in a sliding groove opened along the circumference of the furnace body, and the opening section of the U-shaped plate faces away from the center of the furnace body and is fixedly installed with The inner concave surface and the arc-shaped plate in contact with the inner concave surface and the outer ring wall. The end of the arc-shaped plate away from the outer ring wall of the furnace is fixedly equipped with a handle. The vertical section of the plate is evenly provided with evenly distributed heat dissipation holes, and the rotating rod connected by rotation between the two horizontal sections of the 匚-shaped plate is jointly installed with a fixed plate. There is a rectangular slot on the board, and a plurality of I-shaped plates are vertically slid and connected in the rectangular slot. The tops of the two vertical sections of the I-shaped plates are evenly provided with placement slots, and the placement slots are rotated by pin shafts. The limit block is set, and the limit block is equipped with a placement assembly for placing the gear blank. The two sides of the fixed plate are symmetrically provided with insertion slots that are evenly arranged from top to bottom and communicate with the rectangular through slot. A plug-in board for supporting the I-shaped board is slidingly clamped in the plug-in slot corresponding to the position of the board.
优选的,所述的环形板的中部沿周向均匀水平滑动贯穿结构板,结构板位于环形板外侧的一端均固定安装有推动板,推动板和环形板之间通过多个复位弹簧相连接,结构板位于环形板内的一端上下两侧均呈弧形结构。Preferably, the middle part of the annular plate slides evenly and horizontally through the structural plate along the circumferential direction, and one end of the structural plate located outside the annular plate is fixedly equipped with a push plate, and the push plate and the annular plate are connected by a plurality of return springs, The upper and lower sides of one end of the structural plate located in the annular plate are arc-shaped structures.
优选的,所述的卡紧组件包括卡紧板,卡紧板滑动贯穿炉体,卡紧板位于炉体内的一端远离炉体中心的一侧向上倾斜,卡紧板位于炉体外的一端侧壁固定安装有压板,压板和炉体之间通过移动弹簧相连接,压板上开设有矩形通孔,矩形通孔的竖直截面为小口径端水平背对炉体中心的直角梯形结构,炉体的顶部且靠近炉体的中心处通过周向均匀设置的立板设置有移动块,立板远离炉体的一端通过推动弹簧滑动连接在移动块内,移动块的一端与和其位置对应的矩形通孔滑动连接,移动块的另一端与驱动组件连接。Preferably, the clamping assembly includes a clamping plate, the clamping plate slides through the furnace body, one end of the clamping plate located in the furnace body is inclined upwards away from the center of the furnace body, and the clamping plate is located on the side wall of one end of the furnace body A pressure plate is fixedly installed, and the pressure plate and the furnace body are connected by moving springs. A rectangular through hole is opened on the pressure plate. The vertical section of the rectangular through hole is a right-angled trapezoidal structure with the small-diameter end facing away from the center of the furnace body horizontally. At the top and near the center of the furnace body, a moving block is provided through a vertical plate evenly arranged in the circumferential direction. The end of the vertical plate away from the furnace body is slidably connected in the moving block by pushing a spring. The holes are slidingly connected, and the other end of the moving block is connected with the drive assembly.
优选的,所述的驱动组件包括圆形杆,所述的移动块的另一端与同一个一号圆台块的环形面相接触,一号圆台块套装在圆形杆的一端,圆形杆的另一端滑动贯穿炉体后安装有二号圆台块,圆形杆上安装有L形板,同个圆形杆上的一号圆台块位于二号圆台块和圆形杆之间,炉体的侧壁安装有带有双向电动推杆的固定块,双向电动推杆的两个移动端分别与各自对应的L形板的竖直段固定连接。Preferably, the drive assembly includes a circular rod, the other end of the moving block is in contact with the annular surface of the same No. 1 round table block, the No. 1 round table block is sleeved on one end of the round rod, and the other end of the round rod After one end slides through the furnace body, the No. 2 round table block is installed, and the L-shaped plate is installed on the round rod. The No. 1 round table block on the same round rod is located between the No. 2 round table block and the round rod. The side of the furnace body A fixed block with a two-way electric push rod is installed on the wall, and the two moving ends of the two-way electric push rod are respectively fixedly connected with the vertical sections of the corresponding L-shaped plates.
优选的,所述的移动组件包括伸缩杆,所述的炉体的底部沿周向均匀滑动贯穿连接有伸缩杆,伸缩杆位于炉体内的一端与和其位置对应的花键槽相插接,固定底板上固定安装有驱动电机,驱动电机的输出轴和其中一个伸缩杆固定连接,剩余伸缩杆的底部与固定底板之间转动连接,伸缩杆上均固定安装有链轮,多个链轮之间通过链条圈传动连接。Preferably, the moving assembly includes a telescopic rod, and the bottom of the furnace body is evenly slid along the circumferential direction and is connected with a telescopic rod. A drive motor is fixedly installed on the bottom plate, the output shaft of the drive motor is fixedly connected to one of the telescopic rods, the bottom of the remaining telescopic rods is connected to the fixed bottom plate in rotation, and sprockets are fixedly installed on the telescopic rods. Linked by a chain drive.
优选的,所述的放置组件包括悬挂杆,所述的限位块上均固定有用于放置齿轮的悬挂杆,悬挂杆远离限位块的一端开设有固定槽,固定槽内通过弹簧杆固定安装有两个固定挡块,两个悬挂杆的相背侧构成小口径端远离限位块的八字形结构。Preferably, the placement assembly includes a suspension rod, and a suspension rod for placing gears is fixed on each of the limit blocks, and a fixing groove is opened on the end of the suspension rod away from the limit block, and the fixing groove is fixed and installed by a spring rod There are two fixed stops, and the opposite sides of the two suspension rods form a figure-eight structure in which the small-caliber end is away from the limit block.
与现有技术相比,本发明具有以下优点:Compared with the prior art, the present invention has the following advantages:
1.本发明提供的一种齿轮锻件等温正火加工工艺,在将齿轮坯料放置到炉体内进行等温正火处理之前,可通过设置的固定装置调节放置齿轮坯料的工形板之间的距离,从而防止齿轮坯料进行等温正火处理的过程中发生碰撞,避免影响齿轮锻件的质量。1. In the isothermal normalizing process for gear forgings provided by the present invention, before the gear blank is placed in the furnace body for isothermal normalizing treatment, the distance between the I-shaped plates on which the gear blank is placed can be adjusted through a fixed device. Thereby preventing the gear blank from colliding during the isothermal normalizing process and avoiding affecting the quality of the gear forging.
2.本发明通过设置的移动组件,在对齿轮坯料进行等温正火处理的过程中可以使得工形板带动多个固定好的齿轮坯料进行旋转受热,以此达到齿轮坯料能够受热更加均匀的效果,进而提高齿轮坯料的质量。2. In the process of the isothermal normalizing treatment of the gear blanks, the present invention can make the I-shaped plate drive a plurality of fixed gear blanks to rotate and heat, so as to achieve the effect that the gear blanks can be heated more uniformly , and then improve the quality of gear blanks.
3.本发明通过设置的卡紧组件,可以对匚形板进行限位固定,防止在等温正火处理的过程中匚形板发生移动,避免影响齿轮坯料的等温正火处理效果。3. The clamping assembly provided in the present invention can limit and fix the U-shaped plate, prevent the U-shaped plate from moving during the isothermal normalizing treatment, and avoid affecting the isothermal normalizing treatment effect of the gear blank.
4.本发明通过设置的放置组件可以对齿轮坯料进行限位固定,防止在对齿轮坯料进行等温正火处理的过程中出现掉落的状况,避免影响的齿轮坯料处理以及避免齿轮坯料损坏。4. The present invention can limit and fix the gear blank through the provided placement component, prevent the falling situation during the isothermal normalizing process of the gear blank, avoid affecting the processing of the gear blank and avoid damage to the gear blank.
5.本发明通过设置的驱动组件可以同时作用于多个固定装置来实现同步下料,进而提高了设备的下料效率。5. In the present invention, the driving assembly provided can act on multiple fixing devices at the same time to realize synchronous unloading, thereby improving the unloading efficiency of the equipment.
附图说明Description of drawings
下面结合附图和实施例对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
图1是本发明的流程图。Fig. 1 is a flow chart of the present invention.
图2是本发明的第一立体结构示意图。Fig. 2 is a schematic diagram of the first three-dimensional structure of the present invention.
图3是本发明的第二立体结构示意图。Fig. 3 is a schematic diagram of a second three-dimensional structure of the present invention.
图4是本发明固定装置的立体结构示意图。Fig. 4 is a perspective view of the structure of the fixing device of the present invention.
图5是本发明的主剖视结构示意图。Fig. 5 is a schematic diagram of the main sectional structure of the present invention.
图6是本发明图5的M向局部放大图。Fig. 6 is a partial enlarged view along the M direction of Fig. 5 of the present invention.
图7是本发明图5的A-A向剖视图。Fig. 7 is an A-A sectional view of Fig. 5 of the present invention.
图8是本发明图7的N向局部放大图。Fig. 8 is a partial enlarged view in N direction of Fig. 7 of the present invention.
图9是本发明图5的B-B向剖视图。Fig. 9 is a sectional view along B-B direction of Fig. 5 of the present invention.
图10是本发明固定装置的连接结构示意图。Fig. 10 is a schematic diagram of the connection structure of the fixing device of the present invention.
图中:1、底座;2、装炉装置;21、炉体;22、环形板;221、结构板;222、推动板;223、复位弹簧;23、驱动组件;231、圆形杆;232、一号圆台块;233、二号圆台块;234、L形板;235、固定块;24、卡紧组件;241、卡紧板;242、压板;243、移动弹簧;244、立板;245、推动弹簧;246、移动块;25、移动组件;251、伸缩杆;252、驱动电机;253、链轮;254、链条圈;3、固定装置;31、匚形板;32、弧形板;33、旋转杆;34、固定板;35、工形板;36、限位块;37、放置组件;371、悬挂杆;372、弹簧杆;373、固定挡块;38、插接板。In the figure: 1, base; 2, furnace loading device; 21, furnace body; 22, annular plate; 221, structural plate; 222, push plate; 223, return spring; 23, drive assembly; 231, circular rod; , No. 1 round table block; 233, No. 2 round table block; 234, L-shaped plate; 235, fixed block; 24, clamping assembly; 241, clamping plate; 242, pressing plate; 243, moving spring; 245, push spring; 246, moving block; 25, moving assembly; 251, telescoping rod; 252, driving motor; 253, sprocket wheel; 254, chain ring; 3, fixing device; Plate; 33, rotating rod; 34, fixed plate; 35, I-shaped plate; 36, limit block; 37, place assembly; 371, suspension rod; 372, spring rod; 373, fixed block; 38, plug-in plate .
具体实施方式Detailed ways
为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,对本发明进行进一步阐述。In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further elaborated.
一种齿轮锻件等温正火加工工艺,其齿轮锻件等温正火加工具体包括以下步骤:An isothermal normalizing process for gear forgings. The isothermal normalizing process for gear forgings specifically includes the following steps:
S1、锻造制坯:首先将制作齿轮的坯料通过热模锻压力机进行热模锻,最后采用镦粗制胚的方法制造出齿轮坯料。S1. Forging blank: firstly, the blank for making the gear is subjected to hot die forging through a hot forging press, and finally the gear blank is manufactured by upsetting the billet.
S2、齿轮放置:将S1步骤中得到齿轮坯料批量放置固定装置3上。S2. Gear placement: place the gear blanks obtained in step S1 on the
S3、正火处理:最后将S2步骤中固定齿轮坯料的固定装置3放入到装炉装置2内,对齿轮坯料进行正火处理即可。S3. Normalizing treatment: Finally, put the fixing
参阅图2,采用上述步骤S1-S3的齿轮锻件等温正火加工工艺在对齿轮锻件进行等温正火的过程中还具体涉及到一种齿轮锻件等温正火加工设备,包括底座1、装炉装置2和固定装置3,所述的底座1由固定底板和四个支撑腿组成,底座1的顶部安装有装炉装置2,装炉装置2内设置有固定装置3。Referring to Fig. 2, the isothermal normalizing process of gear forgings using the above steps S1-S3 also specifically involves an isothermal normalizing processing equipment for gear forgings, including a
参阅图2、图3和图5,所述的装炉装置2包括炉体21、环形板22、驱动组件23、卡紧组件24和移动组件25,四个支撑腿的顶部共同固定安装有炉体21,炉体21呈空心圆形桶结构,炉体21的侧壁沿周向均匀开设有和炉体21中心处相连通的滑动槽,炉体21内中心位置安装有环形板22,炉体21的顶部和底部对称设置有驱动组件23,且炉体21的顶部和底部远离炉体21中心处的位置对称设置有沿炉体21周向均匀排布的卡紧组件24,炉体21的底部还设置有移动组件25。Referring to Fig. 2, Fig. 3 and Fig. 5, the
原始状态时,首先将需要进行等温正火处理的齿轮坯料放置到固定装置3上进行限位,当限位完成之后,将固定装置3和齿轮坯料整体放置到炉体21内进行卡紧,便可对齿轮坯料进行等温正火处理,通过设置的移动组件25可以使得旋转杆33带动固定板34进行旋转,使得固定板34带动工形板35上限位固定的齿轮坯料进行旋转,使得在等温正火处理的过程中齿轮坯料能够受热更加均匀,进而提高齿轮坯料的质量,齿轮坯料完成等温正火处理后,通过设置的驱动组件23可以使得多个匚形板31同时进行下料,可以提高设备的下料效率。In the original state, the gear blank that needs to be subjected to isothermal normalizing treatment is first placed on the
参阅图3、图4图5和图10,所述的固定装置3包括匚形板31、弧形板32、旋转杆33、固定板34、工形板35、限位块36、放置组件37和插接板38,所述的炉体21沿周向开设的滑动槽内均滑动设置有匚形板31,匚形板31的开口段背对炉体21中心且均固定安装有内凹面与炉体21外环壁接触的弧形板32,弧形板32远离炉体21外环壁的一端固定安装有把手,匚形板31的两个水平段的相背面均开设有限位槽,匚形板31的竖直段均匀开设有均匀分布的散热孔,匚形板31的两个水平段之间通过转动连接的旋转杆33共同安装有固定板34,位于下侧的旋转杆33的底部开设有花键槽,固定板34上开设有矩形通槽,矩形通槽内竖直滑动连接有多个呈工字形的工形板35,工形板35的两个竖直段顶部均匀开设有放置槽,放置槽内通过销轴转动设置有限位块36,限位块36上均设置有用于放置齿轮坯料的放置组件37,固定板34的两侧对称开设有由上至下均匀排布的与矩形通槽相连通的插接槽,与工形板35位置对应的插接槽内滑动卡接有用于对工形板35支撑的插接板38。Referring to Fig. 3, Fig. 4 Fig. 5 and Fig. 10, the described
首先将制作齿轮的坯料通过热模锻压力机进行热模锻,接着采用镦粗制胚的方法制造出齿轮坯料,然后调节固定板34上工形板35与工形板35之间的距离,防止距离过近导致齿轮坯料在等温正火处理的过程中发生碰撞,从而影响齿轮坯料的锻造质量,当调节好工形板35与工形板35之间的距离之后,此时将设置的插接板38插接到固定板34侧壁的插接槽内,以此对工形板35起到承接作用,当调节好距离之后,此时将得到的齿轮坯料放置到对应的放置组件37上,通过放置组件37对其进行限位固定,防止在对齿轮坯料进行等温正火处理的过程中发生掉落现象,进而对齿轮坯料造成一定的影响。First, the blank for making the gear is hot forged by a hot forging press, and then the gear blank is manufactured by upsetting the embryo, and then the distance between the I-shaped
参阅图7和图8,所述的放置组件37包括悬挂杆371、弹簧杆372和固定挡块373,所述的限位块36上均固定有用于放置齿轮的悬挂杆371,悬挂杆371远离限位块36的一端开设有固定槽,固定槽内通过弹簧杆372固定安装有两个固定挡块373,两个悬挂杆371的相背侧构成小口径端远离限位块36的八字形结构。7 and 8, the
当对工形板35进行支撑之后,此时将需要等温正火处理的齿轮坯料放置到悬挂杆371上,同一固定槽内两个373相背侧所构成的八字形结构可方便推动齿轮坯料在悬挂杆371上进行运动,当齿轮坯料接触到固定挡块373时,齿轮坯料推挤固定挡块373使其朝固定槽内运动,并同步挤动弹簧杆372,当推动齿轮坯料和限位块36的一端相接触之后,齿轮坯料越过固定挡块373,此时在弹簧杆372的作用下使得固定挡块373回至原位并紧贴于齿轮坯料表面而对齿轮坯料进行限位固定,方便了齿轮的快速上下料,设置的限位块36可以在放置槽内转动,为了避免齿轮坯料之间发生碰撞,可以将不需要用到的悬挂杆371通过向上转动限位块36移动到放置槽内,当对齿轮坯料进行限位固定之后,此时将匚形板31插入到炉体21上的滑动槽内,匚形板31使得固定板34上的工形板35带动限位固定的齿轮坯料进入到炉体21内,当弧形板32内凹面抵紧炉体21外环壁时,通过设置的卡紧组件24对匚形板31进行卡紧固定,防止在等温正火处理的过程中匚形板31发生移动,避免影响齿轮坯料的等温正火处理,当将匚形板31全部插入到炉体21内之后,便可对齿轮坯料进行等温正火处理。After the I-shaped
参阅图5和图6,所述的卡紧组件24包括卡紧板241、压板242、移动弹簧243、立板244、推动弹簧245和移动块246,卡紧板241滑动贯穿炉体21,卡紧板241位于炉体21内的一端远离炉体21中心的一侧向上倾斜,卡紧板241位于炉体21外的一端侧壁固定安装有压板242,压板242和炉体21之间通过移动弹簧243相连接,压板242上开设有矩形通孔,矩形通孔的竖直截面为小口径端水平背对炉体21中心的直角梯形结构,炉体21的顶部且靠近炉体21的中心处通过周向均匀设置的立板244设置有移动块246,立板244远离炉体21的一端通过推动弹簧245滑动连接在移动块246内,移动块246的一端与和其位置对应的矩形通孔滑动连接,移动块246的另一端与驱动组件23连接;5 and 6, the clamping
原始状态时,压板242在移动弹簧243的作用下使得卡紧板241位于炉体21内,在插入匚形板31的过程中,匚形板31的水平段先接触卡紧板241的倾斜面,从而推动卡紧板241向上移动进而方便匚形板31的进入,当限位槽与卡紧板241正相对时,在移动弹簧243的反作用力下,卡紧板241倾斜面所在的端部卡入到匚形板31上的限位槽内,进而对匚形板31进行限位固定,防止在等温正火处理的过程中匚形板31发生移动。In the original state, the clamping
参阅图5和图9,所述的移动组件25包括伸缩杆251、驱动电机252、链轮253和链条圈254,所述的炉体21的底部沿周向均匀滑动贯穿连接有伸缩杆251,伸缩杆251位于炉体21内的一端与和其位置对应的花键槽相插接,固定底板上固定安装有驱动电机252,驱动电机252的输出轴和其中一个伸缩杆251固定连接,剩余伸缩杆251的底部与固定底板之间转动连接,伸缩杆251上均固定安装有链轮253,多个链轮253之间通过链条圈254传动连接。Referring to Figures 5 and 9, the moving
当将匚形板31全部插入到炉体21内之后,手动移动伸缩杆251,使得伸缩杆251插入到位于下侧的旋转杆33上开设的花键槽内,此时启动驱动电机252,驱动电机252带动其中一个伸缩杆251进行旋转,此时在链条圈254的作用下使得多个链轮253带动伸缩杆251进行旋转,伸缩杆251使得固定板34带动工形板35进行旋转,进而带动限位固定的齿轮坯料进行旋转,使得在等温正火处理的过程中齿轮坯料能够受热更加均匀,进而提高齿轮坯料的质量。After all the yoke-shaped
参阅图3和图5,所述的驱动组件23包括圆形杆231、一号圆台块232、二号圆台块233、L形板234和固定块235,所述移动块246的另一端与同一个一号圆台块232的环形面相接触,一号圆台块232套装在圆形杆231的一端,圆形杆231的另一端滑动贯穿炉体21后安装有二号圆台块233,圆形杆231上安装有L形板234,同个圆形杆231上的一号圆台块232位于二号圆台块233和圆形杆231之间,炉体21的侧壁安装有带有双向电动推杆的固定块235,双向电动推杆的两个移动端分别与各自对应的L形板234的竖直段固定连接;Referring to Fig. 3 and Fig. 5, described driving
参阅图5和图7,所述的环形板22的中部沿周向均匀水平滑动贯穿结构板221,结构板221位于环形板22外侧的一端均固定安装有推动板222,推动板222和环形板22之间通过多个复位弹簧223相连接,结构板221位于环形板22内的一端上下两侧均呈弧形结构。Referring to Fig. 5 and Fig. 7, the middle part of the
当对齿轮坯料等温正火处理之后,通过人工使伸缩杆251与花键槽分离,然后启动双向电动推杆,双向电动推杆使得L形板234带动上下两个圆形杆231进行相对运动,使得圆形杆231上的一号圆台块232首先接触到移动块246,在一号圆台块232向下运动的过程中,推动移动块246朝沿矩形通孔水平移动,在移动块246和矩形通孔两者倾斜面的相配合下,卡紧板241带动移动块242向远离匚形板31的方向运动,使得卡紧板241首先脱离匚形板31上的限位槽,此时圆形杆231持续向下移动,使得圆形杆231带动二号圆台块233挤压结构板221,结构板 221带动推动板222同步水平移动将匚形板31向炉体21外推动,实现所有匚形板31同步下料,进而提高了设备的下料效率。After the isothermal normalizing treatment of the gear blank, the
具体工作时:When working specifically:
第一步,原始状态时,首先将制作齿轮的坯料通过热模锻压力机进行热模锻,最后采用镦粗制胚的方法制造出齿轮坯料。In the first step, in the original state, the blank for making the gear is first subjected to hot die forging through a hot forging press, and finally the gear blank is manufactured by upsetting the billet.
第二步,调节固定板34上工形板35与工形板35之间的距离,当调节好工形板35与工形板35之间的距离之后,此时将设置的插接板38插接到固定板34侧壁的插接槽内,以此对工形板35起到承接作用,当调节好距离之后,此时将需要等温正火处理的齿轮坯料放置到悬挂杆371上,当齿轮坯料接触到固定挡块373时,齿轮坯料推挤固定挡块373使其朝固定槽内运动,并同步挤动弹簧杆372,当推动齿轮坯料和限位块36的一端相接触之后,齿轮坯料越过固定挡块373,此时在弹簧杆372的作用下使得固定挡块373回至原位并紧贴于齿轮坯料表面而对齿轮坯料进行限位固定,方便了齿轮的快速上下料。The second step is to adjust the distance between the I-shaped
第三步,将匚形板31插入到炉体21内,匚形板31使得固定板34上的工形板35带动限位固定的齿轮坯料进入到炉体21内,当弧形板32内凹面抵紧炉体21外环壁时,匚形板31的水平段先接触卡紧板241的倾斜面,从而推动卡紧板241向上移动进而方便匚形板31的进入,当限位槽与卡紧板241正相对时,在移动弹簧243的反作用力下,卡紧板241倾斜面所在的端部卡入到匚形板31上的限位槽内,进而对匚形板31进行限位固定,防止在等温正火处理的过程中匚形板31发生移动,将匚形板31全部插入到炉体21内之后,手动移动伸缩杆251,使得伸缩杆251插入到位于下侧的旋转杆33上开设的花键槽内,此时启动驱动电机252,驱动电机252带动其中一个伸缩杆251进行旋转,此时在链条圈254的作用下使得多个链轮253带动伸缩杆251进行旋转,伸缩杆251使得固定板34带动工形板35进行旋转,进而带动限位固定的齿轮坯料进行旋转,使得在等温正火处理的过程中齿轮坯料能够受热更加均匀。In the third step, the
第四步,对齿轮坯料等温正火处理之后,通过人工使伸缩杆251与花键槽分离,然后启动双向电动推杆,双向电动推杆使得L形板234带动上下两个圆形杆231进行相对运动,使得圆形杆231上的一号圆台块232首先接触到移动块246,在一号圆台块232向下运动的过程中,推动移动块246朝沿矩形通孔水平移动,在移动块246和矩形通孔两者倾斜面相配合下,卡紧板241带动移动块242向远离匚形板31的方向运动,使得卡紧板241首先脱离匚形板31上的限位槽,此时圆形杆231持续向下移动,使得圆形杆231带动二号圆台块233挤压结构板221,结构板 221带动推动板222同步水平移动将匚形板31向炉体21外推动,实现所有匚形板31同步下料,进而提高了设备的下料效率。In the fourth step, after the isothermal normalizing treatment of the gear blank, the
以上显示和描述了本发明的基本原理、主要特征和优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中的描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The basic principles, main features and advantages of the present invention have been shown and described above. Those skilled in the art should understand that the present invention is not limited by the above-mentioned embodiments, and the descriptions in the above-mentioned embodiments and the specification only illustrate the principles of the present invention, and without departing from the spirit and scope of the present invention, the present invention will also There are various changes and improvements which fall within the scope of the claimed invention. The protection scope of the present invention is defined by the appended claims and their equivalents.
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