CN115725321A - Compound demulsifier for heavy oil field and preparation method thereof - Google Patents

Compound demulsifier for heavy oil field and preparation method thereof Download PDF

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CN115725321A
CN115725321A CN202211488794.1A CN202211488794A CN115725321A CN 115725321 A CN115725321 A CN 115725321A CN 202211488794 A CN202211488794 A CN 202211488794A CN 115725321 A CN115725321 A CN 115725321A
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demulsifier
compound
polyether
heavy oil
oil field
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CN115725321B (en
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杨记涛
李军
程艳
魏强
李支文
寇子敏
唐熙明
杜大委
代红成
邓志强
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CNOOC Energy Technology and Services Ltd
CNOOC Tianjin Oilfield Chemical Co Ltd
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CNOOC Tianjin Oilfield Chemical Co Ltd
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Abstract

The invention discloses a compound demulsifier for a heavy oil field and a preparation method thereof. The demulsifier comprises a demulsifier main agent, a demulsifier auxiliary agent and a cationic compound, wherein the demulsifier main agent comprises: demulsifier auxiliary agent: the mass ratio of the cationic compound is 2-4:1-4:1; the main agent of the demulsifier is obtained by reacting polyamine polyether and phenol amine oil head in an aromatic solvent by adopting an isocyanate crosslinking agent; polyamine-based polyether: phenol amine type oil head: the mass ratio of the aromatic hydrocarbon solvent is 1-5; the isocyanate crosslinking agent accounts for 1.5 to 3.0 percent of the total mass of the polyamine polyether and the phenolic amine oil head; the auxiliary agent of the demulsifier is maleic anhydride modified polyether demulsifier. The demulsifier has the advantages of high dehydration speed in heavy oil products, large final dehydration amount, good dehydrated water quality, and effects of eliminating oil-water interface emulsion and adjusting oil-water interface.

Description

Compound demulsifier for heavy oil field and preparation method thereof
Technical Field
The invention relates to the technical field of oilfield development, in particular to a compound demulsifier for a heavy oil oilfield and a preparation method thereof.
Background
In the process of developing an oil field, due to the existence of a natural surfactant and the introduction of additives, surfactants and the like in the process of developing tertiary oil recovery, the emulsification degree of crude oil emulsion is enhanced, and the demulsification difficulty is increased. The crude oil demulsifier is an important chemical agent in crude oil production, gathering and refining, and mainly has the functions of matching with field process equipment to realize the oil-water separation of crude oil, breaking emulsion in the crude oil, and enabling the treated crude oil to meet the water content index of the crude oil. Among the methods for realizing oil-water separation of crude oil, adding a crude oil demulsifier is a common economic and effective method.
The types of the current demulsifiers mainly comprise an oil-soluble isocyanate crosslinked demulsifier, an oil-soluble acrylic acid esterification copolymerization demulsifier, a water-soluble epichlorohydrin crosslinked demulsifier and the like by modification means. The demulsifiers of different types have different oil-water separation characteristics, wherein the isocyanate crosslinking demulsifier has high dehydration speed and large final dehydration amount in the thickened oil product. The acrylic acid esterification copolymerization demulsifier has strong dehydration capability and good final dehydration capability in medium oil products. The dehydration speed of the epichlorohydrin crosslinking demulsifier in medium and heavy oil products is high. In a thick oil product with high asphaltene and high colloid, the existence of emulsion at an oil-water interface causes incomplete oil-water separation, so that the process flow in the crude oil treatment process is unstable, and the water content index of the treated crude oil is difficult to achieve. In addition, different types of demulsifiers have a good treatment effect on specific oils, but in oil fields with complex oil compositions and more influencing factors, a single type of demulsifier has difficulty in achieving the treatment effect. The conventional demulsifier can hardly meet the requirements of oil-water separation in the aspects of treating dehydration speed, oil-water interface state, dehydrated water quality and the like.
Disclosure of Invention
The invention aims to solve the technical problems and provides a compound demulsifier for a heavy oil field and a preparation method thereof.
In a first aspect, the application provides a compound demulsifier for a heavy oil field, which is realized by adopting the following technical scheme.
The compound demulsifier for the heavy oil field comprises a demulsifier main agent, a demulsifier auxiliary agent and a cationic compound, wherein the demulsifier main agent comprises: demulsifier auxiliary agent: the mass ratio of the cationic compound is 2-4:1-4:1;
the main agent of the demulsifier is obtained by reacting polyamine polyether and phenolic amine oil head in an aromatic hydrocarbon solvent by adopting an isocyanate crosslinking agent; polyamine-based polyether: a phenol amine type oil head: the mass ratio of the aromatic hydrocarbon solvent is 1-5; the isocyanate crosslinking agent accounts for 1.5 to 3.0 percent of the total mass of the polyamine polyether and the phenolic amine oil head;
the auxiliary agent of the demulsifier is maleic anhydride modified polyether demulsifier;
the cationic compound is one or more of dodecyl dimethyl benzyl ammonium chloride, tetradecyl dimethyl benzyl ammonium chloride and octadecyl dimethyl benzyl ammonium chloride solution, and the concentration of the solution is 40-50%.
Furthermore, the polyamine polyether is a copolymer of propylene oxide and ethylene oxide which takes triethylene tetramine, tetraethylene pentamine or polyethylene polyamine as an initiator.
Furthermore, the mass ratio of the initiator to the propylene oxide is 1.
Further, the phenolic amine type oil head is a copolymer of phenolic amine resin and propylene oxide serving as an initiator.
Furthermore, the mass ratio of the phenolic aldehyde amine resin to the propylene oxide is 1.
Furthermore, the isocyanate crosslinking agent is toluene diisocyanate or diphenylmethane diisocyanate.
Furthermore, the isocyanate crosslinking agent is added in the form of an isocyanate crosslinking agent aromatic hydrocarbon solution, and the mass concentration of the isocyanate crosslinking agent aromatic hydrocarbon solution is 5-20%.
In a second aspect, the application provides a preparation method of a compound demulsifier for a heavy oil field, which is realized by adopting the following technical scheme.
The preparation method of the compound demulsifier for the heavy oil field comprises the following steps:
s1, preparing a main agent of a demulsifier: adding a specified amount of polyamine polyether, a phenolic amine oil head and an aromatic solvent into a reaction kettle, replacing nitrogen, dropwise adding an isocyanate crosslinking agent at 90-100 ℃, continuously reacting for 1-2 hours after dropwise adding is completed within 30-60 minutes, and cooling to below 40 ℃ to discharge;
s2, preparing a demulsifier auxiliary agent: performing mono-esterification reaction on phenolic amine type polyether and maleic anhydride, adding a small molecular double-bond compound, and performing free radical polymerization to obtain a maleic anhydride modified polyether demulsifier;
and S3, uniformly mixing the main agent of the demulsifier prepared in the step S1, the auxiliary agent of the demulsifier prepared in the step S2 and the cationic compound to obtain the compound demulsifier for the thick oil field.
Further, in step S2, the preparation method of the maleic anhydride modified polyether demulsifier is as follows:
a. performing mono-esterification reaction on phenolic aldehyde amine polyether and maleic anhydride under the condition that p-toluenesulfonic acid is used as a catalyst; the mass ratio of the phenolic aldehyde amine polyether to the maleic anhydride is 7.5-15; the mass of the p-toluenesulfonic acid is 0.5-2% of the total mass of the phenol aldehyde amine polyether and the maleic anhydride; the reaction temperature is 80-90 ℃, and the reaction time is 2.5-4 h;
b. adding a solvent and an unsaturated double-bond compound monomer, wherein the adding amount of the unsaturated double-bond compound monomer and the solvent is respectively 2-10% and 70-120% of the mass of the polyether containing the double-bond structure;
c. dropping initiator in the amount of 0.5-2.0 wt% of the total weight of the double bond structure polyether and the unsaturated double bond compound; carrying out free radical copolymerization reaction for 3-4 h at 75-90 ℃, and cooling the reaction product to obtain the demulsifier auxiliary agent.
Furthermore, the phenolic aldehyde amine polyether is a copolymer of phenolic aldehyde amine resin, propylene oxide and ethylene oxide, and the mass ratio of the phenolic aldehyde amine resin to the propylene oxide is 1: 39-129, and the ethylene oxide accounts for 12.5-25% of the total weight of the polyether; the solvent is an aromatic hydrocarbon solvent; the unsaturated double-bond compound is one of acrylic acid, methyl acrylate or methyl methacrylate; the initiator is one of benzoyl peroxide and azobisisobutyronitrile.
The present application has the following advantageous effects.
The compound demulsifier for the heavy oil field has the advantages of high dehydration speed in the heavy oil product, large final dehydration amount and good dehydrated water quality, and can effectively eliminate oil-water interface emulsion and adjust the oil-water interface. The preparation method of the compound demulsifier for the heavy oil field is simple, low in cost, good in using effect and wide in industrial application prospect.
Detailed Description
The present invention will be further described with reference to the following examples.
Preparation example 1
Adding an initiator (one of triethylene tetramine, tetraethylenepentamine, polyethylene polyamine or phenol-aldehyde amine resin) and a catalyst potassium hydroxide into a high-temperature high-pressure synthesis kettle, heating to 90 ℃, vacuumizing, dehydrating and deoxidizing for 20 minutes, heating to 130 ℃, starting to feed propylene oxide, controlling the reaction temperature to be 140 +/-5 ℃, and controlling the reaction pressure to be less than or equal to 0.4MPa; after the reaction is finished, the product is reacted with ethylene oxide, the reaction temperature is controlled to be 130 +/-5 ℃, the reaction pressure is less than or equal to 0.4MPa, and the polyether or polyether oil head is synthesized after the complete reaction. The polyether specifically comprises the following components:
Figure BDA0003963973450000031
Figure BDA0003963973450000041
example 1
A preparation method of a compound demulsifier for a heavy oil field comprises the following steps:
1) Preparing a main agent of the demulsifier: adding 50g of polyamine polyether (AP-1), 10g of phenol amine type oil head (FP-1) and 50g of SA-1500 aromatic solvent into a reaction kettle, displacing with nitrogen, heating to 90 ℃, dropwise adding aromatic solution of toluene diisocyanate crosslinking agent (1.8 g of diphenylmethane diisocyanate is dissolved in 10g of heavy aromatic), completing dropwise adding within 60 minutes, continuing to react for 1 hour, cooling to below 40 ℃, and discharging to obtain a main agent A-1 of the demulsifier;
2) Preparing a demulsifier auxiliary agent: firstly, 50g of phenolic aldehyde amine polyether (FP-4) and 6.67g of maleic anhydride are subjected to a mono-esterification reaction at the temperature of 80 ℃ for 4h under the condition of taking 0.08g of p-toluenesulfonic acid as a catalyst; then adding 50g of SA-1500 aromatic solvent and 1.13g of acrylic acid; then, dropwise adding an initiator azobisisobutyronitrile (0.29 g is dissolved in 6.67g of aromatic hydrocarbon solvent), carrying out free radical copolymerization reaction for 4 hours at the temperature of 75 ℃, and cooling a reaction product to obtain a demulsifier auxiliary agent B-1;
3) Uniformly mixing the demulsifier main agent A-1 prepared in the step 1), the demulsifier auxiliary agent B-1 prepared in the step 2) and a cationic compound dodecyl dimethyl benzyl ammonium chloride solution (the solution concentration is 45%) according to the proportion of 4.
Example 2
A preparation method of a compound demulsifier for a heavy oil field comprises the following steps:
1) Preparing a main agent of the demulsifier: adding 50g of polyamine polyether (AP-2), 50g of phenol amine type oil head (FP-2) and 71.5g of SA-1500 aromatic hydrocarbon solvent into a reaction kettle, displacing with nitrogen, heating to 90 ℃, dropwise adding aromatic hydrocarbon solution of toluene diisocyanate crosslinking agent (1.5 g of toluene diisocyanate is dissolved in 28.5g of heavy aromatic hydrocarbon), completing dropwise adding within 30 minutes, continuing to react for 2 hours, cooling to below 40 ℃, discharging, and obtaining a demulsifier main agent A-2;
2) Preparing a demulsifier auxiliary agent: firstly, 50g of phenolic aldehyde amine polyether (FP-5) and 3.4g of maleic anhydride are subjected to a mono-esterification reaction at the temperature of 90 ℃ for 2.5h under the condition of taking 1.07g of p-toluenesulfonic acid as a catalyst. Then adding 48g of SA-1500 aromatic solvent and 5.34g of acrylic acid; then dropping initiator benzoyl peroxide (1.1 g is dissolved in 7.34g of aromatic hydrocarbon solvent), carrying out free radical copolymerization reaction for 3h at 90 ℃, and cooling reaction products to obtain a demulsifier auxiliary agent B-2;
3) Uniformly mixing the demulsifier main agent A-2 prepared in the step 1), the demulsifier auxiliary agent B-2 prepared in the step 2) and a cationic compound tetradecyl dimethyl benzyl ammonium chloride solution (the solution concentration is 50%) according to the proportion of 4.
Example 3
A preparation method of a compound demulsifier for a heavy oil field comprises the following steps:
1) Preparing a main agent of the demulsifier: adding 50g of polyamine polyether (AP-3), 20g of phenol amine type oil head (FP-3) and 63.8g of SA-1500 aromatic solvent into a reaction kettle, replacing with nitrogen, heating to 90 ℃, dropwise adding aromatic solution of toluene diisocyanate crosslinking agent (1.54 g of toluene diisocyanate is dissolved in 6.2g of heavy aromatic hydrocarbon), completing dropwise adding within 45 minutes, continuing to react for 1.5 hours, cooling to below 40 ℃, discharging, and obtaining a demulsifier main agent A-3;
2) Preparing a demulsifier auxiliary agent: firstly, 50g of phenolic aldehyde amine polyether (FP-6) and 4.5g of maleic anhydride are subjected to a mono-esterification reaction at the temperature of 85 ℃ for 3.2h under the condition of taking 0.7g of p-toluenesulfonic acid as a catalyst. Then adding 48g of SA-1500 aromatic solvent and 3.27g of acrylic acid; then, dripping initiator benzoyl peroxide (0.75 g is dissolved in 7.34g of aromatic hydrocarbon solvent), carrying out free radical copolymerization reaction for 3.5h at 83 ℃, and cooling reaction products to obtain a demulsifier auxiliary agent B-3;
3) Uniformly mixing the main agent A-3 of the demulsifier prepared in the step 1), the auxiliary agent B-3 of the demulsifier prepared in the step 2) and the solution of cationic compound octadecyl dimethyl benzyl ammonium chloride (the solution concentration is 50%) according to the proportion of (2).
Performance detection
The experimental conditions are as follows: the oil sample source is a thick oil water sample of the Bohai sea oil field;
the mixing mode is as follows: 120 times;
experiment temperature: 70 ℃;
volume of oil sample: 80ml;
water content: 40 percent.
The results are shown in Table 1.
TABLE 1
Figure BDA0003963973450000051
Figure BDA0003963973450000061
As can be seen from the table 1, the dehydration speed, the dehydration amount, the interface state and the water quality state are all improved after the polyether is modified and compounded, and the prepared demulsifiers DA-1, DA-2 and DA-3 have good dehydration effect and are suitable for dehydrating heavy oil products.
The embodiments of the present invention are preferred embodiments of the present invention, and the scope of the present invention is not limited by these embodiments, so: all equivalent changes made according to the structure, shape and principle of the invention are covered by the protection scope of the invention.

Claims (10)

1. The utility model provides a heavy oil field is with compound type demulsifier which characterized in that: the emulsion breaker comprises an emulsion breaker main agent, an emulsion breaker auxiliary agent and a cationic compound, wherein the emulsion breaker main agent comprises: demulsifier auxiliary agent: the mass ratio of the cationic compound is 2-4:1-4:1;
the main agent of the demulsifier is obtained by reacting polyamine polyether and phenolic amine oil head in an aromatic hydrocarbon solvent by adopting an isocyanate crosslinking agent; polyamine-based polyether: a phenol amine type oil head: the mass ratio of the aromatic hydrocarbon solvent is 1-5; the isocyanate crosslinking agent accounts for 1.5 to 3.0 percent of the total mass of the polyamine polyether and the phenolic amine oil head;
the auxiliary agent of the demulsifier is maleic anhydride modified polyether demulsifier;
the cationic compound is one or more of dodecyl dimethyl benzyl ammonium chloride, tetradecyl dimethyl benzyl ammonium chloride and octadecyl dimethyl benzyl ammonium chloride solution, and the concentration of the solution is 40-50%.
2. The compound demulsifier for the heavy oil field according to claim 1, wherein: the polyamine polyether is a copolymer of propylene oxide and ethylene oxide which takes triethylene tetramine, tetraethylene pentamine or polyethylene polyamine as an initiator.
3. The compound demulsifier for heavy oil fields according to claim 2, wherein: the mass ratio of the initiator to the propylene oxide is 1.
4. The compound demulsifier for the heavy oil field according to claim 1, wherein: the phenolic aldehyde amine oil head is a copolymer of phenolic aldehyde amine resin and propylene oxide serving as an initiator.
5. The compound demulsifier for the heavy oil field according to claim 4, wherein: the mass ratio of the phenolic aldehyde amine resin to the propylene oxide is 1.
6. The compound demulsifier for the heavy oil field according to claim 1, wherein the compound demulsifier comprises: the isocyanate crosslinking agent is selected from toluene diisocyanate or diphenylmethane diisocyanate.
7. The compound demulsifier for the heavy oil field according to claim 1, wherein: the isocyanate crosslinking agent is added in the form of isocyanate crosslinking agent aromatic hydrocarbon solution, and the mass concentration of the isocyanate crosslinking agent aromatic hydrocarbon solution is 5-20%.
8. A method for preparing the compound demulsifier for the heavy oil field of any one of claims 1 to 7, which is characterized by comprising the following steps: the method comprises the following steps:
s1, preparing a main agent of a demulsifier: adding a specified amount of polyamine polyether, a phenolic amine oil head and an aromatic solvent into a reaction kettle, replacing nitrogen, dropwise adding an isocyanate crosslinking agent at 90-100 ℃, continuously reacting for 1-2 hours after dropwise adding is completed within 30-60 minutes, and cooling to below 40 ℃ to discharge;
s2, preparing a demulsifier auxiliary agent: performing mono-esterification reaction on phenolic amine type polyether and maleic anhydride, adding a small molecular double-bond compound, and performing free radical polymerization to obtain a maleic anhydride modified polyether demulsifier;
and S3, uniformly mixing the main agent of the demulsifier prepared in the step S1, the auxiliary agent of the demulsifier prepared in the step S2 and the cationic compound to obtain the compound demulsifier for the heavy oil field.
9. The preparation method of the compound demulsifier for the heavy oil field according to claim 8, wherein the compound demulsifier comprises: in the step S2, the preparation method of the maleic anhydride modified polyether demulsifier comprises the following steps:
a. performing mono-esterification reaction on phenolic aldehyde amine polyether and maleic anhydride under the condition that p-toluenesulfonic acid is used as a catalyst; the mass ratio of the phenolic aldehyde amine polyether to the maleic anhydride is 7.5-15; the mass of the p-toluenesulfonic acid is 0.5-2% of the total mass of the phenol aldehyde amine polyether and the maleic anhydride; the reaction temperature is 80-90 ℃, and the reaction time is 2.5-4 h;
b. adding a solvent and an unsaturated double-bond compound monomer, wherein the adding amount of the unsaturated double-bond compound monomer and the solvent is respectively 2-10% and 70-120% of the mass of the polyether containing the double-bond structure;
c. dropping initiator in the amount of 0.5-2.0 wt% of the total weight of the double bond structure polyether and the unsaturated double bond compound; carrying out free radical copolymerization reaction for 3-4 h at 75-90 ℃, and cooling the reaction product to obtain the demulsifier auxiliary agent.
10. The preparation method of the compound demulsifier for the heavy oil field according to claim 9, wherein the compound demulsifier comprises: the phenolic amine polyether is a copolymer of phenolic amine resin, propylene oxide and ethylene oxide, and the mass ratio of the phenolic amine resin to the propylene oxide is 1:39 to 129 percent, and the ethylene oxide accounts for 12.5 to 25 percent of the total weight of the polyether; the solvent is an aromatic hydrocarbon solvent; the unsaturated double-bond compound is one of acrylic acid, methyl acrylate or methyl methacrylate; the initiator is one of benzoyl peroxide and azobisisobutyronitrile.
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Publication number Priority date Publication date Assignee Title
CN102453497A (en) * 2010-10-25 2012-05-16 中国石油化工股份有限公司 Demulsification method for hydrocarbon oil
CN103333712A (en) * 2013-07-19 2013-10-02 魏文辉 Demulsifying agent for ternary oil displacement produced liquid
CN114920921A (en) * 2022-03-14 2022-08-19 中海油(天津)油田化工有限公司 Polyether demulsifier modified by Mannich reaction and preparation method thereof

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