CN115722271A - Catalyst carrier - Google Patents

Catalyst carrier Download PDF

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CN115722271A
CN115722271A CN202111009355.3A CN202111009355A CN115722271A CN 115722271 A CN115722271 A CN 115722271A CN 202111009355 A CN202111009355 A CN 202111009355A CN 115722271 A CN115722271 A CN 115722271A
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catalyst carrier
wall thickness
meshes
porous structure
mesh number
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姚光纯
黄林
李付林
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Abstract

The invention discloses a catalyst carrier, which has a porous structure, wherein the ratio of the volume of voids among total particles to the volume of voids in total particles is less than or equal to 1.9 when the catalyst carrier is stably piled in a scattered manner, and the area ratio of the area of the total outer wall of the catalyst carrier to the area of the inner wall of the total particles is greater than or equal to 0.15. The invention provides a catalyst carrier, which is characterized in that structural parameters of the catalyst carrier are designed during stable bulk, and the catalyst carrier meeting the structural parameter requirements can enable more than 90% of raw material gas and liquid to pass through the inside of particles.

Description

Catalyst carrier
Technical Field
The invention relates to the technical field of catalysts, in particular to a catalyst carrier.
Background
With the continuous development of the chemical industry, the industry puts forward higher and higher technical requirements on chemical reactions, and particularly in catalytic reactions, the catalytic reactions are expected to have stronger selectivity and better catalytic activity.
At present, the shapes of catalyst carriers mainly comprise strip shapes, hollow cylindrical shapes and clover shapes. The minimum dimension of the solid shape is 1-1.1mm under the requirement of pressure reduction, while the minimum dimension of the hollow product is 3-4mm due to the limitation of strength. The pressure drop of the bed layer has a relation with the size and the shape of the particles, and the smaller the particles are, the larger the pressure drop is. However, the results are reversed from the viewpoint of catalyst activity.
Under the condition that the total amount of active metal materials and the shape of a carrier are not changed, taking a 1.1mm catalyst as a sample, and setting the activity factor of the catalyst to be 1; according to the research data, the catalyst activity factor of 0.7-0.9mm is 4, the catalyst activity factor of 0.2-0.5mm is 14, and the catalytic activity increases with the reduction of the size. The use of a catalyst with smaller particles can reduce the influence of internal diffusion, and is beneficial to improving the surface utilization rate of the catalyst, thereby improving the activity of the catalyst.
The smaller the particle, the greater the pressure drop and the greater the catalytic activity, which are two contradictory aspects that hinder the improvement of the catalyst efficiency.
Disclosure of Invention
The technical problem to be solved by the invention is to overcome the defects of the prior art: the catalyst carrier is designed according to the structural parameters during stable bulk, so that more than 90% of raw material gas and liquid can pass through the inside of particles by the catalyst carrier meeting the structural parameter requirements, and the surface utilization rate and activity of the catalyst are improved under the condition of not influencing pressure drop.
The technical scheme of the invention is as follows: a catalyst carrier having a porous structure, wherein the ratio of the total inter-particle void volume to the total intra-particle void volume of the catalyst carrier when the catalyst carrier is stably stacked in bulk is less than or equal to 1.9, and the area ratio of the total outer wall area of the catalyst carrier to the total inner wall of the particles is greater than or equal to 0.15.
The beneficial effects of the invention are: the method specifically designs the structural parameters of the catalyst carrier during stable random packing, namely, the fixed ratio of the gaps among the particles to the gaps inside the particles is obtained by adjusting the structural parameters such as the diameter of the catalyst carrier, so that more than 90% of raw material gas and liquid can pass through the inside of the particles, and the surface utilization rate and activity of the catalyst are improved under the condition of not influencing pressure drop. The structural design of the invention can ensure that gas and liquid are uniformly distributed, provide reference for a catalyst carrier designer and simplify the burden of the catalyst carrier designer.
Preferably, the catalyst carrier has a cylindrical body, the pore structure penetrates through both end faces of the cylindrical body, and the pore shape of the pore structure is selected from one or more of a triangle, a square, a diamond, a rectangle, and a circle.
Preferably, the diameter of the body of the catalyst carrier is 11-12mm, the height is 2-8mm, and the wall thickness is 0.6-0.8mm; the wall thickness of the porous structure of the catalyst carrier is 0.25-0.50mm, and the mesh number is 300-400 meshes; or the wall thickness of the porous structure of the catalyst carrier is 0.25-0.40mm, and the mesh number is 400-500 meshes.
Preferably, the diameter of the body of the catalyst carrier is 10-11mm, the height is 2-8mm, and the wall thickness is 0.5-0.7mm; the wall thickness of the porous structure of the catalyst carrier is 0.25-0.43mm, and the mesh number is 400-500 meshes; or the wall thickness of the porous structure of the catalyst carrier is 0.25-0.38mm, and the mesh number is 500-600 meshes.
Preferably, the diameter of the body of the catalyst carrier is 9-10mm, the height is 2-8mm, and the wall thickness is 0.4-0.6mm; the wall thickness of the porous structure of the catalyst carrier is 0.25-0.37mm, and the mesh number is 500-600 meshes; or the wall thickness of the porous structure of the catalyst carrier is 0.25-0.35mm, and the mesh number is 600-700 meshes.
Preferably, the diameter of the cylindrical body is 4-6mm, the height is 2-4mm, the wall thickness is 0.4-0.6mm, the wall thickness of the triangular hole is 0.1-0.6mm, and the mesh number is 500-1200 meshes.
Preferably, the diameter of the body of the catalyst carrier is 8-9mm, the height is 2-8mm, and the wall thickness is 0.4-0.6mm; the wall thickness of the porous structure of the catalyst carrier is 0.10-0.35mm, and the mesh number is 600-700 meshes; or the wall thickness of the porous structure of the catalyst carrier is 0.15-0.30mm, and the mesh number is 700-800 meshes.
Preferably, the diameter of the body of the catalyst carrier is 7-8mm, the height is 2-8mm, and the wall thickness is 0.4-0.6mm; the wall thickness of the porous structure of the catalyst carrier is 0.10-0.30mm, and the mesh number is 800-900 meshes; or the wall thickness of the porous structure of the catalyst carrier is 0.14-0.28mm, and the mesh number is 900-1000 meshes; or the wall thickness of the porous structure of the catalyst carrier is 0.15-0.26mm, and the mesh number is 1000-1100 meshes.
Preferably, the diameter of the body of the catalyst carrier is 6-7mm, the height is 1-6mm, and the wall thickness is 0.4-0.6mm; the wall thickness of the porous structure of the catalyst carrier is 0.10-0.27mm, and the mesh number is 1000-1100 meshes; or the wall thickness of the porous structure of the catalyst carrier is 0.10-0.24mm, and the mesh number is 1100-1200 meshes; or the wall thickness of the porous structure of the catalyst carrier is 0.11-0.23mm, and the mesh number is 1200-1300 meshes; or the wall thickness of the porous structure of the catalyst carrier is 0.12-0.22mm, and the mesh number is 1300-1400 meshes; or the wall thickness of the porous structure of the catalyst carrier is 0.14-0.22mm, and the mesh number is 1400-1500 meshes; or the wall thickness of the porous structure of the catalyst carrier is 0.15-0.21mm, and the mesh number is 1500-1600 meshes.
Preferably, the catalyst carrier has a body diameter of 4 to 5mm, a height of 1 to 6mm, and a wall thickness of 0.4 to 0.6mm; the wall thickness of the porous structure of the catalyst carrier is 0.15-0.23mm, and the mesh number is 1400-1600 meshes; or the wall thickness of the porous structure of the catalyst carrier is 0.10-0.20mm, and the mesh number is 1600-1800 meshes; or the wall thickness of the porous structure of the catalyst carrier is 0.11-0.19mm, and the mesh number is 1800-2300 meshes.
Preferably, the catalyst carrier has a body diameter of 3 to 4mm, a height of 1 to 6mm, and a wall thickness of 0.4 to 0.6mm; the wall thickness of the porous structure of the catalyst carrier is 0.05-0.20mm, and the mesh number is 1800-2300 meshes; or the wall thickness of the porous structure of the catalyst carrier is 0.05-0.17mm, and the mesh number is 2300-2700 meshes; or the wall thickness of the porous structure of the catalyst carrier is 0.07-0.16mm, and the mesh number is 2700-3000 meshes; or the wall thickness of the porous structure of the catalyst carrier is 0.09-0.15mm, and the mesh number is 3000-3500 meshes.
Drawings
FIG. 1 is a schematic structural view of a square-shaped pore catalyst carrier in example 4;
FIG. 2 is an enlarged view of a portion of FIG. 1 at I;
fig. 3 is a schematic view of the stacking of triangular-shaped porous catalyst support particles in example 1.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the accompanying drawings are illustrative only for the purpose of explaining the present invention and are not to be construed as limiting the present invention.
As shown in fig. 1, the diameter of the single catalyst carrier is a value a in the figure, and the height of the catalyst carrier is H in the figure; the wall thickness of the catalyst carrier is the value D in the figure, and the rib thickness is the value C in the figure.
The dashed area in the figure is the edge area of the bulk pile, and the gap volume S between the particles and the edge area is taken into account in the total inter-particle void volume, i.e. the total inter-particle gap volume is the sum of all gap volumes S and all gap volumes T.
The total intra-particle voids are the gaps between catalyst support particles when the catalyst support is stacked.
The total outer wall area of the catalyst carrier is the sum of the outer wall areas of all the catalyst carrier particles when the catalyst carriers are stacked.
The total particle inner wall area is the sum of the inner wall surface areas of all the catalyst carrier particle pore structures when the catalyst carriers are stacked.
The application aims at providing a catalyst carrier, which designs the structural parameters of the catalyst carrier when the catalyst carrier is stably scattered, and the catalyst carrier meeting the structural parameter requirements can enable more than 90% of raw material gas-liquid to pass through the inside of particles.
The invention specifically designs the structural parameters of the catalyst carrier during stable bulk, namely the fixed ratio of the gaps among the particles to the gaps inside the particles is obtained by adjusting the structural parameters of the catalyst carrier such as the diameter and the like, so that more than 90% of the raw material gas-liquid can pass through the inside of the particles, and the surface utilization rate and the activity of the catalyst are improved under the condition of not influencing the pressure drop.
The catalyst carrier is prepared by the following method, wherein the preparation raw materials of the carrier comprise main materials and additives, and the main materials are one or more of pseudo-boehmite, macroporous aluminum hydroxide, activated alumina or a molecular sieve; the additive accounts for 1-10% of the total weight of the raw materials; the preparation process comprises the steps of mixing, kneading, pugging, ageing, molding, drying and roasting.
Wherein, the additive comprises cellulose and sesbania powder; adding nitric acid accounting for 0-5% of the total raw materials by weight and rape oil accounting for 0-5% of the total raw materials by weight in the kneading process; the ageing temperature is 30-50 ℃, the ageing humidity is 40-70%, the temperature is set to be the same as the temperature of the pug, the temperature difference between the pug and the environment is reduced, and the ageing effect is better. The roasting temperature is 500-900 ℃, and the alumina with the gamma or delta crystal orientation is obtained.
However, the material of the catalyst support and the preparation method thereof in the scope of the claims of the present application are not limited to this paragraph. The structural parameters of the catalyst prepared by any material and method are in accordance with the description of the present application and are all covered by the protection scope of the present application.
Example 1
The embodiment discloses a catalyst carrier, including cylindrical body, the body diameter is 11.5mm, and the height is 7mm, and the wall thickness is 0.6mm, and the body has the porous structure, and the hole shape is the triangle-shaped hole, and the wall thickness of hole is 0.38mm, and the mesh number is 450 meshes. The ratio of the voids between particles to the voids inside the particles when the catalyst carrier was stably piled up was 1.9, and the ratio of the area of the outer wall of the catalyst carrier to the area of the inner wall of the particles was 0.15.
Specifically, in the present embodiment, the body has a hole structure, and the hole shape is a regular triangle hole in the triangle holes.
Example 2
The embodiment discloses a catalyst carrier, including cylindrical body, the body diameter is 8mm, and the height is 7mm, and the wall thickness is 0.6mm, and the body has the porous structure, and the hole shape is the triangle-shaped hole, and the wall thickness of hole is 0.25mm, and the mesh is 700.
Specifically, in the present embodiment, the body has a hole-shaped structure, and the hole shape is a regular triangle hole in the triangle holes.
In this example, the ratio of the voids between particles to the voids inside particles when the catalyst carrier is stably piled up is 1.447, and the ratio of the area of the outer wall of the catalyst carrier to the area of the inner wall of the particles is 0.181.
Example 3
The embodiment discloses a catalyst carrier, including cylindrical body, the body diameter is 4mm, and highly is 4mm, and the wall thickness is 0.6mm, and the body has the poroid structure, and the hole shape is the triangle-shaped hole, and the wall thickness of hole is 0.2mm, and the mesh number is 800 meshes.
Specifically, in the present embodiment, the body has a hole-shaped structure, and the hole shape is a regular triangle hole in the triangle holes.
In this example, the ratio of the voids between particles to the voids inside particles when the catalyst carrier is stably piled up is 1.285, and the ratio of the area of the outer wall of the catalyst carrier to the area of the inner wall of the particles is 0.319.
Example 4
The embodiment discloses a catalyst carrier, including cylindrical body, the body diameter is 10mm, and the height is 5mm, and the wall thickness is 0.6mm, and the hole shape is square hole, and the wall thickness of hole is 0.50mm, and the mesh number is 450 meshes.
In this example, the ratio of the voids between the particles to the voids inside the particles when the catalyst carrier is stably piled up is 1.695, and the ratio of the area of the outer wall of the catalyst carrier to the area of the inner wall of the particles is 0.180.
Example 5
The embodiment discloses a catalyst carrier, including cylindrical body, the body diameter is 6mm, and the height is 7mm, and the wall thickness is 0.5mm, and the body has the cellular structure, and the hole shape is triangle-shaped hole, and the wall thickness of hole is 0.27mm, and the mesh is 800.
Specifically, in the present embodiment, the body has a hole structure, and the hole shape is a regular triangle hole in the triangle holes.
In this example, the ratio of the voids between particles to the voids inside particles when the catalyst carrier was stably piled up was 1.656, and the ratio of the area of the outer wall of the catalyst carrier to the area of the inner wall of the particles was 0.242.
Example 6
The embodiment discloses a catalyst carrier, including cylindrical body, the body diameter is 5mm, and the height is 2mm, and the wall thickness is 0.4mm, and the hole shape is the round hole, and the wall thickness of hole is 0.20mm, and the mesh number is 800 meshes.
In this example, the ratio of the voids between particles to the voids inside particles when the catalyst carrier is stably piled up is 1.285, and the ratio of the area of the outer wall of the catalyst carrier to the area of the inner wall of the particles is 0.255.
Comparative example 1
In this comparative example, the catalyst carrier had a cylindrical body with a diameter of 8mm, a height of 7mm and a wall thickness of 0.6mm, the body had a porous structure in the form of triangular pores with a wall thickness of 0.30mm and a mesh number of 900.
Specifically, in the present embodiment, the body has a hole-shaped structure, and the hole shape is a regular triangle hole in the triangle holes.
In this example, the ratio of the voids between particles to the voids inside the particles when the catalyst carrier was stably piled up was 2.013, and the ratio of the area of the outer wall of the catalyst carrier to the area of the inner wall of the particles was 0.188.
Comparative example 2
In this comparative example, the catalyst carrier had a cylindrical body diameter of 8mm, a height of 7mm, a wall thickness of 0.6mm, rhombic holes in the shape of a diamond, a wall thickness of 0.15mm, and a mesh number of 900.
In this example, the ratio of the voids between the particles to the voids inside the particles when the catalyst carrier is stably stacked in bulk is 1.086, and the ratio of the area of the outer wall of the catalyst carrier to the area of the inner wall of the particles is 0.138.
Comparative example 3
In this comparative example, the cylindrical body of the catalyst carrier had a diameter of 8mm, a height of 7mm, a wall thickness of 0.6mm, and the holes were circular holes having a wall thickness of 0.37mm and a mesh number of 850.
In this example, the ratio of the voids between particles to the voids inside particles when the catalyst carrier was stably piled up was 2.687, and the ratio of the area of the outer wall of the catalyst carrier to the area of the inner wall of the particles was 0.224.
The catalyst of the above case was further subjected to catalytic reaction, and the results of the catalytic reaction are shown in the following table:
Figure BDA0003238320800000071
as can be seen from the table data, the catalyst carrier designed according to the method has the catalytic activity of more than 99% when being regularly filled and the catalytic activity of more than 90% when being filled in bulk, and the catalytic activity of the carrier not meeting the design of the method is less than 85%. The catalyst carrier designed and prepared by the method has high efficiency.
Examples 7 to 30
Examples 7 to 30 the pore shape of the pore structure was a regular triangle on the premise that the ratio of the total inter-particle void volume to the total intra-particle void volume was 1.9 or less and the area ratio of the total outer wall area to the total inner wall area of the particles was 0.15 or more when the catalyst carrier was stably stacked in bulk.
Figure BDA0003238320800000081
Figure BDA0003238320800000091
The foregoing has described preferred embodiments of the present invention and is not to be construed as limiting the claims. The present invention is not limited to the above embodiments, and the specific structure thereof is allowed to vary, and various changes made within the scope of the independent claims of the present invention are within the scope of the present invention.

Claims (10)

1. A catalyst carrier characterized by: the catalyst carrier has a porous structure, the ratio of the volume of voids between the total particles to the volume of voids in the total particles is less than or equal to 1.9 when the catalyst carrier is stably scattered, and the area ratio of the area of the total outer wall of the catalyst carrier to the area of the total inner wall of the particles is greater than or equal to 0.15.
2. The catalyst carrier according to claim 1, characterized in that: the catalyst carrier is provided with a cylindrical body, the porous structures penetrate through two end faces of the cylindrical body, and the pore shapes of the porous structures are selected from one or more of a triangle, a square, a diamond, a rectangle and a circle.
3. The catalyst carrier according to claim 2, characterized in that: the diameter of the body of the catalyst carrier is 11-12mm, the height is 2-8mm, and the wall thickness is 0.6-0.8mm;
the wall thickness of the porous structure of the catalyst carrier is 0.25-0.50mm, and the mesh number is 300-400 meshes;
or the wall thickness of the porous structure of the catalyst carrier is 0.25-0.40mm, and the mesh number is 400-500 meshes.
4. The catalyst carrier according to claim 2, characterized in that: the diameter of the catalyst carrier body is 10-11mm, the height is 2-8mm, and the wall thickness is 0.5-0.7mm;
the wall thickness of the porous structure of the catalyst carrier is 0.25-0.43mm, and the mesh number is 400-500 meshes;
or the wall thickness of the porous structure of the catalyst carrier is 0.25-0.38mm, and the mesh number is 500-600 meshes.
5. The catalyst carrier according to claim 2, characterized in that: the diameter of the catalyst carrier body is 9-10mm, the height is 2-8mm, and the wall thickness is 0.4-0.6mm;
the wall thickness of the porous structure of the catalyst carrier is 0.25-0.37mm, and the mesh number is 500-600 meshes;
or the wall thickness of the porous structure of the catalyst carrier is 0.25-0.35mm, and the mesh number is 600-700 meshes.
6. The catalyst carrier according to claim 2, characterized in that: the diameter of the body of the catalyst carrier is 8-9mm, the height is 2-8mm, and the wall thickness is 0.4-0.6mm;
the wall thickness of the porous structure of the catalyst carrier is 0.10-0.35mm, and the mesh number is 600-700 meshes;
or the wall thickness of the porous structure of the catalyst carrier is 0.15-0.30mm, and the mesh number is 700-800 meshes.
7. The catalyst carrier according to claim 2, characterized in that: the diameter of the catalyst carrier body is 7-8mm, the height is 2-8mm, and the wall thickness is 0.4-0.6mm;
the wall thickness of the porous structure of the catalyst carrier is 0.10-0.30mm, and the mesh number is 800-900 meshes;
or the wall thickness of the porous structure of the catalyst carrier is 0.14-0.28mm, and the mesh number is 900-1000 meshes;
or the wall thickness of the porous structure of the catalyst carrier is 0.15-0.26mm, and the mesh number is 1000-1100 meshes.
8. The catalyst carrier according to claim 2, characterized in that: the diameter of the catalyst carrier body is 6-7mm, the height is 1-6mm, and the wall thickness is 0.4-0.6mm;
the wall thickness of the porous structure of the catalyst carrier is 0.10-0.27mm, and the mesh number is 1000-1100 meshes;
or the wall thickness of the porous structure of the catalyst carrier is 0.10-0.24mm, and the mesh number is 1100-1200 meshes;
or the wall thickness of the porous structure of the catalyst carrier is 0.11-0.23mm, and the mesh number is 1200-1300 meshes;
or the wall thickness of the porous structure of the catalyst carrier is 0.12-0.22mm, and the mesh number is 1300-1400 meshes;
or the wall thickness of the porous structure of the catalyst carrier is 0.14-0.22mm, and the mesh number is 1400-1500 meshes;
or the wall thickness of the porous structure of the catalyst carrier is 0.15-0.21mm, and the mesh number is 1500-1600 meshes.
9. The catalyst carrier according to claim 2, characterized in that: the diameter of the catalyst carrier body is 4-5mm, the height is 1-6mm, and the wall thickness is 0.4-0.6mm;
the wall thickness of the porous structure of the catalyst carrier is 0.15-0.23mm, and the mesh number is 1400-1600 meshes;
or the wall thickness of the porous structure of the catalyst carrier is 0.10-0.20mm, and the mesh number is 1600-1800 meshes;
or the wall thickness of the porous structure of the catalyst carrier is 0.11-0.19mm, and the mesh number is 1800-2300 meshes.
10. The catalyst carrier according to claim 2, characterized in that: the diameter of the catalyst carrier body is 3-4mm, the height is 1-6mm, and the wall thickness is 0.4-0.6mm;
the wall thickness of the porous structure of the catalyst carrier is 0.05-0.20mm, and the mesh number is 1800-2300 meshes;
or the wall thickness of the porous structure of the catalyst carrier is 0.05-0.17mm, and the mesh number is 2300-2700 meshes;
or the wall thickness of the porous structure of the catalyst carrier is 0.07-0.16mm, and the mesh number is 2700-3000 meshes;
or the wall thickness of the porous structure of the catalyst carrier is 0.09-0.15mm, and the mesh number is 3000-3500 meshes.
CN202111009355.3A 2021-08-31 2021-08-31 Catalyst carrier Pending CN115722271A (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102091660A (en) * 2010-11-10 2011-06-15 姚光纯 Bird-nest catalyst carrier
CN104364273A (en) * 2011-12-19 2015-02-18 陶氏环球技术有限责任公司 A polyethylene composition and articles made therefrom
CN206011372U (en) * 2016-09-13 2017-03-15 姚光纯 A kind of miniature catalyst carrier mould
US20180123154A1 (en) * 2015-03-26 2018-05-03 Nippon Steel & Sumitomo Metal Corporation Support carbon material and catalyst for solid polymer type fuel cell use
CN110270324A (en) * 2019-08-02 2019-09-24 山东众皓环保科技有限公司 Graininess honeycomb denitrating catalyst and preparation method thereof
CN112403530A (en) * 2020-12-08 2021-02-26 姚光纯 Catalyst carrier for effectively distributing gas and liquid and preparation method thereof

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102091660A (en) * 2010-11-10 2011-06-15 姚光纯 Bird-nest catalyst carrier
CN104364273A (en) * 2011-12-19 2015-02-18 陶氏环球技术有限责任公司 A polyethylene composition and articles made therefrom
US20150099077A1 (en) * 2011-12-19 2015-04-09 Dow Global Technololgies LLC Polyethylene Composition and Articles Made Therefrom
US20180123154A1 (en) * 2015-03-26 2018-05-03 Nippon Steel & Sumitomo Metal Corporation Support carbon material and catalyst for solid polymer type fuel cell use
CN206011372U (en) * 2016-09-13 2017-03-15 姚光纯 A kind of miniature catalyst carrier mould
CN110270324A (en) * 2019-08-02 2019-09-24 山东众皓环保科技有限公司 Graininess honeycomb denitrating catalyst and preparation method thereof
CN112403530A (en) * 2020-12-08 2021-02-26 姚光纯 Catalyst carrier for effectively distributing gas and liquid and preparation method thereof

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