CN115722187A - High-adsorption-capacity carbon monoxide complex adsorbent and preparation method and application thereof - Google Patents

High-adsorption-capacity carbon monoxide complex adsorbent and preparation method and application thereof Download PDF

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CN115722187A
CN115722187A CN202111011122.7A CN202111011122A CN115722187A CN 115722187 A CN115722187 A CN 115722187A CN 202111011122 A CN202111011122 A CN 202111011122A CN 115722187 A CN115722187 A CN 115722187A
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carbon monoxide
adsorbent
cucl
molecular sieve
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唐伟
张佳平
童显忠
谢有畅
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Beijing Beida Pioneer Technology Co ltd
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Abstract

The invention discloses a carbon monoxide complexing adsorbent with high adsorption capacity and a preparation method and application thereof. The invention takes Y or X type molecular sieve as carrier, and adopts ion exchange combined with solid heat dispersion method to obtain carbon monoxide complexing adsorbent with high copper loading after reduction. The carbon monoxide adsorption capacity of the adsorbent is remarkably improved to 4.8mmol/g. The penetration test result of trace CO shows that compared with the existing copper-based adsorbent, the adsorbent provided by the invention has obviously improved purification depth and penetration capacity, and is particularly suitable for purification occasions containing trace CO gas.

Description

High-adsorption-capacity carbon monoxide complexing adsorbent and preparation method and application thereof
Technical Field
The invention relates to a carbon monoxide adsorbent, in particular to a carbon monoxide complexing adsorbent with high adsorption capacity and a preparation method and application thereof.
Background
In some gas-solid phase catalytic reactions with important application value, trace amount of carbon monoxide often causes poisoning of catalysts, such as noble metal catalysts for fuel cells and propylene polymerization catalysts, and therefore must be removed. Temperature and pressure swing adsorption is an effective purification means, and carbon monoxide is adsorbed by using an adsorbent at a lower temperature, normal pressure or pressure, and then is desorbed in vacuum at a higher temperature. The adsorbent is the core of the temperature and pressure swing purification process, and the carbon monoxide adsorption capacity is the key performance index of the adsorbent. Generally speaking, the adsorption capacity is positively correlated with the amount of gas purified by unit weight of adsorbent, and higher adsorption capacity means less adsorbent is filled, which is beneficial to reducing one-time investment and operation energy consumption of the device. Therefore, the development of the high-capacity carbon monoxide adsorbent has important significance for purifying trace carbon monoxide by the temperature and pressure swing process.
The carbon monoxide adsorption capacity of the traditional adsorbent such as 5A, 13X, alumina, activated carbon and the like is not more than 1.0mmol/g at normal temperature and normal pressure. If the adsorbent is used for purifying trace CO, the loading amount is large and the economical efficiency is poor. In the eighties of the last century, carbon monoxide adsorbents based on monovalent copper-containing compounds have appeared, wherein pi complexation can be formed between the d orbitals of monovalent copper ions and the p orbitals of carbon monoxide molecules, and the weak chemical adsorption can effectively improve the adsorption capacity of the copper adsorbents on CO. There are three types of pi complex adsorbents:
(1) A single or near single layer salt-supported porous matrix;
(2) An ion-exchanged zeolite molecular sieve;
(3) Ion exchange resins.
The first and second types of adsorbents, or a combination of the two, are more studied because of the large specific surface area and many exchangeable sites of the porous matrix and zeolite molecular sieves, which tend to achieve high copper loadings. The first type of adsorbent is based on the principle that metal oxides and salts proposed by Xie et al can be dispersed on the solid surface in the form of a monolayer, and the effective adsorption sites of the adsorbent are cuprous salts such as CuCl which are loaded on a carrier and are in a highly dispersed state. The second type of adsorbent is prepared by introducing univalent copper ions as effective adsorption sites in an ion exchange mode by utilizing the exchangeable characteristic of cations outside a framework in a three-dimensional pore channel structure of the zeolite molecular sieve.
EP0224150 carries out ion exchange on NaY zeolite molecular sieve to obtain Cu (II) Y with bivalent copper as framework external cation, and then carries CuCl by solution impregnation method 2 And finally, reducing all bivalent copper into monovalent copper in a reducing atmosphere to obtain the CuCl-loaded Cu (I) Y adsorbent, wherein the CO adsorption capacity of the Cu (I) Y adsorbent is 2.0mmol/g. In the preparation method related by the patent, the CuCl is loaded by adopting solution impregnation, so that the CuCl loading is influenced by the CuCl 2 The limitation of saturation solubility, in turn, limits further improvement of CO adsorption capacity. Chinese patent CN86102838B directly mixes and heats solid copper salt and NaY or NaX zeolite molecular sieve to make the copper salt load on the molecular sieve. Compared with the solution impregnation method, the solid thermal dispersion method is adopted, the amount of the loaded copper salt can not be limited by the saturation solubility, and therefore, higher adsorption capacity can be obtained compared with the impregnation method. For example, the patent uses a NaX zeolite molecular Sieve (SiO) 2 /Al 2 O 3 = 2-3) as a carrier, the CO adsorption capacity of the obtained adsorbent was increased to 3.8mmol/g by thermally dispersing the supported CuCl to the carrier by its own weight ratio to 0.5. However, in the preparation method, when the molecular sieve is heated, a part of Na ions outside the framework of the molecular sieve can be subjected to solid-state ion exchange with CuCl, so that not only is part of dispersed CuCl lost, but also NaCl generated by the solid-state ion exchange is an ineffective component and causes pore blocking, and the performance of the adsorbent is adversely affected. Chinese patent application CN112755956A uses a molecular Sieve (SiO) with a high silica-alumina ratio 2 /Al 2 O 3 Not less than 200, and the content of cations outside the framework is not more than 0.1 mmol/g), and CuCl is loaded in a thermal dispersion mode, so that the quantity of cations outside the framework is greatly reduced, the loss of dispersed CuCl is avoided, the generation of ineffective salts caused by solid-state ion exchange is also greatly reduced, and the CO adsorption capacity of the obtained adsorbent reaches 4.3mmol/g.
Disclosure of Invention
The invention aims to provide an adsorbent with high adsorption capacity for removing trace carbon monoxide in gas. The invention takes Y or X type molecular sieve as carrier, and adopts ion exchange and solid heat dispersion method to obtain the carbon monoxide complex adsorbent with high copper loading after reduction.
The technical scheme of the invention is as follows:
an adsorbent for purifying and removing trace carbon monoxide is a carbon monoxide complexing adsorbent with high copper loading capacity, which is obtained by taking a Y-type or X-type molecular sieve as a carrier, firstly obtaining Cu (II) Y or Cu (II) X exchanged by divalent copper by an ion exchange method, then loading CuCl by a solid-state thermal dispersion method and then reducing.
Preferably, the Y-type or X-type molecular sieves include, but are not limited to, naY molecular sieves, 13X molecular sieves, and the like.
The specific preparation method of the high-copper-loading carbon monoxide complexing adsorbent comprises the following steps:
(1) Mixing Y-type or X-type molecular sieve raw powder with CuCl 2 Mixing the solutions, adjusting the pH value to 4-6, and performing pulping exchange for multiple times to obtain Cu (II) Y or Cu (II) X exchanged by bivalent copper;
(2) Mixing and grinding the Cu (II) Y or Cu (II) X and CuCl solid powder, vacuumizing and heating the obtained mixture for a period of time in an auxiliary way, and loading CuCl on a molecular sieve through thermal dispersion;
(3) And (3) reducing the mixture obtained in the step (2) in a reducing atmosphere to obtain the carbon monoxide complexing adsorbent.
The technical characteristics of the invention are as follows:
1) Adopting a molecular sieve such as NaY or 13X type and the like as a carrier, and adopting an ion exchange method in the first step to obtain Cu (II) Y or Cu (II) X exchanged by bivalent copper;
2) On the basis of Cu (II) Y or Cu (II) X, a solid-state thermal dispersion method is adopted in the second step to obtain Cu (II) Y or Cu (II) X loaded with CuCl;
3) Cu (II) Y or Cu (II) X loaded with CuCl is added into CO or H 2 Reducing in reducing atmosphere to obtain the carbon monoxide complexing adsorbent.
4) The carbon monoxide complexing adsorbent is prepared by adopting a method of combining ion exchange with solid state thermal dispersion, has high copper loading capacity, thus having large adsorption capacity and being suitable for purifying trace CO.
The preparation process of the carbon monoxide complex adsorbent with high adsorption capacity comprises an ion exchange process, a solid heat dispersion process and a reduction process, wherein:
in the ion exchange process of step (1), preferably, cuCl 2 The concentration of the solution is 0.5-2.0 mol/L, Y-type or X-type molecular sieve and CuCl 2 The solid-liquid mass ratio of the solution is 1; adjusting the pH value to 4-6 with ammonia water; the exchange temperature is 70-100 ℃; the exchange times are 3-6 times, and each time is 1-5 h.
In the solid-state thermal dispersion process of step (2), the weight ratio of Cu (II) Y or Cu (II) X to CuCl solid is preferably 1; mixing the two, grinding for 0.5-3 h, and then carrying out thermal dispersion; the heat dispersion temperature is preferably 300-550 ℃, the auxiliary vacuum pressure is 20-50 KPa, and the heat dispersion time is 3-10 h.
In the reduction process of step (3), it is preferably carried out in CO or H 2 Reducing for 2-6 h at 150-300 ℃ under the atmosphere and the pressure of 50-200Kpa.
The carbon monoxide complex adsorbent is particularly suitable for purifying and removing trace carbon monoxide in gas, and the purification process conditions are preferably as follows: the concentration range of carbon monoxide in the raw material gas can be 10-1000 ppm, and the purification airspeed is 300-3000 h -1 (ii) a The temperature is 0-120 ℃, and the pressure is 0.1-2 MPa.
The invention uses Y or X type molecular sieve as carrier, and adopts ion exchange combined with solid heat dispersion method to obtain carbon monoxide complex adsorbent with high copper loading. The CO adsorption capacity of the adsorbent obtained by the preparation method provided by the invention reaches 4.8mmol/g. The penetration test result of trace CO shows that compared with the existing copper-based adsorbent, the adsorbent prepared by the invention has obviously improved purification depth and penetration capacity. Compared with the prior art, the carbon monoxide adsorption capacity of the adsorbent prepared by the invention is obviously improved, and the adsorbent is particularly suitable for purification occasions containing trace CO gas.
Detailed Description
The invention is further illustrated by the following examples, but the scope of protection of the invention is not limited to the examples.
Preparation example 1
Using NaY molecular sieve raw powder and 0.8mol/L CuCl 2 Mixing the solution according to a solid-to-liquid ratio of 1; adjusting the pH to 4.2 by ammonia water; the exchange was carried out 5 times at 70 ℃ for 2h each time. Mixing and grinding the obtained Cu (II) Y and CuCl for 0.5h according to the solid weight ratio of 1; heating at 450 deg.C and 35KPa for 3h. The mixture was reduced for 6h at 150 ℃ under CO atmosphere at 100 KPa. The adsorbent obtained had a CO adsorption capacity of 4.6mmol/g at 30 ℃ and 100 KPa.
Preparation example 2
Using 13X molecular sieve raw powder and 1.5mol/L CuCl 2 Mixing the solution according to a solid-to-liquid ratio of 1; adjusting the pH value to 5.5 by ammonia water; the exchange was carried out 5 times at 90 ℃ for 3h each time. Mixing and grinding the obtained Cu (II) X and CuCl for 1.5h according to the solid weight ratio of 1; heating at 550 deg.C and 20KPa for 6h. Mixing the mixture in H 2 Reducing for 5h at the temperature of 250 ℃ under the atmosphere of 150 KPa. The adsorbent obtained had a CO adsorption capacity of 4.8mmol/g at 25 ℃ and 100 KPa.
Cleaning example one
3.0g of CuCl \ Cu (II) Y adsorbent in 20-40 meshes of preparation example I is filled in a fixed bed and reduced in situ for 6h at 100KPa and 150 ℃ under the atmosphere of CO. Introducing raw material gas (1000 ppm of carbon monoxide, and the rest gas is nitrogen) at 25 ℃ and normal pressure at a space velocity of 1500h -1 And detecting the adsorbed tail gas by using a Thermo Model 48i carbon monoxide analyzer, wherein the CO concentration in the tail gas in the first 16h is lower than 0.05ppm, and then the CO concentration slowly rises until the CO concentration reaches a penetration point of 1ppm in 36h, and the penetration capacity is 3.2mmol/g.
Purification example II
3.0g of CuCl \ Cu (II) Y adsorbent in 20-40 meshes preparation example I is filled in a fixed bed and subjected to in-situ reduction for 6h at 100KPa and 150 ℃ under the atmosphere of CO. Introducing raw material gas (1000 ppm of carbon monoxide and nitrogen as the rest) at 25 deg.C and 1.5MPa at space velocity of 1500 hr -1 Detecting the CO concentration in the tail gas after adsorption for the first 18h by adopting a Thermo Model 48i carbon monoxide analyzerBelow 0.03ppm, the CO concentration then slowly increased until 41h reached a breakthrough of 1ppm with a breakthrough capacity of 3.6mmol/g.
Purification example III
3.0g of CuCl \ Cu (II) X adsorbent in 20-40 mesh preparation example II was loaded in a fixed bed and subjected to H 2 Reducing in situ for 5h at 250 ℃ under 150KPa in the atmosphere. Introducing raw material gas (1000 ppm of carbon monoxide, and the rest gas is nitrogen) at 25 ℃ and normal pressure at a space velocity of 1500h -1 After adsorption, the CO concentration in the tail gas is detected by a Thermo Model 48i carbon monoxide analyzer, the CO concentration in the tail gas is lower than 0.04ppm in the first 18h, and then the CO concentration slowly rises until the CO concentration reaches a penetration point of 1ppm in 38h, and the penetration capacity is 3.4mmol/g.
Purification example four
Taking 3.0g of CuCl \ Cu (II) X adsorbent in 20-40 meshes preparation example II, filling the CuCl \ Cu (II) X adsorbent in a fixed bed and adsorbing the CuCl \ Cu (II) X adsorbent in H 2 Reducing in situ for 5h at the temperature of 250 ℃ under the atmosphere of 150 KPa. Introducing raw material gas (1000 ppm of carbon monoxide and nitrogen as residual gas) at 25 deg.C and 1.5MPa at space velocity of 1500 hr -1 And detecting the adsorbed tail gas by using a Thermo Model 48i carbon monoxide analyzer, wherein the CO concentration in the tail gas in the first 20h is lower than 0.02ppm, and then the CO concentration slowly rises until the CO concentration reaches a penetration point of 1ppm in 43h, and the penetration capacity is 3.8mmol/g.
Purification example five
Taking 3.0g of CuCl \ Cu (II) X adsorbent in 20-40 meshes preparation example II, filling the CuCl \ Cu (II) X adsorbent in a fixed bed and adsorbing the CuCl \ Cu (II) X adsorbent in H 2 Reducing in situ for 5h at the temperature of 250 ℃ under the atmosphere of 150 KPa. Introducing raw material gas (1000 ppm of carbon monoxide, 5% of carbon dioxide and nitrogen as residual gas) at 25 ℃ under normal pressure at a space velocity of 1500h -1 And detecting the adsorbed tail gas by using a Thermo Model 48i carbon monoxide analyzer, wherein the CO concentration in the tail gas in the first 15h is lower than 0.08ppm, and then the CO concentration slowly rises until the CO concentration reaches a penetration point of 1ppm in 32h, and the penetration capacity is 2.8mmol/g.
Purification example five
Taking 3.0g of CuCl \ Cu (II) X adsorbent in 20-40 meshes preparation example II, filling the CuCl \ Cu (II) X adsorbent in a fixed bed and adsorbing the CuCl \ Cu (II) X adsorbent in H 2 Reducing in situ for 5h at 250 ℃ under 150KPa in the atmosphere. Introducing raw material gas (1000 ppm of oxygen) at 25 deg.C under normal pressureCarbon conversion, 5 percent of carbon dioxide, 5 percent of methane and the balance of nitrogen), and the space velocity is 1500h -1 And detecting the adsorbed tail gas by using a Thermo Model 48i carbon monoxide analyzer, wherein the CO concentration in the tail gas in the first 15h is lower than 0.08ppm, and then the CO concentration slowly rises until the CO concentration reaches a penetration point of 1ppm in 32h, and the penetration capacity is 2.8mmol/g.
Example six for purification
3.0g of CuCl \ Cu (II) X adsorbent in 20-40 mesh preparation example II was loaded in a fixed bed and subjected to H 2 Reducing in situ for 5h at 250 ℃ under 150KPa in the atmosphere. Introducing raw material gas (1000 ppm of carbon monoxide, 5% of carbon dioxide, 5% of methane and nitrogen as the rest) at 120 ℃ and 2.0MPa at the space velocity of 2500h -1 And detecting the adsorbed tail gas by using a Thermo Model 48i carbon monoxide analyzer, wherein the CO concentration in the tail gas in the first 10h is lower than 0.08ppm, and then the CO concentration slowly rises until the CO concentration reaches a penetration point of 1ppm in 16h, and the penetration capacity is 1.4mmol/g.
Example seven purification
Taking 3.0g of CuCl \ Cu (II) X adsorbent in 20-40 meshes preparation example II, filling the CuCl \ Cu (II) X adsorbent in a fixed bed and adsorbing the CuCl \ Cu (II) X adsorbent in H 2 Reducing in situ for 5h at 250 ℃ under 150KPa in the atmosphere. Introducing raw material gas (1000 ppm of carbon monoxide, 5% of carbon dioxide, 5% of methane and nitrogen as residual gas) at 25 ℃ and 1.0MPa at a space velocity of 1500h -1 After adsorption, the CO concentration in the tail gas is detected by a Thermo Model 48i carbon monoxide analyzer, the CO concentration in the tail gas is lower than 0.06ppm in the first 19h, and then the CO concentration slowly rises until the CO concentration reaches a penetration point of 1ppm in 37h, and the penetration capacity is 3.3mmol/g.
Comparative purification example 1
The adsorbent was prepared as provided in EP0224150 by collecting 3.0g of 20-40 mesh adsorbent, packing in a fixed bed and introducing into H 2 Reducing in situ for 5h at 250 ℃ under 150KPa in the atmosphere. Introducing raw material gas (1000 ppm of carbon monoxide, and the rest gas is nitrogen) at 25 ℃ and normal pressure at a space velocity of 1500h -1 After adsorption, the CO concentration in the tail gas is lower than 0.07ppm in the first 7h, and then the CO concentration slowly rises until the tail gas reaches a penetration point of 1ppm in 12h and the penetration capacity is 1.0mmol/g by adopting a Thermo Model 48i carbon monoxide analyzer.
Comparative example 2
Preparing adsorbent according to the method provided in CN86102838B, collecting 3.0g of 20-40 mesh adsorbent, filling in fixed bed, and introducing into H 2 Reducing in situ for 5h at 250 ℃ under 150KPa in the atmosphere. Introducing raw material gas (1000 ppm of carbon monoxide, and the rest gas is nitrogen) at 25 ℃ and normal pressure at a space velocity of 1500h -1 After adsorption, the CO concentration in the tail gas is detected by a Thermo Model 48i carbon monoxide analyzer, the CO concentration in the tail gas is lower than 0.06ppm in the first 15h, and then the CO concentration slowly rises until the CO concentration reaches a penetration point of 1ppm in 22h, and the penetration capacity is 1.9mmol/g.
Comparative example C
Preparing adsorbent according to the method provided in CN112755956A, taking 3.0g of 20-40 mesh adsorbent, filling in a fixed bed and placing in H 2 Reducing in situ for 5h at 250 ℃ under 150KPa in the atmosphere. Introducing raw material gas (1000 ppm of carbon monoxide, and the rest gas is nitrogen) at 25 ℃ and normal pressure at a space velocity of 1500h -1 And detecting the adsorbed tail gas by using a Thermo Model 48i carbon monoxide analyzer, wherein the CO concentration in the tail gas in the first 18h is lower than 0.06ppm, and then the CO concentration slowly rises until the CO concentration reaches a penetration point of 1ppm in 32h, and the penetration capacity is 2.8mmol/g.

Claims (10)

1. A carbon monoxide adsorbent is a carbon monoxide complex adsorbent with high copper loading, which is obtained by taking a Y-type or X-type molecular sieve as a carrier, firstly obtaining Cu (II) Y or Cu (II) X exchanged by divalent copper by an ion exchange method, then loading CuCl by a solid thermal dispersion method, and then reducing.
2. The carbon monoxide adsorbent of claim 1, wherein the Y-type or X-type molecular sieve is selected from NaY molecular sieve and 13X molecular sieve.
3. A preparation method of a carbon monoxide complexing adsorbent with high copper loading capacity comprises the following steps:
1) Mixing Y-type or X-type molecular sieve raw powder with CuCl 2 Mixing the solutions, adjusting the pH value to 4-6, and performing pulping exchange for multiple times to obtain Cu (II) Y or Cu (II) X exchanged by bivalent copper;
2) Mixing and grinding Cu (II) Y or Cu (II) X and CuCl solid powder, vacuumizing and heating the obtained mixture for a period of time in an auxiliary way, and loading CuCl on a molecular sieve through thermal dispersion;
3) Reducing the mixture obtained in the step 2) in a reducing atmosphere to prepare the carbon monoxide complexing adsorbent.
4. The method of claim 3, wherein the CuCl is present in step 1) 2 The concentration of the solution is 0.5-2.0 mol/L, Y-type or X-type molecular sieve and CuCl 2 The solid-liquid mass ratio of the solution is 1.
5. The process according to claim 3, wherein in step 1) the pH is adjusted to 4 to 6 with aqueous ammonia at a temperature of 70 to 100 ℃ and for 3 to 6 exchanges, each time for 1 to 5 hours.
6. The method according to claim 3, wherein the weight ratio of Cu (II) Y or Cu (II) X to CuCl solid in step 2) is 1.
7. The method according to claim 3, wherein the heat dispersion temperature in the step 2) is 300 to 550 ℃, the auxiliary vacuum pressure is 20 to 50KPa, and the heat dispersion time is 3 to 10 hours.
8. The method according to claim 3, wherein the reducing atmosphere in step 3) is CO or H 2 Reducing for 2-6 h under the atmosphere and the pressure of 50-200Kpa at the temperature of 150-300 ℃.
9. Use of the carbon monoxide adsorbent of claim 1 in the purification of gases for the removal of trace amounts of carbon monoxide from the gases.
10. The use according to claim 9, wherein the carbon monoxide concentration of the gas to be purified is in the range of 10 to 1000ppm and the purification space velocity is in the range of 300 to 3000h -1 The temperature is 0-120 ℃, and the pressure is 0.1-2 MPa.
CN202111011122.7A 2021-08-27 2021-08-31 High-adsorption-capacity carbon monoxide complex adsorbent and preparation method and application thereof Pending CN115722187A (en)

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