CN115716940A - Rubber composition, vulcanized rubber, and preparation method and application thereof - Google Patents

Rubber composition, vulcanized rubber, and preparation method and application thereof Download PDF

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CN115716940A
CN115716940A CN202110977074.0A CN202110977074A CN115716940A CN 115716940 A CN115716940 A CN 115716940A CN 202110977074 A CN202110977074 A CN 202110977074A CN 115716940 A CN115716940 A CN 115716940A
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rubber
parts
weight
mixing
contained
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CN115716940B (en
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李绍宁
王丽丽
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Sinopec Beijing Research Institute of Chemical Industry
China Petroleum and Chemical Corp
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Sinopec Beijing Research Institute of Chemical Industry
China Petroleum and Chemical Corp
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    • Y02T10/86Optimisation of rolling resistance, e.g. weight reduction 

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Abstract

The invention relates to the field of rubber materials, and discloses a rubber composition, vulcanized rubber and a preparation method of the vulcanized rubber, wherein the rubber composition contains a rubber matrix, a rubber modifier, white carbon black, titanium dioxide, superfine talcum powder, an activating agent, an anti-aging agent, a softener, an accelerator and a vulcanizing agent; the rubber modifier is L-cysteine, and the rubber matrix is a mixture of butadiene rubber and natural rubber. The rubber composition can obviously improve the processing safety and the vulcanization efficiency of the rubber composition on the premise of ensuring that vulcanized rubber has higher strength and dynamic bending flexibility.

Description

Rubber composition, vulcanized rubber, and preparation method and application thereof
Technical Field
The invention relates to the field of rubber, in particular to a rubber composition, vulcanized rubber, and a preparation method and application thereof.
Background
In recent years, in order to adapt to the development trend of safety, environmental protection and green of automobile tires, white carbon black type non-petroleum resources are more and more emphasized in the field of tires due to the characteristics of reducing the rolling resistance of tires, saving the fuel consumption of automobiles and the like, but the white carbon black has stronger surface polarity, so that the white carbon black is extremely difficult to disperse in a rubber matrix, and the application of the white carbon black is limited to a certain extent.
The white carbon black is easy to adsorb zinc oxide on the surface due to high polarity, silicon complex zinc is easy to form in the vulcanization process, and the silicon complex zinc can not activate the accelerator. Therefore, the activation of zinc oxide is reduced, which causes a delay in vulcanization of the rubber, reducing the vulcanization efficiency of the rubber in production.
CN104530501A discloses a rubber composition for color tire sidewall discoloration resistance, wherein the rubber composition comprises, by weight, 100 parts of a base rubber, 30-40 parts of an active filler, 20-30 parts of a coloring filler, 5-7 parts of paraffin oil, 5-7 parts of an active agent, 2-3 parts of a silane coupling agent, 1-2 parts of a light-colored tackifying resin, 4-6 parts of a non-polluting anti-aging agent, 1-2 parts of a vulcanizing agent, 3-5 parts of an accelerator, 3-6 parts of an organic colorant and 1-2 parts of an ultraviolet absorber. The rubber prepared by the composition has bright color and better discoloration resistance, the dark color sidewall tire does not have discoloration phenomenon within one year in the environment of strong illumination and damp heat, the formula has higher tearing resistance, and the rubber shows excellent discoloration resistance when used in the severe environment of strong illumination and damp heat.
CN104311918A discloses a rubber composition for sidewall part of car run-flat tire, the raw materials comprise, by weight, 10-30 parts of natural rubber, 70-90 parts of high cis-polybutadiene composite rubber, 20-50 parts of carbon black, 20-40 parts of white carbon black, 1.0-3.0 parts of stearic acid, and 1.0-5.0 parts of zinc oxide; wherein the 1, 2-polybutadiene content of the high cis-polybutadiene composite rubber is 1-10%. The rubber prepared by the composition can improve the safety performance of vehicles in running and reduce or eliminate traffic accidents caused by tire puncture and explosion.
However, in the above prior art, silane coupling agent Si75 is added to the silica to improve the dispersibility of the silica, and Si75 is a sulfur-containing compound, which has a high requirement on process control during high-temperature mixing, and may cause scorching due to improper control, thereby affecting the overall performance of the composite material. Si75 and the like are easy to generate ethanol in the processing process, and the existence of the ethanol brings hidden danger to the safety of the tire.
CN109384964A discloses a rubber composition for a tire side wall, which comprises a rubber matrix, a rubber modifier, white carbon black, an activator, an anti-aging agent, a softener, an accelerator and a vulcanizing agent, wherein the rubber modifier is a maleic acid monomer, and the rubber matrix is a mixture of butadiene rubber and natural rubber. The rubber prepared by the composition has the advantages of high strength, low rolling resistance and good dynamic bending flexibility, and the vulcanized rubber formed by the composition can be used for the tire side wall of a tire. But the composition generally performs in terms of vulcanization efficiency.
The prior art can not completely meet the requirements that when the rubber formula containing white carbon black is used as sidewall rubber, the rubber formula simultaneously has good processing safety and high vulcanization efficiency on the premise of ensuring high strength and dynamic bending flexibility.
Disclosure of Invention
The invention aims to solve the problem that the strength, dynamic flexibility, processing safety and vulcanization efficiency of white carbon black-containing rubber for the tire side cannot be simultaneously met in the prior art, and provides a rubber composition which can remarkably improve the processing safety and vulcanization efficiency of the rubber composition on the premise of ensuring that vulcanized rubber has higher strength and dynamic flexibility.
In order to achieve the above object, the first aspect of the present invention provides a rubber composition, which is characterized by comprising a rubber matrix, a rubber modifier, white carbon black, titanium dioxide, ultrafine talc powder, an activator, an anti-aging agent, a softener, an accelerator and a vulcanizing agent; the rubber modifier is L-cysteine, and the rubber matrix is butadiene rubber and natural rubber.
A second aspect of the present invention provides a method of preparing a vulcanized rubber, the method comprising:
(1) Carrying out first mixing on a component A containing a rubber matrix and a rubber modifier to obtain a section of master batch;
(2) Performing second mixing on the first-stage masterbatch and a component B containing white carbon black, titanium white, superfine talcum powder, an activating agent, an anti-aging agent and a softening agent to obtain a second-stage masterbatch;
(3) Performing third mixing on the second-stage masterbatch and a component C containing an accelerator and a vulcanizing agent to obtain final rubber;
(4) Vulcanizing the final rubber;
the rubber modifier is L-cysteine, and the rubber matrix is butadiene rubber and natural rubber.
In a third aspect, the present invention provides a vulcanized rubber prepared by the above-described method.
The invention provides a fourth aspect of the invention provides a use of the vulcanized rubber in a tire sidewall.
The rubber composition and the vulcanized rubber provided by the invention, and the preparation method and the application thereof have the following beneficial effects:
the rubber composition provided by the invention can obviously improve the processing safety and the vulcanization efficiency of the rubber composition on the premise of keeping the vulcanized rubber to have higher strength and dynamic flexibility.
Further, in the method for preparing vulcanized rubber, the rubber compound is obtained by adopting the modes of step-by-step feeding and multi-section mixing and then vulcanized, so that the bridge function of the rubber modifier in the rubber matrix and the white carbon black can be better exerted, the dispersion of the white carbon black in the rubber matrix is facilitated, the processing safety and the vulcanization efficiency of the rubber compound are improved, and the obtained vulcanized rubber has better strength and dynamic bending flexibility.
Detailed Description
The endpoints of the ranges and any values disclosed herein are not limited to the precise range or value, and these ranges or values should be understood to encompass values close to these ranges or values. For numerical ranges, each range between its endpoints and individual point values, and each individual point value can be combined with each other to give one or more new numerical ranges, and such numerical ranges should be construed as specifically disclosed herein.
The first aspect of the invention provides a rubber composition which is characterized by comprising a rubber matrix, a rubber modifier, white carbon black, titanium dioxide, superfine talcum powder, an activating agent, an anti-aging agent, a softening agent, an accelerator and a vulcanizing agent; the rubber modifier is L-cysteine, and the rubber matrix is butadiene rubber and natural rubber.
According to the invention, butadiene rubber and natural rubber are used as rubber matrixes, L-cysteine is used as a modifier, and white carbon black, titanium dioxide, superfine talcum powder, an activating agent, an anti-aging agent, a softening agent, an accelerating agent and a vulcanizing agent are used in a matching manner, so that the dispersibility of white carbon black and the like in the rubber matrixes can be improved, and further, the processing safety and the vulcanizing efficiency of the rubber composition can be obviously improved on the premise that vulcanized rubber prepared from the composition has higher strength and dynamic flexibility.
According to the present invention, the natural rubber is contained in the rubber matrix in an amount of 40 to 60 parts by weight and the butadiene rubber is contained in an amount of 40 to 60 parts by weight, relative to 100 parts by weight of the rubber matrix.
In the present invention, the natural rubber may be a natural rubber of a kind conventional in the art, for example, SMR-20.
According to the invention, the cis-1, 4-structure content of the butadiene rubber is 90 to 99% by weight.
According to the invention, relative to 100 parts by weight of the rubber matrix, the content of the rubber modifier is 8-15 parts by weight, the content of the white carbon black is 40-60 parts by weight, the content of the titanium dioxide is 10-30 parts by weight, the content of the superfine talcum powder is 10-20 parts by weight, the content of the activator is 5-10 parts by weight, the content of the anti-aging agent is 1-3 parts by weight, the content of the softener is 5-15 parts by weight, the content of the accelerator is 1-5 parts by weight, and the content of the vulcanizing agent is 0.5-4 parts by weight.
In the present invention, when the amount of each component in the rubber composition satisfies the above range, the composition can significantly improve the processing safety and vulcanization effect of the rubber composition while maintaining the high strength and dynamic bending flexibility of the vulcanized rubber prepared from the composition.
Further, relative to 100 parts by weight of the rubber matrix, the rubber modifier is 10-14 parts by weight, the white carbon black is 45-55 parts by weight, the titanium dioxide is 10-20 parts by weight, the superfine talcum powder is 10-20 parts by weight, the activator is 5-10 parts by weight, the anti-aging agent is 1.5-3 parts by weight, the softener is 10-13 parts by weight, the accelerator is 2-4 parts by weight, and the vulcanizing agent is 1-3 parts by weight.
According to the invention, the white carbon black is fumed white carbon black and/or precipitated white carbon black, preferably precipitated white carbon black; more preferably, the nitrogen adsorption specific surface area of the white carbon black is 10-200m 2 (iv) g. Specifically, the white carbon black is 165GR (Rodiya, france).
According to the invention, the titanium dioxide content in the titanium dioxide is greater than 98 wt%, preferably 99-100 wt%.
According to the invention, the activator is selected from at least one of a mixture of metal oxides and fatty acids, a fatty acid metal soap salt and zinc borate. The metal oxide is preferably zinc oxide and/or magnesium oxide; the fatty acid is preferably stearic acid; the fatty acid metal soap salt is zinc stearate.
In one embodiment of the present invention, the activating agents are zinc oxide and stearic acid, wherein the content of the zinc oxide is 3 to 5 parts by weight, and the content of the stearic acid is 2 to 5 parts by weight.
According to the present invention, the accelerator is selected from at least one of sulfenamide accelerators, thiazole accelerators, thiuram accelerators and guanidine accelerators.
In the present invention, preferably, the accelerator is selected from N-tert-butyl-2-benzothiazolesulfenamide (accelerator TBBS) and/or diphenylguanidine (accelerator D).
In one embodiment of the invention, the accelerator comprises N-tertiary butyl-2-benzothiazole sulfonamide (accelerator TBBS) and diphenyl guanidine (accelerator D), wherein the content of the N-tertiary butyl-2-benzothiazole sulfonamide is 1-2 parts by weight, and the content of the diphenyl guanidine is 2-3 parts by weight.
According to the invention, the anti-aging agent is at least one selected from amine anti-aging agents, quinoline anti-aging agents and benzimidazole anti-aging agents. For example, the antioxidant is N- (1, 3-dimethyl) butyl-N' -phenyl-p-phenylenediamine (antioxidant 4020).
According to the present invention, the softening agent is at least one selected from the group consisting of aromatic oil, paraffin oil, naphthenic oil, petroleum resin, and polyethylene glycol. The aromatic oil may be, for example, aromatic oil TDAEV500.
According to the invention, the vulcanizing agent is a sulfur donor. In the present invention, the sulfur donor refers to a substance capable of providing sulfur. Preferably, the sulphur donor is selected from at least one of insoluble sulphur, soluble sulphur and oil-extended sulphur. For example, the vulcanizing agent IS ordinary sulfur S, oil-extended insoluble sulfur IS, or the like.
In a second aspect, the present invention provides a process for preparing a vulcanized rubber, characterized in that the process comprises:
(1) Carrying out first mixing on a component A containing a rubber matrix and a rubber modifier to obtain a section of master batch;
(2) Performing second mixing on the first-stage masterbatch and a component B containing white carbon black, titanium white, superfine talcum powder, an activating agent, an anti-aging agent and a softening agent to obtain a second-stage masterbatch;
(3) Performing third mixing on the second-stage masterbatch and a component C containing an accelerator and a vulcanizing agent to obtain a final rubber compound;
(4) Vulcanizing the final rubber;
the rubber modifier is L-cysteine, and the rubber matrix is butadiene rubber and natural rubber.
The raw materials for preparing the vulcanized rubber in the second aspect of the invention adopt the composition described in the first aspect of the invention, and the component A, the component B and the component C which are involved in the second aspect together form the rubber composition described in the first aspect of the invention, so the types of the raw materials in the second aspect of the invention are all completely the same as the types described in the first aspect of the invention, the invention is not described in detail in the second aspect in order to avoid repetition, and the person skilled in the art should not be understood as limiting the invention.
According to the method for preparing the vulcanized rubber, the rubber compound is obtained by adopting a mode of step-by-step feeding and multi-section mixing and then vulcanized, so that the bridge action of the rubber modifier in the rubber matrix and the white carbon black can be better exerted, the dispersion of the white carbon black in the rubber matrix is facilitated, the processing safety and the vulcanization efficiency of the rubber compound are improved, and the obtained vulcanized rubber has better strength and dynamic flexibility.
Specifically, the component A containing the rubber matrix and the rubber modifier is subjected to first mixing to obtain a section of master batch, and then the subsequent process steps of the invention are carried out, so that the obtained vulcanized rubber has more excellent properties such as strength, dynamic bending flexibility and the like.
According to the present invention, the natural rubber is contained in the rubber matrix in an amount of 40 to 60 parts by weight and the butadiene rubber is contained in an amount of 40 to 60 parts by weight, relative to 100 parts by weight of the rubber matrix.
In the present invention, the natural rubber may be a natural rubber of a kind conventional in the art, for example, SMR-20.
According to the invention, the cis-1, 4-structure content of the butadiene rubber is 90 to 99 wt.%.
According to the invention, relative to 100 parts by weight of the rubber matrix, the content of the rubber modifier is 8-15 parts by weight, the content of the white carbon black is 40-60 parts by weight, the content of the titanium dioxide is 10-30 parts by weight, the content of the superfine talcum powder is 10-20 parts by weight, the content of the activator is 5-10 parts by weight, the content of the anti-aging agent is 1-3 parts by weight, the content of the softener is 5-15 parts by weight, the content of the accelerator is 1-5 parts by weight, and the content of the vulcanizing agent is 0.5-4 parts by weight.
In the present invention, the mixing may be carried out in mixing equipment conventional in the art, such as an open mill and/or an internal mixer, preferably an internal mixer.
According to the invention, the conditions of the first mixing include: the first mixing temperature is 80-120 ℃, and the first mixing time is 1-5min.
According to the invention, the conditions of the second mixing comprise: the second mixing temperature is 100-140 deg.C, and the second mixing time is 2-6min.
According to the present invention, the conditions of the third mixing include: the third mixing temperature is not more than 120 ℃, and the third mixing time is 4-6min.
According to the invention, the conditions of the vulcanization include: the vulcanization temperature is 150-170 ℃, the vulcanization pressure is 10-20MPa, and the vulcanization time is 20-50min.
In a preferred embodiment of the present invention, the first mixing conditions include: the first mixing temperature is 90-100 ℃, and the first mixing time is 2-3min; preferably, the conditions of the second mixing include: the second mixing temperature is 120-130 ℃, and the second mixing time is 3-5min; preferably, the conditions of the third mixing include: the third mixing temperature is not more than 115 ℃, and the third mixing time is 4-6min; preferably, the conditions of the vulcanization include: the vulcanizing temperature is 150-170 ℃, the vulcanizing pressure is 10-20MPa, and the vulcanizing time is 30-50min. The rubber compound prepared by the preferred embodiment has better processing safety and vulcanization efficiency, and the mechanical property of vulcanized rubber is better (the strength is improved, and the bending resistance is good).
To specifically illustrate the process of the present invention for preparing a vulcanizate, a preferred embodiment is provided below for illustration:
(1) Placing the rubber matrix in an internal mixer, plasticating at the rotation speed of 50-120rpm, the initial mixing temperature of 70-90 ℃ and the raw rubber plasticating time of 0.1-1 min; then introducing the component A containing the rubber modifier into the internal mixer for first mixing to obtain a section of master batch;
(2) Adding the first-stage masterbatch and a component B containing white carbon black, titanium white, superfine talcum powder, an activating agent, an anti-aging agent and a softening agent into an internal mixer for second mixing, discharging and standing for 3-5 hours to obtain a second-stage masterbatch;
(3) Setting the rotation speed of an internal mixer to be 50-100rpm, setting the initial mixing temperature to be 25-50 ℃, plasticating the two-stage master batch for 0.5-1.5min, and adding a component C containing an accelerator and a vulcanizing agent to perform third mixing to obtain final mixed rubber;
(4) Putting the final rubber compound into a vulcanizing press for vulcanization;
the rubber modifier is L-cysteine, and the rubber matrix is a mixture of butadiene rubber and natural rubber.
The pressures used in the present invention are gage pressures.
A third aspect of the present invention provides a vulcanized rubber prepared by the above-described method.
A fourth aspect of the present invention provides the use of the above-described vulcanized rubber in a tire sidewall.
The present invention will be described in detail below by way of examples.
Unless otherwise specified, various commercial products used below are commercially available.
The following examples and comparative examples the apparatus for preparing vulcanizates are shown in Table 1.
The apparatus for testing the vulcanized rubbers obtained in the examples and comparative examples is shown in Table 2, and the test conditions are shown in Table 3.
The chemicals used in the examples and comparative examples are commercially available as follows:
natural rubber: SMR-20, qingdao Seritet International Logistics, inc.;
butadiene rubber: BR9000, a Yanshan petrochemical (wherein the content of cis-1, 4-structures is 97.8% by weight);
white carbon black: 165GR, rodiya, france, nitrogen adsorption specific surface area 170m 2 /g;
Titanium dioxide: titanium dioxide content 98 wt%, medium to high chemical limited;
superfine talcum powder: 3000 mesh, chemical Limited, jinan Yubang;
rubber modifier: l-cysteine, aladdin Chemicals;
softening agent: environmental aromatic oil TDAEV500 (TDAE for short), xindayang (ningbo) limited;
activating agent: zinc oxide, stearic acid, weifang Hehenfeng chemical industry Co., ltd;
an anti-aging agent: n- (1, 3-dimethylbutyl) -N' -phenyl-p-phenylenediamine (antioxidant 4020) Jiangsu san Oao chemical Co., ltd;
vulcanizing agent: sulfur, heicheng Hechenghuai chemical Limited;
accelerator (b): n-tert-butyl-2-benzothiazolesulfenamide (TBBS), diphenylguanidine (accelerator D), tetramethylthiuram disulfide (TMTD), shanghai Yongyan chemical science and technology Co., ltd.
The components in the following examples and comparative examples were used in parts by weight, each representing 1g.
The examples are intended to illustrate the rubber compositions, vulcanizates, and methods of making the same of the present invention.
TABLE 1
Serial number Device name Type number Manufacturer of the product
1 Internal mixer BR1600 Farrel America Ltd
2 Flat vulcanizing machine XLB-D400*400*2 Shanghai first rubber machinery plant
TABLE 2
Figure 1
TABLE 3
Figure BDA0003227931290000102
Example 1
The rubber composition formula comprises: 60 parts of natural rubber, 40 parts of butadiene rubber, 8 parts of L-cysteine, 40 parts of white carbon black, 30 parts of titanium dioxide, 10 parts of superfine talcum powder, 15 parts of TDAE, 4 parts of zinc oxide, 1 part of stearic acid, 0.5 part of sulfur, 5 parts of TBBS and 1 part of anti-aging agent 4020.
The preparation process of the vulcanized rubber comprises the following steps:
(1) Performing first mixing on a rubber matrix and a rubber modifier to obtain a section of master batch; concretely, adding natural rubber and butadiene rubber into an internal mixer, setting the rotating speed to be 80rpm, the raw rubber plasticating temperature to be 80 ℃, and the raw rubber plasticating time to be 0.5min; adding a rubber modifier into the internal mixer for mixing, wherein the first mixing temperature is 90 ℃, and the first mixing time is 3min, so as to obtain a section of master batch;
(2) Performing second mixing on the primary masterbatch, the white carbon black, the titanium dioxide, the superfine talcum powder, the activator, the anti-aging agent and the softener to obtain secondary masterbatch; specifically, adding white carbon black, titanium dioxide, talcum powder, TDAE, zinc oxide, stearic acid and an anti-aging agent 4020 into an internal mixer, and performing second mixing with the first-stage masterbatch for 5min at a second mixing temperature of 120 ℃, discharging and standing for 4 hours to obtain a second-stage masterbatch;
(3) Performing third mixing on the second-stage masterbatch, an accelerator and a vulcanizing agent to obtain final rubber; specifically, setting the rotation speed of an internal mixer to be 80rpm, setting the initial mixing temperature to be 40 ℃, plasticating the two-stage masterbatch for 1min, adding a vulcanizing agent and an accelerator to perform third mixing, setting the third mixing temperature to be 105 ℃, setting the third mixing time to be 6min, and discharging to obtain final mixed rubber;
(4) And (3) putting the final rubber compound into a flat vulcanizing machine for vulcanization, wherein the vulcanization temperature is 150 ℃, the vulcanization pressure is 20MPa, and the vulcanization time is 40min, so as to obtain a vulcanized rubber sample S1.
The vulcanized rubber sample S1 was subjected to the performance test, and the results are shown in Table 4.
Example 2
The rubber composition formula comprises: 40 parts of natural rubber, 60 parts of butadiene rubber, 15 parts of L-cysteine, 60 parts of white carbon black, 20 parts of titanium dioxide, 15 parts of superfine talcum powder, 5 parts of TDAE, 4 parts of zinc oxide, 3 parts of stearic acid, 4 parts of sulfur, 1 part of TMTD and 2 parts of anti-aging agent 4020.
The preparation process of the vulcanized rubber comprises the following steps:
(1) Performing first mixing on a rubber matrix and a rubber modifier to obtain a section of master batch; concretely, adding natural rubber and butadiene rubber into an internal mixer, setting the rotating speed to be 80rpm, the raw rubber plasticating temperature to be 80 ℃, and the raw rubber plasticating time to be 0.5min; adding a rubber modifier into the internal mixer for mixing, wherein the first mixing temperature is 95 ℃, and the first mixing time is 2.5min, so as to obtain a section of master batch;
(2) Performing second mixing on the primary masterbatch, the white carbon black, the titanium dioxide, the superfine talcum powder, the activator, the anti-aging agent and the softener to obtain secondary masterbatch; specifically, adding white carbon black, titanium dioxide, superfine talcum powder, TDAE, zinc oxide, stearic acid and an anti-aging agent 4020 into an internal mixer, and carrying out second mixing with the primary rubber for 4min at 125 ℃, discharging and standing for 5 hours to obtain secondary rubber;
(3) Carrying out third mixing on the second-stage masterbatch, an accelerant and a vulcanizing agent to obtain final rubber; specifically, setting the rotation speed of an internal mixer to be 80rpm, setting the initial mixing temperature to be 40 ℃, plasticating the two-stage master batch for 1min, adding a vulcanizing agent and an accelerator to perform third mixing, setting the third mixing temperature to be 110 ℃, setting the third mixing time to be 5min, and discharging to obtain final mixed rubber;
(4) And (3) putting the final rubber compound into a flat vulcanizing machine for vulcanization, wherein the vulcanization temperature is 170 ℃, the vulcanization pressure is 10MPa, and the vulcanization time is 20min, so as to obtain a vulcanized rubber sample S2.
The vulcanized rubber sample S2 was subjected to the performance test, and the results are shown in Table 4.
Example 3
The rubber composition formula comprises the following components: 50 parts of natural rubber, 50 parts of butadiene rubber, 11 parts of L-cysteine, 50 parts of white carbon black, 10 parts of titanium dioxide, 20 parts of superfine talcum powder, 10 parts of TDAE, 3 parts of zinc oxide, 5 parts of stearic acid, 2 parts of sulfur, 1 part of TBBS, 2 parts of accelerator D and 3 parts of anti-aging agent 4020.
The preparation process of the vulcanized rubber comprises the following steps:
(1) Carrying out first mixing on a rubber matrix and a rubber modifier to obtain a section of master batch; specifically, adding natural rubber and butadiene rubber into an internal mixer, setting the rotating speed to be 80rpm, the raw rubber plasticating temperature to be 80 ℃, and the raw rubber plasticating time to be 0.5min; adding a rubber modifier into the internal mixer for mixing, wherein the first mixing temperature is 100 ℃, and the first mixing time is 2min, so as to obtain a section of master batch;
(2) Performing second mixing on the primary masterbatch, the white carbon black, the titanium dioxide, the superfine talcum powder, the activator, the anti-aging agent and the softener to obtain secondary masterbatch; specifically, adding white carbon black, titanium dioxide, superfine talcum powder, TDAE, zinc oxide, stearic acid and an anti-aging agent 4020 into an internal mixer, and carrying out second mixing with the primary rubber for 3min at a second mixing temperature of 130 ℃, discharging and standing for 4 hours to obtain secondary rubber;
(3) Performing third mixing on the second-stage masterbatch, an accelerator and a vulcanizing agent to obtain final rubber; specifically, setting the rotation speed of an internal mixer to be 80rpm, setting the initial mixing temperature to be 40 ℃, plasticating the two-stage masterbatch for 1min, adding a vulcanizing agent and an accelerator to perform third mixing, setting the third mixing temperature to be 115 ℃, setting the third mixing time to be 4min, and discharging to obtain final mixed rubber;
(4) And (3) putting the final rubber compound into a flat vulcanizing machine for vulcanization, wherein the vulcanization temperature is 160 ℃, the vulcanization pressure is 15MPa, and the vulcanization time is 30min, so that a vulcanized rubber sample S3 is prepared.
The vulcanizate sample S3 was tested for properties and the results are shown in Table 4.
Example 4
The rubber composition formulation of this example was the same as in example 3, and a vulcanized rubber was prepared in a similar manner to example 3, except that:
the procedure for the preparation of the vulcanizates was similar to that in example 3, except that:
in the process of preparing the first-stage masterbatch, the temperature of first mixing is 110 ℃, and the time is 4.5min;
in the process of preparing the second-stage masterbatch, the temperature of second mixing is 140 ℃ and the time is 2min;
in the process of preparing the final rubber compound, the time of the third mixing is 4min, and the temperature of the third mixing is 120 ℃.
A vulcanized rubber sample S4 was obtained.
The vulcanized rubber sample S4 was subjected to the performance test, and the results are shown in Table 4.
Example 5
The rubber composition formula comprises: 55 parts of natural rubber, 45 parts of butadiene rubber, 13 parts of L-cysteine, 55 parts of white carbon black, 15 parts of titanium dioxide, 10 parts of superfine talcum powder, 13 parts of TDAE, 5 parts of zinc oxide, 5 parts of stearic acid, 3 parts of sulfur, 2 parts of TBBS, 1.5 parts of accelerator D and 2 parts of anti-aging agent 4020.
The procedure for the preparation of the vulcanizates was the same as in example 3. A vulcanized rubber sample S5 was obtained.
The vulcanized rubber sample S5 was subjected to the performance test, and the results are shown in Table 4.
Comparative example 1
50 parts of natural rubber, 50 parts of butadiene rubber, 4 parts of Si69, 50 parts of white carbon black, 10 parts of titanium dioxide, 20 parts of superfine talcum powder, 10 parts of TDAE, 3 parts of zinc oxide, 5 parts of stearic acid, 2 parts of sulfur, 1 part of TBBS, 2 parts of accelerator D and 3 parts of anti-aging agent 4020. The procedure for the preparation of the vulcanizates was the same as in example 3. A vulcanized rubber sample DS1 was obtained.
The cured rubber sample DS1 was subjected to the performance test, and the results are shown in Table 4.
Comparative example 2
The rubber composition formula comprises: 80 parts of natural rubber, 20 parts of butadiene rubber, 5 parts of L-cysteine, 70 parts of white carbon black, 40 parts of titanium dioxide, 5 parts of superfine talcum powder, 10 parts of TDAE, 3 parts of zinc oxide, 5 parts of stearic acid, 2 parts of sulfur, 1 part of TBBS, 2 parts of accelerator D and 3 parts of anti-aging agent 4020. The procedure for the preparation of the vulcanizates was the same as in example 3. A vulcanized rubber sample DS2 was prepared.
The cured rubber sample DS2 was subjected to performance testing and the results are shown in Table 4.
Comparative example 3
The rubber composition formula comprises: 50 parts of natural rubber, 50 parts of butadiene rubber, 11 parts of maleic acid, 50 parts of white carbon black, 10 parts of titanium dioxide, 20 parts of superfine talcum powder, 10 parts of TDAE, 3 parts of zinc oxide, 2 parts of stearic acid, 2 parts of sulfur, 1 part of TBBS, 2 parts of accelerator D and 3 parts of anti-aging agent 4020.
The procedure for the preparation of the vulcanizates was the same as in example 3. A vulcanized rubber sample DS3 was prepared.
The cured rubber sample DS3 was subjected to performance testing and the results are shown in Table 4.
Comparative example 4
The formulation of the rubber composition of this comparative example was the same as in example 3, and a vulcanized rubber was prepared by a method similar to example 3, except that:
in the process of preparing the first-stage masterbatch, no rubber modifier is added;
and in the process of preparing the second-stage masterbatch, performing second mixing on the first-stage masterbatch, the rubber modifier, the white carbon black, the titanium white, the superfine talcum powder, the activator, the anti-aging agent and the softener to obtain the second-stage masterbatch.
A vulcanized rubber sample DS4 was prepared.
The cured rubber sample DS4 was subjected to performance testing and the results are shown in Table 4.
TABLE 4
Sample numbering S1 S2 S3 S4 S5 DS1 DS2 DS3 DS4
Scorching time t10 (min) 1.90 1.87 1.98 1.76 1.95 1.02 0.67 1.62 1.38
Vulcanization time t90 (min) 14.5 14 15 16.7 14.6 19.8 26.7 17.4 18.7
Tear strength (MPa) 13.9 13.5 14 13 14.1 9.8 7.1 12.6 11.5
Fatigue life (times) 26521 26398 26785 25006 26903 15034 8921 18975 16458
As can be seen from Table 4, the rubber composition of the present invention can provide better dispersion of the components in the rubber composition in the rubber matrix, which further improves the processing safety and vulcanization efficiency of the rubber compound, and provides the resulting vulcanized rubber with better strength and dynamic bending flexibility.
The preferred embodiments of the present invention have been described above in detail, but the present invention is not limited thereto. Within the scope of the technical idea of the invention, many simple modifications can be made to the technical solution of the invention, including combinations of various technical features in any other suitable way, and these simple modifications and combinations should also be regarded as the disclosure of the invention, and all fall within the scope of the invention.

Claims (11)

1. A rubber composition is characterized by comprising a rubber matrix, a rubber modifier, white carbon black, titanium white, superfine talcum powder, an activator, an anti-aging agent, a softener, an accelerator and a vulcanizing agent; the rubber modifier is L-cysteine, and the rubber matrix is butadiene rubber and natural rubber.
2. The rubber composition according to claim 1, wherein the natural rubber is contained in the rubber matrix in an amount of 40 to 60 parts by weight and the butadiene rubber is contained in an amount of 40 to 60 parts by weight, relative to 100 parts by weight of the rubber matrix;
preferably, the cis-1, 4-structure content in the butadiene rubber is 90 to 99% by weight.
3. The rubber composition according to claim 1 or 2, wherein the rubber modifier is contained in an amount of 8 to 15 parts by weight, the white carbon black is contained in an amount of 40 to 60 parts by weight, the titanium dioxide is contained in an amount of 10 to 30 parts by weight, the ultrafine talc is contained in an amount of 10 to 20 parts by weight, the activator is contained in an amount of 5 to 10 parts by weight, the anti-aging agent is contained in an amount of 1 to 3 parts by weight, the softener is contained in an amount of 5 to 15 parts by weight, the accelerator is contained in an amount of 1 to 5 parts by weight, and the vulcanizing agent is contained in an amount of 0.5 to 4 parts by weight, relative to 100 parts by weight of the rubber matrix.
4. The rubber composition according to any one of claims 1 to 3, wherein the silica has a nitrogen adsorption specific surface area of 10 to 200m 2 /g;
Preferably, the titanium dioxide content in the titanium dioxide is more than 98 wt%;
preferably, the mesh number of the superfine talcum powder is 2500-3000 meshes;
preferably, the activator is selected from at least one of a mixture of metal oxides and fatty acids, a fatty acid metal soap salt, and zinc borate.
5. The rubber composition according to any one of claims 1 to 4, wherein the antioxidant is at least one selected from the group consisting of amine antioxidants, quinoline antioxidants and benzimidazole antioxidants;
preferably, the accelerator is selected from at least one of sulfenamide accelerators, thiazole accelerators, thiuram accelerators and guanidine accelerators;
preferably, the softening agent is selected from at least one of aromatic oil, paraffin oil, naphthenic oil, petroleum resin and polyethylene glycol;
preferably, the vulcanizing agent is a sulfur donor.
6. A method of preparing a vulcanizate, the method comprising:
(1) Performing first mixing on a component A containing a rubber matrix and a rubber modifier to obtain a section of masterbatch;
(2) Performing second mixing on the first-stage masterbatch and a component B containing white carbon black, titanium dioxide, superfine talcum powder, an activating agent, an anti-aging agent and a softening agent to obtain a second-stage masterbatch;
(3) Performing third mixing on the second-stage masterbatch and a component C containing an accelerator and a vulcanizing agent to obtain a final rubber compound;
(4) Vulcanizing the final rubber;
the rubber modifier is L-cysteine, and the rubber matrix is butadiene rubber and natural rubber.
7. The method according to claim 6, wherein the content of natural rubber in the rubber matrix is 40 to 60 parts by weight and the content of butadiene rubber is 40 to 60 parts by weight, relative to 100 parts by weight of the rubber matrix;
preferably, the cis-1, 4-structure content in the butadiene rubber is 90 to 99% by weight.
8. The method according to claim 6 or 7, wherein the rubber modifier is 8 to 15 parts by weight, the white carbon black is 40 to 60 parts by weight, the titanium dioxide is 10 to 30 parts by weight, the ultrafine talc is 10 to 20 parts by weight, the activator is 5 to 10 parts by weight, the anti-aging agent is 1 to 3 parts by weight, the softener is 5 to 15 parts by weight, the accelerator is 1 to 5 parts by weight, and the vulcanizing agent is 0.5 to 4 parts by weight, relative to 100 parts by weight of the rubber matrix.
9. The method of any of claims 6-8, wherein the conditions of the first mixing comprise: the first mixing temperature is 80-120 ℃, and the first mixing time is 1-5min;
preferably, the conditions of the second mixing include: the second mixing temperature is 100-140 ℃, and the second mixing time is 2-6min;
preferably, the conditions of the third mixing comprise: the third mixing temperature is not more than 120 ℃, and the third mixing time is 4-6min;
preferably, the conditions of the vulcanization include: the vulcanization temperature is 150-170 ℃, the vulcanization pressure is 10-20MPa, and the vulcanization time is 20-50min.
10. A vulcanized rubber produced by the method of any one of claims 6 to 9.
11. Use of the vulcanizate of claim 10 in a tire sidewall.
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CN103358415A (en) * 2012-03-28 2013-10-23 北京安达信自动化科技有限公司 Energy-conserved rubber mixing method and combined equipment using same
CN108239306A (en) * 2017-12-11 2018-07-03 山东玲珑轮胎股份有限公司 Tire sidewall rubber composite material and preparation method thereof
CN109384964A (en) * 2017-08-03 2019-02-26 中国石油化工股份有限公司 For the rubber composition on tire sidewall and vulcanized rubber and its preparation method and application
WO2020011003A1 (en) * 2018-07-13 2020-01-16 杭州星庐科技有限公司 Rubber composition, processing method therefor, rubber product using rubber composition, and production method therefor
CN112239573A (en) * 2019-07-19 2021-01-19 中国石油化工股份有限公司 Rubber composition for wear-resistant sole, vulcanized rubber, and preparation method and application thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103358415A (en) * 2012-03-28 2013-10-23 北京安达信自动化科技有限公司 Energy-conserved rubber mixing method and combined equipment using same
CN109384964A (en) * 2017-08-03 2019-02-26 中国石油化工股份有限公司 For the rubber composition on tire sidewall and vulcanized rubber and its preparation method and application
CN108239306A (en) * 2017-12-11 2018-07-03 山东玲珑轮胎股份有限公司 Tire sidewall rubber composite material and preparation method thereof
WO2020011003A1 (en) * 2018-07-13 2020-01-16 杭州星庐科技有限公司 Rubber composition, processing method therefor, rubber product using rubber composition, and production method therefor
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