CN115716713A - Ion exchange furnace and preparation method of glass with gradient refractive index - Google Patents

Ion exchange furnace and preparation method of glass with gradient refractive index Download PDF

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CN115716713A
CN115716713A CN202110975619.4A CN202110975619A CN115716713A CN 115716713 A CN115716713 A CN 115716713A CN 202110975619 A CN202110975619 A CN 202110975619A CN 115716713 A CN115716713 A CN 115716713A
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furnace
exchange
ion exchange
recovery
temperature pipeline
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房艳
周晓珊
张博
邓翠
祁园
李岩
霍军民
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Femto Technology Xian Co Ltd
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Femto Technology Xian Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/50Glass production, e.g. reusing waste heat during processing or shaping

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Abstract

The invention relates to the technical field of optical glass processing, in particular to an ion exchange furnace and a preparation method of gradient refractive index glass. The ion exchange furnace comprises a decomposing furnace, an exchange furnace and a recovery furnace, wherein the decomposing furnace is used for decomposing molten salt, the exchange furnace is used for carrying out ion exchange on the molten salt and optical glass, the recovery furnace is used for processing the molten salt after ion exchange, the decomposing furnace is communicated with the exchange furnace through a first high-temperature pipeline, the exchange furnace is communicated with the recovery furnace through a second high-temperature pipeline, the decomposing furnace is communicated with the recovery furnace through a third high-temperature pipeline, the first high-temperature pipeline, the second high-temperature pipeline and the third high-temperature pipeline can bear high temperature of at least 600 ℃, and pump control valves are arranged on the first high-temperature pipeline, the second high-temperature pipeline and the third high-temperature Wen Guandao. The ion exchange furnace provided by the invention can improve the exchange efficiency. The invention also provides a preparation method of the glass with the gradient refractive index prepared by using the ion exchange furnace.

Description

离子交换炉和梯度折射率玻璃的制备方法Ion exchange furnace and preparation method of gradient index glass

技术领域technical field

本发明涉及光学玻璃加工技术领域,具体而言,涉及一种离子交换炉和梯度折射率玻璃的制备方法。The invention relates to the technical field of optical glass processing, in particular to an ion exchange furnace and a preparation method for gradient refractive index glass.

背景技术Background technique

离子交换技术在制备梯度折射率玻璃的过程中起着至关重要的作用,其中离子交换技术经由离子交换炉实现。传统工艺中,熔盐分解、离子交换以及熔盐处理均在同一个炉体内完成,且熔盐分解阶段耗时较长,导致设备利用率降低,生产总周期过长,时间成本过高,严重制约生产效率。Ion exchange technology plays a vital role in the process of preparing gradient index glass, in which ion exchange technology is realized by ion exchange furnace. In the traditional process, molten salt decomposition, ion exchange, and molten salt treatment are all completed in the same furnace, and the molten salt decomposition stage takes a long time, resulting in reduced equipment utilization, long production cycle, high time cost, serious restrict production efficiency.

同时,利用传统的静态离子交换法制备梯度折射率玻璃的过程中,在离子交换阶段,熔盐无法进行二次添加,且熔盐中的阳离子不断置换玻璃丝中的阳离子,随着交换过程的进行,熔盐中阳离子的含量持续衰减,难以恒定保持在高的浓度值,致使离子交换速率无法稳定保持在高效状态,最终导致离子交换速率逐步降低、交换用时延长,且各梯度折射率玻璃之间的性能和质量无法呈现出良好的一致性。At the same time, in the process of using the traditional static ion exchange method to prepare gradient refractive index glass, the molten salt cannot be added twice during the ion exchange stage, and the cations in the molten salt continuously replace the cations in the glass filaments. , the content of cations in the molten salt continues to decay, and it is difficult to maintain a constant high concentration value, so that the ion exchange rate cannot be kept in a high-efficiency state, which eventually leads to a gradual decrease in the ion exchange rate and a prolonged exchange time. The performance and quality of can not show a good consistency.

发明内容Contents of the invention

基于此,本发明提供了一种离子交换炉和梯度折射率玻璃的制备方法。所述离子交换炉可以保证在离子交换阶段,熔盐中阳离子的浓度维持在动态平衡状态,提高了离子交换效率,从而保证了各梯度折射率玻璃之间性能和质量的一致性。Based on this, the invention provides an ion exchange furnace and a preparation method of gradient refractive index glass. The ion exchange furnace can ensure that in the ion exchange stage, the concentration of cations in the molten salt is maintained in a dynamic equilibrium state, which improves the ion exchange efficiency, thereby ensuring the consistency of performance and quality among gradient refractive index glasses.

本发明一方面,提供一种离子交换炉,其包括分解炉、交换炉和回收炉,所述分解炉用于分解熔盐,所述交换炉用于供熔盐与光学玻璃进行离子交换,所述回收炉用于处理离子交换后的熔盐,所述分解炉与所述交换炉之间通过第一高温管道连通,所述交换炉与所述回收炉之间通过第二高温管道连通,所述分解炉与所述回收炉之间还通过第三高温管道连通,所述第一高温管道、所述第二高温管道和所述第三高温管道能够承受至少600℃的高温,所述第一高温管道、所述第二高温管道和所述第三高温管道上分别设有泵控阀。In one aspect of the present invention, an ion exchange furnace is provided, which includes a decomposition furnace, an exchange furnace and a recovery furnace. The decomposition furnace is used for decomposing molten salt, and the exchange furnace is used for ion exchange between molten salt and optical glass. The recovery furnace is used to process molten salt after ion exchange, the decomposition furnace communicates with the exchange furnace through a first high-temperature pipeline, and the exchange furnace communicates with the recovery furnace through a second high-temperature pipeline, so The decomposition furnace and the recovery furnace are also communicated through a third high-temperature pipeline, the first high-temperature pipeline, the second high-temperature pipeline and the third high-temperature pipeline can withstand a high temperature of at least 600°C, and the first The high-temperature pipeline, the second high-temperature pipeline and the third high-temperature pipeline are respectively provided with pump control valves.

在一个具体的实施例中,交换炉和回收炉均有多个,多个所述交换炉与多个回收炉一一对应,其中第一高温管道在靠近交换炉的一端分成多股以分别与多个交换炉连通,第三高温管道在靠近回收炉的一端分成多股以分别与多个回收炉连通。In a specific embodiment, there are multiple exchange furnaces and recovery furnaces, and the plurality of exchange furnaces correspond to multiple recovery furnaces one by one, wherein the first high-temperature pipeline is divided into multiple strands at the end close to the exchange furnace to be connected with the A plurality of exchange furnaces are connected, and the third high-temperature pipeline is divided into multiple strands at one end close to the recovery furnace to communicate with the plurality of recovery furnaces respectively.

在一个具体的实施例中,分解炉、交换炉和回收炉的炉体结构均包括底座、炉体、炉盖、外坩埚、内坩埚和加热件;In a specific embodiment, the furnace body structures of the decomposition furnace, the exchange furnace and the recovery furnace all include a base, a furnace body, a furnace cover, an outer crucible, an inner crucible and a heating element;

炉体具有炉腔,炉盖与炉腔的开口端相适配以用于密封炉腔,外坩埚设于炉腔内,内坩埚设于外坩埚内,内坩埚与外坩埚之间具有间隙,加热件用于对炉腔加热;The furnace body has a furnace chamber, the furnace cover is adapted to the opening end of the furnace chamber for sealing the furnace chamber, the outer crucible is arranged in the furnace chamber, the inner crucible is arranged in the outer crucible, and there is a gap between the inner crucible and the outer crucible, The heating element is used to heat the furnace chamber;

炉体设有连接管道,其中连接管道用于与高温管道连接,且自内坩埚延伸至炉体外。The furnace body is provided with connecting pipes, wherein the connecting pipes are used to connect with high-temperature pipes and extend from the inner crucible to the furnace body.

在一个具体的实施例中,加热件包括设于炉腔底部的第一加热装置和设于炉体内侧壁上的第二加热装置;In a specific embodiment, the heating element includes a first heating device arranged at the bottom of the furnace cavity and a second heating device arranged on the inner wall of the furnace body;

在一个具体的实施例中,外坩埚的外侧壁上设有与第二加热装置相对应的温度感应器。In a specific embodiment, a temperature sensor corresponding to the second heating device is provided on the outer wall of the outer crucible.

在一个具体的实施例中,炉体设有保温层。In a specific embodiment, the furnace body is provided with an insulating layer.

在一个具体的实施例中,炉盖设有保温层。In a specific embodiment, the furnace cover is provided with an insulating layer.

在一个具体的实施例中,底座、炉体、炉盖、内坩埚和/或外坩埚的材质均为不锈钢。In a specific embodiment, the base, the furnace body, the furnace cover, the inner crucible and/or the outer crucible are all made of stainless steel.

本发明另一方面,提供一种使用上述离子交换炉制备梯度折射率玻璃的方法,其包括以下步骤:Another aspect of the present invention provides a method for preparing gradient refractive index glass using the above-mentioned ion exchange furnace, which includes the following steps:

将熔盐置于分解炉中加热分解,并经由第一高温管道将分解后的熔盐输送至交换炉;The molten salt is heated and decomposed in the decomposition furnace, and the decomposed molten salt is transported to the exchange furnace through the first high-temperature pipeline;

在交换炉中加入玻璃丝,玻璃丝中的阳离子与熔盐中的阳离子进行离子交换,制备梯度折射率玻璃,并将交换后的熔盐经第二高温管道输送至回收炉进行熔盐回收,且回收后的熔盐经第三高温管道输送至分解炉。Glass filaments are added to the exchange furnace, and the cations in the glass filaments are ion-exchanged with the cations in the molten salt to prepare gradient refractive index glass, and the exchanged molten salt is transported to the recovery furnace through the second high-temperature pipeline for molten salt recovery, and recovery The final molten salt is transported to the decomposition furnace through the third high-temperature pipeline.

在一个具体的实施例中,熔盐选自KNO3及NaNO3中的至少一种。In a specific embodiment, the molten salt is selected from at least one of KNO 3 and NaNO 3 .

本发明将熔盐分解阶段、离子交换阶段和熔盐处理阶段分别于单独的炉子内进行,且各炉体间通过高温管道接通。在离子交换阶段,熔盐可以通过泵控高温管道在炉子间进行输送,因而可保证交换炉内熔盐中的阳离子浓度稳定维持动态平衡。即在离子交换阶段,分解炉内的熔盐能够持续输送至交换炉,而交换炉内的交换产物能够持续输送至回收炉进行回收,回收炉内的熔盐又能够持续不断的输送至分解炉,如此形成循环流动的交换体系。在这一循环体系中,由于回收炉内仍然含有大量可以参与交换的阳离子,因此将其回收再利用后,可以保证交换炉内熔盐中的阳离子浓度始终维持在高浓度的动态平衡状态,从而使得离子的交换速率保持在稳定高效的状态,缩短了交换时间和生产周期,提高了交换效率和质量,且能够保持产品良好的一致性。而且该循环体系有效消除了传统单炉在分解阶段的等待时间,能够使交换炉不间断工作,持续产出产品。熔盐回收后也能够减少废盐产量,节约资源和成本。In the present invention, the molten salt decomposition stage, the ion exchange stage and the molten salt treatment stage are respectively carried out in separate furnaces, and the furnace bodies are connected through high-temperature pipelines. In the ion exchange stage, the molten salt can be transported between the furnaces through pump-controlled high-temperature pipelines, thus ensuring that the cation concentration in the molten salt in the exchange furnace is stable and maintains a dynamic balance. That is, in the ion exchange stage, the molten salt in the decomposition furnace can be continuously transported to the exchange furnace, and the exchange product in the exchange furnace can be continuously transported to the recovery furnace for recovery, and the molten salt in the recovery furnace can be continuously transported to the decomposition furnace , thus forming a circulating exchange system. In this circulation system, since the recovery furnace still contains a large number of cations that can participate in the exchange, after recycling them, it can ensure that the concentration of cations in the molten salt in the exchange furnace is always maintained at a high-concentration dynamic equilibrium state, thereby It keeps the ion exchange rate in a stable and efficient state, shortens the exchange time and production cycle, improves the exchange efficiency and quality, and can maintain good product consistency. Moreover, the circulation system effectively eliminates the waiting time of the traditional single furnace in the decomposition stage, and enables the exchange furnace to work uninterruptedly to continuously produce products. Recycling molten salt can also reduce waste salt production, saving resources and costs.

附图说明Description of drawings

为了更清楚地说明本发明具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the specific implementation of the present invention or the technical solutions in the prior art, the following will briefly introduce the accompanying drawings that need to be used in the specific implementation or description of the prior art. Obviously, the accompanying drawings in the following description The drawings show some implementations of the present invention, and those skilled in the art can obtain other drawings based on these drawings without any creative work.

图1为本发明一实施例中制备梯度折射率玻璃所使用的分解炉、交换炉和回收炉的连接关系示意图;Figure 1 is a schematic diagram of the connection relationship among the decomposition furnace, the exchange furnace and the recovery furnace used in the preparation of gradient index glass in an embodiment of the present invention;

图2为本发明另一实施例中制备梯度折射率玻璃所使用的分解炉、交换炉和回收炉的连接关系示意图;Fig. 2 is a schematic diagram of the connection relationship among the decomposition furnace, the exchange furnace and the recovery furnace used in the preparation of gradient index glass in another embodiment of the present invention;

图3为本发明一实施例中制备梯度折射率玻璃所使用的分解炉、交换炉和回收炉的结构示意图;Fig. 3 is a structural schematic diagram of a decomposition furnace, an exchange furnace and a recovery furnace used for preparing gradient index glass in an embodiment of the present invention;

图中:1-分解炉;11-底座;12-炉体;121-炉腔;122-连接管道;123-外壳;124-内壳;125-第一保温层;13-炉盖;131-把手;132-外壳;133-内壳;134-第二保温层;14-外坩埚;141-温度感应器;15-内坩埚;16-加热件;161-第一加热装置;162-第二加热装置;2-交换炉;3-回收炉;4-第一高温管道;5-第二高温管道;6-第三高温管道;7-泵控阀。In the figure: 1-calcining furnace; 11-base; 12-furnace body; 121-furnace cavity; 122-connecting pipe; 123-outer shell; 124-inner shell; handle; 132-outer shell; 133-inner shell; 134-second insulation layer; 14-outer crucible; 141-temperature sensor; 15-inner crucible; 16-heating element; 161-first heating device; 162-second Heating device; 2-exchange furnace; 3-recovery furnace; 4-first high-temperature pipeline; 5-second high-temperature pipeline; 6-third high-temperature pipeline; 7-pump control valve.

具体实施方式Detailed ways

现将详细地提供本发明实施方式的参考,其一个或多个实例描述于下文。提供每一实例作为解释而非限制本发明。实际上,对本领域技术人员而言,显而易见的是,可以对本发明进行多种修改和变化而不背离本发明的范围或精神。例如,作为一个实施方式的部分而说明或描述的特征可以用于另一实施方式中,来产生更进一步的实施方式。Reference will now be made in detail to embodiments of the invention, one or more examples of which are described below. Each example is provided by way of explanation, not limitation of the invention. In fact, it will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the scope or spirit of the invention. For example, features illustrated or described as part of one embodiment can be used on another embodiment to yield a still further embodiment.

因此,旨在本发明覆盖落入所附权利要求的范围及其等同范围中的此类修改和变化。本发明的其它对象、特征和方面公开于以下详细描述中或从中是显而易见的。本领域普通技术人员应理解本讨论仅是示例性实施方式的描述,而非意在限制本发明更广阔的方面。Thus, it is intended that the present invention cover such modifications and variations as come within the scope of the appended claims and their equivalents. Other objects, features and aspects of the invention are disclosed in or are apparent from the following detailed description. It is to be understood by those of ordinary skill in the art that the present discussion is a description of exemplary embodiments only, and is not intended to limit the broader aspects of the invention.

除非另有定义,本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本文中在本发明的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本发明。本文所使用的术语“和/或”包括一个或多个相关的所列项目的任意的和所有的组合。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field of the invention. The terms used herein in the description of the present invention are for the purpose of describing specific embodiments only, and are not intended to limit the present invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.

除了在操作实施例中所示以外或另外表明之外,所有在说明书和权利要求中表示成分的量、物化性质等所使用的数字理解为在所有情况下通过术语“约”来调整。例如,因此,除非有相反的说明,否则上述说明书和所附权利要求书中列出的数值参数均是近似值,本领域的技术人员能够利用本文所公开的教导内容寻求获得的所需特性,适当改变这些近似值。用端点表示的数值范围的使用包括该范围内的所有数字以及该范围内的任何范围,例如,1至5包括1、1.1、1.3、1.5、2、2.75、3、3.80、4和5等等。Except as shown in the working examples or otherwise indicated, all numbers used in the specification and claims expressing amounts of ingredients, physicochemical properties, etc. are understood to be adjusted in all cases by the term "about". For example, therefore, unless indicated to the contrary, the numerical parameters set forth in the foregoing specification and appended claims are approximations that would enable those skilled in the art to seek to obtain the desired properties utilizing the teachings disclosed herein, as appropriate Change these approximations. The use of numerical ranges by endpoints includes all numbers within that range and any range within that range, eg, 1 to 5 includes 1, 1.1, 1.3, 1.5, 2, 2.75, 3, 3.80, 4, and 5, etc. .

本发明要素或组分前的不定冠词“一种”和“一个”对要素或组分的数量要求(即出现次数)无限制性。因此“一个”或“一种”应被解读为包括一个或至少一个,并且单数形式的要素或组分也包括复数形式,除非所述数量明显只指单数形式。The indefinite articles "a" and "an" preceding an element or component of the present invention do not limit the quantity requirement (ie, the number of occurrences) of the element or component. Thus "a" or "an" should be read to include one or at least one, and elements or components in the singular also include the plural unless it is clear that the number only refers to the singular.

此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在发明的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。在本发明的描述中,“若干”的含义是至少一个,例如一个,两个等,除非另有明确具体的限定。In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, the features defined as "first" and "second" may explicitly or implicitly include at least one of these features. In the description of the invention, "plurality" means at least two, such as two, three, etc., unless specifically defined otherwise. In the description of the present invention, "several" means at least one, such as one, two, etc., unless otherwise specifically defined.

术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。The term "comprises", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article or apparatus comprising a set of elements includes not only those elements but also other elements not expressly listed elements, or also elements inherent in such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of additional identical elements in the process, method, article or apparatus comprising said element.

在本发明的描述中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域技术人员而言,可根据具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, unless otherwise specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integrated Connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediary, and it can be the internal communication of two components. Those skilled in the art can understand the specific meanings of the above terms in the present invention according to specific situations.

术语“长度”、“宽度”、“中心”、“上”、“下”、“左”、“右”、“前”、“后”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”、“径向”、“轴向”、“纵向”、“横向”、“周向”等指示方向或位置关系的术语是基于附图所示的方向或位置关系,这仅仅是为了便于描述,而不是指示或暗示所述装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。The terms "length", "width", "center", "top", "bottom", "left", "right", "front", "back", "vertical", "horizontal", "top", "Bottom", "inner", "outer", "clockwise", "counterclockwise", "radial", "axial", "longitudinal", "horizontal", "circumferential", etc. indicate the direction or positional relationship The term is based on the direction or positional relationship shown in the drawings, which is for convenience of description only, and does not indicate or imply that the device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be construed as a Invention Limitations.

在本发明专利中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。In the patent of the present invention, unless otherwise clearly specified and limited, the first feature may be in direct contact with the first feature or the first and second feature through an intermediary if the first feature is "on" or "under" the second feature. indirect contact. Moreover, "above", "above" and "above" the first feature on the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. "Below", "beneath" and "beneath" the first feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is less horizontally than the second feature.

如图1所示,本发明一方面,提供一种离子交换炉,其包括分解炉1、交换炉2和回收炉3。分解炉1用于分解熔盐,交换炉2用于供熔盐与玻璃进行离子交换,回收炉3用于处理离子交换后的熔盐。分解炉1与交换炉2之间通过第一高温管道4连通,交换炉2与回收炉3之间通过第二高温管道5连通。分解炉1与回收炉3之间还通过第三高温管道6连通。第一高温管道4、第二高温管道5和第三高温管道6能够承受至少600℃的高温。第一高温管道4、第二高温管道5和第三高温管道6上分别设有泵控阀7。As shown in FIG. 1 , one aspect of the present invention provides an ion exchange furnace, which includes a decomposition furnace 1 , an exchange furnace 2 and a recovery furnace 3 . Decomposition furnace 1 is used to decompose molten salt, exchange furnace 2 is used for ion exchange between molten salt and glass, and recovery furnace 3 is used to process molten salt after ion exchange. The decomposition furnace 1 communicates with the exchange furnace 2 through a first high-temperature pipeline 4 , and the exchange furnace 2 communicates with the recovery furnace 3 through a second high-temperature pipeline 5 . The decomposition furnace 1 and the recovery furnace 3 are also communicated through a third high-temperature pipeline 6 . The first high-temperature pipeline 4, the second high-temperature pipeline 5 and the third high-temperature pipeline 6 can withstand a high temperature of at least 600°C. The first high-temperature pipeline 4 , the second high-temperature pipeline 5 and the third high-temperature pipeline 6 are respectively provided with pump control valves 7 .

通常离子交换阶段结束后的熔盐中仍含有可进行离子交换的熔盐阳离子,若不对这部分熔盐阳离子加以回收利用,则会对生产成本造成极大的浪费。本发明通过将熔盐分解阶段、离子交换阶段和熔盐处理阶段分于单独的炉子内进行,分别通过第一高温管道4、第二高温管道5和第三高温管道6在分解炉1、交换炉2及回收炉3之间传递输送熔盐,从而在炉子之间形成一个循环连接结构。这一结构保证了交换炉2的熔盐中阳离子浓度的动态平衡,使得熔盐中的阳离子与玻璃中阳离子的交换速率保持在稳定高效的状态,从而提高了交换效率和质量,保证了最终制得的各产品之间性能和质量的一致性。而且由于交换炉2中的熔盐阳离子浓度一直处于高浓度状态,由此交换炉2可以持续产出产品,缩短了交换时间,提高了生产效率,也提高了熔盐的利用率,降低了生产成本。Usually, the molten salt after the ion exchange stage still contains molten salt cations that can be ion-exchanged. If these molten salt cations are not recycled, the production cost will be greatly wasted. In the present invention, the molten salt decomposition stage, the ion exchange stage and the molten salt treatment stage are divided into separate furnaces, and the first high-temperature pipeline 4, the second high-temperature pipeline 5 and the third high-temperature pipeline 6 are respectively used in the decomposition furnace 1, the exchange The molten salt is delivered between the furnace 2 and the recovery furnace 3, thereby forming a circular connection structure between the furnaces. This structure ensures the dynamic balance of the concentration of cations in the molten salt in the exchange furnace 2, so that the exchange rate between the cations in the molten salt and the cations in the glass remains stable and efficient, thereby improving the exchange efficiency and quality, and ensuring the final product quality. Consistency of performance and quality between the various products obtained. Moreover, since the molten salt cation concentration in the exchange furnace 2 is always in a high concentration state, the exchange furnace 2 can continuously produce products, shorten the exchange time, improve production efficiency, and also improve the utilization rate of the molten salt, reducing production. cost.

在本发明中,作为进一步说明,分解炉1、交换炉2和回收炉3的数量不作限制。In the present invention, as a further illustration, the numbers of the decomposition furnace 1, the exchange furnace 2 and the recovery furnace 3 are not limited.

在本发明中,作为进一步说明,交换炉2和回收炉3均有多个。多个所述交换炉2与多个回收炉3一一对应。其中,第一高温管道4在靠近交换炉2的一端分成多股以分别与多个交换炉2连通,第三高温管道6在靠近回收炉3的一端分成多股以分别与多个回收炉3连通。In the present invention, as a further illustration, there are multiple exchange furnaces 2 and recovery furnaces 3 . The multiple exchange furnaces 2 correspond to the multiple recovery furnaces 3 one by one. Wherein, the first high-temperature pipeline 4 is divided into multiple strands at the end close to the exchange furnace 2 to communicate with a plurality of exchange furnaces 2 respectively, and the third high-temperature pipeline 6 is divided into multiple strands at the end close to the recovery furnace 3 to communicate with the plurality of recovery furnaces 3 respectively. connected.

通过增加炉子个数可以在保证生产的各产品间的性能和质量一致性的基础上,提高了生产效率。By increasing the number of furnaces, the production efficiency can be improved on the basis of ensuring the performance and quality consistency of the products produced.

更进一步地,在图2所示的一具体示例中,交换炉2和回收炉3均有三个。分解炉1通过第一高温管道4分别与三个交换炉2连通,三个交换炉2与三个回收炉3通过第二高温管道5一一对应连通,回收炉3经第三高温管道6与分解炉1连通。其中,第一高温管道4在靠近交换炉2的一端分成三股,第三高温管道6在靠近回收炉3的一端分成三股。Furthermore, in a specific example shown in FIG. 2 , there are three exchange furnaces 2 and three recovery furnaces 3 . The decomposition furnace 1 communicates with the three exchange furnaces 2 through the first high-temperature pipeline 4, the three exchange furnaces 2 communicate with the three recovery furnaces 3 through the second high-temperature pipeline 5, and the recovery furnace 3 communicates with the three exchange furnaces through the third high-temperature pipeline 6. Calciner 1 is connected. Wherein, the first high-temperature pipeline 4 is divided into three strands at the end close to the exchange furnace 2 , and the third high-temperature pipeline 6 is divided into three strands at the end close to the recovery furnace 3 .

如图3所示,在本发明中,作为进一步说明,分解炉1的炉体结构包括底座11、炉体12、炉盖13、外坩埚14、内坩埚15和加热件16;As shown in Figure 3, in the present invention, as a further illustration, the body of furnace structure of calciner 1 comprises base 11, body of furnace 12, furnace cover 13, outer crucible 14, inner crucible 15 and heating element 16;

炉体12具有炉腔121,炉盖13与炉腔121的开口端相适配以用于密封炉腔121,外坩埚14设于炉腔121内,内坩埚15设于外坩埚14内,内坩埚15与外坩埚14之间具有间隙,加热件16用于对炉腔121加热;The body of furnace 12 has a furnace chamber 121, the furnace cover 13 is adapted to the opening end of the furnace chamber 121 for sealing the furnace chamber 121, the outer crucible 14 is arranged in the furnace chamber 121, the inner crucible 15 is arranged in the outer crucible 14, and the inner crucible 15 is arranged in the outer crucible 14. There is a gap between the crucible 15 and the outer crucible 14, and the heating element 16 is used to heat the furnace chamber 121;

炉体12设有连接管道122,其中连接管道122用于与高温管道连接,且自所述内坩埚15延伸至所述炉体12外。The furnace body 12 is provided with a connecting pipe 122 , wherein the connecting pipe 122 is used for connecting with a high temperature pipe and extends from the inner crucible 15 to the outside of the furnace body 12 .

在本发明中,作为进一步说明,加热件16包括设于炉腔121底部的第一加热装置161和设于炉体12内侧壁上的第二加热装置162;In the present invention, as a further illustration, the heating element 16 includes a first heating device 161 arranged at the bottom of the furnace cavity 121 and a second heating device 162 arranged on the inner wall of the furnace body 12;

在本发明中,作为进一步说明,外坩埚14的外侧壁上设有与第二加热装置162相对应的温度感应器141。In the present invention, as a further illustration, a temperature sensor 141 corresponding to the second heating device 162 is provided on the outer wall of the outer crucible 14 .

在本发明中,作为进一步说明,温度感应器141竖直或水平设置于与第二加热装置162相对应的位置。In the present invention, as a further illustration, the temperature sensor 141 is arranged vertically or horizontally at a position corresponding to the second heating device 162 .

在本发明中,作为进一步说明,第一加热装置161和第二加热装置162均为电阻丝。In the present invention, as a further illustration, both the first heating device 161 and the second heating device 162 are resistance wires.

在本发明中,作为进一步说明,炉盖13上还可以设有把手131。优选地,把手131的材质为不锈钢。In the present invention, as a further illustration, a handle 131 may also be provided on the furnace cover 13 . Preferably, the handle 131 is made of stainless steel.

在本发明中,作为进一步说明,炉体12和/或炉盖13均设有保温层。In the present invention, as a further illustration, both the furnace body 12 and/or the furnace cover 13 are provided with an insulating layer.

在本发明中,作为进一步说明,炉体12还包括外壳123和内壳124,第一保温层125设置于外壳123和内壳124之间;和/或In the present invention, as a further illustration, the furnace body 12 further includes an outer shell 123 and an inner shell 124, and the first thermal insulation layer 125 is arranged between the outer shell 123 and the inner shell 124; and/or

炉盖13还包括外壳132和内壳133,第二保温层134设置于外壳132和内壳133之间。The furnace cover 13 also includes an outer shell 132 and an inner shell 133 , and a second heat insulating layer 134 is disposed between the outer shell 132 and the inner shell 133 .

在一些实施方式中,第一保温层125和第二保温层134的材质不作限制,使用本领域常用的材料即可。In some embodiments, the materials of the first insulation layer 125 and the second insulation layer 134 are not limited, and materials commonly used in the field can be used.

在本发明中,作为进一步说明,底座11、炉体12、炉盖13、内坩埚15和/或外坩埚14的材质均为不锈钢。In the present invention, as a further illustration, the base 11 , the furnace body 12 , the furnace cover 13 , the inner crucible 15 and/or the outer crucible 14 are all made of stainless steel.

在本发明中,作为进一步说明,交换炉2和回收炉3与分解炉1的炉体结构基本相同。In the present invention, as a further illustration, the furnace body structure of the exchange furnace 2 and the recovery furnace 3 is basically the same as that of the calciner 1 .

本发明一方面,还提供一种使用上述所述的离子交换炉制备梯度折射率玻璃的方法,其包括以下步骤:In one aspect of the present invention, there is also provided a method for preparing gradient index glass using the ion exchange furnace described above, which includes the following steps:

将熔盐置于分解炉1中加热分解,并经由第一高温管道4将分解后的熔盐输送至交换炉2;The molten salt is heated and decomposed in the decomposition furnace 1, and the decomposed molten salt is transported to the exchange furnace 2 through the first high-temperature pipeline 4;

在交换炉2中加入玻璃丝,玻璃丝中的阳离子与熔盐中的阳离子进行离子交换,制备梯度折射率玻璃,并将交换后的熔盐经第二高温管道5输送至回收炉3进行回收,且回收后的熔盐经第三高温管道输送至分解炉。Glass filaments are added to the exchange furnace 2, and the cations in the glass filaments are ion-exchanged with the cations in the molten salt to prepare gradient refractive index glass, and the exchanged molten salt is transported to the recovery furnace 3 through the second high-temperature pipeline 5 for recovery, and The recovered molten salt is transported to the decomposition furnace through the third high-temperature pipeline.

本发明提供的制备方法能够使得交换炉2中的熔盐维持在动态平衡状态,从而使离子交换在处于动态循环状态的熔盐中进行,从而提高了交换效率。The preparation method provided by the present invention can maintain the molten salt in the exchange furnace 2 in a dynamic equilibrium state, so that ion exchange can be performed in the molten salt in a dynamic circulation state, thereby improving the exchange efficiency.

在本发明中,作为进一步说明,熔盐选自硝酸盐。在一些实施方式中,熔盐选自KNO3及NaNO3中的至少一种。在一个优选的具体实施方式中,熔盐选自KNO3In the present invention, as a further illustration, the molten salt is selected from nitrates. In some embodiments, the molten salt is selected from at least one of KNO 3 and NaNO 3 . In a preferred embodiment, the molten salt is selected from KNO 3 .

在本发明中,作为进一步说明,熔盐加热分解温度为450℃~600℃。在一个优选的具体实施方式中,熔盐加热分解温度为600℃。In the present invention, as a further illustration, the thermal decomposition temperature of the molten salt is 450°C to 600°C. In a preferred embodiment, the thermal decomposition temperature of the molten salt is 600°C.

以下结合具体实施例对本发明的离子交换炉和梯度折射率玻璃的制备方法作进一步详细的说明。The ion exchange furnace and the preparation method of the gradient index glass of the present invention will be further described in detail below in conjunction with specific examples.

如无特殊说明,实施例中采用药物和仪器均为本领域常规选择。实施例中未注明具体条件的实验方法,按照常规条件,例如文献、书本中所述的条件或者生产厂家推荐的方法实现。Unless otherwise specified, the drugs and instruments used in the examples are all conventional choices in the art. The experimental methods for which specific conditions are not indicated in the examples are implemented according to conventional conditions, such as the conditions described in literature, books or the method recommended by the manufacturer.

实施例1梯度折射率玻璃的制备Embodiment 1 Preparation of Gradient Refractive Index Glass

本实施例1使用分解炉1、交换炉2和回收炉3制备梯度折射率玻璃的工作过程如图1所示,分解炉1、交换炉2和回收炉3的结构如图3所示。In Example 1, the working process of preparing gradient index glass by using decomposition furnace 1, exchange furnace 2 and recovery furnace 3 is shown in Figure 1, and the structure of decomposition furnace 1, exchange furnace 2 and recovery furnace 3 is shown in Figure 3.

本实施例1描述的梯度折射率玻璃的制备步骤如下:The preparation steps of the gradient index glass described in Example 1 are as follows:

取KNO3置于分解炉1中,加热至将其分解,经由安装有泵控阀6的第一高温管道4将KNO3持续输送至交换炉2中,然后在交换炉2中加入直径为1.8mm的玻璃丝进行离子交换,交换所得的成品取出,熔盐则继续经安装有泵控阀7的第二高温管道5持续输送至回收炉3,回收的KNO3经安装有泵控阀7的第三高温管道6持续输送至分解炉1中继续分解,并持续输送至交换炉2中。经计算发现本实施例中生产直径为1.8mm的玻璃丝需要83h。测试梯度折射率玻璃的折射率分布常数的正偏差值为2.32‰,负偏差值为-2.05‰。Take KNO 3 and place it in the decomposition furnace 1, heat it until it is decomposed, and continuously transport the KNO 3 to the exchange furnace 2 through the first high-temperature pipeline 4 equipped with a pump control valve 6, and then add a diameter of 1.8 to the exchange furnace 2. The glass filaments of mm are ion-exchanged, and the finished product obtained by the exchange is taken out, and the molten salt continues to be continuously transported to the recovery furnace 3 through the second high-temperature pipeline 5 equipped with the pump control valve 7, and the recovered KNO 3 is passed through the second high-temperature pipeline 5 equipped with the pump control valve 7 The three high-temperature pipelines 6 are continuously transported to the decomposition furnace 1 for further decomposition, and are continuously transported to the exchange furnace 2. It is found through calculation that it takes 83 hours to produce glass filaments with a diameter of 1.8 mm in this example. The positive deviation value of the refractive index distribution constant of the tested gradient index glass is 2.32‰, and the negative deviation value is -2.05‰.

对比例1梯度折射率玻璃的制备Preparation of Comparative Example 1 Gradient Refractive Index Glass

本对比例1使用与实施例1完全相同的玻璃丝来制备梯度折射率玻璃。本对比例所采用的是传统的单个离子交换炉,即熔盐分解阶段、离子交换阶段和熔盐处理阶段均在同一个单炉内进行。经计算发现本对比例中生产直径为1.8mm的玻璃丝需要97h。测试梯度折射率玻璃的折射率分布常数的正偏差值为7.53‰,负偏差值为-5.61‰。In Comparative Example 1, the same glass filaments as in Example 1 were used to prepare gradient index glass. This comparative example adopts a traditional single ion exchange furnace, that is, the molten salt decomposition stage, ion exchange stage and molten salt treatment stage are all carried out in the same single furnace. It is found through calculation that it takes 97 hours to produce glass filaments with a diameter of 1.8 mm in this comparative example. The positive deviation value of the refractive index distribution constant of the tested gradient index glass is 7.53‰, and the negative deviation value is -5.61‰.

通过实施例1和对比例1的交换结果可知,本发明采用的炉子连接结构,即分解炉1、交换炉2及回收炉3之间形成循环连接关系,使得离子交换阶段在动态循环的交换体系中进行。相较于传统的单炉交换,即静态交换,本发明提供的方法保证了交换阶段熔盐中阳离子浓度始终处于动态平衡的高浓度状态,玻璃丝处于动态平衡的离子环境中,离子交换过程始终保持在高效状态,从而提升了交换速率,缩短了交换时间。Through the exchange results of Example 1 and Comparative Example 1, it can be seen that the furnace connection structure adopted in the present invention, that is, a cyclic connection relationship is formed between the decomposition furnace 1, the exchange furnace 2 and the recovery furnace 3, so that the ion exchange stage is in the exchange system of dynamic circulation. in progress. Compared with the traditional single-furnace exchange, that is, static exchange, the method provided by the present invention ensures that the cation concentration in the molten salt in the exchange stage is always in a state of dynamic equilibrium high concentration, and the glass filament is in a dynamic equilibrium ion environment, and the ion exchange process is always maintained In the high-efficiency state, the exchange rate is improved and the exchange time is shortened.

以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above-mentioned embodiments can be combined arbitrarily. To make the description concise, all possible combinations of the technical features in the above-mentioned embodiments are not described. However, as long as there is no contradiction in the combination of these technical features, should be considered as within the scope of this specification.

以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only express several implementation modes of the present invention, and the descriptions thereof are relatively specific and detailed, but should not be construed as limiting the patent scope of the invention. It should be pointed out that those skilled in the art can make several modifications and improvements without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the patent for the present invention should be based on the appended claims.

Claims (10)

1. The utility model provides an ion exchange furnace, its characterized in that, includes dore furnace, exchange furnace and recovery furnace, the dore furnace is used for decomposing the fused salt, the exchange furnace is used for supplying fused salt and optical glass to carry out ion exchange, the recovery furnace is used for handling the fused salt after the ion exchange, the dore furnace with through first high temperature pipeline intercommunication between the exchange furnace, the exchange furnace with through second high temperature pipeline intercommunication between the recovery furnace, the dore furnace with still through third high temperature pipeline intercommunication between the recovery furnace, first high temperature pipeline second high temperature pipeline with third high temperature pipeline can bear 600 ℃ at least high temperature, first high temperature pipeline second high temperature pipeline with be equipped with pump control valve on the third high temperature pipeline respectively.
2. The ion exchange furnace according to claim 1, wherein there are a plurality of the exchange furnaces and the recovery furnace, a plurality of the exchange furnaces correspond to a plurality of the recovery furnaces one by one, the first high temperature duct is divided into a plurality of strands at an end near the exchange furnace to communicate with the plurality of the exchange furnaces, respectively, and the third high temperature duct is divided into a plurality of strands at an end near the recovery furnace to communicate with the plurality of the recovery furnaces, respectively.
3. The ion exchange furnace according to claim 1 or 2, wherein the furnace body structures of the decomposition furnace, the exchange furnace and the recovery furnace each include a base, a furnace body, a furnace cover, an outer crucible, an inner crucible and a heating element;
the furnace body is provided with a furnace chamber, the furnace cover is matched with the open end of the furnace chamber to be used for sealing the furnace chamber, the outer crucible is arranged in the furnace chamber, the inner crucible is arranged in the outer crucible, a gap is formed between the inner crucible and the outer crucible, and the heating element is used for heating the furnace chamber;
the furnace body is provided with a connecting pipeline, and the connecting pipeline is used for being connected with a high-temperature pipeline and extending from the inner crucible to the outside of the furnace body.
4. The ion exchange furnace of claim 3, wherein the heating element includes a first heating device disposed at a bottom of the furnace chamber and a second heating device disposed on an inner sidewall of the furnace body.
5. The ion exchange furnace of claim 4, wherein the outer side wall of the outer crucible is provided with a temperature sensor corresponding to the second heating device.
6. The ion exchange furnace of claim 3, wherein the furnace body is provided with an insulating layer.
7. The ion exchange furnace of claim 3, wherein the furnace cover is provided with an insulating layer.
8. The ion exchange furnace of claim 3, wherein the base, the furnace body, the furnace cover, the inner crucible, and/or the outer crucible are made of stainless steel.
9. A method for producing a glass having a graded refractive index by using the ion exchange furnace according to any one of claims 1 to 8, comprising the steps of:
placing the molten salt in a decomposing furnace for heating and decomposing, and conveying the decomposed molten salt to an exchange furnace through a first high-temperature pipeline;
and adding glass fibers into the exchange furnace, carrying out ion exchange on cations in the glass fibers and cations in the molten salt to prepare glass with the gradient refractive index, conveying the exchanged molten salt to the recovery furnace through the second high-temperature pipeline for molten salt recovery, and conveying the recovered molten salt to the decomposition furnace through the third high-temperature pipeline.
10. Method for producing a gradient index glass according to claim 9, characterized in that the molten salt is selected from KNO 3 And NaNO 3 At least one of (1).
CN202110975619.4A 2021-08-24 2021-08-24 Ion exchange furnace and preparation method of glass with gradient refractive index Pending CN115716713A (en)

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Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR0134879B1 (en) * 1990-03-12 1998-04-18 한형수 Regeneration treatment method of molten salt for ion exchange and apparatus

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR0134879B1 (en) * 1990-03-12 1998-04-18 한형수 Regeneration treatment method of molten salt for ion exchange and apparatus

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