CN115709380A - Coil processing jig - Google Patents
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- CN115709380A CN115709380A CN202211489856.0A CN202211489856A CN115709380A CN 115709380 A CN115709380 A CN 115709380A CN 202211489856 A CN202211489856 A CN 202211489856A CN 115709380 A CN115709380 A CN 115709380A
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Abstract
Description
技术领域technical field
本发明涉及线圈加工技术领域,尤其涉及一种线圈处理治具。The invention relates to the technical field of coil processing, in particular to a coil processing jig.
背景技术Background technique
无线充电线圈等线圈的引线在处理时需要进行理线、裁切、沾锡等过程。传统的线圈在治具中进行裁切和沾锡后,两根引线的裁切长度和沾锡长度均是相等的。然而,现有的线圈处理治具不能满足不同的裁切长度和沾锡长度需求。另一方面,裁切和沾锡需要采用不同的治具实现,导致产品的取放次数较多,容易造成因取放及重复定位而带来的误差问题。The lead wires of coils such as wireless charging coils need to be processed, such as wire management, cutting, and tin dipping. After the traditional coil is cut and tinned in the jig, the cutting length and tinning length of the two leads are equal. However, the existing coil processing jigs cannot meet the requirements of different cutting lengths and tin dipping lengths. On the other hand, different jigs are required for cutting and tin dipping, which leads to more pick-and-place products, which is easy to cause errors caused by pick-and-place and repeated positioning.
发明内容Contents of the invention
有鉴于此,本发明的目的在于提供一种线圈处理治具,以精确地控制线圈两根引线的裁切长度和沾锡长度。In view of this, the object of the present invention is to provide a coil processing jig to precisely control the cutting length and tinning length of the two lead wires of the coil.
本发明实施例提供了一种线圈处理治具,所述线圈处理治具包括:底座;固定组件,所述固定组件转动设置在所述底座上,并且被配置为固定线圈并使线圈的两根引线伸出;以及裁切盖板,所述裁切盖板翻转设置在所述底座上,并且被配置为在处于工作状态时夹紧引线以进行裁切,以及在处于非工作状态时露出裁切后的引线;其中,所述固定组件通过转动以移动引线的位置,以分别对裁切后的两根引线进行沾锡。An embodiment of the present invention provides a coil processing jig, which includes: a base; a fixing assembly, which is rotatably arranged on the base, and is configured to fix the coil and make the two coils the lead wire protrudes; and the cutting cover plate is turned over and arranged on the base, and is configured to clamp the lead wire for cutting when it is in the working state, and expose the cutting wire when it is in the non-working state. The lead wires after cutting; wherein, the fixed component is rotated to move the position of the lead wires, so as to respectively dip the two lead wires after cutting.
进一步地,所述固定组件包括:固定座,所述固定座水平转动设置在所述底座上,并且被配置为定位放置线圈;以及固定盖板,所述固定盖板一端翻转设置在所述固定座上,并且被配置为盖压所述固定座上定位放置的线圈。Further, the fixing assembly includes: a fixing base, the fixing base is horizontally rotated on the base, and is configured to position and place the coil; on the seat, and is configured to cover and press the coil positioned on the fixed seat.
进一步地,所述固定座的上表面形成有仿形部,用于定位放置线圈。Further, a profiling portion is formed on the upper surface of the fixing base for positioning and placing the coil.
进一步地,所述底座上设有避让孔;所述固定座的边缘形成有驱动部,所述驱动部位于所述避让孔内,所述固定座通过所述驱动部进行转动。Further, an avoidance hole is provided on the base; a driving part is formed on the edge of the fixing seat, the driving part is located in the avoiding hole, and the fixing seat is rotated by the driving part.
进一步地,所述避让孔设置为扇形;所述底座在所述避让孔的两端分别设置一个磁铁,所述磁铁被配置为吸附所述驱动部。Further, the avoidance hole is set in a fan shape; the base is respectively provided with a magnet at both ends of the avoidance hole, and the magnet is configured to attract the driving part.
进一步地,所述固定组件上设有出线槽,所述出线槽被配置为引出引线。Further, the fixing assembly is provided with a wire outlet groove, and the wire outlet groove is configured to draw out lead wires.
进一步地,所述裁切盖板上设有引线槽,当引线从所述出线槽伸出后,延伸至所述引线槽。Further, the cutting cover plate is provided with a lead groove, and when the lead wire protrudes from the wire outlet groove, it extends to the lead wire groove.
进一步地,所述裁切盖板上设有夹持组件,所述夹持组件与所述固定组件之间具有间隙,所述夹持组件被配置为在所述裁切盖板处于所述工作状态时夹紧引线。Further, a clamping component is provided on the cutting flat, and there is a gap between the clamping component and the fixing component, and the clamping component is configured to Clamp the lead wire in the state.
进一步地,所述夹持组件包括:导向柱;夹持件,所述夹持件移动设置在所述导向柱上;以及弹簧,所述弹簧套设于所述导向柱上,并且被配置为驱动所述夹持件夹紧引线。Further, the clamping assembly includes: a guide column; a clamping piece, the clamping piece is movably arranged on the guide column; and a spring, the spring is sleeved on the guide column, and is configured to The clamp is actuated to clamp the lead.
进一步地,所述线圈处理治具还包括:把手,所述把手与所述底座固定连接以对所述底座进行移动。Further, the coil processing jig further includes: a handle, which is fixedly connected to the base so as to move the base.
本发明实施例提供了一种线圈处理治具,所述线圈处理治具包括底座、固定组件以及裁切盖板。其中,固定组件转动设置在底座上,用于固定线圈并使线圈的两根引线伸出。裁切盖板翻转设置在底座上,以在处于工作状态时夹紧引线进行裁切,在处于非工作状态时露出裁切后的引线。固定组件通过转动带动线圈以移动引线的位置,从而分别对裁切后的两根引线进行沾锡。由此,通过线圈处理治具可以精确地控制两根引线地裁切长度和沾锡长度,减少了重复定位的误差问题。同时,两根引线分别沾锡,有助于根据需求对沾锡长度进行调整。An embodiment of the present invention provides a coil processing jig, which includes a base, a fixing component, and a cutting cover. Wherein, the fixing component is rotatably arranged on the base, and is used for fixing the coil and extending the two lead wires of the coil. The cutting cover plate is turned over and arranged on the base, so as to clamp the lead wire for cutting in the working state, and expose the cut lead wire in the non-working state. The fixed component rotates to drive the coil to move the position of the lead wires, so as to dip the two cut lead wires respectively. Therefore, the cutting length and tin dipping length of the two lead wires can be precisely controlled through the coil processing jig, reducing the error problem of repeated positioning. At the same time, the two lead wires are dipped in tin separately, which helps to adjust the length of dipping in tin according to the requirement.
附图说明Description of drawings
通过以下参照附图对本发明实施例的描述,本发明的上述以及其它目的、特征和优点将更为清楚,在附图中:Through the following description of the embodiments of the present invention with reference to the accompanying drawings, the above and other objects, features and advantages of the present invention will be more clear, in the accompanying drawings:
图1是本发明实施例提供的一种线圈处理治具的结构示意图;Fig. 1 is a schematic structural view of a coil processing jig provided by an embodiment of the present invention;
图2是本发明实施例提供的一种线圈处理治具另一视角的结构示意图;Fig. 2 is a structural schematic diagram of another viewing angle of a coil processing jig provided by an embodiment of the present invention;
图3是本发明实施例提供的一种裁切盖板处于工作状态的示意图;Fig. 3 is a schematic diagram of a cutting flat provided in an embodiment of the present invention in a working state;
图4是本发明实施例提供的一种裁切盖板处于非工作状态的示意图;Fig. 4 is a schematic diagram of a cutting flat provided in an embodiment of the present invention in a non-working state;
图5是本发明实施例提供的一种固定组件转动后的示意图。Fig. 5 is a schematic diagram of a fixed assembly provided by an embodiment of the present invention after rotation.
附图标记说明:Explanation of reference signs:
1-底座;11-避让孔;12-磁铁;2-固定组件;21-固定座;211-仿形部;212-驱动部;213-出线槽;22-固定盖板;3-裁切盖板;31-引线槽;32-夹持组件;321-导向柱;322-夹持件;323-弹簧;4-把手;A-线圈;A1-引线。1-base; 11-avoidance hole; 12-magnet; 2-fixing assembly; 21-fixing seat; 211-profiling part; 212-driving part; plate; 31-lead wire groove; 32-clamp assembly; 321-guide column; 322-clamping piece; 323-spring; 4-handle; A-coil; A1-lead.
具体实施方式Detailed ways
以下基于实施例对本发明进行描述,但是本发明并不仅仅限于这些实施例。在下文对本发明的细节描述中,详尽描述了一些特定的细节部分。对本领域技术人员来说没有这些细节部分的描述也可以完全理解本发明。为了避免混淆本发明的实质,公知的方法、过程、流程、元件和电路并没有详细叙述。The present invention is described below based on examples, but the present invention is not limited to these examples. In the following detailed description of the invention, some specific details are set forth in detail. The present invention can be fully understood by those skilled in the art without the description of these detailed parts. In order not to obscure the essence of the present invention, well-known methods, procedures, procedures, components and circuits have not been described in detail.
此外,本领域普通技术人员应当理解,在此提供的附图都是为了说明的目的,并且附图不一定是按比例绘制的。Additionally, those of ordinary skill in the art will appreciate that the drawings provided herein are for illustrative purposes and are not necessarily drawn to scale.
除非上下文明确要求,否则在说明书的“包括”、“包含”等类似词语应当解释为包含的含义而不是排他或穷举的含义;也就是说,是“包括但不限于”的含义。Unless the context clearly requires, the words "including", "including" and similar words in the description should be interpreted as inclusive rather than exclusive or exhaustive; that is, "including but not limited to".
在本发明的描述中,需要理解的是,术语“第一”、“第二”等仅用于描述目的,而不能理解为指示或暗示相对重要性。此外,在本发明的描述中,除非另有说明,“多个”的含义是两个或两个以上。In the description of the present invention, it should be understood that the terms "first", "second" and so on are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance. In addition, in the description of the present invention, unless otherwise specified, "plurality" means two or more.
图1是本发明实施例提供的一种线圈处理治具的结构示意图,图2是本发明实施例提供的一种线圈处理治具另一视角的结构示意图,结合图1-2所示,线圈处理治具包括底座1、固定组件2以及裁切盖板3。其中,底座1的形状结构可以根据需要设置,本实施例中的底座1整体为矩形板状结构。进一步地,固定组件2水平转动设置在底座1上,也即固定组件2可以相对于底座1进行转动。线圈A固定于固定组件2中,并且线圈A的两根引线A1从固定组件2中伸出,以便后续对两根引线A1进行裁切和沾锡处理。更进一步地,图3是本发明实施例提供的一种裁切盖板处于工作状态的示意图,图4是本发明实施例提供的一种裁切盖板处于非工作状态的示意图,结合图3-4所示,裁切盖板3上下翻转设置在底座1上,从而可以通过翻转实现切换成工作状态或非工作状态。Fig. 1 is a schematic structural diagram of a coil processing jig provided by an embodiment of the present invention, and Fig. 2 is a structural schematic diagram of a coil processing jig provided by an embodiment of the present invention from another perspective. In combination with Fig. 1-2, the coil The processing jig includes a base 1 , a
在本实施例中,裁切盖板3的一末端与底座1转动连接,裁切盖板3在处于工作状态时夹紧两根引线A1,以便同时对两根引线A1进行裁切。对应地,裁切盖板3通过翻转180度切换至非工作状态时,露出裁切后的两根引线A1,以便进行后续的沾锡处理。由此,实现了通过同一个线圈处理治具完成裁切和沾锡工作,避免了使用不同治具而产生重复定位的误差问题,保证了裁切和沾锡工作的精准性。In this embodiment, one end of the
图5是本发明实施例提供的一种固定组件2水平转动后的示意图,结合图4-5所示,在本实施例中,固定组件2通过转动来带动所固定的线圈A进行同步转动,从而可以移动两根引线A1的位置,以便分别对裁切后的两个引线A1进行沾锡。也就是说,在引线A1完成裁切后,通过翻转使裁切盖板3切换至非工作状态,从而可以对处于预定位置的一根引线A1进行沾锡。之后,通过转动固定组件2可以使另一根引线A1移动至预定位置以进行沾锡。由此,实现了通过同一个线圈处理治具对线圈A的两根引线A1单独进行沾锡,既方便根据需要调整沾锡长度,又可以避免使用不同治具而产生重复定位的误差问题,保证了沾锡工作的精准性。Fig. 5 is a schematic diagram of a
如图1所示,在一种实施方式中,固定组件2包括固定座21以及固定盖板22。其中,固定座21转动设置在底座1上。具体地,固定座21可以通过转轴和轴承水平转动设置在底座1上。进一步地,固定盖板22一端翻转设置在固定座21上,并且结构与固定座21相互匹配。需要说明的是,固定座21被配置为定位放置线圈A,固定盖板22被配置为盖压固定座21上定位放置的线圈A。由此,通过固定座21和固定盖板22即可实现固定线圈A,以便进行后续的裁切和沾锡工作。As shown in FIG. 1 , in one embodiment, the
如图1所示,在一种实施方式中,固定座21的上表面形成有仿形部211,固定座21通过仿形部211定位放置线圈A。易于被理解的是,仿形部211的结构与需要放置的线圈A相互匹配。在本实施方式中,仿形部211形成为凸起结构,以便线圈A通过中间的通孔套置于仿形部211上。对应于圆形线圈A,本实施方式中的仿形部211设置为圆形凸起结构。需要说明的是,仿形部211也可以根据需要设置为其它形状的凸起结构。需要进一步说明的是,仿形部211也可以根据需要设置为与线圈A匹配的凹槽结构。由此,通过设置仿形部211,可以方便地对线圈A进行定位。As shown in FIG. 1 , in one embodiment, a
如图2所示,在一种实施方式中,底座1上设有避让孔11。进一步地,固定座21的边缘凸起形成有驱动部212。需要说明的是,驱动部212位于避让孔11内,并且可以在避让孔11内进行往复运动。由此,驱动件212的往复运动即可使固定座21进行来回转动,从而可以实现对线圈A的两根引线A1进行位置的移动,以便对两根引线A1单独进行沾锡。As shown in FIG. 2 , in one embodiment, an
如图2所示,在一种实施方式中,避让孔11设置为扇形。也就是说,驱动部212沿着扇形的避让孔11移动,以使固定座21在驱动部212的作用下进行转动。进一步地,底座1在避让孔11的两端分别设置有一个磁铁12。易于被理解的是,驱动部212可以由铁或其它铁磁性金属制成,或者驱动部212上同样设置有磁铁。由此,当驱动部212在避让孔11内移动至两端时,对应的磁铁12会吸附住驱动部212,从而实现对固定座21的固定作用,以便后续对引线A1进行裁切和沾锡处理。As shown in FIG. 2 , in one embodiment, the
如图1所示,在一种实施方式中,固定组件2上设有出线槽213,出线槽213被配置为引出引线A1。具体地,出线槽213设置在固定座21上。需要说明的是,对应于线圈A具有两根引线A1,固定座21上设有两个出线槽213。其中,两个出线槽213的形状和尺寸可以根据需要设定,在此不做限定。由此,通过设置出线槽213,使得线圈A被定位放置后,两根引线A1可以通过两个出线槽213伸出,以便后续进行裁切和沾锡处理。需要进一步说明的是,在本实施方式中,两个出线槽213的位置与扇形避让孔11相关。具体地,当驱动部212移动至避让孔11的两端分别进行固定时,两个出线槽213分别移动至正前方,以使两根引线A1可以各自垂直于底座1进行沾锡处理。As shown in FIG. 1 , in one embodiment, the fixing
如图3所示,在一种实施方式中,裁切盖板3上设有引线槽31,引线槽31被配置为引导引线A1。需要说明的是,对应于线圈A具有两根引线A1,裁切盖板3上设有两个引线槽31。具体地,当线圈A的两根引线A1各自从对应出线槽213伸出后,分别延伸至对应的引线槽31。易于被理解的是,引线槽31的位置正对着出线槽213,从而可以方便地对引线A1进行布置,以便后续对引线A1进行固定。需要进一步说明的是,引线槽31的形状和尺寸可以根据需要设定,在此不做限定。As shown in FIG. 3 , in one embodiment, the cutting
如图3所示,在一种实施方式中,裁切盖板3上设有夹持组件32。具体地,当裁切盖板3处于工作状态是,引线A1由出线槽213伸入引线槽31并从引线槽31伸出,并通过夹持组件32进行夹紧固定,从而使得引线A1被绷紧,从便对引线A1进行裁切。进一步地,出线槽213和引线槽31之间具有间隙,也即夹持组件32与固定组件2之间具有间隙,当引线A1被绷紧后,利用间隙可以使用激光裁切等方式完成对引线A1的裁切工作。由此,通过设置夹持组件32实现了绷紧引线A1,通过设置间隙有助于根据需要对引线A1进行裁切以获得所需的裁切长度。As shown in FIG. 3 , in one embodiment, a clamping
如图3所示,在一种实施方式中,夹持组件32包括导向柱321、夹持件322以及弹簧323。其中,夹持件322移动设置在导向柱321上,弹簧323套设于导向柱321上,并且与夹持件322抵接。易于被理解的是,当裁切盖板3处于工作状态,并且线圈A的两根引线A1从引线槽31伸出时,弹簧323利用自身压缩弹力驱动夹持件322夹紧引线A1。由此,实现了绷紧引线A1,以便后续对引线A1进行裁切。As shown in FIG. 3 , in one embodiment, the clamping
如图1-5所示,在一种实施方式中,线圈处理治具还包括把手4。具体地,把手4与底座1固定连接。由此,通过把手4可以驱动底座1进行移动。也就是说,线圈处理治具通过把手4被取放移动。As shown in FIGS. 1-5 , in one embodiment, the coil processing jig further includes a handle 4 . Specifically, the handle 4 is fixedly connected with the base 1 . Thus, the base 1 can be driven to move through the handle 4 . That is to say, the coil processing jig is moved through the handle 4 .
本发明实施例的线圈处理治具,在裁切盖板3处于非工作状态时,先通过仿形部211将线圈A定位放置于固定座21上,之后再通过盖压固定盖板22以实现对线圈A的固定。同时,线圈A的两根引线A1通过固定座21上的出线槽213伸出。在线圈A被固定后,先盖压裁切盖板3以使裁切盖板3切换至工作状态,再通过裁切盖板3上的引线槽31将引线A1引导至夹持组件32进行夹紧固定,具体为利用导向柱321上的夹持件322和弹簧323配合进行夹紧固定,从而可以绷紧引线A1。再引线A1被绷紧后,利用出线槽213和引线槽31之间的间隙即可完成对引线A1的裁切工作。裁切完引线A1后,翻转裁切盖板3使其切换至非工作状态,从而使引线A1露出,以便进行后续的沾锡工作。在对其中一根引线A1完成沾锡工作后,通过驱动部212使得固定组件2转动,实现带动线圈A转动,从而使得另一根引线A1转动至预定位置,从而进行沾锡工作。在两根引线A1均完成了沾锡工作后,打开固定盖板22即可取出完成了裁切和沾锡工作的线圈A。由此,通过一个线圈处理治具即可完成对线圈A引线A1的裁切和沾锡工作,减少了重复定位的误差问题,可以精确地控制两根引线地裁切长度和沾锡长度。同时,两根引线分别沾锡,有助于根据需求对沾锡长度进行调整。In the coil processing jig of the embodiment of the present invention, when the cutting
本发明实施例提供了一种线圈处理治具,所述线圈处理治具包括底座、固定组件以及裁切盖板。其中,固定组件转动设置在底座上,用于固定线圈并使线圈的两根引线伸出。裁切盖板翻转设置在底座上,以在处于工作状态时夹紧引线进行裁切,在处于非工作状态时露出裁切后的引线。固定组件通过转动带动线圈以移动引线的位置,从而分别对裁切后的两根引线进行沾锡。由此,通过线圈处理治具可以精确地控制两根引线地裁切长度和沾锡长度,减少了重复定位的误差问题。同时,两根引线分别沾锡,有助于根据需求对沾锡长度进行调整。An embodiment of the present invention provides a coil processing jig, which includes a base, a fixing component, and a cutting cover. Wherein, the fixing component is rotatably arranged on the base, and is used for fixing the coil and extending the two lead wires of the coil. The cutting cover plate is turned over and arranged on the base, so as to clamp the lead wire for cutting in the working state, and expose the cut lead wire in the non-working state. The fixed component rotates to drive the coil to move the position of the lead wires, so as to dip the two cut lead wires respectively. Therefore, the cutting length and tin dipping length of the two lead wires can be precisely controlled through the coil processing jig, reducing the error problem of repeated positioning. At the same time, the two lead wires are dipped in tin separately, which helps to adjust the length of dipping in tin according to the requirement.
以上所述仅为本发明的优选实施例,并不用于限制本发明,对于本领域技术人员而言,本发明可以有各种改动和变化。凡在本发明的精神和原理之内所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims (10)
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| CN202211489856.0A CN115709380A (en) | 2022-11-25 | 2022-11-25 | Coil processing jig |
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