CN115707768A - Fermentation tank cover, fermentation tank and using method of fermentation tank - Google Patents
Fermentation tank cover, fermentation tank and using method of fermentation tank Download PDFInfo
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- CN115707768A CN115707768A CN202110952150.2A CN202110952150A CN115707768A CN 115707768 A CN115707768 A CN 115707768A CN 202110952150 A CN202110952150 A CN 202110952150A CN 115707768 A CN115707768 A CN 115707768A
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Abstract
The invention discloses a fermentation tank cover, a fermentation tank and a using method of the fermentation tank, and relates to the technical field of fermentation equipment and methods, wherein the fermentation tank cover comprises a cover body, a closed storage cavity is arranged in the cover body, a ventilation structure for communicating the storage cavity with the outside is arranged on the cover body, and gas can enter the storage cavity through the ventilation structure; the fermentation tank comprises the fermentation tank cover; the method comprises 7 steps. The invention prevents gas from gathering at the fermentation product, enables the gas to be discharged in time, reduces the influence of the gas on the fermentation quality, does not need an operator to observe the gas generation condition in real time, reduces the labor intensity of workers and saves the labor cost. The condensed water is prevented from directly dropping into the fermentation product, the possibility of the deterioration of the microbial growth environment in the fermentation product and the mildew of the fermentation product caused by the influence of the condensed water is reduced, and the influence of the condensed water on the fermentation quality is reduced.
Description
Technical Field
The invention relates to the technical field of fermentation equipment and methods, in particular to a fermentation tank cover, a fermentation tank and a using method of the fermentation tank.
Background
In the food industry, fermentation is a common process, and the process method is largely the same as or different from the prior art. For example, partial wine fermentation: fermented materials such as grains are placed in a pottery jar or a pottery jar, the jar opening is sealed by a plastic film, and in order to provide a low-temperature anaerobic fermentation environment, the pottery jar or the pottery jar is generally placed in a basement or other low-temperature environments for natural fermentation in a traditional fermentation method.
During the fermentation process of the wine, a large amount of gas can be generated by grain fermentation products, the fermentation is carried out by adopting the method, only an operator can observe the fermentation products during the peak period of gas output, and the gas can be smoothly discharged after the plastic film is loosened after the swelling phenomenon is found. Once the gas is not discharged timely, the fermentation temperature can be rapidly increased, and the fermentation quality is directly influenced. In addition, because the fermentation product generates heat while generating gas, the hot gas and the ambient air have larger temperature difference, when the hot gas contacts the plastic film, the hot gas can be condensed, condensate liquid is accumulated on the inner surface of the plastic film, after the accumulation lasts for a period of time, the mass of the condensate liquid is increased, the condensate liquid cannot be continuously attached to the inner surface of the plastic film, and the condensate liquid is dropped into the fermentation product under the action of gravity, so that the growth environment of microorganisms in the fermentation product is deteriorated, the fermentation product is moldy, and the fermentation quality is directly influenced.
Disclosure of Invention
The invention aims to: in view of the above problems, the present invention provides a cover of a fermentation tank, and a method for using the fermentation tank, which can prevent the gas in the fermentation product from being accumulated in the internal environment of the fermentation product, and prevent the gas in the fermentation product from condensing to form condensate which is dropped into the fermentation product to affect the quality of the fermentation product.
The technical scheme adopted by the invention is as follows:
a fermentation tank cover comprises a cover body, wherein a closed storage cavity is arranged in the cover body, a ventilation structure for communicating the storage cavity with the outside is arranged on the cover body, and gas can enter the storage cavity through the ventilation structure; when the storage cavity is in an unsealed state, gas and/or liquid is discharged from the storage cavity.
The gas that the fermentation thing that the lid covered produced moves to the direction that is close to the lid to gather in lid department, when the atmospheric pressure that the gaseous gathering produced is greater than the atmospheric pressure in the storage cavity, gaseous along the ventilation structure entering storage cavity. The storage cavity provides the space for gas, prevents that gas from gathering for a long time in the fermentation thing top that the lid covered, influences fermentation quality of fermentation thing, also prevents that gas from taking place the condensation on the lid, forms in the condensate drips into the fermentation thing, influences fermentation quality of fermentation thing.
Preferably, the cover body is provided with a discharge structure, the discharge structure is communicated with the storage cavity and the outside, the discharge structure can enable the storage cavity to be in a closed state or a non-closed state, and when the discharge structure enables the storage cavity to be in the non-closed state, gas and/or liquid is discharged from the storage cavity.
Preferably, the discharge structure is a liquid discharge structure and/or an exhaust structure, and when the exhaust structure enables the storage cavity to be in a non-closed state, the storage cavity discharges gas through the exhaust structure; when the liquid drainage structure enables the storage cavity to be in an unsealed state, liquid is discharged from the storage cavity through the liquid drainage structure.
When the space of the storage cavity is filled with gas and/or liquid and the gas can not enter the storage cavity any more, the exhaust structure is opened, and the gas is released from the storage space; and opening the liquid discharge structure to discharge the liquid from the storage space. Provide storage space for follow-up gas and/or liquid, guarantee that the gas that the fermentation product constantly produced can both get into and store in the cavity, reduce the gathering of gas and the drippage of condensate on the fermentation product again.
Preferably, the ventilation structure is positioned on the lower surface of the cover body, so that gas below the cover body can enter the storage cavity; the exhaust structure is positioned on the upper surface of the cover body, so that the gas in the storage cavity can be exhausted from the upper part of the cover body; the liquid drainage structure is positioned on the lower surface of the cover body, so that liquid in the storage cavity is drained from the liquid drainage structure.
The gas generated by the fermented product generally has heat, the hot gas moves upwards, the lower surface of the cover body is positioned above the fermented product and close to the fermented product, so the gas generated by the fermented product can move towards the direction close to the lower surface of the cover body, and the ventilation structure is arranged on the lower surface of the cover body and is used for enabling the gas to enter the storage cavity as soon as possible; the gas in the storage cavity continuously moves upwards, and the exhaust structure is arranged on the upper surface of the cover body and used for releasing the gas gathered in the upper surface of the cover body as soon as possible to vacate the space of the storage cavity; the liquid in the storage cavity drops downwards under the action of gravity and is gathered on the inner part of the lower surface of the cover body, and the liquid drainage structure is arranged on the lower surface of the cover body and used for draining the liquid gathered on the lower surface of the cover body as soon as possible to vacate the space of the storage cavity.
Preferably, a liquid collecting area is arranged in the cover body and is communicated with the storage cavity, and the liquid collecting area is lower than the storage cavity, so that liquid in the storage cavity can flow into the liquid collecting area; the liquid discharge structure is communicated with the liquid collection area, so that liquid in the liquid collection area and/or the storage cavity can be discharged.
Preferably, an inclined plane is arranged in the storage cavity of the cover body, the inclined plane is arranged around the center of the cover body, so that a conical surface structure with a middle high edge part being low is formed in the storage cavity, the liquid collection area is located on the lower area of the conical surface structure, and liquid in the storage cavity can flow into the liquid collection area along the conical surface structure.
The liquid has a mass which, under the influence of gravity, drips down and flows downwardly, and the liquid collection region is used to provide space for liquid to collect, and the liquid discharge structure is provided in this position to facilitate the discharge of liquid from the liquid collection region and/or the storage cavity.
Preferably, a gas collection area is arranged in the cover body and is communicated with the storage cavity, and the gas collection area is higher than the storage cavity, so that gas in the storage cavity can flow into the gas collection area; the exhaust structure is communicated with the gas collection area, so that gas in the gas collection area and/or the storage cavity can be exhausted.
Preferably, an inclined plane is arranged in the storage cavity of the cover body, the inclined plane is arranged around the center of the cover body, so that a conical surface structure with a high middle edge part and a low middle edge part is formed in the storage cavity, the gas collection area is located in the middle area of the conical surface structure, and gas in the storage cavity can flow into the gas collection area along the conical surface structure.
The gas is heated and moves upwards and gathers at a high position, the gas collection area is used for providing a space for gathering the gas, and the exhaust structure is arranged at the position so as to be convenient for exhausting the gas in the gas collection area and/or the storage cavity.
Preferably, the cover body comprises an inner liner and an outer shell, and the inner liner and the outer shell are sealed with each other to form a storage cavity; an unsealed state, the opening of the liquid discharge structure and/or the opening of the exhaust structure are formed between the inner liner and the outer shell, so that the storage cavity can be in the unsealed state.
The lining and the shell facilitate the manufacture of the cover body and the formation of the storage space.
Preferably, the lower surface of the cover body is made of a material capable of expanding and deforming, so that the gas entering amount in the storage space is increased, and the lower surface of the cover body expands to provide a larger storage space for the gas; the lid upper surface is the material that specific heat capacity is little, easily receives the outside temperature of lid to influence, and is big with the gas temperature difference that gets into the storage space, and the gas contact lid upper surface in the storage space easily takes place the condensation.
A fermentation tank comprises a tank body and a fermentation tank cover, wherein the fermentation tank cover can be arranged at the upper part or inside the tank body, and a sealing relation can be formed between the fermentation tank cover and the tank body, so that the inside of the tank body is isolated from the external environment; the fermentation tank cover comprises a cover body, the cover body is provided with a sealed storage cavity, the cover body is provided with a ventilation structure for communicating the storage cavity with the outside, and gas can enter the storage cavity through the ventilation structure; when the storage cavity is in a non-closed state, gas and/or liquid is discharged from the storage cavity.
Preferably, the cover body is provided with a discharge structure, the discharge structure is communicated with the storage cavity and the outside, the discharge structure can enable the storage cavity to be in a closed state or a non-closed state, and when the discharge structure enables the storage cavity to be in the non-closed state, gas and/or liquid is discharged from the storage cavity.
Preferably, the bottom of the tank body is provided with a liquid accumulation region, a filtering structure is arranged in the tank body, and the filtering structure is positioned above the liquid accumulation region; the fermentation product is placed on a filtering structure and is subjected to solid-liquid separation, and the separated liquid is gathered in the liquid accumulation area.
The fermentation material inside the tank body can produce liquid in the fermentation process, the fermentation material can not be soaked in the liquid for a long time, and the filtering structure is used for separating the fermentation material from the liquid, so that the time for soaking the fermentation material in the liquid is reduced, and the influence of the liquid on the fermentation quality of the fermentation material is further reduced.
Preferably, the inner wall of the groove body and/or the outer wall of the cover body are provided with sealing elements at the contact positions of the two, so that the cover body and the groove body can form a sealing relationship.
The groove body and the cover body are sealed through the sealing piece, and the anaerobic environment required by the fermentation process of the fermentation product is provided with help.
Preferably, the drainage structure is a drainage structure and/or an exhaust structure; the cover body comprises a lining and an outer shell, and the lining and the outer shell are sealed with each other to form a storage cavity; the inner liner and the outer shell form an unsealed state, the opening of the liquid discharging structure and/or the opening of the air discharging structure, and gas and/or liquid in the storage cavity can be discharged.
The fermentation method of the fermentation tank is characterized by being completed by adopting the fermentation tank and comprising the following steps:
s01, placing the fermentation product on a filtering structure in the tank body;
s02, filtering liquid formed by the fermentation product into a liquid accumulation region through a filtering structure;
s03, enabling gas generated by the fermentation product to flow upwards and gather at the lower surface of the cover body, and enabling the gas to enter the storage cavity along the ventilation structure when the gas pressure generated by gas gathering is larger than the gas pressure in the storage cavity;
s04, when the temperature of the inner wall of the upper surface of the cover body is lower than the temperature of the gas in the storage cavity, condensing the gas in the storage cavity, forming condensed liquid on the inner wall of the upper surface of the cover body, and dripping the condensed liquid into the storage cavity;
s05, when the gas in the storage cavity exceeds a threshold value, namely the space in the storage cavity is filled with the gas, the exhaust structure is opened, and the gas in the storage cavity is discharged;
s06, after fermentation is finished, taking down the cover body, opening the liquid drainage structure, and discharging gas and/or liquid in the storage cavity.
In the fermentation process, the fermentation and the liquid that produces thereof can be separated by filtration, and the gas that the fermentation produced can follow the ventilation structure and get into in the storage cavity to take place the condensation in the storage cavity, gaseous long-time gathering in the position of fermentation can not be taken place for a long time, and the condensate that the gas condensation formed also can not drip into in the fermentation in a large number. The fermentation tank and the corresponding fermentation method thereof ensure that the fermentation product is not influenced by liquid and gas generated by the fermentation tank in the whole fermentation process, thereby reducing the influence on the fermentation quality of the fermentation product.
In summary, due to the adoption of the technical scheme, the invention has the beneficial effects that: the gas produced during fermentation of the fermentation product rises and enters the storage cavity from the aeration structure. The invention prevents gas from gathering at the fermentation product, enables the gas to be discharged in time, reduces the influence of the gas on the fermentation quality, does not need an operator to observe the gas generation condition in real time, reduces the labor intensity of workers and saves the labor cost.
The gas entering the storage cavity is condensed to form condensed water, and the condensed water is gathered and dripped into the storage cavity. The invention prevents the condensed water from directly dripping into the fermentation product, reduces the possibility of the deterioration of the microorganism growth environment in the fermentation product and the mildew of the fermentation product caused by the influence of the condensed water, and reduces the influence of the condensed water on the fermentation quality.
Drawings
FIG. 1 is a longitudinal sectional view of a fermenter cover in example 1 in the width direction.
FIG. 2 is a longitudinal sectional view of the fermenter cover according to example 2, taken along the longitudinal direction thereof.
Fig. 3 is a partially enlarged view of a in fig. 1 and 2.
Fig. 4 is a partially enlarged view of B in fig. 1 and 2.
Fig. 5 is a schematic view of the structure of the cover of the fermentation tank of embodiment 1 in combination with a fixing frame.
FIG. 6 is a schematic view showing the structure of a fermenter lid according to example 1.
FIG. 7 is a longitudinal sectional view of the fermenter cover according to example 2 in the width direction.
Fig. 8 is a partially enlarged view of C in fig. 7.
FIG. 9 is a longitudinal sectional view of the fermenter cover according to example 2, taken along the longitudinal direction thereof.
Fig. 10 is a partially enlarged view of D in fig. 9.
FIG. 11 is a bottom view of the fermenter cover according to embodiment 2.
Fig. 12 is a partial enlarged view of E in fig. 11.
FIG. 13 is a schematic view showing the structure of a fermenter lid according to example 2.
FIG. 14 is a schematic view of the structure of a fermentation tank in example 3.
FIG. 15 is a longitudinal sectional view of a fermentation tank in example 3 in the longitudinal direction.
FIG. 16 is a longitudinal sectional view of a fermentation tank in example 3 in the width direction.
FIG. 17 is a schematic view of the structure of a fermentation tank in example 4.
FIG. 18 is a longitudinal sectional view of a fermentation tank in example 4 in the longitudinal direction.
FIG. 19 is a longitudinal sectional view of a fermentation tank in example 4 in the width direction.
The labels in the figure are: the device comprises a cover body-1, a shell-11, a check valve-111, a one-way exhaust valve-112, an inner liner-12, a ventilation structure-121, a butt-assembling hole-122, a fixing frame-13, a fixing hole-131, a sealing element-14, a handle-15, a tank body-2, a filtering structure-21, a drain pipe-22, a valve-23, a temperature measuring pipe-24 and a stabilizing frame-3.
Detailed Description
The present invention will be described in detail below with reference to the accompanying drawings.
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Taking wine fermentation as an example:
example 1:
referring to fig. 1, 3 to 6, a fermentation tank cover includes a cover body having a rectangular shape. Four edges of the cover body 1 are bent downwards in an inclined mode, the middle portion of the cover body is horizontal, and included angles of 100-150 degrees, preferably 131 degrees, are formed between the edges and the middle portion.
The cover body 1 comprises a stainless steel outer shell 11 and a silicon film lining 12, a reticular fixed frame 13 is fixed inside the outer shell 11, the edge of the fixed frame 13 is hermetically welded with the edge of the outer shell 11, and a gap is formed between the fixed frame 13 and the outer shell 11. Fixing frame 13 is provided with fixing hole 131, lining 12 is provided with the butt joint hole that adapts to fixing hole 131, and lining 12 laminating mount 13, butt joint hole and fixing hole 131 are coaxial concentric, and both are the screw hole, pass the mode of butt joint hole and fixing hole 131 through the bolt and fix lining 12 on fixing frame 13, and fixing frame 13 is located between lining 12 and the shell 11, forms storage cavity between lining 12 and the shell 11. The inner lining 12 is a soft food-grade silicon membrane with the thickness of 0.5-1.5 mm, preferably 1mm.
The bent portion of the liner 12 is penetrated by a vent structure 121 communicating with the storage cavity, the vent structure 121 is a vent hole, the liner 12 forms an inclined surface from the bent portion to the edge, the lowest point of the inclined surface is a liquid collecting area, and the vent structure 121 is located at the highest point of the inclined surface. The hot carbon dioxide gas enters the storage cavity from the ventilation structure 121, contacts the shell 11 and is condensed, the formed condensed water falls vertically under the action of gravity, and due to the design of the bent part of the lining 12 and the position of the ventilation structure 121, the condensed water slides along the inclined plane formed by the bent part of the lining 12 to the liquid collection area to be collected. Preventing the condensed water from passing through the aeration structure 121 into the fermented product. In another preferred embodiment, the ventilation structure 121 is a hole through which only gas can pass, so that only carbon dioxide can pass in the form of gas, and condensed water cannot pass, and the condensed water in the storage cavity is prevented from passing through the ventilation structure 121 again to enter the fermented product. The design of lid 1 bending part for after whole fermentation process accomplished, take off lid 1, be convenient for concentrate the comdenstion water of discharge gathering in the collection liquid region. In addition, the stainless steel material of the shell 11 is easily influenced by external temperature, so that a larger temperature difference can be formed between the shell and the fermentation product, hot carbon dioxide can be easily condensed to form condensed water after contacting the shell 11, and a gathering space is provided for the carbon dioxide which continuously enters the storage cavity; the silica gel film material of the lining 12 is designed to facilitate the formation of a small temperature difference with the fermentation product, so that when hot carbon dioxide touches the lining 12, a large amount of condensed water cannot be formed, and the condensed water formed on the lining 12 is prevented from being gathered and dripping in the fermentation product; and the expansion deformation is convenient to occur, and a larger storage space is provided for the carbon dioxide gas.
Run through the flowing back structure of seting up intercommunication storage cavity on the shell 11, this flowing back structure is the outage, and flowing back structure internal seal is fixed with one-way intercommunication storage cavity to external environment's check valve 111, and it chooses for use steel ball formula check valve. The bent part of the shell 11 also forms an inclined plane, and the drainage structure is arranged at a position close to the liquid collection area and communicated with the liquid collection area.
The top of the edge of the horizontal part of the housing 11 is the highest point of the inclined plane, a gas collection area is formed at the highest point, the gas collection areas at the four corners of the horizontal part of the housing 11 are respectively provided with an exhaust structure, the exhaust structures are air overflow holes, and a one-way exhaust valve 112 is hermetically fixed in the exhaust structures and is directed from the storage cavity to the external environment. Under the condition that the carbon dioxide gas generation rate is high, the one-way exhaust valve 112 is opened, and the carbon dioxide in the storage cavity is exhausted along the exhaust structure to provide space for other carbon dioxide generated by the fermentation product.
Example 2:
referring to fig. 2 to 4 and 7 to 13, a fermenter lid includes a lid body 1 in the shape of a rectangular plate.
The length of the downward protrusion of the center of the inner wall of the outer shell 11 is shorter than the length of the downward protrusion of the four sides of the inner wall of the outer shell 11, so that a storage cavity is formed between the liner 12 and the outer shell 11, the height of the center of the liner 12 is higher than the four sides of the liner 12, and the liner 12 forms an inclined plane with the highest center and descending toward the periphery, the lowest point of the inclined plane is a liquid collection area, and the highest point of the inclined plane is a gas collection area. The inner lining 12 is a soft food-grade silicon membrane with the thickness of 0.5-1.5 mm, preferably 0.5mm.
A plurality of ventilation structures 121 communicated with the storage cavity are uniformly arranged in the center of the liner 12 and penetrate through the periphery of the mounting hole 122, and the ventilation structures 121 are ventilation holes. The hot carbon dioxide gas enters the storage cavity from the ventilation structure 121, contacts the shell 11 and is condensed, the formed condensed water falls vertically under the action of gravity, and the condensed water slides to a liquid collecting area along the inclined surface formed by the lining 12 and is collected. Preventing the condensed water from passing through the aeration structure 121 into the fermented product. In another preferred embodiment, the ventilation structure 121 is a hole through which only carbon dioxide gas can pass, but not condensed water, and prevents the condensed water from passing through the ventilation structure 121 into the fermentation tank. The inner liner 12 is mounted in such a manner that the cover 1 is removed after the whole fermentation process is completed, thereby facilitating the concentrated discharge of the condensed water collected in the liquid collecting region. In addition, the stainless steel material of the shell 11 is easily influenced by external temperature, so that a larger temperature difference can be formed between the stainless steel material and the interior of the fermentation tank, hot carbon dioxide can be condensed more easily to form condensed water after contacting the shell 11, and a gathering space is provided for the carbon dioxide which continuously enters the storage cavity; the silica gel film material of the lining 12 is designed to facilitate the formation of a small temperature difference with the fermentation product, so that when hot carbon dioxide touches the lining 12, a large amount of condensed water is not formed, and the condensed water formed on the lining 12 is prevented from being gathered and dripping in the fermentation product; and the expansion deformation is convenient to occur, and a larger storage space is provided for the carbon dioxide gas.
Run through the flowing back structure who sets up intercommunication storage cavity on the shell 11, this flowing back structure is the outage, and flowing back structure internal seal is fixed with one-way intercommunication storage cavity to external environment's check valve 111, and it chooses for use steel ball formula check valve. The drainage structure is arranged at the position of the liquid collecting area at the edge of the shell 11 and is communicated with the liquid collecting area, and the drainage structure is arranged at the position so as to be convenient for draining condensed water after fermentation is finished due to the gathering of the condensed water at the liquid collecting area.
The top of the edge of the casing 11 is the highest point of the inclined plane, i.e. the gas collection area, and four corners of the top of the edge of the casing 11 are respectively provided with an exhaust structure, the exhaust structure is communicated with the gas collection area and is an air overflow hole, and a one-way exhaust valve 112 is hermetically fixed in the exhaust structure and is directed from the storage cavity to the external environment. Under the condition that the carbon dioxide gas generation rate is high, the one-way exhaust valve 112 is opened, and the carbon dioxide in the storage cavity is exhausted along the exhaust structure to provide space for other carbon dioxide generated by the fermentation product.
Example 1 same protocol as example 2:
handles 15 are fixed to two opposite sides of the top of the horizontal part of the housing 11, respectively, so that an operator can conveniently lift and place the cover body 1.
Example 3:
referring to fig. 14 to 16, a fermentation tank includes a tank body 2 and a fermentation tank cover as described in embodiment 1, wherein a cover body 1 is disposed inside the tank body 2 and presses on the fermentation product inside the tank body 2.
The lid 1 all around edge lateral wall is fixed with sealing member 14, and this sealing member 14 is elastic silica gel sealing strip, and 2 inner walls of cell body are hugged closely to sealing member 14, and cell body 2 passes through the sealing member with lid 1 and seals, and isolated fermentation tank inside and external environment provide help for the required anaerobic environment of fermentation process.
Example 4:
referring to fig. 17 to 19, a fermentation tank includes a tank body 2 and a fermentation tank cover as described in embodiment 2, wherein a cover body 1 covers the top of the tank body 2 to close the top opening of the tank body 2.
The bottom is fixed with sealing member 14 around lid 1, and this sealing member 14 is the elasticity silica gel sealing strip, and 2 inner walls of cell body are hugged closely to sealing member 14, and cell body 2 is sealed through the sealing member with lid 1, isolated fermentation tank inside and external environment, provide help for the required anaerobic environment of fermentation process.
Example 3 same protocol as example 4:
the bottom of the tank body 2 is of a horizontal semi-cylindrical structure, a filter structure 21 which can only circulate liquid is fixed in the tank body 2, the filter structure 21 is a filter plate, the filter structure 21 and the bottom of the tank body 2 form a liquid accumulation region, and a fermented product in the tank body 2 is placed on the filter structure 21 and cannot pass through the filter structure 21 to fall on the bottom of the tank body 2. During wine fermentation, because grain leavening contains moisture, partial yellow water can be generated in the fermentation process, and the design of the filter structure 21 enables the yellow water to pass through and slide to the effusion region at the bottom of the tank body 2 along the inner wall of the cambered surface of the tank body 2, so that the leavening and the yellow water are isolated, the yellow water is directly separated from the leavening in the fermentation process, and the situation that partial leavening is soaked in the yellow water and cannot be separated so as to influence the fermentation quality is prevented. The bottom of the liquid accumulation area is communicated with a drainage mechanism, the drainage mechanism comprises a drainage pipe 22 and a valve 23 matched with the drainage pipe, after the fermentation is finished, the valve 23 is opened, and yellow water gathered in the liquid accumulation area is discharged along the drainage pipe 22.
The side wall of the tank body 2 is provided with a temperature measuring port, and a temperature measuring tube 24 is fixed on the temperature measuring port in a sealing way.
Still including the steady rest 3 of adaptation in cell body 2, inside steady rest 3 was arranged in to cell body 2, increased the stability of cell body 2. The bottom of the stabilizing frame 3 can be provided with moving wheels according to actual requirements, so that the tank body 2 can be moved conveniently, and the labor intensity of manual carrying is reduced.
The tank body 2 is made of stainless steel materials, is different from a pottery jar or a pottery jar made of traditional fragile materials, is convenient for realizing automatic transfer transportation, and does not need to be transferred by manpower in the production process.
The fermentation tank cover replaces a plastic film, the sealing mode of the plastic film has higher requirements on the quality of operators for ensuring the sealing effect, and the plastic film can not reach the condition of automatic production.
Example 5:
a fermentation method of a fermentation tank is completed by adopting the fermentation tank of embodiment 3 or embodiment 4, and comprises the following steps:
s01, flatly laying the fermented product on a filtering structure 21 in the tank body 2, and compacting and discharging gas in the fermented product;
s02, filtering yellow water generated in the fermentation process of the fermentation product into a liquid accumulation area through a filtering structure 21;
s03, carbon dioxide gas generated by the fermentation product flows upwards under heating and gathers at the lower surface of the lining 12, and when the air pressure generated by gathering the carbon dioxide gas is greater than the air pressure in the storage cavity, the carbon dioxide gas enters the storage cavity along the ventilation structure 121;
s04, when the temperature of the inner wall of the shell 11 is lower than that of the carbon dioxide gas in the storage cavity, the carbon dioxide gas in the storage cavity contacts the shell 11 to be condensed, and condensed water is formed on the inner wall of the shell 11 and continuously gathers until dropping into the storage cavity under the action of gravity;
s05, when the carbon dioxide gas in the storage cavity exceeds a threshold value, namely the space in the storage cavity is filled with the gas, opening the exhaust structure and discharging the carbon dioxide gas in the storage cavity;
s06, after fermentation is finished, taking down the cover body 1, opening the liquid discharge structure, and discharging carbon dioxide gas and/or condensed water in the storage cavity;
s07, opening a valve 23 and discharging the yellow water in the liquid accumulation area.
The principles and embodiments of the present invention are explained herein using specific examples, which are presented only to aid in understanding the method and its core concepts. It should be noted that, for those skilled in the art, without departing from the principle of the present invention, it is possible to make various improvements and modifications to the present invention, and those improvements and modifications also fall within the scope of the claims of the present invention. In the description of the present invention, it should be noted that the terms "center", "vertical", "horizontal", "inside", "outside", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings or orientations or positional relationships conventionally put in use of products of the present invention, and are only for convenience of description and simplicity of description, and do not indicate or imply that the mechanism or the element referred to must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention.
Claims (16)
1. A fermentation tank cover comprises a cover body and is characterized in that a sealed storage cavity is arranged in the cover body, a ventilation structure for communicating the storage cavity with the outside is arranged on the cover body, and gas can enter the storage cavity through the ventilation structure; when the storage cavity is in an unsealed state, gas and/or liquid is discharged from the storage cavity.
2. The cover for a fermentation tank of claim 1, wherein the cover body is provided with a discharge structure, the discharge structure connects the storage cavity with the outside, the discharge structure can make the storage cavity in a sealed state or in an unsealed state, and when the storage cavity is in the unsealed state, the discharge structure discharges gas and/or liquid into the storage cavity.
3. The cover for a fermentation tank according to claim 2, wherein the exhaust structure is a liquid exhaust structure and/or a gas exhaust structure, and the gas exhaust structure allows the storage cavity to exhaust gas through the gas exhaust structure when the storage cavity is in the non-sealed state; when the liquid discharge structure enables the storage cavity to be in a non-closed state, liquid is discharged from the storage cavity through the liquid discharge structure.
4. The cover for a fermenter according to claim 3, wherein the venting structure is provided on a lower surface of the cover body for allowing gas under the cover body to enter the storage cavity; the exhaust structure is positioned on the upper surface of the cover body, so that the gas in the storage cavity can be exhausted from the upper part of the cover body; the liquid discharge structure is positioned on the lower surface of the cover body, so that liquid in the storage cavity is discharged from the liquid discharge structure.
5. The cover for a fermentation tank of claim 3 or 4, wherein a liquid collecting region is provided in the cover body, the liquid collecting region is communicated with the storage cavity, and the liquid collecting region is lower than the storage cavity so that the liquid in the storage cavity can flow into the liquid collecting region; the liquid discharge structure is communicated with the liquid collection area, so that liquid in the liquid collection area and/or the storage cavity can be discharged.
6. The fermenter cover of claim 5, wherein the cover body has an inclined surface in the storage cavity, the inclined surface being disposed around a center of the cover body such that a cone structure having a middle portion with a high side portion is formed in the storage cavity, the liquid collecting region being located at a lower region of the cone structure, and the liquid in the storage cavity being allowed to flow into the liquid collecting region along the cone structure.
7. A fermentation tank cover according to claim 3 or 4, wherein a gas collection area is provided in the cover body, the gas collection area is communicated with the storage cavity, and the gas collection area is higher than the storage cavity so that gas in the storage cavity can flow into the gas collection area; the exhaust structure is communicated with the gas collection area, so that gas in the gas collection area and/or the storage cavity can be exhausted.
8. The cover for a fermentation tank of claim 7, wherein the storage cavity of the cover body is provided with an inclined surface, the inclined surface is arranged around the center of the cover body, so that a conical surface structure with a high middle part and a low side part is formed in the storage cavity, the gas collection area is located in the middle area of the conical surface structure, and the gas in the storage cavity can flow into the gas collection area along the conical surface structure.
9. The fermenter lid according to claim 3 or 4, wherein the lid body comprises an inner liner and an outer casing, the inner liner and the outer casing being sealed to each other to form a storage cavity; an unsealed state, the opening of the liquid discharge structure and/or the opening of the exhaust structure are formed between the inner liner and the outer shell, so that the storage cavity can be in the unsealed state.
10. The cover for fermentation tank of claim 3 or 4, wherein the lower surface of the cover body is made of expandable and deformable material, the gas entering amount in the storage space is increased, and the lower surface of the cover body expands to provide a larger storage space for the gas; the lid upper surface is the material that specific heat capacity is little, easily receives the outside temperature influence of lid, and is big with the gas temperature difference that gets into storage space, and the gas contact lid upper surface in the storage space easily takes place the condensation.
11. A fermentation tank comprises a tank body and a fermentation tank cover, and is characterized in that the fermentation tank cover can be arranged at the upper part or inside the tank body, and a sealing relation can be formed between the fermentation tank cover and the tank body, so that the inside of the tank body is isolated from the external environment; the fermentation tank cover comprises a cover body, the cover body is provided with a sealed storage cavity, the cover body is provided with a ventilation structure for communicating the storage cavity with the outside, and gas can enter the storage cavity through the ventilation structure; when the storage cavity is in a non-closed state, gas and/or liquid is discharged from the storage cavity.
12. The fermenter according to claim 11, wherein the lid body is provided with a discharge structure, the discharge structure communicating the storage cavity with the outside, the discharge structure being capable of sealing the storage cavity or being in an unsealed state, the discharge structure being capable of discharging gas and/or liquid from the storage cavity when the storage cavity is in the unsealed state.
13. The fermentation tank of claim 12, wherein a liquid accumulation region is arranged at the bottom of the tank body, a filtering structure is arranged in the tank body, and the filtering structure is positioned above the liquid accumulation region; the fermented product is placed on a filtering structure and subjected to solid-liquid separation, and the separated liquid is gathered in the liquid accumulation area.
14. A fermenter according to claim 11, 12 or 13, wherein the inner wall of the body and/or the outer wall of the lid are provided with a sealing member at a position where they meet to provide a sealing relationship between the lid and the body.
15. A fermenter according to claim 12 or 13, wherein the drain structure is a drain structure and/or a vent structure; the cover body comprises a lining and an outer shell, and the lining and the outer shell are sealed with each other to form a storage cavity; the inner liner and the outer shell form an unsealed state, the opening of the liquid discharging structure and/or the opening of the air discharging structure, and gas and/or liquid in the storage cavity can be discharged.
16. A fermentation process in a fermenter, wherein the process is carried out using the fermenter according to any one of claims 11 to 15, comprising the steps of:
s01, placing the fermentation product on a filtering structure in the tank body;
s02, filtering liquid formed by the fermentation product into a liquid accumulation area through a filtering structure;
s03, enabling gas generated by the fermentation product to flow upwards and gather at the lower surface of the cover body, and enabling the gas to enter the storage cavity along the ventilation structure when the gas pressure generated by gas gathering is larger than the gas pressure in the storage cavity;
s04, when the temperature of the inner wall of the upper surface of the cover body is lower than the temperature of the gas in the storage cavity, condensing the gas in the storage cavity, forming a condensed liquid on the inner wall of the upper surface of the cover body, and dripping the condensed liquid into the storage cavity;
s05, when the gas in the storage cavity exceeds a threshold value, namely the space in the storage cavity is filled with the gas, the exhaust structure is opened, and the gas in the storage cavity is discharged;
s06, after the fermentation is finished, the cover body is taken down, the liquid drainage structure is opened, and gas and/or liquid in the storage cavity is discharged.
Priority Applications (1)
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CN202110952150.2A CN115707768A (en) | 2021-08-19 | 2021-08-19 | Fermentation tank cover, fermentation tank and using method of fermentation tank |
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CN202110952150.2A CN115707768A (en) | 2021-08-19 | 2021-08-19 | Fermentation tank cover, fermentation tank and using method of fermentation tank |
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CN202110952150.2A Pending CN115707768A (en) | 2021-08-19 | 2021-08-19 | Fermentation tank cover, fermentation tank and using method of fermentation tank |
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2021
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