CN115707654A - All-silicon molecular sieve and preparation method and application thereof - Google Patents

All-silicon molecular sieve and preparation method and application thereof Download PDF

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CN115707654A
CN115707654A CN202110955353.7A CN202110955353A CN115707654A CN 115707654 A CN115707654 A CN 115707654A CN 202110955353 A CN202110955353 A CN 202110955353A CN 115707654 A CN115707654 A CN 115707654A
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molecular sieve
catalyst
active component
silicon
carrier
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张长胜
姜杰
文松
赵晋翀
徐伟
孙峰
朱云峰
马守涛
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China Petroleum and Chemical Corp
Sinopec Safety Engineering Research Institute Co Ltd
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China Petroleum and Chemical Corp
Sinopec Safety Engineering Research Institute Co Ltd
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Abstract

The invention relates to the technical field of oxygen removal, and discloses an all-silicon molecular sieve and a preparation method and application thereof. The invention discloses a method for preparing an all-silicon molecular sieve, which comprises the following steps: mixing a silicon source, an alkali source and the template agent, and then sequentially carrying out solid phase crystallization and first roasting on the obtained mixture; wherein the template agent contains at least one of the compounds shown in the formula (1). The invention also discloses a catalyst with a deoxidation function, which comprises a carrier and an active component loaded on the carrier, wherein the carrier comprises an all-silicon molecular sieve; the active component comprises group VIII goldA metal of the genus and/or group IB. The carrier is an all-silicon molecular sieve with an MFI structure and a hierarchical pore structure. The catalyst with the deoxidation function has longer service life when used for deoxidation reaction.
Figure DDA0003220270560000011

Description

All-silicon molecular sieve and preparation method and application thereof
Technical Field
The invention relates to the technical field of oxygen removal, in particular to an all-silicon molecular sieve and a preparation method and application thereof.
Background
Oxygen is a colorless and tasteless gas with combustion-supporting property and oxidizing property, and participates in various chemical processes such as respiration, combustion and the like. However, for chemical processes in which oxygen or an oxidizing agent is present, the reaction organic tail gas often contains a certain amount of oxygen. If the oxygen content is not effectively controlled, the explosion risk is generated. SH 3009-2013 'design code of combustible gas discharge system for petrochemical industry' also stipulates that combustible gas with oxygen content of more than 2v% should not be discharged into the combustible gas discharge system of whole plant, such as torch, incinerator, etc. Has important practical significance for carrying out the deoxidization treatment on the organic gas containing oxygen or the chemical tail gas.
The catalytic method for deoxidizing utilizes the chemical reaction of oxygen and a sacrificial agent on the surface of the catalyst to remove the oxygen, has the comprehensive advantages of convenient operation, high oxygen removal rate and recyclable materials compared with the adsorption method and the combustion method, and is considered as a promising chemical tail gas and circulating organic gas deoxidizing mode.
CN 11056538 discloses a propylene gas catalytic deoxidation reaction device and a deoxidation method, wherein raw material propylene tail gas is heated to a reaction operation temperature by an electric heater and then enters a deoxidation reactor, gas after deoxidation reaction exchanges heat with raw material gas, the gas is cooled by an air condenser and enters a gas-liquid separation tank, a gas phase is pressurized by a compressor and then enters a noncondensable gas separation tower, and noncondensable gas and a liquid phase are separated from the gas phase to finally obtain pure propylene.
CN105268449B discloses a hydrogenation catalyst and its application in hydrodeoxygenation, wherein the catalyst is prepared by using alumina carrier loaded with auxiliary agent of metal elements of groups IA, IIA and IVB and molybdenum, tungsten and other active components loaded on VIB on the carrier through the processes of forming, drying and roasting.
CN106607057B discloses a medium coal bed methane deoxidation catalyst and a preparation method thereof, wherein the catalyst is prepared by drying and forming by using a Raney alloy as an active component and silicon dioxide as a carrier.
The existing deoxygenation catalyst can have excellent oxygen removal rate, but the catalyst has side reactions such as severe coking and carbon deposition in the use process, so that the catalyst is inactivated, has short service life, often has more side reactions, and causes the loss of raw material gas.
Disclosure of Invention
In order to overcome the technical problems, the invention provides an all-silicon molecular sieve and a preparation method and application thereof.
In the synthesis process of the all-silicon molecular sieve, tetrapropylammonium hydroxide (or tetrapropylquaternary ammonium base) is generally required to be introduced as a template agent, is positioned in the pore channels or cages of the molecular sieve, and plays a role in generating a specific pore channel or cage structure (MFI structure): (1) space filling effect; and (2) structure guiding function. However, the all-silicon molecular sieve synthesized by tetrapropylammonium hydroxide and inorganic matters only has a micropore structure and does not have a mesopore structure. In the process of synthesizing mesoporous materials, the mesoporous materials are usually synthesized by the combined action of a mesoporous template and raw materials, but the conventional surfactant cannot guide the formation of an MFI structure. It is a conventional understanding of those skilled in the art that if the molecular size of the templating agent is changed, the structural influence on the finally prepared molecular sieve is unpredictable, and sometimes even a molecular sieve with a specific structure cannot be obtained (r.r.xu, w.q.pang, j.h.yu, q.s.huo and j.s.chen, chemistry of zeolite and Related Materials, wiley, singapore, 2007.), and there is no existing technology for synthesizing a whole silica molecular sieve with MFI structure, both with microporous and mesoporous structure, by using one templating agent. However, in the research process, the inventor finds that when the template agent synthesized by the invention and having a molecular size larger than that of tetrapropylammonium hydroxide is combined with a solid phase method, the prepared molecular sieve not only has an MFI structure, but also contains a micropore and a mesopore structure, namely the all-silicon molecular sieve with a hierarchical pore structure is prepared.
In a first aspect, the present invention provides a method for preparing an all-silicon molecular sieve, the method comprising: mixing a silicon source, an alkali source and the template agent, and then sequentially carrying out solid phase crystallization and first roasting on the obtained mixture; wherein the template agent contains at least one of the compounds shown in the formula (1),
Figure BDA0003220270540000031
wherein R is 1 Is C 2 -C 6 Alkylene of (3), preferably linear alkylene, R 2 Is C 3 -C 5 The linear alkyl group of (1) is preferably propyl.
The solid-phase crystallization is relative to the hydrothermal crystallization in the synthesis of the molecular sieve by a hydrothermal method, and the solid-phase crystallization is prepared from the all-silicon molecular sieve by the solid-phase method, namely, no additional water is required in the process of preparing the all-silicon molecular sieve.
In a second aspect, the invention provides an all-silicon molecular sieve prepared by the method.
The third aspect of the invention provides a catalyst with a deoxygenation function, which comprises a carrier and an active component loaded on the carrier, wherein the carrier comprises the all-silicon molecular sieve; the active component comprises a group VIII metal and/or a group IB metal.
The fourth aspect of the present invention provides a method for preparing the catalyst, which comprises: loading an active component precursor on a carrier, and then carrying out second roasting, wherein the active component precursor comprises a VIII family metal precursor and/or IB family metal precursor, and the carrier comprises the all-silicon molecular sieve.
The fifth aspect of the invention provides an application of the above all-silicon molecular sieve and the catalyst in a deoxygenation reaction.
Through the technical scheme, the invention has the following beneficial effects:
the template agent prepared by the method is mixed with a silicon source and an alkali source, and the hierarchical pore all-silicon molecular sieve is prepared under the condition of not adding a solvent and a mesoporous template agent, wherein the average grain size of the molecular sieve is 80-150nm, the average pore diameter of the mesopores is 10-20nm, and the specific surface area is 380-420m 2 The total pore volume is 0.2-0.4mL/g, the pore volume of the mesopores is 0.15-0.25mL/g, and the pore volume of the micropores is 0.09-0.15mL/g.
The preparation process of the hierarchical pore all-silicon molecular sieve does not need to add water solvent, and the preparation method is simple, low in energy consumption and capable of reducing pollution to the environment. And an expensive mesoporous template agent (such as hexadecyl trimethyl ammonium bromide) is not required to be added, so that the production cost of the hierarchical pore all-silicon molecular sieve is reduced.
When the catalyst with the deoxidation function is used for the deoxidation reaction, the catalyst has higher oxygen removal rate and longer service life.
Drawings
FIG. 1 is an XRD pattern of a multiwell, all-silica molecular sieve prepared in preparation 1;
FIG. 2 is an SEM image of a multi-stage pore all-silica molecular sieve prepared in preparation example 1;
FIG. 3 is an SEM image of a multiwell, all-silica molecular sieve prepared in preparation 1;
fig. 4 is a TEM image of the hierarchical pore all-silica molecular sieve prepared in preparation example 1.
Detailed Description
The endpoints of the ranges and any values disclosed herein are not limited to the precise range or value, and such ranges or values should be understood to encompass values close to those ranges or values. For ranges of values, between the endpoints of each of the ranges and the individual points, and between the individual points may be combined with each other to give one or more new ranges of values, and these ranges of values should be considered as specifically disclosed herein.
In a first aspect, the present invention provides a method for preparing an all-silicon molecular sieve, the method comprising: mixing a silicon source, an alkali source and the template agent, and then sequentially carrying out solid phase crystallization and first roasting on the obtained mixture; wherein the template agent contains at least one of the compounds shown in the formula (1),
Figure BDA0003220270540000041
wherein R is 1 Is C 2 -C 6 Alkylene of (3), preferably linear alkylene, R 2 Is C 3 -C 5 The linear alkyl group of (1) is preferably propyl.
In the present invention, C 2 -C 6 The alkylene group of (a) may be, for example, an ethylene group, a propylene group, an isopropylene group, a butylene group, an isopropylene group, a pentylene group, or a hexylene group.
In the present invention, C 3 -C 5 The straight-chain alkyl group of (2) may be, for example, n-propyl, n-butyl, n-pentyl.
According to a preferred embodiment of the invention, the templating agent is only at least one of the compounds of formula (1).
According to the present invention, preferably, the preparation method of the template is: under the condition of nucleophilic substitution reaction, organic amine is contacted with halohydrocarbon in solvent, and the reaction product obtained by contact is subjected to OH - And (4) ion exchange. That is, the method may further includeThe procedure for the preparation of the templating agent was as follows.
According to the present invention, preferably, the templating agent does not include tetrapropyl quaternary ammonium salt, tetrapropyl quaternary ammonium base, cetyl trimethyl quaternary ammonium salt.
According to the present invention, the kind of the organic amine and the halogenated hydrocarbon is not particularly limited, and preferably, the organic amine is a monohydric aliphatic amine and the halogenated hydrocarbon is a dihalo-hydrocarbon.
According to the present invention, the amounts of the dihalo-hydrocarbon and the monohydric aliphatic amine to be used are not particularly limited as long as the amounts required for the template reaction are satisfied. Preferably, the molar ratio of the dihalo-hydrocarbon to the mono-aliphatic amine is from 0.5 to 1:1.
according to the invention, preferably, the mono-aliphatic amine is C 6 -C 12 The dihalohydrocarbon is C 2 -C 6 A dihalo-hydrocarbon of (2).
According to the invention, preferably, the monohydric aliphatic amine is tri-n-propylamine and the dihalogenated hydrocarbon is 1, 6-dibromohexane and/or 1, 6-diiodohexane.
According to the present invention, the kinds of the organic amine and the halogenated hydrocarbon are not particularly limited, and preferably, the organic amine is a divalent aliphatic amine and the halogenated hydrocarbon is a monohalogenated hydrocarbon.
According to the present invention, the amounts of the monohalogenated hydrocarbon and the aliphatic diamine are not particularly limited as long as the amounts required for the reaction of the templating agent are satisfied. Preferably, the molar ratio of the monohalogenated hydrocarbon to the aliphatic diamine is 5-10:1.
according to the invention, preferably, the aliphatic diamine is C 2 -C 6 The monohalogenated hydrocarbon is C 3 -C 5 The monohalogenated hydrocarbon of (2).
According to the invention, preferably, the monohalogenated hydrocarbon is bromopropane and/or iodopropane and the diamine is ethylenediamine and/or hexamethylenediamine.
According to the present invention, the amount of the solvent and the organic amine is not particularly limited as long as the amount required for the reaction of the templating agent is satisfied.
According to the present invention, the reaction conditions of the contacting are not particularly limited, and preferably, the contacting temperature is 80 to 100 ℃ and the time is 12 to 36 hours.
According to the invention, preferably, the solvent is C 1 -C 5 The monohydric alcohol of (a) is preferably methanol and/or ethanol.
According to the present invention, preferably, the solvent is an anhydrous alcoholic solvent.
According to the present invention, in order to avoid the influence of water on the structure of the templating agent, anhydrous potassium carbonate is preferably added to the solvent at the time of preparing the templating agent to adsorb water in the solvent.
According to the invention, in order to improve the purity of the template agent, the preparation process of the template agent also comprises the steps of carrying out rotary evaporation and washing on a reaction product obtained by contacting organic amine and halogenated hydrocarbon. And obtaining a solid product after rotary evaporation and washing, and then carrying out vacuum drying on the solid product by using a vacuum drier. The washing conditions are not particularly limited, and preferably, the solvent for washing is ethyl acetate and/or diethyl ether, and the number of washing is 3 to 5.
According to the invention, the OH - Ion exchange may be a method commonly used in the art, preferably, the OH group - The specific process of ion exchange is as follows: and mixing and dissolving the solid product with a proper amount of water, then carrying out ion exchange with strongly basic anion exchange resin, and carrying out rotary evaporation and concentration to obtain the template agent, wherein the water content in the template agent is 50-85 wt%.
According to the present invention, preferably, the strongly basic anion exchange resin is a 717 strongly basic anion exchange resin.
According to the present invention, the amount of the silicon source is not particularly limited as long as it can satisfy the requirements for molecular sieve production. Preferably, the silicon source is used in an amount of 0.1 to 2g, relative to 1g of the template.
According to the present invention, the amount of the alkali source is not particularly limited as long as it can satisfy the requirements for molecular sieve production. Preferably, the alkali source is used in an amount of 0.05 to 0.2g, relative to 1g of the template.
According to the present invention, the type of the silicon source is not particularly limited, and may be a silicon source commonly used in the art. Preferably, the silicon source is an organic silicon source and/or an inorganic silicon source, and more preferably at least one of silica gel, white carbon black, quartz and sodium silicate; further preferred is silica gel.
According to the present invention, in order to make the performance of the prepared all-silica molecular sieve better, it is preferable that the silica gel has an average pore diameter of 5 to 10nm and a specific surface area of 100 to 300m 2 /g。
According to the present invention, the type of the alkali source is not particularly limited, and may be an alkali source commonly used in the art. Preferably, the alkali source is an inorganic alkali, preferably sodium hydroxide and/or potassium hydroxide.
According to the invention, the conditions for the solid phase crystallization can be selected within a wide range. Preferably, the temperature of the solid phase crystallization is 160-200 ℃, and the time is 3-10h. The invention does not need additional water in the process of preparing the ZSM-5 molecular sieve, namely, the solid phase crystallization process in the method is carried out under the condition of basically no water (the water content in a crystallization system is below 50 weight percent).
According to the invention, the conditions of the first drying can be selected within a wide range. Preferably, the drying temperature is 80-150 ℃ and the drying time is 5-10h.
According to the invention, the conditions of the first calcination can be selected within a wide range. Preferably, the roasting temperature is 500-550 ℃ and the roasting time is 3-7h.
According to the invention, in order to mix the raw materials sufficiently and uniformly, the method also comprises the step of mixing a silicon source, an alkali source and the template agent and then grinding. The grinding conditions are not particularly limited, and the grinding time is 5 to 20min.
According to the present invention, the method for polishing is not particularly limited, and the polishing may be performed by a manual polishing method or a mechanical polishing method as long as the silicon source, the alkali source, and the template are sufficiently mixed.
The invention provides an all-silicon molecular sieve prepared by the method.
The third aspect of the invention provides a catalyst with a deoxygenation function, which comprises a carrier and an active component loaded on the carrier, wherein the carrier comprises the all-silicon molecular sieve; the active component comprises a group VIII metal and/or a group IB metal.
According to the present invention, preferably, the active component is at least one of platinum, palladium, gold, ruthenium, nickel, and cobalt.
According to the present invention, it is preferable that the active component is contained in an amount of 0.01 to 2g in terms of metal element with respect to 100g of the all-silicon molecular sieve.
According to the invention, the catalyst can be directly used for deoxidation reaction, and can also be used for deoxidation reaction after reducing metal elements in the catalyst into metal simple substances.
The fourth aspect of the present invention provides a method for preparing the above catalyst, which comprises: loading an active component precursor on a carrier, and then carrying out second roasting, wherein the active component precursor comprises a VIII family metal precursor and/or IB family metal precursor, and the carrier comprises the all-silicon molecular sieve.
According to the present invention, it is preferable that the active component precursor is used in an amount such that the content of the active component in terms of metal element in the resulting catalyst is 0.01 to 2g, relative to 100g of the all-silicon molecular sieve.
According to the invention, preferably, the preparation method further comprises secondary drying, wherein the temperature of the secondary drying is 100-150 ℃ and the time is 3-5h.
According to the invention, the temperature of the second roasting is preferably 450-600 ℃ and the time is 3-9h.
According to the present invention, preferably, the active component precursor is at least one of a platinum element-containing compound, a gold element-containing compound, a palladium element-containing compound, a nickel element-containing compound, a ruthenium element-containing compound, and a cobalt element-containing compound.
According to the present invention, preferably, the active component precursor is at least one of sodium chloroplatinate, chloroplatinic acid, nickel nitrate, nickel sulfate, cobalt nitrate, cobalt sulfate, chloroauric acid, gold chloride, palladium nitrate and palladium chloride.
According to the present invention, the supporting means may be a means commonly used in the art as long as it is capable of supporting the active component on the carrier, and may be, for example, an impregnation method, a spraying method, a chemical vapor deposition method, or the like. Preferably, the supporting mode is a dipping method. Further preferably, the process of the load is: soaking the water solution containing the active component precursor at room temperature for 5-10h, then continuing aging for 8-12h, stirring at 50-150 ℃, evaporating the water in the aging product, and loading the active component precursor on the carrier.
In the present invention, the room temperature means 15 to 40 ℃.
According to a most preferred embodiment of the present invention, the method for preparing the catalyst comprises the steps of:
(1) Adding anhydrous potassium carbonate and anhydrous ethanol into a flask, stirring, and adding bromopropane and hexamethylenediamine into the flask, wherein the molar ratio of the bromopropane to the hexamethylenediamine is 7.2-8:1, then reacting for 22-24h under the condition of stirring at 85-90 ℃, after the reaction is finished, carrying out rotary evaporation on the material to semisolid, washing the semisolid for 3-5 times by using ethyl acetate, and then carrying out freeze vacuum drying to obtain a solid product. And then adding water into the solid product to dissolve the solid product, then carrying out ion exchange with 717 strongly basic anion exchange resin, and carrying out rotary evaporation and concentration to obtain a template agent, wherein the template agent contains a compound shown in the formula (I).
(2) Firstly, solid raw materials: grinding fine silica gel, a template agent and sodium hydroxide in a mortar for 10-20min, fully mixing, transferring to a stainless steel reaction kettle with a polytetrafluoroethylene lining, crystallizing at 170-180 ℃ for 5-6h, cooling after crystallization, washing with deionized water to be neutral, drying at 100 ℃ for 3h, and finally roasting at 520-530 ℃ for 4-5h in an air atmosphere to obtain the all-silicon molecular sieve. The amount of fine silica gel is 0.6-0.8g and the amount of sodium hydroxide is 0.13-0.15g, relative to 1g of template agent.
(3) Dissolving palladium chloride in HCl solution, adding deionized water after completely dissolving to prepare impregnation liquid, then impregnating the all-silicon molecular sieve in the impregnation liquid at 15-40 ℃, impregnating for 8-9h, and then aging for 11-12h; stirring at 90-100 deg.C, evaporating water in the aged product to load active component precursor on the carrier; then drying at 110-120 ℃ for 3-4h, and then roasting at 580-600 ℃ for 4-5h to obtain the catalyst with the deoxidation function. The amount of palladium chloride used is 1.6-2g per 100g of all-silicon molecular sieve.
In a fifth aspect, the invention provides a use of the above catalyst in a deoxygenation reaction.
According to the present invention, preferably, the deoxidation reaction conditions include: the temperature of the deoxidation reaction is 100-450 ℃, the pressure of the deoxidation reaction is 0.1-1.5MPa, and the volume space velocity of the raw material gas is 1000-20000h -1 The oxygen content in the feed gas is from 0.1 to 10% by volume, preferably from 0.5 to 5% by volume.
According to the present invention, preferably, the raw material gas is a combustible gas, more preferably at least one of hydrogen, a hydrocarbon and a carbon-oxygen compound; further preferred is at least one of hydrogen, carbon monoxide, methane, ethylene, ethane, butene and butane.
In the invention, under the action of the catalyst, oxygen in the raw material gas is converted into carbon dioxide and/or carbon monoxide.
The present invention will be described in detail below by way of examples. In the following examples of the present invention,
room temperature is about 25 ℃;
the morphology and the grain size of the molecular sieve are characterized by adopting SEM with the instrument model of Hitachi SU1510;
the pore structure of the molecular sieve is characterized by BET and TEM, and an instrument adopted by BET testing is an ASAP2020 model of Mike corporation; the model of an instrument adopted by the TEM test is JEM-2100F;
the BET test method is: taking a certain amount of sample of about 0.10g, degassing for 6 hours under the vacuum condition of 200 ℃ and 1mmHg, and measuring the nitrogen absorption and desorption curve of the sample in liquid nitrogen (-196 ℃); then, the pore diameter and the distribution of the pore diameter distribution mesopores are calculated by adopting NLDFT. Specific surface areaThe product testing method comprises the following steps: taking a certain amount of sample of about 0.10g, vacuumizing at 30 deg.C for 10 hr<6.67×10 2 Pa and then the adsorption line data in the BET equation is used to calculate the specific surface area of the sample.
The test conditions of the TEM are as follows: the accelerating voltage is 200kV, the dot resolution of the instrument is 0.23nm, and the line resolution is 0.14nm. Before testing, a sample is crushed and ground to 300 meshes and placed in ethanol to form a suspension, ultrasonic dispersion is carried out for 5-10min at room temperature, then a dropper is used for sucking upper suspension liquid drops on a copper net, and HRTEM (high resolution transmission electron microscope) characterization is carried out after ethanol is volatilized.
The crystal form of the molecular sieve is characterized by XRD, and an instrument adopted by XRD testing is a SmartlabX ray diffractometer of Japan science company;
the content of oxygen is tested by adopting an Ampere oxygen tester;
the fine silica gel had an average pore diameter of 8nm and a specific surface area of 200m 2 /g;
Tetrapropylammonium hydroxide was purchased from Aladdin reagent Inc.;
the calculation formula of the silicon source conversion rate is as follows: the content of silicon element in the molecular sieve ÷ the content of silicon element in the silicon source x 100%.
The oxygen conversion is calculated as:
Figure BDA0003220270540000111
Figure BDA0003220270540000112
preparation example 1
(1) Adding 30g of anhydrous potassium carbonate and 200mL of anhydrous ethanol into a flask, fully stirring, adding 200g of bromopropane and 25g of hexamethylenediamine into the flask, reacting for 24 hours at 90 ℃ under a stirring condition, after the reaction is finished, performing rotary evaporation on the materials to form semisolid, washing the semisolid with ethyl acetate for 3 times, and performing freeze vacuum drying to obtain a solid product. Then adding water to the solid product to dissolve itPerforming ion exchange with 717 strongly basic anion exchange resin, and performing rotary evaporation and concentration to obtain template agent containing compound shown in formula (I) (wherein R is 1 Is hexamethylene, R 2 Is n-propyl); the water content in the template agent is 80 wt%.
(2) Firstly, solid raw materials: placing 0.8g of fine silica gel, 1g of template agent and 0.15g of sodium hydroxide in a mortar for grinding for 20min, fully mixing, transferring to a stainless steel reaction kettle with a polytetrafluoroethylene lining, crystallizing at 180 ℃ for 5h, cooling at room temperature after crystallization is finished, washing to be neutral by using deionized water, drying at 100 ℃ for 3h, and finally roasting at 520 ℃ in an air atmosphere for 5h to obtain the all-silicon molecular sieve. The XRD characterization results are similar to those of fig. 1 and are not shown here. The silicon source conversion was 80 wt%.
XRD shows that characteristic peaks exist at positions with 2 theta of 8 degrees, 24 degrees and the like (shown in figure 1), and the molecular sieve prepared in the preparation example 1 is proved to be the all-silicon molecular sieve with an MFI structure, and the peak shape is relatively sharp, which indicates that the crystallinity of the all-silicon molecular sieve is high. Observing the all-silica molecular sieve obtained in preparation example 1 through SEM images (fig. 2 and 3), it can be seen that the average crystallite size of the all-silica molecular sieve is 112nm. It can be seen from TEM (fig. 4) that there are many mesopores inside the crystal of the all-silicon molecular sieve, the white circles in fig. 4 are relatively clear mesopores, and the pore diameter of the mesopores is in the range of 8-30 nm. The silicon source conversion was 84 wt%.
Preparation example 2
(1) Adding 30g of anhydrous potassium carbonate and 150mL of anhydrous ethanol into a flask, fully stirring, adding 160g of iodopropane and 25g of hexamethylenediamine into the flask, reacting for 24 hours at 50 ℃ under stirring, after the reaction is finished, performing rotary evaporation on the materials to form semisolid, washing the semisolid with diethyl ether for 5 times, and performing freeze vacuum drying to obtain a solid product. Then adding water into the solid product to dissolve the solid product, then carrying out ion exchange with 717 strongly basic anion exchange resin, and carrying out rotary evaporation and concentration to obtain a template agent, wherein the template agent contains a compound shown as a formula (I) (wherein R is 1 Is hexamethylene, R 2 Is n-propyl); the water content in the template agent is 70 wt%.
(2) Firstly, solid raw materials: placing 0.1g of fine silica gel, 1g of template agent and 0.05g of sodium hydroxide in a mortar for grinding for 5min, fully mixing, transferring to a stainless steel reaction kettle with a polytetrafluoroethylene lining, crystallizing for 3h at 200 ℃, cooling at room temperature after crystallization is finished, washing to be neutral by using deionized water, drying for 5h at 100 ℃, and finally roasting for 3h at 550 ℃ in an air atmosphere to obtain the hierarchical pore all-silicon molecular sieve.
Preparation example 3
(1) Adding 30g of anhydrous potassium carbonate and 200mL of anhydrous ethanol into a flask, fully stirring, adding 90g of 1, 6-dibromohexane and 90g of tri-n-propylamine into the flask, reacting for 12 hours at 80 ℃ under stirring, after the reaction is finished, performing rotary evaporation on the materials to form semisolid, washing for 3 times by using ethyl acetate, and performing freeze vacuum drying to obtain a solid product. Then adding water into the solid product to dissolve the solid product, then carrying out ion exchange with 717 strongly basic anion exchange resin, and carrying out rotary evaporation and concentration to obtain a template agent, wherein the template agent contains a compound shown as a formula (I) (wherein R is 1 Is hexamethylene, R 2 Is n-propyl); the water content in the template agent is 80 wt%.
(2) Firstly, solid raw materials: placing 2g of fine silica gel, 1g of template agent and 0.2g of sodium hydroxide in a mortar for grinding for 10min, fully mixing, transferring to a stainless steel reaction kettle with a polytetrafluoroethylene lining, crystallizing at 160 ℃ for 10h, cooling at room temperature after crystallization is finished, washing to be neutral by using deionized water, drying at 100 ℃ for 10h, and finally roasting at 550 ℃ in an air atmosphere for 3h to obtain the all-silicon molecular sieve. The XRD characterization results are similar to those of fig. 1 and are not shown here. The silicon source conversion was 87 wt%.
Comparative preparation example 1
Synthesizing a molecular sieve by a hydrothermal method: 1.5g of fine silica gel, 1g of the template obtained in the step (1) in the preparation example 1, 0.1g of sodium hydroxide and 100mL of deionized water are stirred and mixed uniformly at room temperature, then the mixture is transferred to a stainless steel reaction kettle with a polytetrafluoroethylene lining to be crystallized at 180 ℃ for 24 hours, cooled at room temperature, washed to be neutral by using deionized water, then dried at 100 ℃ for 5 hours, and finally roasted at 550 ℃ in an air atmosphere for 5 hours to obtain the all-silicon molecular sieve product. The silicon source conversion was 55 wt%.
Comparative preparation example 2
Synthesizing an all-silicon molecular sieve by using tetrapropylammonium hydroxide as a template under a hydrothermal condition, adding 40g of tetrapropylammonium hydroxide aqueous solution (the mass fraction of the tetrapropylammonium hydroxide aqueous solution is 20 wt.%) into 30g of deionized water, dissolving, adding 5g of fine silica gel, stirring at room temperature for 2 hours, transferring the synthesized gel into a stainless steel reaction kettle with a polytetrafluoroethylene lining, crystallizing at 180 ℃ for 48 hours, drying at 100 ℃ for 5 hours, and finally roasting at 550 ℃ for 5 hours in an air atmosphere to obtain a molecular sieve product, thereby preparing the microporous all-silicon molecular sieve. The XRD characterization results are similar to those of fig. 1 and are not shown here. The silicon source conversion was 64 wt%.
The structures of the all-silicon molecular sieves of the above preparation examples and comparative preparation examples were characterized, and the results are shown in table 1.
TABLE 1
Figure BDA0003220270540000141
Example 1
Dissolving 0.5g of palladium chloride in 100mL of HCl (0.1 mol/L) solution, adding 250mL of deionized water after complete dissolution to prepare an impregnation solution, then impregnating 100g of the all-silicon molecular sieve obtained in the preparation example 1 in the impregnation solution at room temperature for 5 hours, and then aging for 12 hours; stirring at 120 deg.c to evaporate water from the aged product to make the active component precursor supported on the carrier; then drying at 100 ℃ for 3h, and then roasting at 550 ℃ for 5h to obtain the catalyst with the deoxidation function.
The catalyst with the deoxidation function prepared in the example 1 is subjected to deoxidation reaction, and the deoxidation reaction conditions comprise that: ethylene feed gas with oxygen content of 3 vol% and pressure of 0.5MPa, temperature of 230 deg.C and volume space velocity of 5000h -1 And detecting that the oxygen content of the outlet gas is less than 0.1 volume percent. The life test results are shown in table 2.
Example 2
Dissolving 1.5g of chloroplatinic acid in 100mL of HCl (0.1 mol/L) solution, adding 250mL of deionized water after complete dissolution to prepare an impregnation solution, then impregnating 100g of the all-silicon molecular sieve obtained in preparation example 2 in the impregnation solution at room temperature for 8 hours, and then aging for 8 hours; then stirring at 100 ℃, evaporating the water in the aging product, and loading the active component precursor on the carrier; then drying at 120 ℃ for 5h, and then roasting at 500 ℃ for 5h to obtain the catalyst with the deoxidation function.
The catalyst with the deoxidation function prepared in the example 2 is subjected to deoxidation reaction, and the deoxidation reaction conditions comprise that: ethylene feed gas with oxygen content of 0.5 vol%, pressure of 0.5MPa, temperature of 210 deg.C, and volume space velocity of 10000h -1 And detecting that the oxygen content of the outlet gas is less than 0.01 percent by volume. The life test results are shown in table 2.
Example 3
Dissolving 1.6g of palladium chloride in 100mL of HCl (0.1 mol/L) solution, adding 250mL of deionized water after complete dissolution to prepare an impregnation solution, then impregnating 100g of the all-silicon molecular sieve obtained in the preparation example 1 in the impregnation solution at room temperature for 8 hours, and then aging for 12 hours; then stirring at 100 ℃, evaporating the water in the aging product, and loading the active component precursor on the carrier; then drying at 120 ℃ for 3h, and then roasting at 600 ℃ for 5h to obtain the catalyst with the deoxidation function. The deoxidation reaction conditions were the same as in example 1, and the results of the lifetime test are shown in Table 2.
Example 4
Dissolving 0.25g of palladium chloride in 100mL of HCl (0.1 mol/L) solution, adding 150mL of deionized water after completely dissolving to prepare an impregnation solution, then impregnating 100g of the all-silicon molecular sieve obtained in the preparation example 1 in the impregnation solution at room temperature for 5 hours, and then aging for 12 hours; then stirring at 100 ℃, evaporating the water in the aging product, and loading the active component precursor on the carrier; then drying the catalyst for 3h at 100 ℃, and then roasting the catalyst for 5h at 600 ℃ to obtain the catalyst with the deoxidation function.
The catalyst with the deoxidation function prepared in the example 4 is subjected to deoxidation reaction, and the deoxidation reaction conditions comprise: oxygen content of 3 bodyVolume percent of ethylene raw material gas, the pressure is 0.5MPa, the temperature is 250 ℃, and the volume space velocity is 5000h -1 And detecting that the oxygen content of the outlet gas is less than 0.2 volume percent. The life test results are shown in table 2.
Example 5
Dissolving 0.7g of chloroplatinic acid in 100mL of HCl (0.1 mol/L) solution, adding 350mL of deionized water after complete dissolution to prepare an impregnation solution, then impregnating 100g of the all-silicon molecular sieve obtained in preparation example 2 in the impregnation solution at room temperature for 6 hours, and then aging for 5 hours; stirring at 80 ℃, evaporating the water in the aging product, and loading the active component precursor on the carrier; then drying at 120 ℃ for 5h, and then roasting at 500 ℃ for 5h to obtain the catalyst with the deoxidation function.
The catalyst with the deoxidation function prepared in the example 5 is subjected to deoxidation reaction, and the deoxidation reaction conditions comprise: ethylene feed gas with oxygen content of 0.5 vol%, pressure of 0.5MPa, temperature of 250 deg.C, and volume space velocity of 10000h -1 And detecting that the oxygen content of the outlet gas is less than 0.1 volume percent. The life test results are shown in table 2.
Example 6
Dissolving 0.4g of palladium chloride in 100mL of HCl (0.1 mol/L) solution, adding 250mL of deionized water after complete dissolution to prepare an impregnation solution, then impregnating 100g of the all-silicon molecular sieve obtained in preparation example 3 in the impregnation solution at room temperature for 10 hours, and then aging for 10 hours; stirring at 150 deg.c to evaporate water in the aged product and to make the active component precursor supported on the carrier; then drying for 4h at 150 ℃, and then roasting for 3h at 600 ℃ to obtain the catalyst with the deoxidation function.
Example 7
Dissolving 0.05g of chloroauric acid in 100mL of HCl (0.1 mol/L) solution, adding 250mL of deionized water after complete dissolution to prepare an impregnation solution, then impregnating 100g of all-silicon molecular sieve obtained in preparation example 1 in the impregnation solution at room temperature for 8 hours, and then aging for 12 hours; then stirring at 100 ℃, evaporating the water in the aging product, and loading the active component precursor on the carrier; then drying at 120 ℃ for 3h, and then roasting at 600 ℃ for 5h to obtain the catalyst with the deoxidation function. The deoxidation reaction conditions were the same as in example 1, and the results of the lifetime test are shown in Table 2.
Example 8
Dissolving 0.1g of chloroauric acid in 100mL of HCl (0.1 mol/L) solution, adding 150mL of deionized water after completely dissolving to prepare an impregnation solution, then impregnating 100g of all-silicon molecular sieve obtained in preparation example 1 in the impregnation solution at room temperature for 8 hours, and then aging for 12 hours; then stirring at 100 ℃, evaporating the water in the aging product, and loading the active component precursor on the carrier; then drying at 120 ℃ for 3h, and then roasting at 600 ℃ for 5h to obtain the catalyst with the deoxidation function.
Example 9
The catalyst was prepared by following the procedure of example 1 except that 3g of palladium chloride was used.
Comparative example 1
The catalyst preparation was carried out according to the method of example 1, except that the all-silica molecular sieve of comparative preparation 1 was used instead of the all-silica molecular sieve of preparation 1. The deoxidation reaction conditions were the same as in example 1, and the results of the lifetime test are shown in Table 2.
Comparative example 2
The catalyst preparation was carried out according to the method of example 1, except that the all-silica molecular sieve of comparative preparation 2 was used instead of the all-silica molecular sieve of preparation 1. The deoxidation reaction conditions were the same as in example 1, and the results of the lifetime test are shown in Table 2.
TABLE 2
Figure BDA0003220270540000171
Figure BDA0003220270540000181
Note: the lifetime of a catalyst is characterized by the time of catalyst deactivation, which means: in a single catalytic reaction, the initial conversion of the catalyst is 100%, and when the conversion of the catalyst is less than 90% of the initial conversion, the catalyst is considered to be deactivated.
It can be seen from the results in table 2 that the all-silicon molecular sieve with hierarchical pores prepared by the present invention has a longer service life when used in the deoxygenation reaction.
The preferred embodiments of the present invention have been described above in detail, but the present invention is not limited thereto. Within the scope of the technical idea of the invention, many simple modifications can be made to the technical solution of the invention, including combinations of various technical features in any other suitable way, and these simple modifications and combinations should also be regarded as the disclosure of the invention, and all fall within the scope of the invention.

Claims (14)

1. A method of preparing an all-silicon molecular sieve, the method comprising: mixing a silicon source, an alkali source and a template agent, and then carrying out solid phase crystallization and first roasting on the obtained mixture; wherein the template agent contains at least one of the compounds shown in the formula (1),
Figure FDA0003220270530000011
wherein R is 1 Is C 2 -C 6 Alkylene of (a), R 2 Is C 3 -C 5 Linear alkyl group of (1).
2. The method of claim 1, wherein the templating agent is prepared by: under the condition of nucleophilic substitution reaction, organic amine is contacted with halohydrocarbon in solvent, and the reaction product obtained by contact is subjected to OH - Ion exchange;
alternatively, the templating agent excludes tetrapropyl quaternary ammonium salt, tetrapropyl quaternary ammonium base, and cetyl trimethyl quaternary ammonium salt.
3. The method of claim 2, wherein the organic amine is a mono-aliphatic amine, the halogenated hydrocarbon is a dihalo-hydrocarbon; the molar ratio of the dihalogenated hydrocarbon to the monohydric aliphatic amine is 0.5-1:1;
preferably, the mono-aliphatic amine is C 6 -C 12 The dihalo-hydrocarbon is C 2 -C 6 A dihalohydrocarbon of (2);
more preferably, the mono-aliphatic amine is tri-n-propylamine and the dihalohydrocarbon is 1, 6-dibromohexane and/or 1, 6-diiodohexane.
4. The method of claim 2, wherein the organic amine is a di-aliphatic amine and the halohydrocarbon is a monohalohydrocarbon; the mole ratio of the monohalogenated hydrocarbon to the diamine is 4-8:1;
preferably, the aliphatic diamine is C 2 -C 6 The monohalogenated hydrocarbon is C 3 -C 5 The monohalogenated hydrocarbon of (a);
more preferably, the monohalogenated hydrocarbon is bromopropane and/or iodopropane and the diamine is ethylenediamine and/or hexamethylenediamine.
5. The method of claim 2, wherein the contacting temperature is 80-100 ℃; the time is 12-36h;
and/or the solvent is C 1 -C 5 Preferably methanol and/or ethanol.
6. The method of claim 1, wherein the silicon source is used in an amount of 0.1 to 2g and the alkali source is used in an amount of 0.05 to 0.2g, relative to 1g of the template;
and/or the silicon source is an organic silicon source and/or an inorganic silicon source, preferably at least one of silica gel, white carbon black, quartz and sodium silicate;
and/or the alkali source is inorganic alkali, preferably sodium hydroxide and/or potassium hydroxide;
preferably, the average pore diameter of the silica gel is 5-10nm, and the specific surface area is 100-300m 2 /g。
7. The method of claim 1, wherein the temperature of the solid phase crystallization is 160-200 ℃ and the time is 3-10h;
and/or the first roasting temperature is 500-550 ℃, and the time is 3-7h.
8. An all-silica molecular sieve produced by the process of any of claims 1 to 7.
9. A catalyst with a deoxygenation function, wherein the catalyst comprises a carrier and an active component loaded on the carrier, and the carrier comprises the all-silicon molecular sieve of any one of claims 1 to 8; the active component comprises a group VIII metal and/or a group IB metal.
10. The catalyst of claim 9, wherein the active component is contained in an amount of 0.01 to 2g in terms of metal element with respect to 100g of the all-silicon molecular sieve.
11. A method for preparing the catalyst of claim 9 or 10, comprising: loading an active component precursor on a carrier, and then carrying out second roasting, wherein the active component precursor comprises a VIII group metal precursor and/or IB group metal precursor, and the carrier comprises the all-silicon molecular sieve in any one of claims 1-8.
12. The preparation method according to claim 11, wherein the active component precursor is used in an amount such that the active component is contained in an amount of 0.01 to 2g in terms of metal element with respect to 100g of the all-silica molecular sieve in the obtained catalyst;
and/or the temperature of the second roasting is 450-600 ℃ and the time is 3-9h.
13. Use of the all-silica molecular sieve of any one of claims 1 to 12 and the catalyst of any one of claims 9 to 12 in deoxygenation reactions.
14. According to the rightThe use of claim 13, wherein the deoxygenation reaction conditions comprise: the temperature of the deoxidation reaction is 100-450 ℃, the pressure of the deoxidation reaction is 0.1-1.5MPa, and the volume space velocity of the raw material gas is 1000-20000h -1 The oxygen content in the feed gas is 0.1-10 vol%.
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