CN115704122A - Wear-resistant and fracture-resistant blended cotton yarn and manufacturing method thereof - Google Patents
Wear-resistant and fracture-resistant blended cotton yarn and manufacturing method thereof Download PDFInfo
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- CN115704122A CN115704122A CN202110928977.XA CN202110928977A CN115704122A CN 115704122 A CN115704122 A CN 115704122A CN 202110928977 A CN202110928977 A CN 202110928977A CN 115704122 A CN115704122 A CN 115704122A
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Abstract
The invention discloses wear-resistant and fracture-resistant blended cotton yarn and a manufacturing method thereof, and the method comprises the following steps: the raw cotton fiber is processed through a bale plucker and a mixed cotton opener; carrying out cotton opening and cotton carding operations on a cotton matching machine and a cotton carding machine, and obtaining a raw cotton fiber raw material layer through a lap former; step two: interweaving the bamboo charcoal elastic fiber and the ice silk according to the component ratio to obtain a first blended yarn raw material layer; step three: interweaving flax fibers and wool fibers according to a component ratio to obtain a second layer of blended yarn raw material layer; step four: the invention not only avoids the deformation of the manufactured cotton yarn during use, but also achieves good wear resistance and fracture resistance, and the outer surface of the cotton yarn achieves the real wear resistance and fracture resistance by matching with the nylon.
Description
Technical Field
The invention relates to the technical field of cotton yarn manufacturing, in particular to wear-resistant and fracture-resistant blended cotton yarn and a manufacturing method thereof.
Background
The cotton yarn is a yarn formed by processing cotton fibers through a spinning process, and is called a cotton thread after stranding processing. According to different spinning techniques, the yarns can be divided into carded yarns and combed yarns. (1) carding yarns: is a yarn spun by cotton fiber through a common spinning system. (2) combed yarn: is a yarn spun by a cotton fiber through a combing spinning system. The combed yarn is made of high-quality raw materials, fibers in the finished yarn are straight and parallel, less in impurity formation, good in luster, even in evenness and high in strength, and the cotton yarn is mainly used for weaving high-grade fabrics;
the blended cotton yarn is also one of the cotton yarns, and the blended cotton is a fabric formed by blending and interweaving cotton and other fibers, and is collectively called cotton blended and interwoven fabric. The fabric comprises the combination of cotton and other natural fibers and also comprises the combination of the cotton and various chemical fibers, and the cotton and the chemical fibers are usually combined into practical fabrics with various designs and colors and the advantages of all aspects;
in the preparation of blending cotton yarn, the texture intensity after its whole preparation is comparatively weak, but current blending cotton yarn is after production, and the wearability on its surface is relatively poor, leads to its easy condition of taking place the damage after the live time overlength, and when its whole receives to drag simultaneously, the cracked condition appears easily, has reduced life.
Therefore, there is a need to design a wear-resistant and breakage-resistant blended cotton yarn and a manufacturing method thereof to solve the above problems.
Disclosure of Invention
The invention aims to provide wear-resistant and fracture-resistant blended cotton yarn and a manufacturing method thereof, and aims to solve the problems of low high definition, easy and rapid falling of characters and patterns and other factors in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: wear-resisting anti-fracture blending cotton yarn and manufacturing method, including the following structure:
bamboo charcoal elastic fiber, ice silk, flax fiber, wool fiber, nylon, polyester fiber, raw cotton fiber, bale plucker, cotton blending machine, lap former, carding machine, drawing frame, roving frame, spinning frame and bobbin winder;
the production process method comprises the following steps:
the method comprises the following steps: making the raw cotton fiber pass through a plucker and a mixed opener; opening and carding operations are carried out by a cotton matching machine and a carding machine, and a raw cotton fiber raw material layer is obtained through a lap former;
step two: interweaving the bamboo charcoal elastic fiber and the ice silk according to the component ratio to obtain a first blended yarn raw material layer;
step three: interweaving flax fibers and wool fibers according to a component ratio to obtain a second layer of blended yarn raw material layer;
step four: interweaving nylon and polyester fibers according to the component ratio to obtain a third blended yarn raw material layer;
step five: carrying out gluing operation on the obtained first layer of blended yarn raw material layer, the second layer of blended yarn raw material layer and the third layer of blended yarn raw material layer;
step six: and carrying out drawing, roving, spinning and spooling operations between the raw cotton fiber material layer and the three blended yarn material layers.
Preferably, in the material selection process in the above step, the first blended yarn material layer, the second blended yarn material layer, and the third blended yarn material layer are woven by a weaving machine.
Preferably, in the material selection process in the above steps, the roving is composed by feeding, drafting, twisting and winding processes respectively.
Preferably, in the material selection process in the above steps, the spun yarn is unwound from a roving bobbin hung on a roving frame through the roving, and is fed into a drafting device for drafting through a yarn guide rod and a slowly reciprocating traversing different yarn bell mouth, and the drafted strands are output by a front roller, twisted, passed through a steel wire loop through a yarn guide hook and wound on a simple tube tightly sleeved on a spindle; the spindle rotates at a high speed, a yarn strip with certain tension drives the steel wire ring to rotate at a high speed, and a twist is added to the drafted strand after the steel wire ring rotates for one circle; the rotating speed of the steel wire ring lags behind the rotating speed of the cop, so that the yarn continuously output by the front roller can be wound on the cop tube, and the ring plate is lifted according to a certain rule by the control of the forming mechanism to be wound into the cop meeting the requirement and the shape.
Preferably, in the material selection process in the above steps, a ventilation gap is reserved between the flax fiber and the wool fiber.
Preferably, in the material selection process in the above steps, the bamboo charcoal elastic fiber and the ice silk are respectively woven in a staggered manner through drawing.
Preferably, in the material selection process in the above step, adhesive tapes are arranged between the raw cotton fiber material layer and the first, second and third blended yarn material layers.
Compared with the prior art, the invention has the beneficial effects that:
(1) The polyester fiber has the greatest advantages of good crease resistance and shape retention, high strength and elastic recovery capability, firm and durable integral texture, crease resistance, no ironing and no wool sticking, and is used as a surface fabric, so that the condition that the manufactured cotton yarn is deformed during use is avoided, and meanwhile, good wear resistance and fracture resistance are achieved;
(2) The flax fiber has many excellent performances, such as moisture absorption, heat dissipation, health care, bacteriostasis, antifouling, antistatic, ultraviolet resistance, excellent flame retardant effect and high ventilation rate of more than 25 percent, so that the flax fiber has excellent heat conduction performance, high moisture absorption and desorption speed, and can timely adjust the ecological temperature environment of the skin surface layer of a human body;
(3) Through weaving between bamboo charcoal spandex and the ice silk fibre, not only can utilize good hygroscopicity of ice silk fibre self, can utilize bamboo charcoal spandex to carry out mutual complementation simultaneously again, not only make the yarn layer have good soft and smooth soft warm effect, the performance of antibacterial and green that has more reached, make the production preparation and the artificial use of satisfying the later stage that the yarn layer can be better, can be used for underwear widely, the shirt, home textile, the sports and leisure dress, function clothing dress, a plurality of fields such as air freshening and balanced moisturizing material, the surface fabric feels comfortable, health function nature is strong.
FIG. 1 is a composition diagram of a first layer of blended yarn stock in the process;
FIG. 2 is a drawing showing the bamboo charcoal elastic fiber and the ice silk woven by the process;
FIG. 3 is a schematic composition diagram of the process.
The material structure is as follows: 1. polyester fibers; 2. nylon; 3. a first layer of blended yarn stock; 4. bamboo charcoal elastic fiber; 5. silk ice; 6. a second layer of blended yarn stock; 7. a third layer of blended yarn raw material; 8. a raw cotton fiber.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The embodiment provided by the invention comprises the following steps:
referring to the attached drawings 1-3, the wear-resistant and breakage-resistant blended cotton yarn and the manufacturing method thereof specifically comprise the following structures:
bamboo charcoal elastic fiber 4, ice silk 5, flax fiber, wool fiber, nylon 2, polyester fiber 1, raw cotton fiber 8, a bale plucker, a mixing and opening machine, a cotton blending machine, a lap former, a carding machine, a drawing frame, a roving frame, a spinning frame and a bobbin winder;
the production process method comprises the following steps:
the method comprises the following steps: the raw cotton fiber 8 passes through a plucker and a mixed opener; opening and carding operations are carried out by a cotton matching machine and a carding machine, and a raw cotton fiber 8 raw material layer is obtained through a lap former;
step two: the bamboo charcoal elastic fiber 4 and the ice silk 5 are interwoven according to the component ratio to obtain a first blended yarn raw material layer 3, the bamboo charcoal elastic fiber 4 and the ice silk 5 are respectively woven in a staggered manner through drawing, not only can the good hygroscopicity of the ice silk 5 fiber be utilized, but also the bamboo charcoal elastic fiber 4 can be utilized to complement each other, so that the yarn layer has good soft, smooth, soft and warm effects, and the antibacterial, antibacterial and green environmental-friendly performances are achieved, and the yarn layer can better meet the requirements of later-stage production and artificial use, can be widely applied to various fields of underwear, shirts, home textiles, sports and leisure clothes, functional clothes, air freshening and balanced moisturizing materials and the like, and is comfortable in fabric hand feeling and strong in healthcare function;
step three: the flax fibers and the wool fibers are interwoven according to the component ratio to obtain a second layer of blended yarn raw material layer 6, and ventilation gaps are reserved between the woven flax fibers and the woven wool fibers, the flax fibers have many excellent performances, such as moisture absorption, heat dissipation, health care, bacteriostasis, antifouling, antistatic, ultraviolet ray resistance, excellent flame retardant effect, and ventilation ratio of more than 25%, so that the heat conductivity, air permeability and moisture absorption speed are excellent, and the ecological temperature environment of the skin surface layer of a human body can be timely adjusted;
step four: nylon 2 and polyester fiber 1 are interwoven according to the component ratio to obtain a third layer of blended yarn raw material layer 7, the polyester fiber 1 has the biggest advantages of good crease resistance and shape retention, high strength and elasticity recovery capability, and firm and durable integral texture, crease resistance, ironing resistance and non-stick wool, and is used as a surface fabric, so that the situation that the manufactured cotton yarn is deformed during use is avoided, and meanwhile, good wear resistance and fracture resistance are achieved, and the outer surface of the cotton yarn achieves real wear resistance and fracture resistance by matching with nylon 2, so that the surface of the cotton yarn can better meet the requirements of severe environment and operation use, and the integral practical effect of the cotton yarn is ensured;
step five: gluing the obtained first layer of blended yarn raw material layer 3, the second layer of blended yarn raw material layer 6 and the third layer of blended yarn raw material layer 7, knitting the first layer of blended yarn raw material layer 3, the second layer of blended yarn raw material layer 6 and the third layer of blended yarn raw material layer 7 by a knitting machine, and arranging adhesive tapes between the raw cotton fiber 8 raw material layer and the first layer of blended yarn raw material layer 3, the second layer of blended yarn raw material layer 6 and the third layer of blended yarn raw material layer 7;
step six: carrying out drawing, roving, spun yarn and spooling operations between a raw cotton fiber 8 raw material layer and three blended yarn raw material layers, wherein the roving is respectively composed of feeding, drafting, twisting and winding processes, the spun yarn is unwound from a roving pipe hung on a roving frame through the roving, fed into a drafting device for drafting through a yarn guide rod and a traversing different yarn horn mouth which slowly reciprocates, and the drafted sliver is output by a front roller, twisted, passes through a steel wire ring through a yarn guide hook and is wound on a simple pipe tightly sleeved on a spindle; the spindle rotates at a high speed, the yarn with certain tension drives the steel wire ring to rotate at a high speed on the steel ring, and a twist is added to the drafted strand once the steel wire ring rotates for one circle; the rotating speed of the steel wire ring lags behind the rotating speed of the cop, so that the yarn continuously output by the front roller can be wound on the cop tube, and the ring plate is lifted according to a certain rule by the control of the forming mechanism to be wound into the cop meeting the requirement and the shape.
To sum up: the invention utilizes the crease resistance and shape retention of the polyester fiber, has higher strength and elasticity recovery capability, and is firm and durable in integral texture, crease-resistant, non-ironing and non-sticky as a surface fabric, thus not only avoiding the deformation of the manufactured cotton yarn during use, but also achieving good wear resistance and fracture resistance, and matching with nylon, the outer surface of the cotton yarn achieves the real wear resistance and fracture resistance, so that the surface of the cotton yarn can better meet the requirements of severe environment and operation use.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (7)
1. The wear-resistant and breakage-resistant blended cotton yarn and the manufacturing method thereof are characterized in that: the structure comprises the following structures:
bamboo charcoal elastic fiber (4), ice silk (5), flax fiber, wool fiber, nylon (2), polyester fiber (1), raw cotton fiber (8), a bale plucker, a mixed cotton opener, a cotton blending machine, a lap former, a cotton carding machine, a drawing frame, a roving frame, a spinning frame and a bobbin winder;
the production process method comprises the following steps:
the method comprises the following steps: the raw cotton fiber (8) is processed by a plucker and a mixed opener; opening and carding operations are carried out by a cotton matching machine and a carding machine, and a raw material layer of the raw cotton fiber (8) is obtained through a lap former;
step two: interweaving the bamboo charcoal elastic fiber (4) and the ice silk (5) according to the component ratio to obtain a first layer of blended yarn raw material layer (3);
step three: interweaving flax fibers and wool fibers according to the component ratio to obtain a second layer of blended yarn raw material layer (6);
step four: interweaving nylon (2) and polyester fiber (1) according to the component ratio to obtain a third layer of blended yarn raw material layer (7);
step five: gluing the obtained first layer of blended yarn raw material layer (3), the second layer of blended yarn raw material layer (6) and the third layer of blended yarn raw material layer (7);
step six: the operations of drawing, roving, spinning and spooling are carried out between the raw cotton fiber (8) raw material layer and the three blended yarn raw material layers.
2. The wear-resistant and breakage-resistant blended cotton yarn and the manufacturing method thereof according to claim 1 are characterized in that: the first layer of blended yarn raw material layer (3), the second layer of blended yarn raw material layer (6) and the third layer of blended yarn raw material layer (7) are woven by a weaving machine.
3. The wear-resistant and breakage-resistant blended cotton yarn and the manufacturing method thereof according to claim 1 are characterized in that: the roving yarn is formed by feeding, drafting, twisting and winding processes respectively.
4. The wear-resistant and breakage-resistant blended cotton yarn and the manufacturing method thereof according to claim 1, wherein the wear-resistant and breakage-resistant blended cotton yarn comprises the following components in percentage by weight: the spun yarn is unwound from a roving bobbin hung on a roving frame through roving, and is fed into a drafting device for drafting through a yarn guide rod and a traversing different yarn horn mouth which moves slowly and reciprocally, and the drafted fiber strands are output by a front roller, twisted, passed through a steel wire ring through a yarn guide hook and wound on a simple pipe tightly sleeved on a spindle; the spindle rotates at a high speed, a yarn strip with certain tension drives the steel wire ring to rotate at a high speed, and a twist is added to the drafted strand after the steel wire ring rotates for one circle; the rotating speed of the steel wire ring lags behind the rotating speed of the cop, so that the yarn continuously output by the front roller can be wound on the cop tube, and the ring plate is lifted according to a certain rule by the control of the forming mechanism to be wound into the cop meeting the requirement and the shape.
5. The wear-resistant and breakage-resistant blended cotton yarn and the manufacturing method thereof according to claim 1, wherein the wear-resistant and breakage-resistant blended cotton yarn comprises the following components in percentage by weight: and a ventilation gap is reserved between the flax fiber and the wool fiber.
6. The wear-resistant and breakage-resistant blended cotton yarn and the manufacturing method thereof according to claim 1 are characterized in that: the bamboo charcoal elastic fiber (4) and the ice silk (5) are respectively woven in a staggered manner through drawing.
7. The wear-resistant and breakage-resistant blended cotton yarn and the manufacturing method thereof according to claim 1 are characterized in that: and adhesive strips are arranged between the raw cotton fiber (8) raw material layer and the first layer blended yarn raw material layer (3), the second layer blended yarn raw material layer (6) and the third layer blended yarn raw material layer (7).
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| Application Number | Priority Date | Filing Date | Title |
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| CN202110928977.XA CN115704122A (en) | 2021-08-13 | 2021-08-13 | Wear-resistant and fracture-resistant blended cotton yarn and manufacturing method thereof |
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| CN202110928977.XA CN115704122A (en) | 2021-08-13 | 2021-08-13 | Wear-resistant and fracture-resistant blended cotton yarn and manufacturing method thereof |
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| CN115704122A true CN115704122A (en) | 2023-02-17 |
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| CN202110928977.XA Pending CN115704122A (en) | 2021-08-13 | 2021-08-13 | Wear-resistant and fracture-resistant blended cotton yarn and manufacturing method thereof |
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