CN115700264A - High-strength wear-resistant camshaft - Google Patents
High-strength wear-resistant camshaft Download PDFInfo
- Publication number
- CN115700264A CN115700264A CN202211524132.5A CN202211524132A CN115700264A CN 115700264 A CN115700264 A CN 115700264A CN 202211524132 A CN202211524132 A CN 202211524132A CN 115700264 A CN115700264 A CN 115700264A
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- Prior art keywords
- parts
- powder
- wear
- camshaft
- strength
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000000576 coating method Methods 0.000 claims abstract description 44
- 239000011248 coating agent Substances 0.000 claims abstract description 40
- 239000000843 powder Substances 0.000 claims description 39
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims description 14
- IIPYXGDZVMZOAP-UHFFFAOYSA-N lithium nitrate Chemical compound [Li+].[O-][N+]([O-])=O IIPYXGDZVMZOAP-UHFFFAOYSA-N 0.000 claims description 14
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims description 12
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 12
- AMWRITDGCCNYAT-UHFFFAOYSA-L hydroxy(oxo)manganese;manganese Chemical compound [Mn].O[Mn]=O.O[Mn]=O AMWRITDGCCNYAT-UHFFFAOYSA-L 0.000 claims description 12
- FGIUAXJPYTZDNR-UHFFFAOYSA-N potassium nitrate Chemical compound [K+].[O-][N+]([O-])=O FGIUAXJPYTZDNR-UHFFFAOYSA-N 0.000 claims description 12
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 8
- SVONRAPFKPVNKG-UHFFFAOYSA-N 2-ethoxyethyl acetate Chemical compound CCOCCOC(C)=O SVONRAPFKPVNKG-UHFFFAOYSA-N 0.000 claims description 7
- CERQOIWHTDAKMF-UHFFFAOYSA-M Methacrylate Chemical compound CC(=C)C([O-])=O CERQOIWHTDAKMF-UHFFFAOYSA-M 0.000 claims description 7
- 239000000919 ceramic Substances 0.000 claims description 7
- JBSLOWBPDRZSMB-FPLPWBNLSA-N dibutyl (z)-but-2-enedioate Chemical compound CCCCOC(=O)\C=C/C(=O)OCCCC JBSLOWBPDRZSMB-FPLPWBNLSA-N 0.000 claims description 7
- 239000007788 liquid Substances 0.000 claims description 7
- -1 phenoxy propyl Chemical group 0.000 claims description 7
- YUKQRDCYNOVPGJ-UHFFFAOYSA-N thioacetamide Chemical compound CC(N)=S YUKQRDCYNOVPGJ-UHFFFAOYSA-N 0.000 claims description 7
- DLFVBJFMPXGRIB-UHFFFAOYSA-N thioacetamide Natural products CC(N)=O DLFVBJFMPXGRIB-UHFFFAOYSA-N 0.000 claims description 7
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 6
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims description 6
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 claims description 6
- 239000010432 diamond Substances 0.000 claims description 6
- 229910003460 diamond Inorganic materials 0.000 claims description 6
- 239000010433 feldspar Substances 0.000 claims description 6
- 229910021389 graphene Inorganic materials 0.000 claims description 6
- 235000010333 potassium nitrate Nutrition 0.000 claims description 6
- 239000004323 potassium nitrate Substances 0.000 claims description 6
- 229910052708 sodium Inorganic materials 0.000 claims description 6
- 239000011734 sodium Substances 0.000 claims description 6
- 229910000029 sodium carbonate Inorganic materials 0.000 claims description 6
- 239000004408 titanium dioxide Substances 0.000 claims description 6
- 230000000694 effects Effects 0.000 abstract description 9
- 239000010410 layer Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 229910000851 Alloy steel Inorganic materials 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 2
- 238000007590 electrostatic spraying Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000011247 coating layer Substances 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000012938 design process Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
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- Paints Or Removers (AREA)
Abstract
The invention discloses a high-strength wear-resistant camshaft, which comprises: the core shaft is provided with an exhaust cam and an intake cam; coating a high-strength coating on the mandrel; the exhaust cam and the intake cam are further coated with a wear resistant coating. According to the invention, the high-strength coating is coated on the camshaft, so that the strength of the mandrel is enhanced, and meanwhile, the wear-resistant coatings are coated on the air inlet cam and the exhaust cam, so that the wear resistance is improved, and the troubles of poor wear-resistant effect and low durability of the conventional camshaft are avoided.
Description
Technical Field
The invention belongs to the technical field of camshafts, and particularly relates to a high-strength wear-resistant camshaft.
Background
The camshaft is a component in a piston engine. Its function is to control the opening and closing action of the valve. Although the rotational speed of the camshaft is half of that of the crankshaft in a four-stroke engine (the rotational speed of the camshaft is the same as that of the crankshaft in a two-stroke engine), the rotational speed is still high and the camshaft is subjected to a large torque, so that the camshaft is required to be high in strength and support in design, and the camshaft is generally made of high-quality alloy steel or alloy steel. Because the valve motion law is related to the power and the running characteristics of an engine, the camshaft design plays an important role in the design process of the engine.
Most of the existing cam shafts are integrally formed, and the surface of the existing cam shaft is generally plated with a layer of compact oxide film by adopting a conventional heat treatment method. The oxide film has certain corrosion and abrasion resistant effects, but the abrasion resistant effect is not good, so that the durability of the camshaft is not enhanced, and the cost is increased excessively.
Therefore, a camshaft with a high-strength wear-resistant coating is urgently needed.
Disclosure of Invention
In view of the above, the technical problem to be solved by the present invention is to provide a high-strength wear-resistant camshaft, in which the camshaft is coated with a high-strength coating to enhance the strength of the core shaft, and the intake cam and the exhaust cam are coated with wear-resistant coatings to improve the wear resistance, thereby avoiding the problems of poor wear-resistant effect and low durability of the previous camshafts.
In order to solve the above technical problems, the present invention discloses a high strength wear resistant camshaft, which comprises:
the core shaft is provided with an exhaust cam and an intake cam;
coating a high-strength coating on the mandrel;
the exhaust cam and the intake cam are further coated with a wear resistant coating.
According to an embodiment of the present invention, the high strength coating comprises, in parts by weight:
25-66 parts of methacrylate, 12-23 parts of ethylene glycol ethyl ether acetate, 7-16 parts of phenoxy propyl acrylate, 5-11 parts of dibutyl maleate, 8-17 parts of styrene, 2-5 parts of thioacetamide, 1-5 parts of graphene powder, 3-5 parts of manganese oxide powder, 4-12 parts of silicon dioxide powder, 2-4 parts of lithium nitrate powder, 1-3 parts of ceramic powder and 8-10 parts of wax liquid.
According to an embodiment of the present invention, the high strength coating comprises, in parts by weight:
52 parts of methacrylate, 18 parts of ethylene glycol monoethyl ether acetate, 13 parts of phenoxy propyl acrylate, 8 parts of dibutyl maleate, 14 parts of styrene, 3 parts of thioacetamide, 3 parts of graphene powder, 4 parts of manganese oxide powder, 9 parts of silicon dioxide powder, 3 parts of lithium nitrate powder, 2 parts of ceramic powder and 9 parts of wax liquid.
According to one embodiment of the invention, the wear-resistant coating comprises 30-35 parts of diamond powder, 15-25 parts of feldspar powder, 5-7 parts of potassium nitrate, 5-7 parts of sodium fluosilicate, 25-30 parts of zinc oxide powder, 4-6 parts of titanium dioxide and 7-9 parts of sodium carbonate.
According to an embodiment of the present invention, the wear-resistant coating includes 33 parts of diamond powder, 20 parts of feldspar powder, 6 parts of potassium nitrate, 6 parts of sodium fluosilicate, 27 parts of zinc oxide powder, 5 parts of titanium dioxide, and 8 parts of sodium carbonate.
According to an embodiment of the present invention, the high-strength coating and the wear-resistant coating are applied by wet electrostatic spraying.
Compared with the prior art, the invention can obtain the following technical effects:
through coating high strength coating on the camshaft, reinforcing dabber intensity coats wear-resistant coating on the cam that admits air and exhaust cam simultaneously, improves the wearability, avoids camshaft wear-resisting effect not good in the past, the trouble that the durability is low.
Of course, it is not necessary for any one product in which the invention is practiced to achieve all of the above-described technical effects simultaneously.
Detailed Description
The following embodiments are described in detail with reference to the accompanying drawings, so that the implementation process of the present invention for solving the technical problems and achieving the technical effects by applying technical means can be fully understood and implemented.
A high strength, wear resistant camshaft comprising: the mandrel is provided with an exhaust cam and an intake cam; coating a high-strength coating on the mandrel; the exhaust and intake cams are further coated with a wear resistant coating.
The mandrel is a main shaft part of the camshaft, journals are arranged at two ends of the mandrel and used for assembling a bearing and a gear for transmission, and an exhaust cam and an intake cam are arranged in the middle of the mandrel and used for driving the piston. The invention improves the strength of the camshaft and the surface wear resistance of the exhaust cam and the intake cam by coating the mandrel with a high-strength coating layer and further coating the exhaust cam and the intake cam with wear-resistant coatings, thereby prolonging the service life of the camshaft.
Specifically, the high-strength coating comprises the following components in parts by weight: 25-66 parts of methacrylate, 12-23 parts of ethylene glycol ethyl ether acetate, 7-16 parts of phenoxy propyl acrylate, 5-11 parts of dibutyl maleate, 8-17 parts of styrene, 2-5 parts of thioacetamide, 1-5 parts of graphene powder, 3-5 parts of manganese oxide powder, 4-12 parts of silicon dioxide powder, 2-4 parts of lithium nitrate powder, 1-3 parts of ceramic powder and 8-10 parts of wax liquid. The base material is formed by mixing methacrylate, ethylene glycol ethyl ether acetate, phenoxy propyl acrylate, dibutyl maleate, styrene and thioacetamide, then silica powder, lithium nitrate powder and ceramic powder are added to be stirred and mixed in wax liquid, and the mixture is sprayed on the surface of the mandrel to form a compact film layer, so that the overall strength of the mandrel is improved.
Further, the high-strength coating comprises the following components in parts by weight: 52 parts of methacrylate, 18 parts of ethylene glycol monoethyl ether acetate, 13 parts of phenoxy propyl acrylate, 8 parts of dibutyl maleate, 14 parts of styrene, 3 parts of thioacetamide, 3 parts of graphene powder, 4 parts of manganese oxide powder, 9 parts of silicon dioxide powder, 3 parts of lithium nitrate powder, 2 parts of ceramic powder and 9 parts of wax liquid. As measured, in this fraction, the coating adhesion was best and the mandrel strength was higher.
Specifically, the wear-resistant coating comprises 30-35 parts of diamond powder, 15-25 parts of feldspar powder, 5-7 parts of potassium nitrate, 5-7 parts of sodium fluosilicate, 25-30 parts of zinc oxide powder, 4-6 parts of titanium dioxide and 7-9 parts of sodium carbonate. The components are sieved after being ball-milled by a wet method, then mixed into absolute ethyl alcohol to be stirred and mixed, and finally sprayed to the surfaces of the exhaust cam and the air inlet cam to form a compact film layer, so that the wear resistance of the cam part is improved, and the service life is prolonged.
Further, the wear-resistant coating comprises 33 parts of diamond powder, 20 parts of feldspar powder, 6 parts of potassium nitrate, 6 parts of sodium fluosilicate, 27 parts of zinc oxide powder, 5 parts of titanium dioxide and 8 parts of sodium carbonate. As measured, in the part, the coating has the best adhesion and the cam has higher wear resistance.
It is worth mentioning that the high-strength coating and the wear-resistant coating adopt wet electrostatic spraying, and have good adhesion and high durability.
In conclusion, the high-strength coating is coated on the camshaft, so that the strength of the mandrel is enhanced, and meanwhile, the wear-resistant coatings are coated on the air inlet cam and the exhaust cam, so that the wear resistance is improved, and the troubles of poor wear-resistant effect and low durability of the conventional camshaft are avoided.
The foregoing description shows and describes several preferred embodiments of the invention, but as aforementioned, it is to be understood that the invention is not limited to the forms disclosed herein, but is not to be construed as excluding other embodiments and is capable of use in various other combinations, modifications, and environments and is capable of changes within the scope of the inventive concept as expressed herein, commensurate with the above teachings, or the skill or knowledge of the relevant art. And that modifications and variations may be effected by those skilled in the art without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (6)
1. A high strength, wear resistant camshaft comprising:
the mandrel is provided with an exhaust cam and an intake cam;
the mandrel is coated with a high-strength coating;
the exhaust cam and the intake cam are further coated with a wear resistant coating.
2. The high strength, wear resistant camshaft of claim 1 wherein the high strength coating comprises in parts by weight:
25-66 parts of methacrylate, 12-23 parts of ethylene glycol ethyl ether acetate, 7-16 parts of phenoxy propyl acrylate, 5-11 parts of dibutyl maleate, 8-17 parts of styrene, 2-5 parts of thioacetamide, 1-5 parts of graphene powder, 3-5 parts of manganese oxide powder, 4-12 parts of silicon dioxide powder, 2-4 parts of lithium nitrate powder, 1-3 parts of ceramic powder and 8-10 parts of wax liquid.
3. The high strength, wear resistant camshaft of claim 2 wherein the high strength coating comprises in parts by weight:
52 parts of methacrylate, 18 parts of ethylene glycol monoethyl ether acetate, 13 parts of phenoxy propyl acrylate, 8 parts of dibutyl maleate, 14 parts of styrene, 3 parts of thioacetamide, 3 parts of graphene powder, 4 parts of manganese oxide powder, 9 parts of silicon dioxide powder, 3 parts of lithium nitrate powder, 2 parts of ceramic powder and 9 parts of wax liquid.
4. The high-strength wear-resistant camshaft of claim 1, wherein the wear-resistant coating comprises 30-35 parts of diamond powder, 15-25 parts of feldspar powder, 5-7 parts of potassium nitrate, 5-7 parts of sodium fluosilicate, 25-30 parts of zinc oxide powder, 4-6 parts of titanium dioxide and 7-9 parts of sodium carbonate.
5. The high-strength wear-resistant camshaft of claim 4, wherein the wear-resistant coating comprises 33 parts of diamond powder, 20 parts of feldspar powder, 6 parts of potassium nitrate, 6 parts of sodium fluosilicate, 27 parts of zinc oxide powder, 5 parts of titanium dioxide and 8 parts of sodium carbonate.
6. The high strength, wear resistant camshaft of claim 1 wherein the high strength coating and the wear resistant coating are wet electrostatic sprayed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211524132.5A CN115700264A (en) | 2022-12-01 | 2022-12-01 | High-strength wear-resistant camshaft |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211524132.5A CN115700264A (en) | 2022-12-01 | 2022-12-01 | High-strength wear-resistant camshaft |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN115700264A true CN115700264A (en) | 2023-02-07 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211524132.5A Pending CN115700264A (en) | 2022-12-01 | 2022-12-01 | High-strength wear-resistant camshaft |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN115700264A (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103374286A (en) * | 2012-04-24 | 2013-10-30 | 李清建 | High wear-resistant diamond composite paint |
| CN103711537A (en) * | 2012-09-29 | 2014-04-09 | 北京汽车动力总成有限公司 | Camshaft |
| CN204082241U (en) * | 2014-09-04 | 2015-01-07 | 宝鸡市英钛利金属材料有限公司 | Coated on titanium alloy camshaft |
| CN104525861A (en) * | 2014-11-18 | 2015-04-22 | 西安理工大学 | Engine cam and production method thereof |
| WO2018045621A1 (en) * | 2016-09-09 | 2018-03-15 | 东南大学 | Transferable wear-resistant flexible super-hydrophobic film and preparation method therefor |
| CN108047775A (en) * | 2017-12-17 | 2018-05-18 | 苏州纽东精密制造科技有限公司 | A kind of anticorrosive wear-resistant automobile shafts bearing sleeve |
| CN114605763A (en) * | 2022-03-18 | 2022-06-10 | 江苏全真光学科技股份有限公司 | Wear-resistant optical lens ingredient |
-
2022
- 2022-12-01 CN CN202211524132.5A patent/CN115700264A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103374286A (en) * | 2012-04-24 | 2013-10-30 | 李清建 | High wear-resistant diamond composite paint |
| CN103711537A (en) * | 2012-09-29 | 2014-04-09 | 北京汽车动力总成有限公司 | Camshaft |
| CN204082241U (en) * | 2014-09-04 | 2015-01-07 | 宝鸡市英钛利金属材料有限公司 | Coated on titanium alloy camshaft |
| CN104525861A (en) * | 2014-11-18 | 2015-04-22 | 西安理工大学 | Engine cam and production method thereof |
| WO2018045621A1 (en) * | 2016-09-09 | 2018-03-15 | 东南大学 | Transferable wear-resistant flexible super-hydrophobic film and preparation method therefor |
| CN108047775A (en) * | 2017-12-17 | 2018-05-18 | 苏州纽东精密制造科技有限公司 | A kind of anticorrosive wear-resistant automobile shafts bearing sleeve |
| CN114605763A (en) * | 2022-03-18 | 2022-06-10 | 江苏全真光学科技股份有限公司 | Wear-resistant optical lens ingredient |
Non-Patent Citations (1)
| Title |
|---|
| 李峰等: "《汽车制造工艺学》", vol. 2, 北京理工大学出版社, pages: 86 * |
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