CN115684919A - Port large-machine equipment electrical state monitoring system and application thereof - Google Patents

Port large-machine equipment electrical state monitoring system and application thereof Download PDF

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CN115684919A
CN115684919A CN202111533578.XA CN202111533578A CN115684919A CN 115684919 A CN115684919 A CN 115684919A CN 202111533578 A CN202111533578 A CN 202111533578A CN 115684919 A CN115684919 A CN 115684919A
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motor
current
phase
equipment
voltage
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刘齐
于劲松
王瑜
张建中
杨金祥
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TIANJIN PORT COKE TERMINAL CO LTD
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TIANJIN PORT COKE TERMINAL CO LTD
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y04INFORMATION OR COMMUNICATION TECHNOLOGIES HAVING AN IMPACT ON OTHER TECHNOLOGY AREAS
    • Y04SSYSTEMS INTEGRATING TECHNOLOGIES RELATED TO POWER NETWORK OPERATION, COMMUNICATION OR INFORMATION TECHNOLOGIES FOR IMPROVING THE ELECTRICAL POWER GENERATION, TRANSMISSION, DISTRIBUTION, MANAGEMENT OR USAGE, i.e. SMART GRIDS
    • Y04S40/00Systems for electrical power generation, transmission, distribution or end-user application management characterised by the use of communication or information technologies, or communication or information technology specific aspects supporting them
    • Y04S40/12Systems for electrical power generation, transmission, distribution or end-user application management characterised by the use of communication or information technologies, or communication or information technology specific aspects supporting them characterised by data transport means between the monitoring, controlling or managing units and monitored, controlled or operated electrical equipment
    • Y04S40/126Systems for electrical power generation, transmission, distribution or end-user application management characterised by the use of communication or information technologies, or communication or information technology specific aspects supporting them characterised by data transport means between the monitoring, controlling or managing units and monitored, controlled or operated electrical equipment using wireless data transmission

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Abstract

The invention provides an electrical state monitoring system for port large-sized aircraft equipment and application thereof, belonging to the field of port equipment detection. The system is used for monitoring N motors serving the same large machine equipment, and comprises the following components: n current and voltage acquisition devices and a communication device connected with the current and voltage acquisition devices; each current and voltage acquisition device comprises a data acquisition module and a current transformer; a current transformer is arranged on each phase of lead in three-phase leads connected with a three-phase alternating current power supply by each motor, and the positive and negative terminals of the current transformer are respectively connected with a data acquisition module; meanwhile, voltage detection lines are respectively led out from each phase of lead wires in three-phase lead wires of each motor connected with a three-phase alternating current power supply, and the other end of each voltage detection line is connected with a data acquisition module; the communication device includes a communication module and an antenna connected thereto. The invention can monitor the state of each walking motor in real time and find the walking motor with fault in time.

Description

一种港口大机设备电气状态监测系统及其应用A kind of electrical condition monitoring system and its application of large-scale port machine equipment

技术领域technical field

本发明属于港口设备检测领域,具体涉及一种港口大机设备电气状态监测系统及其应用。The invention belongs to the field of port equipment detection, and in particular relates to an electrical state monitoring system for main machine equipment in a port and an application thereof.

背景技术Background technique

在港口设备中,大机设备包括:台门座式起重机、装载机、斗轮机等等大型走行设备,大机设备的各个机构电机可以通过变频器进行数据采集,但是走行机构下辖多台电机,变频器是同时驱动多台电机,所以变频器无法准确判断每台电机的基本状态和运行情况。In port equipment, large-scale equipment includes: large-scale traveling equipment such as gantry cranes, loaders, and bucket wheel machines. The motors of each mechanism of large-scale equipment can collect data through frequency converters, but the running mechanism has multiple motors , The frequency converter drives multiple motors at the same time, so the frequency converter cannot accurately judge the basic state and operation of each motor.

通常在港口的地面上设置有两根导轨,每台大机设备有四根平行的直立的支柱,每根支柱的底部能够在导轨上移动,具体的,两根支柱的底部能够在一根导轨上移动,另两根支柱的底部能够在另一根导轨上移动,位于左侧的两根支柱关于两根导轨之间的中心线对称设置,位于右侧的两根支柱关于两根导轨之间的中心线对称设置。Usually there are two guide rails on the ground of the port, each large machine equipment has four parallel upright pillars, the bottom of each pillar can move on the guide rails, specifically, the bottom of the two pillars can be on a guide rail Move, the bottom of the other two pillars can move on another guide rail, the two pillars on the left are arranged symmetrically about the center line between the two guide rails, and the two pillars on the right are arranged about the center line between the two guide rails. Centerline symmetrical setting.

具体的,在每个支柱的底部设置有两个滚轮组,两个滚轮组位于同一根导轨上。位于对称位置的两根支柱上的两个滚轮组也分别对称,即左侧两根支柱上的左侧的两个滚轮组对称,即位于同一条与导轨垂直的直线上,左侧两根支柱上的右侧的两个滚轮组对称,即位于另一条与导轨垂直的直线上;右侧两根支柱上的左侧的两个滚轮组对称,即位于同一条与导轨垂直的直线上,左侧两根支柱上的右侧的两个滚轮组对称,即位于另一条与导轨垂直的直线上。Specifically, two roller sets are arranged at the bottom of each pillar, and the two roller sets are located on the same guide rail. The two roller sets on the two pillars at symmetrical positions are also symmetrical respectively, that is, the two roller sets on the left side of the two pillars on the left are symmetrical, that is, they are located on the same straight line perpendicular to the guide rail, and the two pillars on the left The two roller sets on the right on the right are symmetrical, that is, they are located on another straight line perpendicular to the guide rail; the two roller sets on the left are symmetrical on the two pillars on the right, that is, they are located on the same straight line The two roller groups on the right side on the two pillars on the side are symmetrical, that is, they are located on another straight line perpendicular to the guide rail.

每个滚轮组包括多个滚轮,每一个滚轮组由一个电机控制,这样需要在每个支柱上设置两个电机来控制该支柱的行走(又称为走行),因此,一台大机设备通常至少需要装备8台走行电机(由于滚轮组是两两对称设置的,相应的,8台电机也是两两对称设置的,每个电机与一个滚轮组对应。),每台走行电机由三相交流电源驱动,走行电机数量多,故障隐蔽性高。日常巡检只能通过观察外观、观察线路状态来推断其电机的状态,这种传统的巡检方法难以及时、准确地发现电机的不良状态。Each roller group includes a plurality of rollers, and each roller group is controlled by a motor, so that two motors need to be set on each pillar to control the walking of the pillar (also known as walking). Therefore, a large-scale machine usually has at least It needs to be equipped with 8 traveling motors (since the roller groups are symmetrically arranged in pairs, correspondingly, the 8 motors are also arranged symmetrically in pairs, and each motor corresponds to a roller group.), each traveling motor is powered by a three-phase AC power supply There are many driving and traveling motors, and the fault concealment is high. The daily inspection can only infer the state of the motor by observing the appearance and the state of the line. This traditional inspection method is difficult to find the bad state of the motor in a timely and accurate manner.

一台大机设备上的多台电机中,如果其中只有少数几个电机出现故障,大机设备还是可以走行的,但是如果出现故障的电机数量过多,剩下的无故障电机就无法带动大机设备进行走行了,此时大机设备就会出现走行异常现象。Among the multiple motors on a large-scale equipment, if only a few of them fail, the large-scale equipment can still run, but if there are too many faulty motors, the remaining non-faulty motors cannot drive the large-scale equipment. The equipment is running, and the mainframe equipment will run abnormally at this time.

通常,当一台大机设备配置的多台走行电机中有近半数的电机损坏后,该大机设备才会出现走行异常现象。而在实际生产中往往只有在大机设备出现走行异常后才会对所属的各个电机进行逐一排查,因此故障检测效率非常低下。而且,由于负载增加,一台电机损坏后还会加速其它电机的损坏,如果不能及时发现各个电机的故障,每年在走行电机维修上将会多产生几十万元的成本,同时极易出现船舶动态延误的情况。Usually, when nearly half of the motors among the multiple running motors configured in a large-scale equipment are damaged, the large-scale equipment will experience abnormal running. However, in actual production, each motor will be checked one by one only after the large-scale equipment runs abnormally, so the fault detection efficiency is very low. Moreover, due to the increase in load, the damage of one motor will accelerate the damage of other motors. If the failure of each motor cannot be found in time, hundreds of thousands of yuan will be incurred in the maintenance of the running motor every year. The case of dynamic delays.

通过对电机的电压、电流、温度进行实时监测才能及时发现电机存在的故障,但是传统的对电气设备的电压、电流、温度进行检测的手段均需要在本地安装显示仪表,而数据的读取则需要人工抄表和统计管理,不利于电气数据的实时管控,也无法实时发现电机的故障,难以满足新时代港口电气管理的要求。Real-time monitoring of the voltage, current, and temperature of the motor can detect the faults of the motor in time, but the traditional means of detecting the voltage, current, and temperature of electrical equipment need to install display instruments locally, and the reading of data requires Manual meter reading and statistical management are required, which is not conducive to real-time control of electrical data, and it is also impossible to detect motor faults in real time, making it difficult to meet the requirements of port electrical management in the new era.

发明内容Contents of the invention

本发明的目的在于解决上述现有技术中存在的难题,提供一种港口大机设备电气状态监测系统及其应用,能够实时监测大机设备的各个走行电机的状态,及时发现出现故障的走行电机,在一台走行电机出现故障时即可对该台走行电机进行维修,进而避免加速其它电机的损坏,同时不影响大机设备的正常生产,而且能够及时发现电机的非正常运行。The purpose of the present invention is to solve the problems existing in the above-mentioned prior art, and to provide an electrical state monitoring system for large-scale equipment in ports and its application, which can monitor the status of each running motor of large-scale equipment in real time, and find faulty running motors in time , when a running motor breaks down, the running motor can be repaired, thereby avoiding damage to other motors, while not affecting the normal production of large-scale equipment, and the abnormal operation of the motor can be found in time.

本发明是通过以下技术方案实现的:The present invention is achieved through the following technical solutions:

本发明的第一个方面,提供了一种港口大机设备电气状态监测系统,所述系统用于监测服务于同一个大机设备的N个电机,所述系统包括:N个电流电压采集装置和与其连接的通讯装置;The first aspect of the present invention provides an electrical status monitoring system for large-scale equipment in a port. The system is used to monitor N motors serving the same large-scale equipment. The system includes: N current and voltage acquisition devices and communication devices connected to it;

每个所述电流电压采集装置包括数据采集模块、电流互感器;Each of the current and voltage acquisition devices includes a data acquisition module and a current transformer;

在每个电机与三相交流电源连接的三相导线中的每一相导线上分别设置一个电流互感器,电流互感器的正负接线端分别与数据采集模块连接;A current transformer is arranged on each of the three-phase wires connected to the three-phase AC power supply for each motor, and the positive and negative terminals of the current transformer are respectively connected to the data acquisition module;

同时,从每个电机与三相交流电源连接的三相导线中的每一相导线上分别引出电压检测线,将每根电压检测线的另一端与数据采集模块连接;At the same time, a voltage detection line is respectively drawn from each of the three-phase wires connected to the three-phase AC power supply by each motor, and the other end of each voltage detection line is connected to the data acquisition module;

所述通信装置包括通信模块和与其连接的天线。The communication device includes a communication module and an antenna connected thereto.

本发明的进一步改进在于,所述系统包括N个数据采集模块和N个通信模块,数据采集模块和通信模块一一对应并连接;A further improvement of the present invention is that the system includes N data acquisition modules and N communication modules, and the data acquisition modules and the communication modules are in one-to-one correspondence and connected;

或者,所述系统包括N个数据采集模块和一个通信模块;N个数据采集模块分别连接到总线上,并且每个数据采集模块分配有一个地址;所述总线与数据接收模块连接;所述数据接收模块再与通信模块连接。Or, the system includes N data acquisition modules and a communication module; N data acquisition modules are respectively connected to the bus, and each data acquisition module is assigned an address; the bus is connected to the data receiving module; the data The receiving module is then connected with the communication module.

本发明的进一步改进在于,从每个电机与三相交流电源连接的零线上引出零线电压检测线;A further improvement of the present invention is that a zero-line voltage detection line is drawn from the zero-line that each motor is connected to the three-phase AC power supply;

所述零线电压检测线的另一端与数据采集模块连接。The other end of the neutral line voltage detection line is connected to the data acquisition module.

本发明的进一步改进在于,所述通信模块通过无线网络与服务器连接;A further improvement of the present invention is that the communication module is connected to the server through a wireless network;

所述服务器还分别与显示设备、云存储连接;The server is also connected with display device and cloud storage respectively;

所述通信模块采用LORA通信模块;Described communication module adopts LORA communication module;

所述数据接收模块通过Modbus通讯协议与LORA通信模块进行通讯;The data receiving module communicates with the LORA communication module through the Modbus communication protocol;

所述天线通过LORA远程通讯组网与服务器进行通信。The antenna communicates with the server through the LORA remote communication network.

进一步的,所述系统包括温度传感器,所述温度传感器设置在电机上;Further, the system includes a temperature sensor, and the temperature sensor is arranged on the motor;

所述温度传感器的导线与数据采集模块连接;The lead wire of described temperature sensor is connected with data acquisition module;

将所有电流互感器、数据采集模块、数据接收模块、通信模块设置在一个设备箱内,将天线设置在设备箱的外部。All current transformers, data acquisition modules, data receiving modules, and communication modules are arranged in one equipment box, and the antenna is arranged outside the equipment box.

本发明的第二个方面,提供了一种应用上述港口大机设备电气状态监测系统的方法,所述方法包括:The second aspect of the present invention provides a method of applying the above-mentioned electrical state monitoring system for main engine equipment in a port, the method comprising:

在大机设备的运行过程中,实时采集大机设备的每个电机的电压、电流、温度数据,并根据电压、电流、温度分别判断每个电机是否出现异常情况,如果是,则判定电机出现故障,并进行报警,如果否,则判定电机运行正常。During the operation of the mainframe equipment, the voltage, current, and temperature data of each motor of the mainframe equipment are collected in real time, and whether each motor is abnormal is judged according to the voltage, current, and temperature. If so, it is judged that the motor is abnormal. Fault, and alarm, if not, it is judged that the motor is running normally.

优选的,所述根据电压、电流、温度分别判断每个电机是否出现异常情况的操作包括:Preferably, the operation of judging whether each motor is abnormal according to voltage, current, and temperature includes:

对于每个电机,如果出现以下情况中的一种或多种,则判定电机出现异常情况:For each motor, if one or more of the following situations occurs, it is determined that the motor is abnormal:

采集到的三相电压中有任意一相的电压与零线的电压之间的差值不是220V;The difference between the voltage of any one of the collected three-phase voltages and the voltage of the neutral line is not 220V;

采集到的三相电流中有任意一相的电流为0,电压不为0;The current of any phase in the collected three-phase current is 0, and the voltage is not 0;

采集到的三相电压均为0,有任意一相的电流不为0;The collected three-phase voltages are all 0, and the current of any phase is not 0;

根据采集到的三相电流获得三相电流之和,三相电流之和不为0;The sum of the three-phase currents is obtained according to the collected three-phase currents, and the sum of the three-phase currents is not 0;

根据采集到的三相电流获得实时电流,实时电流与额定电流的差值超过设定的电流阈值;The real-time current is obtained according to the collected three-phase current, and the difference between the real-time current and the rated current exceeds the set current threshold;

采集到的温度大于设定的温度阈值。The collected temperature is greater than the set temperature threshold.

本发明的进一步改进在于,所述方法进一步包括:A further improvement of the present invention is that the method further includes:

对于每个电机,实时根据采集到的三相电流和三相电压获得电机的输出功率;For each motor, the output power of the motor is obtained in real time according to the collected three-phase current and three-phase voltage;

判断输出功率是否为0,如果是,则进行报警,同时将与该电机对称的另一个支柱上的电机停机。It is judged whether the output power is 0, and if so, an alarm is given, and the motor on the other pillar symmetrical to the motor is stopped at the same time.

本发明的进一步改进在于,所述方法进一步包括:A further improvement of the present invention is that the method further includes:

对于每台电机,实时根据采集到的三相电流和三相电压获得电机的输出功率;For each motor, the output power of the motor is obtained in real time according to the collected three-phase current and three-phase voltage;

对大机设备中的每个支柱下的两个电机的输出功率取算术平均值获得每个支柱的平均电机输出功率;Take the arithmetic mean value of the output power of the two motors under each pillar in the mainframe equipment to obtain the average motor output power of each pillar;

将所有平均电机输出功率进行排序;Sort all average motor output power;

计算最大的平均电机输出功率与最小的平均电机输出功率的差值,如果该差值大于设定的功率阈值,则判定大机设备的重心偏向了最大平均电机输出功率对应的支柱,此时进行报警。Calculate the difference between the maximum average motor output power and the minimum average motor output power. If the difference is greater than the set power threshold, it is determined that the center of gravity of the large-scale equipment is biased towards the pillar corresponding to the maximum average motor output power. At this time, carry out Call the police.

本发明的进一步改进在于,所述方法进一步包括:A further improvement of the present invention is that the method further includes:

在每个电机断电后,实时采集每个电机的电压、电流数据;After each motor is powered off, the voltage and current data of each motor are collected in real time;

如果电流不为0,则判定大机设备出现锚定故障,此时进行报警。If the current is not 0, it is determined that the mainframe equipment has an anchoring fault, and an alarm is issued at this time.

与现有技术相比,本发明的有益效果是:利用本发明能够实时监测大机设备的各个走行电机的状态,及时发现出现故障的走行电机,在一台走行电机出现故障时即可对该台走行电机进行维修,进而避免了加速其它电机的损坏,同时不影响大机设备的正常生产,而且能够及时发现电机的非正常运行。Compared with the prior art, the beneficial effect of the present invention is: the present invention can monitor the state of each running motor of the large-scale equipment in real time, find out the faulty running motor in time, and fix it when a running motor breaks down. Maintenance of the running motor of the table, thereby avoiding the damage of other motors, and at the same time not affecting the normal production of the main machine equipment, and the abnormal operation of the motor can be found in time.

附图说明Description of drawings

图1本发明港口大机设备电气状态监测系统的一种组成结构图;Fig. 1 is a composition structure diagram of the electrical state monitoring system of large-scale equipment in the port of the present invention;

图2本发明港口大机设备电气状态监测系统的另一种组成结构图;Fig. 2 is another composition structure diagram of the electrical condition monitoring system of large-scale equipment in the port of the present invention;

图3本发明港口大机设备电气状态监测系统中的电压电流采集装置的结构示意图。Fig. 3 is a schematic structural diagram of the voltage and current acquisition device in the electrical state monitoring system of the port mainframe equipment of the present invention.

具体实施方式Detailed ways

下面结合附图对本发明作进一步详细描述:Below in conjunction with accompanying drawing, the present invention is described in further detail:

如图1和图2所示,本发明提供的港口大机设备电气状态监测系统用于监测用于同一个大机设备的N个电机,所述系统包括:N个电流电压采集装置、通讯装置;N的值可以取8,也可以根据实际需要设置N的值。图1和图2中的省略号表示中间省略了相同的设备。As shown in Figures 1 and 2, the electrical status monitoring system for large-scale port equipment provided by the present invention is used to monitor N motors for the same large-scale equipment, and the system includes: N current and voltage acquisition devices and communication devices ; The value of N can be 8, and the value of N can also be set according to actual needs. The ellipsis in Figure 1 and Figure 2 indicates that the same equipment is omitted in the middle.

每个所述电流电压采集装置包括数据采集模块、电流互感器;电流互感器分别与数据采集模块连接;Each of the current and voltage acquisition devices includes a data acquisition module and a current transformer; the current transformers are respectively connected to the data acquisition module;

具体的,如图3所示,在每个电机301与三相交流电源302连接的三相导线中的每一相导线上分别设置一个电流互感器303,用于采集每相导线的电流。更具体的,将每一相导线穿过一个电流互感器303,即每个电机采用3个电流互感器303;电流互感器303的正负接线端分别与数据采集模块304上的电流采集端子连接。电流互感器为现有产品,对其原理和结构不再赘述。Specifically, as shown in FIG. 3 , a current transformer 303 is arranged on each phase wire of the three-phase wires connecting each motor 301 to the three-phase AC power supply 302 for collecting the current of each phase wire. More specifically, pass each phase wire through a current transformer 303, that is, each motor uses three current transformers 303; the positive and negative terminals of the current transformer 303 are respectively connected to the current acquisition terminals on the data acquisition module 304 . The current transformer is an existing product, and its principle and structure will not be repeated here.

同时,从每个电机301与三相交流电源302连接的三相导线中的每一相导线上分别引出电压检测线,用于采集每相导线上的电压。将每根电压检测线的另一端与数据采集模块上的电压采集端子连接。在图1和图2中,电机与数据采集模块之间的连线是采集电压的示意,电机与数据采集模块之间通过电流互感器连接的连线是采集电流的示意。At the same time, a voltage detection line is drawn from each of the three-phase wires connecting each motor 301 to the three-phase AC power supply 302 to collect the voltage on each phase wire. Connect the other end of each voltage detection line to the voltage acquisition terminal on the data acquisition module. In Figure 1 and Figure 2, the connection between the motor and the data acquisition module is a schematic diagram of collecting voltage, and the connection between the motor and data acquisition module through a current transformer is a schematic diagram of collecting current.

进一步的,如果采用三相四线制供电系统,还可以从每个电机与三相交流电源302连接的零线上引出零线电压检测线,用于采集零线上的电压。将该零线电压检测线的另一端与数据采集模块上的电压采集端子连接,Furthermore, if a three-phase four-wire power supply system is adopted, a zero-line voltage detection line can also be drawn from the neutral line connecting each motor to the three-phase AC power supply 302 to collect the voltage on the neutral line. Connect the other end of the neutral line voltage detection line to the voltage acquisition terminal on the data acquisition module,

所述通信装置包括通信模块和与其连接的天线。所述数据采集模块与通信模块连接。The communication device includes a communication module and an antenna connected thereto. The data collection module is connected with the communication module.

进一步的,所述通信模块通过无线网络与服务器连接,所述服务器还分别与显示设备、云存储连接。所述服务器采用现有的具有数据接收和处理功能的服务器,所述显示设备可以是现有的PC端的显示器,也可以是现有的移动端(例如手机、平板电脑等)的显示屏,云存储采用现有的云存储即可。港口中的多台大机设备可以分别通过无线通信模块与同一个服务器进行通信,这样服务器能够获得所有大机设备的数据,进而实现对港口中所有大机设备的监测。Further, the communication module is connected to a server through a wireless network, and the server is also connected to a display device and a cloud storage respectively. The server adopts an existing server with data receiving and processing functions, and the display device can be an existing PC-side display, or an existing mobile terminal (such as a mobile phone, a tablet computer, etc.) The existing cloud storage can be used for storage. Multiple large-scale equipment in the port can communicate with the same server through wireless communication modules, so that the server can obtain the data of all large-scale equipment, and then realize the monitoring of all large-scale equipment in the port.

本发明系统的实施例如下:Embodiments of the system of the present invention are as follows:

【实施例一】[Example 1]

所述数据采集模块可以采用现有的多种多路数据采集模块,例如可以采用北京阿尔泰科技发展有限公司生产的数据采集模块,其具有多个电压信号采集端子和多个电流信号采集端子,还设置有其它传感器采集端子。所述数据采集模块能够把采集到的电流、电压以及其它传感器采集到的模拟信号转换成数字信号后向上位机进行传输,一般数据采集模块通过接口向上位机进行传送,这个接口可以是RS232接口、可以是RS485接口、也可以是MODBUS接口。Described data acquisition module can adopt existing multiple multi-channel data acquisition module, for example can adopt the data acquisition module produced by Beijing Altai Science and Technology Development Co., Ltd., it has a plurality of voltage signal acquisition terminals and a plurality of current signal acquisition terminals, also Other sensor acquisition terminals are provided. The data acquisition module can convert the collected current, voltage and analog signals collected by other sensors into digital signals and then transmit them to the host computer. Generally, the data acquisition module transmits to the host computer through an interface. This interface can be an RS232 interface , It can be RS485 interface or MODBUS interface.

【实施例二】[Example 2]

每个大机设备有8台走行电机,因此针对每个大机设备设置有8个数据采集模块,如图1所示,可以为每个数据采集模块配备一个无线通信模块,每个数据采集模块采用无线传输方式一一传输数据,但是这种传输数据的方式属于多点传输,也就是说需要给每一个数据采集模块连接一个用于上传数据的无线通信模块,即对应一个大机设备需要配置8个通信模块,而在大机设备中安装8个无线通信模块是非常困难的,且大大增加了成本。Each mainframe equipment has 8 traveling motors, so there are 8 data acquisition modules for each mainframe equipment, as shown in Figure 1, each data acquisition module can be equipped with a wireless communication module, each data acquisition module Use wireless transmission to transmit data one by one, but this method of data transmission belongs to multi-point transmission, that is to say, each data acquisition module needs to be connected to a wireless communication module for uploading data, that is, corresponding to a mainframe device needs to be configured 8 communication modules, but it is very difficult to install 8 wireless communication modules in the mainframe equipment, and the cost is greatly increased.

因此,优选的,如图2所示,本发明先将对应一个大机设备的所有8个数据采集模块分别连接到总线上,并给每个数据采集模块分配一个地址。该总线可以采用RS485总线或者MODBUS总线等现有的多种总线,将该总线与数据接收模块连接,数据接收模块再与无线通信模块连接。所述数据接收模块接收来自总线上的地址、电压、电流数据,并将其转换成无线信号,将无线信号发送给无线通信模块。数据接收模块、无线通信模块均为现有产品,在此不再赘述。Therefore, preferably, as shown in FIG. 2 , the present invention firstly connects all 8 data acquisition modules corresponding to one mainframe device to the bus, and assigns an address to each data acquisition module. The bus can adopt various existing buses such as RS485 bus or MODBUS bus, the bus is connected with the data receiving module, and the data receiving module is connected with the wireless communication module. The data receiving module receives address, voltage and current data from the bus, converts them into wireless signals, and sends the wireless signals to the wireless communication module. Both the data receiving module and the wireless communication module are existing products, and will not be repeated here.

【实施例三】[Embodiment 3]

优选的,所述无线通信模块采用LORA通信模块,所述数据接收模块通过Modbus通讯协议与LORA通信模块进行通讯;与LORA通信模块连接的天线通过LORA远程通讯组网与服务器进行通信,同时服务器能够分别与显示设备以及云存储进行通信,将采集到的数据显示在显示设备上,并将采集到的数据存储到云存储上。Preferably, the wireless communication module adopts a LORA communication module, and the data receiving module communicates with the LORA communication module through the Modbus communication protocol; the antenna connected to the LORA communication module communicates with the server through the LORA remote communication network, and the server can simultaneously Communicate with the display device and cloud storage respectively, display the collected data on the display device, and store the collected data on the cloud storage.

【实施例四】[Example 4]

进一步的,所述系统还可以包括温度传感器,温度传感器设置在电机上即可,例如可以粘贴在电机的壳体上,温度传感器的导线与数据采集模块的传感器采集端子连接,通过无线通信模块将温度传感器采集到的温度数据传输给服务器。Further, the system may also include a temperature sensor, the temperature sensor can be set on the motor, for example, it can be pasted on the housing of the motor, the wire of the temperature sensor is connected to the sensor acquisition terminal of the data acquisition module, and the temperature sensor is connected to the sensor terminal through the wireless communication module The temperature data collected by the temperature sensor is transmitted to the server.

进一步的,可以将对应同一个大机设备的电流互感器、数据采集模块、数据接收模块、无线通信模块设置在一个设备箱内,将天线设置在设备箱的外部,这样通过天线即可将数据接收模块接收到的数据传输给服务器,而且便于对设备箱内的各种元器件进行统一维护。Further, the current transformer, data acquisition module, data receiving module, and wireless communication module corresponding to the same large-scale equipment can be arranged in an equipment box, and the antenna can be set outside the equipment box, so that the data can be transmitted through the antenna. The data received by the receiving module is transmitted to the server, and it is convenient for unified maintenance of various components in the equipment box.

本发明系统将电气线路及设备的实时状态数据进行采集和监测,经由无线网络传输到服务器,服务器可以根据采集到的数据进行计算进而实现报警等功能。本发明增加了电流监测、电压监测、温度监测等功能,并加入物联网技术,内置了无线通信模块,只要通电即可自动联网,可以通过手机APP和电脑随时查看电气安全状态,可按需要设置对应的告警值。The system of the present invention collects and monitors the real-time status data of electrical circuits and equipment, and transmits them to the server via the wireless network, and the server can perform calculations based on the collected data to realize functions such as alarming. The present invention adds functions such as current monitoring, voltage monitoring, and temperature monitoring, and adds Internet of Things technology, and has a built-in wireless communication module, which can be automatically connected to the Internet as long as the power is turned on, and the electrical safety status can be checked at any time through the mobile phone APP and computer, and can be set as required Corresponding alarm value.

应用上述港口大机设备电气状态监测系统的方法的实施例如下:The embodiment of the method of applying the above-mentioned electrical condition monitoring system for large-scale equipment in the port is as follows:

【实施例五】[Embodiment 5]

应用上述港口大机设备电气状态监测系统进行工作状态监测的方法包括:The methods of applying the above-mentioned electrical condition monitoring system for large-scale equipment in the port to monitor the working condition include:

在每个电机开机后,实时采集每个电机的电压、电流、温度数据,并判断是否出现异常情况,如果是,则判定电机出现故障,服务器向显示设备发出故障信号,显示设备根据故障信号进行报警,如果否,则判定电机运行正常。After each motor is turned on, collect the voltage, current, and temperature data of each motor in real time, and judge whether there is any abnormality. If so, it is determined that the motor is faulty. Alarm, if not, it is judged that the motor is running normally.

所述异常情况为以下情况中的一种或多种:The abnormal situation is one or more of the following situations:

采集到的三相电压中有任意一相的电压与零线的电压之间的差值不是220V,说明电机出现了故障;If the difference between the voltage of any phase and the voltage of the zero line in the collected three-phase voltage is not 220V, it means that the motor is faulty;

采集到的三相电流中有任意一相的电流为0,电压数据不为0,说明电机断路了(比如电机内的线圈绕组被烧毁了,断开了所以电流为0);The current of any one of the collected three-phase currents is 0, and the voltage data is not 0, indicating that the motor is disconnected (for example, the coil winding in the motor is burned, so the current is 0 if it is disconnected);

采集到的三相电压均为0,有任意一相的电流不为0,说明外部电力已经中断,电机被动运动,由于电机转动造成感应电流进而导致电流不为0;The collected three-phase voltage is all 0, and the current of any phase is not 0, indicating that the external power has been interrupted, the motor is passively moving, and the induced current caused by the rotation of the motor causes the current to not be 0;

根据采集到的三相电流获得三相电流之和,三相电流之和不为0,说明该电机的工作电流三相不平衡,即发生了故障;The sum of the three-phase currents is obtained according to the collected three-phase currents, and the sum of the three-phase currents is not 0, indicating that the three-phase working current of the motor is unbalanced, that is, a fault has occurred;

根据采集到的三相电流计算获得实时电流(采用现有算法根据三相电流获得实时电流即可,在此不再赘述。),实时电流与额定电流的差值超过设定的电流阈值,说明该电机处于超负荷运行状态,即过载运行;Calculate the real-time current based on the collected three-phase current (the existing algorithm can be used to obtain the real-time current based on the three-phase current, so I won’t go into details here.), the difference between the real-time current and the rated current exceeds the set current threshold, indicating that The motor is in an overload operation state, that is, overload operation;

采集到的温度大于设定的温度阈值。电流阈值、温度阈值可以根据实际需要进行设定。The collected temperature is greater than the set temperature threshold. The current threshold and temperature threshold can be set according to actual needs.

服务器可以在第一时间将故障信号发送给显示设备,显示设备根据故障信号进行报警,这样使得电机的不良状态迅速得到报警。The server can send the fault signal to the display device at the first time, and the display device will alarm according to the fault signal, so that the bad state of the motor can be alarmed quickly.

传统方法是只有等到大机设备出现走行异常现象时才发现故障,然后才对各个电机进行逐一排查,此时不仅大机设备的工作受到影响,而且加速了电机的损坏。而本发明能够在任意一个电机出现故障时就进行报警,维修人员根据报警能够及时对该故障电机进行修复,这样促使维修人员在大机设备不停止工作的情况下实现了对故障电机的及时修复,从而避免了大机设备停摆情况的发生,进而保证了港口作业的连续性,也减少了对其它电机的损坏,进而延长了电机的使用寿命。The traditional method is to find the fault only when the large-scale equipment runs abnormally, and then check each motor one by one. At this time, not only the work of the large-scale equipment is affected, but also the damage of the motor is accelerated. However, the present invention can give an alarm when any motor breaks down, and the maintenance personnel can repair the faulty motor in time according to the alarm, so that the maintenance personnel can realize the timely repair of the faulty motor without stopping the work of the main machine equipment , so as to avoid the occurrence of large-scale equipment shutdown, thereby ensuring the continuity of port operations, reducing damage to other motors, and prolonging the service life of the motor.

【实施例六】[Embodiment 6]

大机设备在行走过程中,如果一根支柱底部的两个电机中有一个电机停机(即输出功率为0),此时如果保持其它7个电机的输出功率不变,由于故障电机的输出功率为0,无法出力,因此大机设备在走行时会出现不平稳现象,而且两根导轨上的各个电机的出力不平衡还会对导轨产生扭矩,该扭矩会对两根导轨产生破坏作用。If one of the two motors at the bottom of a pillar stops (that is, the output power is 0) while the large-scale equipment is running, if the output power of the other seven motors remains unchanged at this time, the output power of the faulty motor will If it is 0, it cannot output power, so large-scale equipment will appear unstable when running, and the unbalanced output of each motor on the two guide rails will also generate torque on the guide rails, which will have a destructive effect on the two guide rails.

为了避免上述情况的发生,进一步的,本发明方法在检测到一个电机的输出功率为0时,一方面会进行报警,另一方面会将与该电机对称的另一个支柱上的电机停机(即将另一个支柱上的一个电机停机,该电机对应的滚轮组与故障电机对应的滚轮组处在对称的位置上),这样就保证了在故障电机从出现停机到修复好的这个时间段内,其它分别对称的3对电机(6个电机)能够带动大机设备平稳行走,保证了港口作业,且不会产生扭矩,进而避免了导轨被损坏。In order to avoid the occurrence of the above situation, further, when the method of the present invention detects that the output power of a motor is 0, an alarm will be given on the one hand, and the motor on the other pillar symmetrical to the motor will be shut down on the other hand (about A motor on the other pillar stops, and the roller group corresponding to the motor is in a symmetrical position with the roller group corresponding to the faulty motor), which ensures that during the time period from when the faulty motor stops to being repaired, other Three symmetrical pairs of motors (6 motors) can drive large-scale equipment to run smoothly, ensuring port operations without generating torque, thereby avoiding damage to guide rails.

具体应用方法如下:The specific application method is as follows:

对于每台电机,实时根据数据采集模块采集到的三相电流和三相电压获得该电机的输出功率(采用现有算法根据三相导线上的电流、电压计算获得电机的输出功率即可,在此不再赘述。);For each motor, the output power of the motor is obtained in real time according to the three-phase current and three-phase voltage collected by the data acquisition module (using the existing algorithm to calculate the output power of the motor according to the current and voltage on the three-phase wire, in This will not be repeated here.);

判断输出功率是否为0,如果是,则判定该电机出现了停机,此时发出故障信号,服务器在第一时间将故障信号发送给显示设备,显示设备根据故障信号进行报警,同时将与该电机对称的另一个支柱上的电机停机,这样就保证了在故障电机从出现停机到修复好的这个时间段内,大机设备能够继续平稳行走,且不会损坏导轨。Judging whether the output power is 0, if it is, it is determined that the motor has stopped, and at this time a fault signal is sent, and the server sends the fault signal to the display device at the first time, and the display device gives an alarm according to the fault signal, and will communicate with the motor at the same time The motor on the other symmetrical pillar is shut down, which ensures that the large machine equipment can continue to run smoothly without damaging the guide rail during the time period from when the faulty motor shuts down to when it is repaired.

【实施例七】[Embodiment 7]

电机的输出功率和电压、电流和功率因数成正比,也就是说电压越大,电流越大,功率因数越大那么输出功率就越大,其中的功率因数与电机自身相关,因此无法调节。可以通过电压和电流来判断电机的输出功率。The output power of the motor is proportional to the voltage, current and power factor, that is to say, the greater the voltage, the greater the current, and the greater the power factor, the greater the output power. The power factor is related to the motor itself, so it cannot be adjusted. The output power of the motor can be judged by the voltage and current.

一般在大机设备走行过程中需要将其上的工作设备(例如大臂)收回且保证抓斗内没有货物,这样才能保持其重心位于设定的范围内,也才能够最大程度保证8个走行电机的负载均衡。Generally, during the traveling process of large-scale equipment, it is necessary to retract the working equipment (such as the boom) on it and ensure that there is no cargo in the grab bucket, so as to keep its center of gravity within the set range and ensure the maximum 8 travels Motor load balancing.

当大机设备上的工作设备、抓斗没有归位,或者抓斗上有货物时,很可能出现重心偏移的情况,此时重心偏向哪侧,哪侧的走行电机的负载就会大大增加,即该支柱下的两个电机的输出功率会明显大于其它支柱下的电机的输出功率,因此,利用上述系统采集到的数据可以帮助司机及时判断大机设备的重心是否发生了偏移,如果发生偏移,司机可以及时调整工作设备的位置进而调整大机设备的重心,进而保证所有走行电机的负载均衡,避免电机受损。When the working equipment and the grab bucket on the large-scale equipment are not in place, or there are goods on the grab bucket, it is likely that the center of gravity will shift. At this time, which side the center of gravity deviates from, the load on the traveling motor on which side will greatly increase , that is, the output power of the two motors under this pillar will be significantly greater than the output power of the motors under the other pillars. Therefore, the data collected by the above system can help the driver to judge in time whether the center of gravity of the main machine equipment has shifted. If In the event of an offset, the driver can adjust the position of the working equipment in time and then adjust the center of gravity of the main machine equipment, thereby ensuring the load balance of all running motors and avoiding motor damage.

具体应用方法如下:The specific application method is as follows:

对于每台电机,实时根据数据采集模块采集到的三相电流和三相电压获得该电机的输出功率(采用现有算法根据三相导线上的电流、电压计算获得电机的输出功率即可,在此不再赘述。);For each motor, the output power of the motor is obtained in real time according to the three-phase current and three-phase voltage collected by the data acquisition module (using the existing algorithm to calculate the output power of the motor according to the current and voltage on the three-phase wire, in This will not be repeated here.);

对每个支柱下的两个电机的输出功率取算术平均值获得每个支柱的平均电机输出功率;4个支柱对应了4个平均电机输出功率;Take the arithmetic mean value of the output power of the two motors under each pillar to obtain the average motor output power of each pillar; 4 pillars correspond to 4 average motor output power;

将所有平均电机输出功率进行排序;Sort all average motor output power;

计算最大的平均电机输出功率与最小的平均电机输出功率的差值(例如1号支柱的平均电机输出功率最大,4号支柱的平均电机输出功率最小,则计算1号与4号支柱的平均电机输出功率的差值),如果该差值大于设定的功率阈值,则判定大机设备的重心偏向了最大平均电机输出功率对应的支柱,此时服务器可以向显示设备发送重心偏移信号,提醒司机查看工作设备是否归位或者抓斗中是否有货物,这样司机可以及时调整工作设备的位置或者卸掉抓斗中的货物后再继续行走,进而及时避免了最大平均电机输出功率对应的支柱长时间处于超载的状态,也就降低了电机的故障发生率。功率阈值可以根据实际需要进行设定。Calculate the difference between the maximum average motor output power and the minimum average motor output power (for example, the average motor output power of No. 1 pillar is the largest, and the average motor output power of No. 4 pillar is the smallest, then calculate the average motor of No. 1 and No. 4 pillar output power difference), if the difference is greater than the set power threshold, it is determined that the center of gravity of the large machine equipment is biased to the pillar corresponding to the maximum average motor output power, and at this time the server can send a center of gravity deviation signal to the display device to remind The driver checks whether the working equipment is in place or whether there is goods in the grab, so that the driver can adjust the position of the working equipment in time or continue walking after unloading the goods in the grab, thereby avoiding the pillar length corresponding to the maximum average motor output power in time. Time is in an overloaded state, which reduces the failure rate of the motor. The power threshold can be set according to actual needs.

【实施例八】[Embodiment Eight]

在港口作业时,如果出现恶劣天气,需要停止使用大机设备,即各个走行电机均处于断电状态,并且需要将大机设备的各个支柱进行锚定,避免其被大风吹动进而产生危险。When working in the port, if there is bad weather, it is necessary to stop using the large machine equipment, that is, all the running motors are in a power-off state, and each pillar of the large machine equipment needs to be anchored to prevent it from being blown by the strong wind and causing danger.

在大机设备的各个支柱被锚定时,正常情况下,数据采集模块采集到的电压、电流数据应该均为0,但是当出现极端天气时或者锚定设备出现故障时,大机设备可能会被大风吹动进而在轨道上发生被动移动,而支柱的移动会使得电机发生旋转,进而在电流互感器内产生电流,此时数据采集模块采集到的电流数据不再为0,因此通过电流数据可以判定锚定出现了故障,此时可以及时派操作人员去现场对大机设备进行重新锚定,以避免发生更严重的事故。When each pillar of the mainframe equipment is anchored, under normal circumstances, the voltage and current data collected by the data acquisition module should be 0, but when extreme weather occurs or the anchoring equipment fails, the mainframe equipment may be blocked. The strong wind blows and then passively moves on the track, and the movement of the pillar will cause the motor to rotate, and then generate current in the current transformer. At this time, the current data collected by the data acquisition module is no longer 0, so the current data can be It is determined that the anchoring has failed, and at this time, operators can be sent to the site to re-anchor the mainframe equipment in time to avoid more serious accidents.

具体应用方法如下:The specific application method is as follows:

在每个电机断电后,实时采集每个电机的电压、电流数据,如果电流数据不为0,则判定大机设备出现被动移动,即出现了锚定故障,此时服务器向显示设备发出锚定故障信号,显示设备根据锚定故障信号进行报警。After each motor is powered off, the voltage and current data of each motor are collected in real time. If the current data is not 0, it is determined that the mainframe equipment has passively moved, that is, an anchor failure has occurred. At this time, the server sends an anchor to the display device. Fixed fault signal, the display device will alarm according to the anchored fault signal.

上述几个实施例中的报警均可以采用现有的多种方式,例如在显示设备上显示每个电机的位置,当某个电机出现故障时,该电机对应的图标高亮报警,或者发出声光报警、震动报警等等,在此不再赘述。The alarms in the above-mentioned several embodiments can adopt various existing methods, such as displaying the position of each motor on the display device, when a certain motor breaks down, the icon corresponding to the motor will highlight the alarm, or make a sound Light alarm, vibration alarm, etc. will not be repeated here.

本发明具备远程电流、电压、温度等关键数据的本地采集、数据回传以及远程移动端监控等功能。同时可以进一步在显示设备上实现阈值报警、表格分析以及在云存储上进行历史数据的存储等功能。The present invention has functions such as local collection of key data such as remote current, voltage, temperature, data return, and remote mobile terminal monitoring. At the same time, functions such as threshold alarm, table analysis, and historical data storage on cloud storage can be further realized on the display device.

本发明的实施例中,在门座式起重机走行电机设备柜内安装有8台数据采集模块,分别采集对应的8台走行电机的电气数据,采样频率为1次每分钟,并实现相关数据的回传。In the embodiment of the present invention, 8 data acquisition modules are installed in the traveling motor equipment cabinet of the gantry crane, and the electrical data of the corresponding 8 traveling motors are respectively collected, and the sampling frequency is 1 time per minute, and the relevant data is realized. return.

本发明根据大机电气实际管理需要,设计了服务器,并通过PC端、移动端实时显示目标数据,为大机电气管理提供可靠依据。The present invention designs a server according to the actual management needs of large machine electrics, and displays target data in real time through PC and mobile terminals, providing a reliable basis for large machine electric management.

本发明创造性地应用远程电气数据采集回传设备,服务大机电气管理;创新了大机电气管理模式,提供了现场设备管控能力;个性化设置了三相平衡性、超载情况等报警指标,同现场管理高度契合;精准掌握设备状态,提前部署相关维保工作,降低设备在线故障率等核心指标;有效减少设备维修费用,助力企业创新创效。The present invention creatively applies remote electrical data collection and transmission equipment to serve mainframe electrical management; innovates the mainframe electrical management mode and provides on-site equipment management and control capabilities; personalized alarm indicators such as three-phase balance and overload conditions are On-site management is highly compatible; accurately grasp the status of equipment, deploy relevant maintenance work in advance, and reduce core indicators such as equipment online failure rate; effectively reduce equipment maintenance costs, and help enterprises innovate and create benefits.

下面通过一个实际使用案例分析使用本发明后对成本的降低:The reduction of cost after using the present invention is analyzed by an actual use case below:

一台门座式起重机对应的单台走行电机的维修费为8000元,走行失效时损坏4台,因此单次走行失效类故障处置可节省(4-1)×8000=24000元(一个电机出现故障会加快其它电机出现故障,因为传统方法只有在4台电机出现故障时才会发现走行异常,因此走行异常出现时就意味着4台电机已经出现了故障,需要维修4个电机,而采用本发明后,当一台电机出现故障时即发现了该故障,及时修理好此电机即可,因此节省了另外3台电机的修理费。),某公司每年大约处置3次类似故障,合计年节约修理费72000元;The maintenance fee for a single traveling motor corresponding to a gantry crane is 8,000 yuan, and 4 motors are damaged when the traveling fails, so the single traveling failure treatment can save (4-1)×8000=24,000 yuan (one motor appears Faults will speed up the failure of other motors, because the traditional method will only find abnormal running when 4 motors fail, so when the abnormal running occurs, it means that 4 motors have failed, and 4 motors need to be repaired. After the invention, when a motor breaks down, the fault is discovered, and the motor can be repaired in time, thus saving the repair costs of the other three motors.), a company handles similar faults about 3 times a year, and the total annual savings The repair fee is 72,000 yuan;

另外,传统方法中针对走行电气设备监测工作需要配置有2人,人工执行摇表检测等工作,现只需电气主管、维修队长兼职管理即可,无需额外雇人,年节约人工费4000×12×2=96000元。In addition, in the traditional method, two people need to be allocated for the monitoring work of running electrical equipment, and manual work such as shaking the meter is performed. Now only the electrical supervisor and the maintenance team leader are required to manage part-time jobs, and there is no need to hire additional people. The annual labor cost is saved by 4000×12 ×2=96000 yuan.

因此,利用本发明后降低了维护成本,提高了直接经济效益,且保证了大机设备的正常工作。Therefore, after using the present invention, the maintenance cost is reduced, the direct economic benefit is improved, and the normal operation of the large-scale equipment is guaranteed.

在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that unless otherwise specified and limited, the terms "connected" and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral Ground connection; it can be mechanical connection or electrical connection; it can be direct connection or indirect connection through an intermediary. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to specific situations.

在本发明的描述中,除非另有说明,术语“上”、“下”、“左”、“右”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, unless otherwise specified, the orientations or positional relationships indicated by the terms "upper", "lower", "left", "right", "inner", "outer" etc. are based on those shown in the accompanying drawings Orientation or positional relationship is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation of the present invention.

最后要说明的是,上述技术方案只是本发明的一种实施方式,对于本领域内的技术人员而言,在本发明公开了原理的基础上,很容易做出各种类型的改进或变形,而不仅限于本发明上述具体实施例所描述的结构,因此前面描述的只是优选的,而并不具有限制性的意义。Finally, it should be noted that the above-mentioned technical solution is only an embodiment of the present invention. For those skilled in the art, on the basis of the principles disclosed in the present invention, it is easy to make various types of improvements or deformations. It is not limited to the structures described in the above specific embodiments of the present invention, so the foregoing descriptions are only preferred rather than limiting.

Claims (10)

1.一种港口大机设备电气状态监测系统,其特征在于:所述系统用于监测服务于同一个大机设备的N个电机,所述系统包括:N个电流电压采集装置和与其连接的通讯装置;1. An electrical status monitoring system for large-scale equipment in a port, characterized in that: the system is used to monitor N motors serving the same large-scale equipment, and the system includes: N current and voltage acquisition devices and connected to it communication device; 每个所述电流电压采集装置包括数据采集模块、电流互感器;Each of the current and voltage acquisition devices includes a data acquisition module and a current transformer; 在每个电机与三相交流电源连接的三相导线中的每一相导线上分别设置一个电流互感器,电流互感器的正负接线端分别与数据采集模块连接;A current transformer is arranged on each of the three-phase wires connected to the three-phase AC power supply for each motor, and the positive and negative terminals of the current transformer are respectively connected to the data acquisition module; 同时,从每个电机与三相交流电源连接的三相导线中的每一相导线上分别引出电压检测线,将每根电压检测线的另一端与数据采集模块连接;At the same time, a voltage detection line is respectively drawn from each of the three-phase wires connected to the three-phase AC power supply by each motor, and the other end of each voltage detection line is connected to the data acquisition module; 所述通信装置包括通信模块和与其连接的天线。The communication device includes a communication module and an antenna connected thereto. 2.根据权利要求1所述的港口大机设备电气状态监测系统,其特征在于:所述系统包括N个数据采集模块和N个通信模块,数据采集模块和通信模块一一对应并连接;2. The electrical state monitoring system of port mainframe equipment according to claim 1, characterized in that: said system includes N data acquisition modules and N communication modules, and the data acquisition modules and communication modules are one-to-one corresponding and connected; 或者,所述系统包括N个数据采集模块和一个通信模块;N个数据采集模块分别连接到总线上,并且每个数据采集模块分配有一个地址;所述总线与数据接收模块连接;所述数据接收模块再与通信模块连接。Or, the system includes N data acquisition modules and a communication module; N data acquisition modules are respectively connected to the bus, and each data acquisition module is assigned an address; the bus is connected to the data receiving module; the data The receiving module is then connected with the communication module. 3.根据权利要求1所述的港口大机设备电气状态监测系统,其特征在于:从每个电机与三相交流电源连接的零线上引出零线电压检测线;3. The electrical state monitoring system for large-scale equipment in a port according to claim 1, characterized in that: a zero-line voltage detection line is drawn from the zero-line that each motor is connected to a three-phase AC power supply; 所述零线电压检测线的另一端与数据采集模块连接。The other end of the neutral line voltage detection line is connected to the data acquisition module. 4.根据权利要求1所述的港口大机设备电气状态监测系统,其特征在于:所述通信模块通过无线网络与服务器连接;4. The electrical status monitoring system for large machine equipment in a port according to claim 1, wherein the communication module is connected to a server through a wireless network; 所述服务器还分别与显示设备、云存储连接;The server is also connected with display device and cloud storage respectively; 所述通信模块采用LORA通信模块;Described communication module adopts LORA communication module; 所述数据接收模块通过Modbus通讯协议与LORA通信模块进行通讯;The data receiving module communicates with the LORA communication module through the Modbus communication protocol; 所述天线通过LORA远程通讯组网与服务器进行通信。The antenna communicates with the server through the LORA remote communication network. 5.根据权利要求1所述的港口大机设备电气状态监测系统,其特征在于:所述系统包括温度传感器,所述温度传感器设置在电机上;5. The electrical status monitoring system for main engine equipment in a port according to claim 1, wherein the system includes a temperature sensor, and the temperature sensor is arranged on the motor; 所述温度传感器的导线与数据采集模块连接;The lead wire of described temperature sensor is connected with data acquisition module; 将所有电流互感器、数据采集模块、数据接收模块、通信模块设置在一个设备箱内,将天线设置在设备箱的外部。All current transformers, data acquisition modules, data receiving modules, and communication modules are arranged in one equipment box, and the antenna is arranged outside the equipment box. 6.一种港口大机设备电气状态监测方法,其特征在于:所述方法包括:6. A method for monitoring the electrical status of large-scale equipment in a port, characterized in that: the method includes: 在大机设备的运行过程中,实时采集大机设备的每个电机的电压、电流、温度,并根据电压、电流、温度分别判断每个电机是否出现异常情况,如果是,则判定电机出现故障,并进行报警,如果否,则判定电机运行正常。During the operation of the mainframe equipment, the voltage, current, and temperature of each motor of the mainframe equipment are collected in real time, and whether each motor is abnormal is judged according to the voltage, current, and temperature. If so, it is determined that the motor is faulty , and give an alarm, if not, it is judged that the motor is running normally. 7.根据权利要求6所述的港口大机设备电气状态监测方法,其特征在于:所述根据电压、电流、温度分别判断每个电机是否出现异常情况的操作包括:7. The method for monitoring the electrical state of large machine equipment in a port according to claim 6, wherein the operation of judging whether each motor is abnormal according to voltage, current, and temperature includes: 对于每个电机,如果出现以下情况中的一种或多种,则判定电机出现异常情况:For each motor, if one or more of the following situations occurs, it is determined that the motor is abnormal: 采集到的三相电压中有任意一相的电压与零线的电压之间的差值不是220V;The difference between the voltage of any one of the collected three-phase voltages and the voltage of the neutral line is not 220V; 采集到的三相电流中有任意一相的电流为0,电压不为0;The current of any phase in the collected three-phase current is 0, and the voltage is not 0; 采集到的三相电压均为0,有任意一相的电流不为0;The collected three-phase voltages are all 0, and the current of any phase is not 0; 根据采集到的三相电流获得三相电流之和,三相电流之和不为0;The sum of the three-phase currents is obtained according to the collected three-phase currents, and the sum of the three-phase currents is not 0; 根据采集到的三相电流获得实时电流,实时电流与额定电流的差值超过设定的电流阈值;The real-time current is obtained according to the collected three-phase current, and the difference between the real-time current and the rated current exceeds the set current threshold; 采集到的温度大于设定的温度阈值。The collected temperature is greater than the set temperature threshold. 8.根据权利要求6所述的港口大机设备电气状态监测方法,其特征在于:所述方法进一步包括:8. The method for monitoring the electrical status of mainframe equipment in a port according to claim 6, wherein the method further comprises: 对于每个电机,实时根据采集到的三相电流和三相电压获得电机的输出功率;For each motor, the output power of the motor is obtained in real time according to the collected three-phase current and three-phase voltage; 判断输出功率是否为0,如果是,则进行报警,同时将与该电机对称的另一个支柱上的电机停机。It is judged whether the output power is 0, and if so, an alarm is given, and the motor on the other pillar symmetrical to the motor is stopped at the same time. 9.根据权利要求6所述的港口大机设备电气状态监测方法,其特征在于:所述方法进一步包括:对于每台电机,实时根据采集到的三相电流和三相电压获得电机的输出功率;9. The method for monitoring the electrical status of large-scale equipment in a port according to claim 6, wherein the method further comprises: for each motor, obtaining the output power of the motor in real time according to the collected three-phase current and three-phase voltage ; 对大机设备中的每个支柱下的两个电机的输出功率取算术平均值获得每个支柱的平均电机输出功率;Take the arithmetic mean value of the output power of the two motors under each pillar in the mainframe equipment to obtain the average motor output power of each pillar; 将所有平均电机输出功率进行排序;Sort all average motor output power; 计算最大的平均电机输出功率与最小的平均电机输出功率的差值,如果该差值大于设定的功率阈值,则判定大机设备的重心偏向了最大平均电机输出功率对应的支柱,此时进行报警。Calculate the difference between the maximum average motor output power and the minimum average motor output power. If the difference is greater than the set power threshold, it is determined that the center of gravity of the large-scale equipment is biased towards the pillar corresponding to the maximum average motor output power. At this time, carry out Call the police. 10.根据权利要求6所述的港口大机设备电气状态监测方法,其特征在于:所述方法进一步包括:10. The method for monitoring the electrical status of large machine equipment in a port according to claim 6, characterized in that: the method further comprises: 在每个电机断电后,实时采集每个电机的电压、电流数据;After each motor is powered off, the voltage and current data of each motor are collected in real time; 如果电流不为0,则判定大机设备出现锚定故障,此时进行报警。If the current is not 0, it is determined that the mainframe equipment has an anchoring fault, and an alarm is issued at this time.
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