CN115683708B - Automatic sampling detection plugging device for wall thermal insulation material - Google Patents
Automatic sampling detection plugging device for wall thermal insulation material Download PDFInfo
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- CN115683708B CN115683708B CN202211355008.0A CN202211355008A CN115683708B CN 115683708 B CN115683708 B CN 115683708B CN 202211355008 A CN202211355008 A CN 202211355008A CN 115683708 B CN115683708 B CN 115683708B
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Abstract
An automatic sampling detection plugging device of wall insulation material includes: the fixed cylinder is fixed on the wall body through a pneumatic sucker; the rotating cylinder is inserted into the fixed cylinder and is in contact fit with the inner wall of the fixed cylinder, and a ball positioning structure is arranged between the rotating cylinder and the fixed cylinder; a drilling mechanism, a sampling mechanism and a plugging mechanism are uniformly arranged in the rotary cylinder body along the circumference, and the ball positioning structures respectively correspond to the drilling mechanism, the sampling mechanism and the plugging mechanism in position; drilling through the drilling mechanism decorative layer of wall body, carry out the drilling sample and retrieve the sample to the sample box in through the mechanism for sampling to the insulation material layer of wall body, carry out the shutoff through the drilling of shutoff mechanism to insulation material layer and decorative layer, once only realize the drilling, the sample, the shutoff work of wall body insulation material layer, it is little to the area of damage of wall body during drilling and the sample, and directly restore drilling through the shutoff mechanism, it is little to restore the vestige, the outward appearance of wall body decorative layer has been protected.
Description
The technical field is as follows:
the invention relates to an automatic sampling, detecting and plugging device for a wall heat-insulating material.
Background art:
wall insulation material can a large amount of saving wall material, improves wall insulation performance, resources are saved, reduce environmental pollution, be absorbed in and do the heat retaining novel material of interior outer wall, and wall body energy-conserving heated board is of a great variety, can divide into organic heated board, inorganic heated board and combined material heated board according to chemical composition. During building construction, after wall foundation construction is completed, the heat-insulating plate is attached to the wall, and then the decorative surface is constructed on the outer side of the wall, so that the existing common building heat-insulating wall is formed.
Present heated board fire rating is uneven, and building fire control detects has clear and definite regulation to the fire rating of heated board, according to factors such as insulation material's heat preservation effect and material, a plurality of grades divided: the criteria for distinguishing class a from class B are the different fire protection factors: a level is non-combustible, B level is divided into B1, B2 and B3, B1 level is a fire-retardant heat-insulating material, B2 level is a combustible heat-insulating material also called a flame-retardant material, and B3 level is a combustible heat-insulating material.
At present, for the constructed building wall, because the heat insulation material is covered on the inner side of the decorative surface, when fire fighting detection is carried out, the decorative surface can be partially destroyed only by tools, and then part of the heat insulation material is taken out and is brought back for detection, and the method mainly has the following defects: firstly, the damage area is large, and in order to sample the internal heat-insulating material, a large area of decorative surface and heat-insulating material need to be damaged, so that the original intact building wall is greatly damaged; secondly, the sample is difficult to repair, the repaired decorative surface is easy to generate repair traces, the color difference with the original decorative surface is generated, the appearance of the decorative surface is influenced, and the problems are not solved well at present.
In conclusion, the problem of damage to the wall body caused by sampling of the wall body heat insulation material has become a technical problem to be solved urgently in the industry.
The invention content is as follows:
in order to make up for the defects of the prior art, the invention provides an automatic sampling, detecting and plugging device for a wall heat-insulating material, which solves the problem that the wall body is large in damage area during sampling and the problem that the wall body is difficult to repair after sampling.
The technical scheme adopted by the invention for solving the technical problems is as follows:
an automatic sampling detection plugging device of wall insulation material, includes:
the fixed cylinder is fixed on the wall through a pneumatic sucker;
the rotating cylinder is inserted into the fixed cylinder and is in contact fit with the inner wall of the fixed cylinder, and a ball positioning structure is arranged between the rotating cylinder and the fixed cylinder;
a drilling mechanism, a sampling mechanism and a plugging mechanism are uniformly arranged in the rotary cylinder body along the circumference, and the ball positioning structure respectively corresponds to the drilling mechanism, the sampling mechanism and the plugging mechanism;
the drilling mechanism is used for drilling the decorative layer of the wall body;
the sampling mechanism is used for drilling and sampling the heat insulation material layer of the wall body through the drill hole of the decorative layer and recovering the sample into the sampling box;
the plugging mechanism is used for plugging drilled holes of the heat-insulating material layer and the decorative layer.
The ball positioning structure comprises a circumferential groove arranged on the inner wall of the fixed cylinder body, and 3 arc-shaped grooves are uniformly arranged in the circumferential groove along the circumference of 360 degrees; a ball groove is arranged in the side wall of the rotary cylinder body, a spring and balls are arranged in the ball groove, and the balls are matched with the arc-shaped groove.
The drilling mechanism comprises a drilling machine which is slidably mounted in a mounting seat of the rotary barrel, a drilling rod is connected at the front end of the drilling machine, a drilling machine push rod is connected at the rear end of the drilling machine, a drilling machine handle extending to the outer side of the rotary barrel is connected to the side portion of the drilling machine push rod, a drilling machine limiting groove is formed in the position, corresponding to the drilling machine handle, of the rotary barrel, and a drilling machine switch groove is formed in the position, corresponding to a drilling machine switch, of the rotary barrel.
The drill switch slot corresponds to the position of a charging port of the drill.
The sampling mechanism comprises a hollow shaft motor which is slidably mounted in a mounting seat of the rotary barrel, the front end of the hollow shaft motor is fixedly connected with a drilling barrel through a coupler, the rear end of the hollow shaft motor is rotatably connected with a hollow push rod through a hoop, the side part of the hollow push rod is connected with a hollow shaft motor handle extending to the outer side of the rotary barrel, a hollow shaft motor limiting groove is arranged at the position, corresponding to the hollow shaft motor handle, on the rotary barrel, a hollow shaft motor switch groove is arranged at the position, corresponding to the hollow shaft motor switch, on the rotary barrel, the rear end of the hollow push rod is connected with an axial flow fan, a sampling box is detachably connected at the rear end of the axial flow fan, and an axial flow fan switch groove is arranged at the position, corresponding to the axial flow fan switch, on the rotary barrel.
The hollow shaft motor switch slot corresponds to the position of a charging port of the hollow shaft motor, and the axial flow fan switch slot corresponds to the position of the charging port of the axial flow fan.
The side wall of the sampling box is provided with a plurality of air holes.
The plugging mechanism comprises a material barrel which is slidably mounted in a mounting seat of the rotary barrel, the front end of the material barrel is connected with a material beating pipe, the rear end of the material barrel is connected with a piston and a piston rod, the side part of the piston rod is connected with a material barrel handle extending to the outer side of the rotary barrel, a position corresponding to the material barrel handle on the rotary barrel is provided with a material barrel limiting groove, the side part of the material barrel is provided with a feed inlet and a material barrel push rod, and a position corresponding to the feed inlet and the material barrel push rod on the rotary barrel is provided with a push rod groove.
And the side wall of the material beating pipe is provided with a plurality of material beating holes.
The rear end of the rotary cylinder body is connected with a rear cover.
By adopting the scheme, the invention has the following advantages:
through evenly being provided with drilling mechanism along the circumference in rotatory barrel, sampling mechanism and shutoff mechanism, rotate rotatory barrel in proper order in fixed barrel, drill the decorative layer of wall body through drilling mechanism, drill the sample and retrieve the sample to the sample box through sampling mechanism to the insulation material layer of wall body, carry out the shutoff through the drilling of shutoff mechanism to insulation material layer and decorative layer, the drilling on disposable wall body insulation material layer of realizing, the sample, shutoff work, the damaged area to the wall body is little during drilling and the sample, and directly restore drilling through shutoff mechanism, it is little to restore the vestige, the outward appearance of wall body decorative layer has been protected.
Description of the drawings:
FIG. 1 is a schematic view of the present invention.
Fig. 2 isbase:Sub>A schematic view ofbase:Sub>A-base:Sub>A cross-sectional structure in fig. 1.
Fig. 3 is a schematic view of a cross-sectional structure B-B in fig. 2.
Fig. 4 is a schematic view of a cross-sectional structure B-C in fig. 2.
Fig. 5 is a schematic view of the cross-sectional structure D-D in fig. 3.
In the figure, 1, a base layer, 2, a heat insulation material layer, 3, a decoration layer, 4, a fixed cylinder body, 5, a pneumatic suction cup, 6, a rotating cylinder body, 7, a circumferential groove, 8, an arc groove, 9, a ball groove, 10, a spring, 11, a ball, 12, a mounting seat, 13, a drilling machine, 14, a drilling rod, 15, a drilling machine push rod, 16, a drilling machine handle, 17, a drilling machine limiting groove, 18, a drilling machine switch, 19, a drilling machine switch groove, 20, a hollow shaft motor, 21, a coupling, 22, a drilling barrel, 23, a hoop, 24, a hollow push rod, 25, a hollow shaft motor handle, 26, a hollow shaft motor limiting groove, 27, a hollow shaft motor switch, 28, a hollow shaft motor switch groove, 29, an axial flow fan, 30, a sampling box, 31, an axial flow fan switch, 32, an axial flow fan switch groove, 33, a charging barrel, 34, a charging barrel, 35, a piston, 36, a piston rod, 37, a charging barrel handle, 38, a charging barrel limiting groove, 39, a charging port, 40, a push rod, 41, a push rod groove, 42 and a rear cover.
The specific implementation mode is as follows:
in order to clearly explain the technical features of the present invention, the following detailed description of the present invention is provided with reference to the accompanying drawings.
As shown in fig. 1 to 5, an automatic sampling, detecting and plugging device for wall insulation material comprises:
the fixing cylinder body 4 is fixed on a wall body through a pneumatic sucker 5, and the wall body comprises a base layer 1, a heat insulation material layer 2 and a decoration layer 3;
the rotary drum body 6 is inserted into the fixed drum body 4 and is in contact fit with the inner wall of the fixed drum body 4, a ball positioning structure is arranged between the rotary drum body 6 and the fixed drum body 4, and the rear end of the rotary drum body 6 is connected with a rear cover 42;
a drilling mechanism, a sampling mechanism and a plugging mechanism are uniformly arranged in the rotary cylinder 6 along the circumference, and the ball positioning structure respectively corresponds to the drilling mechanism, the sampling mechanism and the plugging mechanism;
the drilling mechanism is used for drilling the decorative layer 3 of the wall body;
the sampling mechanism is used for drilling and sampling the heat insulation material layer 2 of the wall body by penetrating through the drill hole of the decoration layer 3 and recovering the sample into the sampling box 30;
the plugging mechanism is used for plugging the drilled holes of the heat-insulating material layer 2 and the decorative layer 3.
The ball positioning structure comprises a circumferential groove 7 arranged on the inner wall of the fixed cylinder 4, 3 arc-shaped grooves 8 are uniformly arranged in the circumferential groove 7 along the circumference of 360 degrees, and the 3 arc-shaped grooves 8 respectively correspond to the drilling mechanism, the sampling mechanism and the plugging mechanism; a ball groove 9 is arranged in the side wall of the rotary cylinder 6, a spring 10 and a ball 11 are arranged in the ball groove 9, and the ball 11 is matched with the arc-shaped groove 8. When the rotary cylinder 6 is rotated, the ball 11 rolls in the circumferential groove 7, and when the ball 11 is just clamped in the corresponding arc-shaped groove 8, the corresponding mechanism is operated to work.
The first work position of initial stage is drilling mechanism, when need switch to sampling mechanism after drilling is accomplished, only need to rotate rotatory barrel 6 120 degrees, sampling mechanism just in time is in first work position this moment, sampling mechanism just in time aligns with the drilling on the wall body, the drilling on the accessible wall body carries out sample work, after the sample is accomplished, again rotate rotatory barrel 6 120 degrees, plugging mechanism just in time is in first work position this moment, plugging mechanism aligns with the drilling on the wall body, can accomplish through plugging mechanism and carry out the shutoff to the drilling on the wall body.
Drilling mechanism includes the rig 13 of slidable mounting in the mount pad 12 of rotatory barrel 6, and drilling rod 14 is connected to the front end of rig 13, and rig push rod 15 is connected to the rear end, and the lateral part of rig push rod 15 is connected with the rig handle 16 that extends the rotatory barrel 6 outside, and the position that corresponds rig handle 16 on the rotatory barrel 6 is equipped with rig spacing groove 17, and the position that corresponds rig switch 18 on the rotatory barrel 6 is equipped with rig switch slot 19, rig switch slot 19 is corresponding with the mouth position of charging of rig 13, can charge rig 13 through the mouth that charges.
Before drilling, the whole device is fixed on a wall body to be detected through the pneumatic suction disc 5, during drilling, the drilling mechanism is firstly rotated to a first working position, then the drilling machine 13 is started through the drilling machine switch 18, the drilling machine 13 drives the drill rod 14 to rotate, a worker holds the drilling machine handle 16 and pushes the drilling machine 13 forwards through the drilling machine push rod 15, the thickness standard of the decorative layer 3 is basically consistent, the size of the drilling machine limiting groove 17 is designed in advance, when the drilling machine handle 16 reaches the front end of the drilling machine limiting groove 17, the drill rod 13 just drills the decorative layer 3 through to the heat insulation material layer 2, and the drilling machine 13 is retreated after drilling is completed.
The sampling mechanism comprises a hollow shaft motor 20 which is slidably mounted in a mounting seat 12 of a rotary cylinder body 6, the front end of the hollow shaft motor 20 is fixedly connected with a drill cylinder 22 through a coupling 21, the front end of the drill cylinder 22 is provided with drill teeth, the rear end of the hollow shaft motor 20 is rotatably connected with a hollow push rod 24 through a hoop 23, the side part of the hollow push rod 24 is connected with a hollow shaft motor handle 25 extending to the outer side of the rotary cylinder body 6, the rotary cylinder body 6 is provided with a hollow shaft motor limiting groove 26 corresponding to the hollow shaft motor handle 25, the rotary cylinder body 6 is provided with a hollow shaft motor switch groove 28 corresponding to a hollow shaft motor switch 27, the rear end of the hollow push rod 24 is connected with an axial flow fan 29, the rear end of the axial flow fan 29 is detachably connected with a sampling box 30, the side wall of the sampling box 30 is provided with a plurality of air holes, the rotary cylinder body 6 is provided with an axial flow fan switch groove 32 corresponding to the axial flow fan switch 31, the hollow shaft motor switch groove 28 corresponds to the charging port of the hollow shaft motor 20, the axial flow fan switch groove 32 corresponds to the charging port of the axial flow fan 29, and the hollow shaft motor 20 and the axial flow fan 29 can be charged through the charging port.
During sampling, firstly, the axial flow fan 29 is started to rotate forwards through the axial flow fan switch 31, the axial flow fan 29 blows air into a drilled hole of a wall body sequentially through the hollow push rod 24, the hollow shaft motor 20 and the drill cylinder 22, the drilled hole is cleaned, inaccurate sampling is avoided, then the axial flow fan 29 is closed, then the hollow shaft motor 20 is started through the hollow shaft motor switch 27, the drill cylinder 22 is driven to rotate by the hollow shaft motor 20, a worker holds the hollow shaft motor handle 25 and pushes the hollow shaft motor 20 forwards through the hollow push rod 24, the front end of the hollow shaft motor limiting groove 26 is positioned more forwards than the front end of the drill limiting groove 17, the hollow shaft motor 20 is convenient to push forwards, the drill cylinder 22 is enabled to smoothly drill into the heat insulation material layer 2, the front end of the drill cylinder 22 breaks part of the heat insulation material layer 2, then the axial flow fan switch 31 is started to rotate backwards through the axial flow fan switch 31, under the action of negative pressure, fragments of the heat insulation materials in the drilled holes sequentially pass through the drill cylinder 22, the hollow shaft motor 20, the hollow push rod 24 and the axial flow fan 29, enter the sampling box 30 for storage, after the hollow shaft motor handle 25 reaches the front end of the hollow shaft motor limiting groove 26, the axial flow fan switch 27 is closed, the hollow shaft motor box is opened, the hollow shaft motor box 30, the hollow shaft 30, and the axial flow fan 30 can be used for next step of detecting the grade of the new sample to be detected.
The plugging mechanism comprises a material barrel 33 which is slidably mounted in a mounting seat of the rotary barrel body 6, a material beating pipe 34 is connected to the front end of the material barrel 33, a plurality of material beating holes are formed in the side wall of the material beating pipe 34, a piston 35 and a piston rod 36 are connected to the rear end of the material barrel 33, a material barrel handle 37 extending to the outer side of the rotary barrel body 6 is connected to the side portion of the piston rod 36, a material barrel limiting groove 38 is formed in the position, corresponding to the material barrel handle 37, of the rotary barrel body 6, a material charging opening 39 and a material barrel push rod 40 are formed in the side portion of the material barrel 33, plugging materials can be supplemented into the material barrel 33 through the material charging opening 39, and a push rod groove 41 is formed in the position, corresponding to the material charging opening 39 and the material barrel push rod 40, of the rotary barrel body 6.
When plugging is performed, a worker holds the charging barrel push rod 40 and the charging barrel handle 37 to push the charging barrel 33 forwards, when the material beating pipe 34 enters a drilled hole in a wall body, the charging barrel handle 37 is pushed forwards, plugging materials such as diatom mud and the like in the charging barrel 33 are pushed into the drilled hole through the material beating pipe 34 by the charging barrel handle 37 through the piston rod 36 and the piston 35 to plug the drilled hole, and the charging barrel 33 is retreated backwards after plugging is completed.
And finally, the pneumatic sucker 5 is operated to take down the whole device, redundant plugging materials outside the drilled hole of the wall body are scraped through the scraper, so that the outer surface of the drilled hole is flush with the decorative layer 3, and the whole drilling sampling plugging work is completed.
The above-described embodiments should not be construed as limiting the scope of the invention, and any alternative modifications or alterations to the embodiments of the present invention will be apparent to those skilled in the art.
The details of the present invention are not described in detail, but are known to those skilled in the art.
Claims (10)
1. The utility model provides an automatic sampling test plugging device of wall body insulation material which characterized in that: the method comprises the following steps:
the fixed cylinder is fixed on the wall through a pneumatic sucker;
the rotating cylinder is inserted into the fixed cylinder and is in contact fit with the inner wall of the fixed cylinder, and a ball positioning structure is arranged between the rotating cylinder and the fixed cylinder;
a drilling mechanism, a sampling mechanism and a plugging mechanism are uniformly arranged in the rotary cylinder body along the circumference, and the ball positioning structure respectively corresponds to the drilling mechanism, the sampling mechanism and the plugging mechanism;
the drilling mechanism is used for drilling the decorative layer of the wall body;
the sampling mechanism is used for drilling and sampling the heat insulation material layer of the wall body through the drill hole of the decorative layer and recovering the sample into the sampling box;
the plugging mechanism is used for plugging drilled holes of the heat-insulating material layer and the decorative layer.
2. The automatic sampling, detecting and plugging device for the wall thermal insulation material according to claim 1, wherein: the ball positioning structure comprises a circumferential groove arranged on the inner wall of the fixed cylinder body, and 3 arc-shaped grooves are uniformly arranged in the circumferential groove along the circumference of 360 degrees; a ball groove is arranged in the side wall of the rotary cylinder body, a spring and a ball are arranged in the ball groove, and the ball is matched with the arc-shaped groove.
3. The automatic sampling, detecting and plugging device for the wall thermal insulation material according to claim 1, wherein: the drilling mechanism comprises a drilling machine which is slidably mounted in a mounting seat of the rotary barrel, a drilling rod is connected at the front end of the drilling machine, a drilling machine push rod is connected at the rear end of the drilling machine, a drilling machine handle extending to the outer side of the rotary barrel is connected to the side portion of the drilling machine push rod, a drilling machine limiting groove is formed in the position, corresponding to the drilling machine handle, of the rotary barrel, and a drilling machine switch groove is formed in the position, corresponding to a drilling machine switch, of the rotary barrel.
4. The automatic sampling, detecting and plugging device for the wall thermal insulation material as claimed in claim 3, wherein: the drill switch slot corresponds to the position of a charging port of the drill.
5. The automatic sampling, detecting and plugging device for the wall thermal insulation material according to claim 1, wherein: sampling mechanism includes the quill shaft motor of slidable mounting in rotatory barrel's mount pad, the front end of quill shaft motor passes through shaft coupling fixedly connected with and bores the section of thick bamboo, the rotatable hollow push rod that is connected with of staple bolt rear end, the lateral part of hollow push rod is connected with the quill shaft motor handle that extends the rotatory barrel outside, the position that corresponds quill shaft motor handle on the rotatory barrel is equipped with the quill shaft motor spacing groove, the position that corresponds quill shaft motor switch on the rotatory barrel is equipped with quill shaft motor switch groove, the rear end of hollow push rod is connected with axial fan, axial fan's rear end can be dismantled and be connected with the sampling box, the position that corresponds axial fan switch on the rotatory barrel is equipped with axial fan switch groove.
6. The automatic sampling, detecting and plugging device for the wall thermal insulation material according to claim 5, wherein: the hollow shaft motor switch slot corresponds to the position of a charging port of the hollow shaft motor, and the axial flow fan switch slot corresponds to the position of the charging port of the axial flow fan.
7. The automatic sampling, detecting and plugging device for the wall thermal insulation material according to claim 5, wherein: the side wall of the sampling box is provided with a plurality of air holes.
8. The automatic sampling, detecting and plugging device for the wall thermal insulation material as claimed in claim 1, wherein: the plugging mechanism comprises a material barrel which is slidably mounted in a mounting seat of the rotary barrel body, the front end of the material barrel is connected with a material beating pipe, the rear end of the material barrel is connected with a piston and a piston rod, the side part of the piston rod is connected with a material barrel handle extending to the outer side of the rotary barrel body, a material barrel limiting groove is arranged on the rotary barrel body corresponding to the position of the material barrel handle, a feed opening and a material barrel push rod are arranged on the side part of the material barrel, and a push rod groove is arranged on the rotary barrel body corresponding to the position of the feed opening and the material barrel push rod.
9. The automatic sampling, detecting and plugging device for the wall thermal insulation material according to claim 8, wherein: and a plurality of material beating holes are formed in the side wall of the material beating pipe.
10. The automatic sampling, detecting and plugging device for the wall thermal insulation material according to claim 1, wherein: the rear end of the rotary cylinder body is connected with a rear cover.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211355008.0A CN115683708B (en) | 2022-11-01 | 2022-11-01 | Automatic sampling detection plugging device for wall thermal insulation material |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211355008.0A CN115683708B (en) | 2022-11-01 | 2022-11-01 | Automatic sampling detection plugging device for wall thermal insulation material |
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| Publication Number | Publication Date |
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| CN115683708A CN115683708A (en) | 2023-02-03 |
| CN115683708B true CN115683708B (en) | 2023-03-31 |
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| CN202211355008.0A Active CN115683708B (en) | 2022-11-01 | 2022-11-01 | Automatic sampling detection plugging device for wall thermal insulation material |
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| CN115683708A (en) | 2023-02-03 |
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