CN115679189A - A kind of wear-resistant material for moving cone, preparation method of moving cone and moving cone - Google Patents
A kind of wear-resistant material for moving cone, preparation method of moving cone and moving cone Download PDFInfo
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Abstract
本发明属于破碎机技术领域，公开了一种动锥体制备用耐磨材料、动锥体及动锥体的制备方法，所述动锥体材料的主要制备原料按质量百分比计，包括以下组分：碳2.8～3.8％、硅0.2～0.5％、锰1.2～1.8％、硫0.001～0.05％、磷0.001～0.05％、铬1.2～1.8％、氮0.4～0.7％、铜1.2～1.8％、镍3.4～4.0％、钼0.5～0.7％、钒0.5～1.2％、其余为铁；且所述动锥体包括动锥体基体，以及所述动锥体基体上一体成型设置的动锥体内壁。本发明提供的动锥体具有结构简单、成本可控、使用寿命长等优点，可广泛应用于各种破碎机。
The invention belongs to the technical field of crushers, and discloses a spare wear-resistant material for a movable cone, a method for preparing a movable cone and a preparation method for a movable cone. The main raw materials for the preparation of the movable cone material include the following components in terms of mass percentage : Carbon 2.8-3.8%, Silicon 0.2-0.5%, Manganese 1.2-1.8%, Sulfur 0.001-0.05%, Phosphorus 0.001-0.05%, Chromium 1.2-1.8%, Nitrogen 0.4-0.7%, Copper 1.2-1.8%, Nickel 3.4-4.0%, molybdenum 0.5-0.7%, vanadium 0.5-1.2%, and the rest iron; and the moving cone includes a moving cone base and an inner wall of the moving cone integrally formed on the moving cone base. The movable cone provided by the invention has the advantages of simple structure, controllable cost, long service life, etc., and can be widely used in various crushers.
Description
技术领域technical field
本发明涉及破碎机技术领域，尤其涉及一种动锥体制备用耐磨材料、动锥体及动锥体的制备方法。The invention relates to the technical field of crushers, in particular to a spare wear-resistant material for a movable cone, a movable cone and a preparation method for the movable cone.
背景技术Background technique
圆锥破碎机可广泛应用于各黑色、有色、非金属矿山及砂石料等工业领域，圆锥破碎机依靠动锥体和破碎壁的摩擦，来破碎岩石。动锥体需要承受岩石的冲击和磨损，因此，要求动锥体椎体内侧有较高的强度和耐冲击性，其表面还应具有很高的硬度和耐磨性。Cone crushers can be widely used in various industrial fields such as black, non-ferrous, non-metallic mines and sand and gravel materials. Cone crushers rely on the friction between the moving cone and the crushing wall to crush rocks. The dynamic cone needs to withstand the impact and wear of the rock. Therefore, the inner side of the cone body is required to have high strength and impact resistance, and its surface should also have high hardness and wear resistance.
目前，动锥体材料通常选用铸钢、高锰钢、高铬铸铁等，动锥体机加工后，工作表面还需要进行热处理，以增加动锥体工作面的耐磨性。然而，直接采用整体制造动锥体或经一定热处理工艺进行整体或局部强化处理的动锥体工作面耐磨性能及耐冲击性能较差，从而导致动锥体常因过早磨损而失效，进而破坏圆锥破碎机的机动性。At present, the material of the moving cone is usually cast steel, high manganese steel, high chromium cast iron, etc. After the moving cone is machined, the working surface needs to be heat treated to increase the wear resistance of the working surface of the moving cone. However, the wear resistance and impact resistance of the working surface of the dynamic cone that are directly manufactured as a whole or through a certain heat treatment process for overall or local strengthening are poor, resulting in the failure of the dynamic cone often due to premature wear, and then Impairs the mobility of the cone crusher.
为此，本发明提供一种动锥体制备用耐磨材料、动锥体及动锥体的制备方法。Therefore, the invention provides a wear-resistant material for a movable cone, a movable cone and a method for preparing the movable cone.
发明内容Contents of the invention
为了解决上述现有技术中的不足，本发明提供一种动锥体制备用耐磨材料、动锥体及动锥体的制备方法。In order to solve the above-mentioned deficiencies in the prior art, the present invention provides a wear-resistant material for a movable cone, a movable cone and a method for preparing the movable cone.
本发明的一种动锥体制备用耐磨材料、动锥体及动锥体的制备方法是通过以下技术方案实现的：The preparation method of a kind of wear-resistant material for moving cone body, moving cone body and moving cone body of the present invention is realized through the following technical solutions:
本发明的第一个目的是提供一种动锥体制备用耐磨材料，其主要制备原料按质量百分比计，包括以下组分：The first object of the present invention is to provide a kind of wear-resistant material for moving cone body, its main preparation raw material comprises the following components in terms of mass percentage:
碳2.8～3.8％、硅0.2～0.5％、锰1.2～1.8％、硫0.001～0.05％、磷0.001～0.05％、铬1.2～1.8％、氮0.4～0.7％、铜1.2～1.8％、镍3.4～4.0％、钼0.5～0.7％、钒0.5～1.2％、其余为铁。2.8-3.8% carbon, 0.2-0.5% silicon, 1.2-1.8% manganese, 0.001-0.05% sulfur, 0.001-0.05% phosphorus, 1.2-1.8% chromium, 0.4-0.7% nitrogen, 1.2-1.8% copper, 3.4 nickel ～4.0%, molybdenum 0.5～0.7%, vanadium 0.5～1.2%, and the rest is iron.
本发明的第二个目的是提供一种圆锥破碎机的动锥体，包括与圆锥破碎机的转动驱动装置传动连接的动锥体基体，以及所述动锥体基体上一体成型设置的动锥体内壁；The second object of the present invention is to provide a movable cone of a cone crusher, including a movable cone base body in transmission connection with the rotary drive device of the cone crusher, and a movable cone integrally formed on the movable cone base body internal wall;
所述动锥体内壁由上述耐磨材料制成。The inner wall of the movable cone is made of the above-mentioned wear-resistant material.
进一步地，所述动锥体基体采用韧性优良的金属材料。Further, the base body of the moving cone is made of a metal material with excellent toughness.
进一步地，所述金属材料为低碳钢或硅锰钢。Further, the metal material is low-carbon steel or silicon-manganese steel.
进一步地，所述动锥体内壁的厚度为5～7mm。Further, the thickness of the inner wall of the movable cone is 5-7 mm.
本发明的第三个目的是提供上述动锥体的制备方法，包括以下步骤：A third object of the present invention is to provide a method for preparing the above-mentioned moving cone, comprising the following steps:
步骤1，将上述动锥体制备用耐磨材料熔炼成耐磨材料浇注液，并浇注至内置有动锥体基体的动锥体内壁铸造模具内，使得耐磨材料浇注液在所述动锥体基体径向内侧的周向表面形成动锥体内壁铸件，即获得动锥体铸件；Step 1, smelting the above-mentioned wear-resistant material for the movable cone body into a wear-resistant material casting liquid, and pouring it into the casting mold for the inner wall of the moving cone body with a built-in moving cone body base, so that the wear-resistant material pouring liquid is in the moving cone body The circumferential surface on the radially inner side of the base body forms the inner wall casting of the movable cone, that is, the movable cone casting is obtained;
步骤2，将所述动锥体铸件于模具内冷却至850～880℃，随后将其取出空冷至350～320℃，然后于保温炉内保温8～10h，取出空冷至室温，即获得所述动锥体。
进一步地，步骤1中，所述耐磨材料浇注液的浇注温度为1450～1480℃。Further, in step 1, the pouring temperature of the wear-resistant material pouring solution is 1450-1480°C.
进一步地，步骤1中，所述动锥体基体铸件采用消失模铸造工艺制备获得。Further, in step 1, the casting of the moving cone base is prepared by the lost foam casting process.
进一步地，步骤1中，所述动锥体内壁铸件采用消失模铸造工艺制备获得。Further, in step 1, the casting on the inner wall of the movable cone is prepared by the lost foam casting process.
本发明与现有技术相比，具有以下有益效果：Compared with the prior art, the present invention has the following beneficial effects:
本发明以耐磨材料(其制备原料按质量百分比计，由以下组分组成：碳2.8～3.8％、硅0.2～0.5％、锰1.2～1.8％、硫0.001～0.05％、磷0.001～0.05％、铬1.2～1.8％、氮0.4～0.7％、铜1.2～1.8％、镍3.4～4.0％、钼0.5～0.7％、钒0.5～1.2％、其余为铁的组分)为原料制成动锥体内壁，进而提高了动锥体内壁的耐冲击性和耐磨性。并且制备的动锥体内壁硬度可达54HRC以上，动锥体内壁合金的显微组织由碳化物、下贝氏体和奥氏体组成，奥氏体所占体积分数可达30％，且动锥体在使用过程中，无内壁剥落现象。The present invention uses wear-resistant material (its preparation raw material is calculated by mass percentage, is made up of following components: carbon 2.8～3.8%, silicon 0.2～0.5%, manganese 1.2～1.8%, sulfur 0.001～0.05%, phosphorus 0.001～0.05% , 1.2-1.8% chromium, 0.4-0.7% nitrogen, 1.2-1.8% copper, 3.4-4.0% nickel, 0.5-0.7% molybdenum, 0.5-1.2% vanadium, and the rest are iron components) as raw materials to make moving cones The inner wall, thereby improving the impact resistance and wear resistance of the inner wall of the moving cone. And the hardness of the inner wall of the movable cone can reach more than 54HRC. The microstructure of the inner wall alloy of the movable cone is composed of carbide, lower bainite and austenite, and the volume fraction of austenite can reach 30%. During the use of the cone, there is no peeling off of the inner wall.
本发明通过对动锥体进行新的结构设计，以韧性优良的金属材料作为锥体基体的制备原料，以上述耐磨材料作为动锥体内壁的制备原料，通过将两者结合，使得本发明不仅具有良好的韧性，可阻碍裂纹的扩展，受到冲击时可产生大的塑性变形来吸收冲击能，提高材料的抗冲击能力；同时还提高了动锥体的耐磨性。The present invention adopts a new structural design for the movable cone, uses the metal material with excellent toughness as the preparation raw material of the cone base, and uses the above-mentioned wear-resistant material as the preparation raw material for the inner wall of the movable cone, and combines the two to make the present invention Not only has good toughness, can hinder the expansion of cracks, can produce large plastic deformation to absorb impact energy when impacted, and improve the impact resistance of the material; at the same time, it also improves the wear resistance of the dynamic cone.
本发明采用消失模铸造工艺，将耐磨材料熔炼成耐磨材料浇注液后，浇注于动锥体基体铸件的径向内侧的周向表面，以在动锥体基体铸件内侧形成耐磨耐冲击的动锥体内壁，进而使动锥体基体和动锥体内壁实现冶金结合，制得的动锥体既具有良好的耐冲击性，又具有良好的耐磨性。The invention adopts the lost foam casting process, and after melting the wear-resistant material into the wear-resistant material pouring liquid, it is poured on the radially inner circumferential surface of the movable cone base casting to form a wear-resistant and impact-resistant casting on the inner side of the movable cone base casting. The inner wall of the dynamic cone, and then realize the metallurgical combination of the base body of the dynamic cone and the inner wall of the dynamic cone, and the obtained dynamic cone has good impact resistance and good wear resistance.
本发明提供的动锥体具有结构简单、成本可控、使用寿命长等优点，可广泛应用于各种破碎机。The movable cone provided by the invention has the advantages of simple structure, controllable cost, long service life, etc., and can be widely used in various crushers.
附图说明Description of drawings
图1为本发明优选实施例的动锥体的剖视结构示意图。Fig. 1 is a schematic cross-sectional structure diagram of a moving cone in a preferred embodiment of the present invention.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the drawings in the embodiments of the present invention.
实施例1Example 1
如图1所示，本实施例提供一种动锥体，包括动锥体基体1，以及通过铸造方式与动锥体基体1形成一体的动锥体内壁2。As shown in FIG. 1 , this embodiment provides a moving cone, including a moving cone base 1 and a moving cone
本实施例中，动锥体内壁2采用耐磨材料制成，本实施例耐磨材料的主要制备原料按质量百分比计，包括以下组分：In this embodiment, the
碳3％、硅0.3％、锰1.5％、硫0.02％、磷0.02％、铬1.5％、氮0.5％、铜0.5％、镍0.7％、钼0.6％、钒0.8％、其余为铁。Carbon 3%, silicon 0.3%, manganese 1.5%, sulfur 0.02%, phosphorus 0.02%, chromium 1.5%, nitrogen 0.5%, copper 0.5%, nickel 0.7%, molybdenum 0.6%, vanadium 0.8%, and the rest is iron.
本实施例中，动锥体内壁厚度为6mm，从而使得动锥体在良好的耐冲击性和良好的耐磨性之间取得更好的平衡，利于提高动锥体的性能和使用寿命。In this embodiment, the thickness of the inner wall of the dynamic cone is 6mm, so that the dynamic cone can achieve a better balance between good impact resistance and good wear resistance, which is beneficial to improve the performance and service life of the dynamic cone.
本实施例中，所述动锥体基体采用低碳钢，以使动锥体具有足够的耐冲击性。In this embodiment, the base body of the moving cone is made of low carbon steel so that the moving cone has sufficient impact resistance.
实施例2Example 2
如图1所示，本实施例提供一种动锥体，包括动锥体基体1，以及通过铸造方式与动锥体基体1形成一体的动锥体内壁2。As shown in FIG. 1 , this embodiment provides a moving cone, including a moving cone base 1 and a moving cone
本实施例中，动锥体内壁2采用耐磨材料制成，本实施例耐磨材料的主要制备原料按质量百分比计，包括以下组分：In this embodiment, the
碳2.8％、硅0.2％、锰1.2％、硫0.001％、磷0.001％、铬1.2％、氮0.4％、铜1.2％、镍3.4％、钼0.5％、钒0.5％、其余为铁。Carbon 2.8%, silicon 0.2%, manganese 1.2%, sulfur 0.001%, phosphorus 0.001%, chromium 1.2%, nitrogen 0.4%, copper 1.2%, nickel 3.4%, molybdenum 0.5%, vanadium 0.5%, and the rest is iron.
本实施例中，动锥体内壁厚度为5mm。In this embodiment, the thickness of the inner wall of the movable cone is 5mm.
本实施例中，所述动锥体基体采用硅锰钢。In this embodiment, the base body of the moving cone is made of silicon-manganese steel.
实施例3Example 3
如图1所示，本实施例提供一种动锥体，包括动锥体基体1，以及通过铸造方式与动锥体基体1形成一体的动锥体内壁2。As shown in FIG. 1 , this embodiment provides a moving cone, including a moving cone base 1 and a moving cone
本实施例中，动锥体内壁2采用耐磨材料制成，本实施例耐磨材料的主要制备原料按质量百分比计，包括以下组分：In this embodiment, the
碳23.8％、硅0.5％、锰1.8％、硫0.05％、磷0.05％、铬1.8％、氮0.7％、铜1.8％、镍4.0％、钼0.7％、钒1.2％、其余为铁。Carbon 23.8%, silicon 0.5%, manganese 1.8%, sulfur 0.05%, phosphorus 0.05%, chromium 1.8%, nitrogen 0.7%, copper 1.8%, nickel 4.0%, molybdenum 0.7%, vanadium 1.2%, and the rest is iron.
本实施例中，动锥体内壁厚度为7mm。In this embodiment, the thickness of the inner wall of the movable cone is 7mm.
本实施例中，所述动锥体基体采用ZG310-570钢。In this embodiment, the base body of the moving cone is made of ZG310-570 steel.
实施例4Example 4
本实施例提供一种动锥体的制备方法，包括以下步骤：The present embodiment provides a kind of preparation method of moving cone, comprises the following steps:
步骤1，制备动锥体基体铸件：Step 1, preparing the casting of the movable cone base:
1.1提供动锥体基体消失模模型1.1 Provide the dynamic cone matrix lost foam model
根据实际所需的动锥体尺寸要求，制备相应尺寸的动锥体基体泡沫塑料模型，在动锥体基体泡沫塑料模型的表面均匀涂覆复合消失模涂料，在50℃下烘烤8～14小时，得到动锥体基体消失模模型；According to the actual size requirements of the moving cone, prepare the corresponding size of the moving cone base foam plastic model, evenly coat the composite lost foam coating on the surface of the moving cone base foam plastic model, and bake at 50°C for 8-14 hours. Hours, get the dynamic cone matrix lost foam model;
需要说明的是，本发明不限制复合消失模涂料的具体成分，只要能够支撑和保护泡沫模型，保证铸件精度，减少或防止铸件粘砂、砂眼、气孔、金属渗透、冷隔、浇不到、积碳等缺陷的发生即可。本实施例中，可选的采用英国Fosrco MORNAL公司的styromol消失模专用水基涂料作为复合消失模涂料。It should be noted that the present invention does not limit the specific composition of the composite lost foam coating, as long as it can support and protect the foam model, ensure the precision of the casting, reduce or prevent the casting from sticking sand, blisters, pores, metal penetration, cold shut, pouring, Defects such as carbon deposition can occur. In this embodiment, a special water-based coating for styromol lost foam produced by British Fosrco MORNAL company can be optionally used as the composite lost foam coating.
1.2提供动锥体基体铸造模具1.2 Provide the casting mold for the base body of the movable cone
a.将上述步骤获得的动锥体基体消失模模型装在消失模砂箱中，加入石英砂振动造型；a. Install the lost foam model of the moving cone matrix obtained in the above steps in the lost foam sand box, and add quartz sand for vibration molding;
需要说明的是，本发明不限制石英砂的具体用量，根据实际动锥体基体消失模模型的尺寸大小进行灵活调整用量，使得能够制造出铸造模型即可。It should be noted that the present invention does not limit the specific amount of quartz sand, and the amount can be flexibly adjusted according to the size of the actual dynamic cone matrix lost foam model, so that the casting model can be manufactured.
b.用塑料膜覆盖密封消失模砂箱，并在消失模砂箱上安装浇口杯；b. Cover and seal the lost foam sand box with plastic film, and install the sprue cup on the lost foam sand box;
需要说明的是，本发明在消失模砂箱上安装浇口杯是为了承接来自浇包的金属液，进而防止金属液的飞溅或溢出，进而方便浇注以及减少金属液对铸型的直接冲击，撇去部分熔渣、杂质、阻止其进入直浇道内，提高金属液静压力。It should be noted that the sprue cup is installed on the lost foam box in the present invention to receive the molten metal from the ladle, thereby preventing splashing or overflowing of the molten metal, thereby facilitating pouring and reducing the direct impact of the molten metal on the mold. Skim off part of the slag and impurities, prevent them from entering the sprue, and increase the hydrostatic pressure of the metal.
c.启动消失模真空系统，通过消失模砂箱上的气道抽真空，使消失模砂箱内的石英砂保持紧固，得到动锥体基体铸造模具；c. Start the lost foam vacuum system, vacuumize through the air passage on the lost foam sand box, keep the quartz sand in the lost foam sand box tight, and obtain the casting mold of the moving cone base;
本发明不限制消失模真空系统的具体型号，只要能够提供稳定的负压场，使得石英砂在大气压力作用下定型，同时将消失模铸造中泡沫模型气化过程中产生的气体和尘粒等异物吸走即可。本实施例中，可选的采用的消失模真空系统为淄博通普公司消失模铸造成套设备。The present invention does not limit the specific model of the lost foam vacuum system, as long as it can provide a stable negative pressure field, so that the quartz sand can be shaped under the action of atmospheric pressure, and at the same time, the gas and dust particles generated during the gasification of the foam model in the lost foam casting process can be removed Foreign matter can be sucked away. In this embodiment, the optional lost foam vacuum system used is the complete set of lost foam casting equipment of Zibo Tongpu Company.
1.3提供动锥体基体铸件1.3 Provide dynamic cone base castings
本实施例采用ZG310-570钢作为动锥体基体的材料，具体向动锥体基体铸造模具浇注ZG310-570钢浇注液，浇注温度为1450～1480℃，得到动锥体基体铸件。In this embodiment, ZG310-570 steel is used as the material of the movable cone base. Specifically, ZG310-570 steel pouring liquid is poured into the casting mold of the movable cone base at a pouring temperature of 1450-1480° C. to obtain a casting of the movable cone base.
步骤2，制备动锥体铸件
2.1提供动锥体内壁消失模模型2.1 Provide the lost foam model of the inner wall of the moving cone
根据实际所需的动锥体尺寸要求，制备相应尺寸的动锥体内壁泡沫塑料模型，在动锥体内壁泡沫塑料模型除径向外侧的周向表面以外的表面均匀涂覆复合消失模涂料，在50℃的温度下烘烤8～14小时，得到动锥体内壁消失模模型；According to the actual size requirements of the dynamic cone, prepare the foam plastic model of the inner wall of the dynamic cone of the corresponding size, and evenly coat the composite lost foam coating on the surface of the foam plastic model of the inner wall of the dynamic cone except for the circumferential surface on the radial outer side. Bake at a temperature of 50°C for 8 to 14 hours to obtain a lost foam model of the inner wall of the moving cone;
需要说明的是，本发明不限制复合消失模涂料的具体成分以及涂覆厚度，只要能够支撑和保护泡沫模型，保证铸件精度，减少或防止铸件粘砂、砂眼、气孔、金属渗透、冷隔、浇不到、积碳等缺陷的发生即可。本实施例中，可选的采用英国Fosrco MORNAL公司的styromol消失模专用水基涂料作为复合消失模涂料，并且涂覆厚度为1～2mm。It should be noted that the present invention does not limit the specific composition and coating thickness of the composite lost foam coating, as long as it can support and protect the foam model, ensure the precision of the casting, reduce or prevent the casting from sticking sand, blisters, pores, metal penetration, cold shut, Defects such as lack of pouring and carbon deposition are sufficient. In this embodiment, the styromol special water-based coating for lost foam from Fosrco MORNAL Company in the United Kingdom can be optionally used as the composite lost foam coating, and the coating thickness is 1-2 mm.
2.2提供动锥体内壁铸造模具2.2 Provide the casting mold for the inner wall of the dynamic cone
a.以步骤1获得的动锥体基体铸件为铸造型芯，将动锥体内壁消失模模型安装于动锥体基体铸件上，得到双层结构装配体，其中动锥体基体铸件和动锥体内壁消失模模型采用间隙配合；a. Using the casting of the moving cone base obtained in step 1 as the casting core, install the lost foam model of the inner wall of the moving cone on the casting of the moving cone base to obtain a double-layer structure assembly, wherein the casting of the moving cone base and the moving cone The internal wall lost foam model adopts clearance fit;
b.对双层结构装配体进行预热，预热后的双层结构装配体装入温度可控的消失模砂箱，加入石英砂振动造型；b. Preheat the double-layer structure assembly, put the preheated double-layer structure assembly into a temperature-controllable lost foam sand box, and add quartz sand for vibration modeling;
需要说明的是，本发明不限制对双层结构装配体的具体预热方式，只要能够实现保护模具，提高模具使用效率，减少铸件裂纹等缺陷即可。本实施例中，可选的采用感应线圈对双层结构装配体进行预热。It should be noted that the present invention does not limit the specific preheating method for the double-layer structure assembly, as long as it can protect the mold, improve the efficiency of mold use, and reduce defects such as casting cracks. In this embodiment, an induction coil is optionally used to preheat the double-layer structure assembly.
c.用塑料膜覆盖密封消失模砂箱，并在消失模砂箱上安装浇口杯；c. Cover and seal the lost foam sand box with plastic film, and install the sprue cup on the lost foam sand box;
需要说明的是，本发明在消失模砂箱上安装浇口杯是为了承接来自浇包的金属液，进而防止金属液的飞溅或溢出，进而方便浇注以及减少金属液对铸型的直接冲击，撇去部分熔渣、杂质、阻止其进入直浇道内，提高金属液静压力。It should be noted that the sprue cup is installed on the lost foam box in the present invention to receive the molten metal from the ladle, thereby preventing splashing or overflowing of the molten metal, thereby facilitating pouring and reducing the direct impact of the molten metal on the mold. Skim off part of the slag and impurities, prevent them from entering the sprue, and increase the hydrostatic pressure of the metal.
d.启动消失模真空系统，通过消失模砂箱上的气道抽真空，使消失模砂箱内的石英砂保持紧固，得到动锥体内壁铸造模具；d. Start the lost foam vacuum system, and vacuumize through the air passage on the lost foam sand box, so that the quartz sand in the lost foam sand box is kept tight, and the casting mold for the inner wall of the moving cone is obtained;
本发明不限制消失模真空系统的具体型号，只要能够提供稳定的负压场，使得石英砂在大气压力作用下定型，同时将消失模铸造中泡沫模型气化过程中产生的气体和尘粒等异物吸走即可。本实施例中，可选的采用的消失模真空系统为淄博通普公司消失模铸造成套设备。The present invention does not limit the specific model of the lost foam vacuum system, as long as it can provide a stable negative pressure field, so that the quartz sand can be shaped under the action of atmospheric pressure, and at the same time, the gas and dust particles generated during the gasification of the foam model in the lost foam casting process can be removed Foreign matter can be sucked away. In this embodiment, the optional lost foam vacuum system used is the complete set of lost foam casting equipment of Zibo Tongpu Company.
2.3提供动锥体铸件2.3 Provide dynamic cone castings
以实施例1的耐磨材料作为动锥体内壁的材料，将耐磨材料的各个制备原料熔炼成1450～1550℃的耐磨材料浇注液，并将耐磨材料浇注液浇注至动锥体内壁铸造模具内，浇注时，浇注温度为1450～1550℃，即在上述动锥体基体铸件上形成动锥体铸件。Using the wear-resistant material in Example 1 as the material for the inner wall of the movable cone, melting each preparation raw material of the wear-resistant material into a wear-resistant material pouring liquid at 1450-1550°C, and pouring the wear-resistant material pouring liquid onto the inner wall of the movable cone In the casting mold, when pouring, the pouring temperature is 1450-1550°C, that is, the movable cone casting is formed on the above-mentioned movable cone base casting.
步骤3，制备动锥体：Step 3, prepare the moving cone:
将动锥体铸件在动锥体基体铸造模具内冷却至850℃；关闭消失模真空系统，将动锥体铸件模具中取出空冷至330℃，再放入保温炉内保持8h；然后再取出空冷至室温，取出铸件，即获得成品动锥体。Cool the moving cone casting to 850°C in the casting mold of the moving cone base; turn off the lost foam vacuum system, take out the moving cone casting mold and air cool it to 330°C, then put it in the holding furnace for 8 hours; then take it out and air cool After reaching room temperature, the casting is taken out to obtain the finished moving cone.
实施例5Example 5
本实施例提供一种动锥体的制备方法，本实施例与实施例4的区别仅在于：This embodiment provides a kind of preparation method of moving cone, and the difference between this embodiment and embodiment 4 is only:
本实施例中，以实施例2的耐磨材料作为动锥体内壁的制备原料。In this example, the wear-resistant material in Example 2 is used as the raw material for the inner wall of the movable cone.
实施例6Example 6
本实施例提供一种动锥体的制备方法，本实施例与实施例4的区别仅在于：This embodiment provides a kind of preparation method of moving cone, and the difference between this embodiment and embodiment 4 is only:
本实施例中，以实施例3的耐磨材料作为动锥体内壁的制备原料。In this example, the wear-resistant material in Example 3 is used as the raw material for the inner wall of the movable cone.
实施例7Example 7
本实施例提供一种动锥体的制备方法，本实施例与实施例4的区别仅在于：This embodiment provides a kind of preparation method of moving cone, and the difference between this embodiment and embodiment 4 is only:
本实施例步骤3中，将动锥体铸件在动锥体基体铸造模具内冷却至850℃；关闭消失模真空系统，将动锥体铸件模具中取出空冷至320℃，再放入保温炉内保持8h；然后再取出空冷至室温，取出铸件，即获得成品动锥体。In step 3 of this embodiment, the movable cone casting is cooled to 850°C in the casting mold of the movable cone base; the lost foam vacuum system is turned off, and the movable cone casting mold is taken out and air-cooled to 320°C, and then put into the holding furnace Keep it for 8 hours; then take it out and cool it to room temperature, and take out the casting to obtain the finished moving cone.
实施例8Example 8
本实施例提供一种动锥体的制备方法，本实施例与实施例4的区别仅在于：This embodiment provides a kind of preparation method of moving cone, and the difference between this embodiment and embodiment 4 is only:
本实施例步骤3中，将动锥体铸件在动锥体基体铸造模具内冷却至865℃；关闭消失模真空系统，将动锥体铸件模具中取出空冷至340℃，再放入保温炉内保持9h；然后再取出空冷至室温，取出铸件，即获得成品动锥体。In step 3 of this embodiment, the movable cone casting is cooled to 865°C in the casting mold of the movable cone base; the lost foam vacuum system is turned off, and the movable cone casting mold is taken out and air-cooled to 340°C, and then put into the holding furnace Keep it for 9 hours; then take it out and cool it to room temperature, and take out the casting to obtain the finished moving cone.
实施例9Example 9
本实施例提供一种动锥体的制备方法，本实施例与实施例4的区别仅在于：This embodiment provides a kind of preparation method of moving cone, and the difference between this embodiment and embodiment 4 is only:
本实施例步骤3中，将动锥体铸件在动锥体基体铸造模具内冷却至880℃；关闭消失模真空系统，将动锥体铸件模具中取出空冷至350℃，再放入保温炉内保持10h；然后再取出空冷至室温，取出铸件，即获得成品动锥体。In step 3 of this embodiment, the movable cone casting is cooled to 880°C in the casting mold of the movable cone base; the lost foam vacuum system is turned off, and the movable cone casting mold is taken out and air-cooled to 350°C, and then put into the holding furnace Keep it for 10 hours; then take it out and cool it to room temperature, and take out the casting to obtain the finished moving cone.
试验部分test part
本发明按照GB/T230.1-2018的测试方法，分别对实施例4-实施例6制备的动锥体的动锥体内壁进行洛氏硬度测试，其结果如表1所示，可以看出：本发明制备的动锥体的洛氏硬度在54～58HRC，说明本发明制备的动锥体具有良好的抵抗坚硬物体压入的能力，即具有良好的抗冲击性能。According to the test method of GB/T230.1-2018, the present invention carries out Rockwell hardness test to the inner wall of the movable cone of the movable cone prepared in embodiment 4-embodiment 6 respectively, and the results are shown in Table 1, as can be seen : The Rockwell hardness of the moving cone prepared by the present invention is 54-58HRC, indicating that the moving cone prepared by the present invention has a good ability to resist the pressing of hard objects, that is, has a good impact resistance.
表1硬度测试结果Table 1 hardness test results
本发明按照GB/T12444-2006的测试方法，分别对实施例4-实施例6制备的动锥体的动锥体内壁进行摩擦性能测试，其结果如表2所示，可以看出，本发明制备的动锥体具有良好的耐摩擦性能。According to the test method of GB/T12444-2006, the present invention carries out friction performance test to the inner wall of the movable cone prepared in embodiment 4-embodiment 6 respectively, and the results are as shown in table 2, as can be seen, the present invention The prepared dynamic cone has good friction resistance.
表2摩擦性能测试结果Table 2 Friction performance test results
且本发明以实施例中4制备的动锥体内壁为例，对其合金的显微组织进行了分析，结果发现其显微组织由碳化物、下贝氏体和奥氏体组成，且奥氏体所占体积分数为30％。And the present invention takes the movable cone inner wall prepared in Example 4 as an example, analyzes the microstructure of its alloy, and finds that its microstructure is composed of carbide, lower bainite and austenite, and austenite Tensile body volume fraction is 30%.
且本发明以实施例中4制备的动锥体为例，对其进行一个月的使用观察，发现该动锥体在使用过程中，无内壁剥落现象，说明本发明制备的动锥体的锥体基体与动锥体内壁之间结合紧密，且耐摩擦和耐冲击性好。And the present invention takes the movable cone prepared by 4 in the embodiment as an example, observes the use of it for one month, and finds that the movable cone has no inner wall peeling phenomenon during use, indicating that the cone of the movable cone prepared by the present invention The body matrix is closely combined with the inner wall of the movable cone, and has good friction resistance and impact resistance.
以上实施例仅为说明本发明的技术思想，不能以此限定本发明的保护范围，凡是按照本发明提出的技术思想，在技术方案基础上所做的任何改动，均落入本发明保护范围之内；本发明未涉及的技术均可通过现有技术加以实现。The above embodiments are only to illustrate the technical ideas of the present invention, and cannot limit the protection scope of the present invention with this. All technical ideas proposed according to the present invention, any changes made on the basis of technical solutions, all fall within the protection scope of the present invention. In; technologies not involved in the present invention can be realized by existing technologies.
显然，上述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。Apparently, the above-mentioned embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
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| 中华人民共和国国家质量监督检验检疫总局 中国国家标准化管理委员会: "中华人民共和国国家标准 抗磨白口铸铁件", vol. 8263, 机械工业出版社, pages: 392 - 619 * |
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