CN115677646A - Method for co-producing bio-based plasticizer by using chloroethylene carbonate - Google Patents

Method for co-producing bio-based plasticizer by using chloroethylene carbonate Download PDF

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CN115677646A
CN115677646A CN202211423495.XA CN202211423495A CN115677646A CN 115677646 A CN115677646 A CN 115677646A CN 202211423495 A CN202211423495 A CN 202211423495A CN 115677646 A CN115677646 A CN 115677646A
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reaction kettle
ethylene carbonate
enamel reaction
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叶活动
张津
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FUJIAN ZHISHANG BIOMASS MATERIALS CO LTD
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FUJIAN ZHISHANG BIOMASS MATERIALS CO LTD
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Abstract

The invention discloses a method for co-producing a bio-based plasticizer by chlorinated ethylene carbonate, which comprises the following steps: (1) feeding: the ethylene carbonate is pumped into a front reaction kettle, the fatty acid methyl ester is respectively pumped into a middle reaction kettle and a rear reaction kettle, and the upper pipelines of the adjacent reaction kettles are communicated; (2) heating: heating the steam of the front, middle and rear reaction kettles to 55-60 ℃; (3) chlorination reaction: introducing dry chlorine gas into the front reaction kettle under the catalysis of ultraviolet light, wherein the chlorine gas flows from the front reaction kettle to the middle reaction kettle and the rear reaction kettle through a communication pipeline to carry out co-production chlorination reaction, and the chlorinated ethylene carbonate and chlorinated fatty acid methyl ester are generated through rapid reaction; (4) deacidifying: blowing nitrogen to the three reaction kettles and removing HCl under negative pressure to prepare chloroethylene carbonate with the CLEC content of 81-87 percent and a bio-based plasticizer with the available chlorine of 26-30 percent; the tail gas with HCl as main component and pure water are synthesized into refined hydrochloric acid. The method has the advantages of high utilization rate of chlorine, convenient operation, high production efficiency, less by-products and less environmental pollution.

Description

Method for co-producing bio-based plasticizer by using chloroethylene carbonate
Technical Field
The invention relates to the technical field of preparation methods of organic chemical product plastic plasticizers, in particular to the technical field of manufacturing chloroethylene carbonate and bio-ester plasticizers, and particularly relates to a method for co-producing bio-based plasticizers by chloroethylene carbonate.
Technical Field
In recent years, the lithium battery technology is developed rapidly, and chloroethylene carbonate (CEC) is used as a main raw material for producing lithium battery electrolyte additives, namely Vinylene Carbonate (VC) and fluoroethylene carbonate (FEC).
The preparation of the chlorinated ethylene carbonate is carried out by reacting chlorine with Ethylene Carbonate (EC) under the catalysis of ultraviolet lamp light (UV), wherein the reaction equation is as follows:
Figure BDA0003943839600000011
the production of chlorinated ethylene carbonate takes ethylene carbonate as raw material, dry chlorine is introduced into an enamel reaction kettle under the catalysis of ultraviolet light to react with ethylene carbonate to generate chlorinated ethylene carbonate, and when the reaction is carried out until the content of the CLEC of the chlorinated ethylene carbonate reaches more than 80 percent, the introduction of chlorine is stopped, and the reaction is stopped.
At present, chlorine is directly introduced to produce a synthesis reaction under the catalysis of an ultraviolet lamp device, the chlorine is catalyzed by light, a covalent bond is cracked to form a chlorine free radical, the chlorine and ethylene carbonate are subjected to substitution reaction, the whole reaction time is controlled to be finished within 25 hours, too long reaction time can cause a plurality of polymerization side reactions, so that impurities are more, the CLEC content of a product is reduced, and the product is unqualified; therefore, a large amount of chlorine gas needs to be introduced for substitution synthesis reaction in the later synthesis stage, the substitution efficiency of the chlorine gas is low in the synthesis process, and a large amount of chlorine gas tail gas not only causes the generation of hydrochloric acid and sodium hypochlorite which are byproducts, but also causes the waste of a large amount of chlorine gas and greatly increases the environmental protection cost.
At present, according to the specification of chemical industry standard HGT002-2019, the chlorinated ethylene carbonate product with the content of monochlorethylene carbonate CLEC of more than 80 percent is a qualified product. As a main raw material for producing Vinylene Carbonate (VC) and fluoroethylene carbonate (FEC) serving as lithium battery electrolyte additives, the higher the CLEC content of monochloroethylene carbonate, the less waste materials are generated in the VC and FEC production processes, and the higher the CLEC content of monochloroethylene carbonate in chloroethylene carbonate in the current market, the higher the selling price is.
In the production of the biological ester plasticizer, fatty acid methyl ester is used as a raw material, and dry chlorine gas and the fatty acid methyl ester are introduced into an enamel reaction kettle to react under the catalysis of ultraviolet light to generate chlorinated fatty acid methyl ester; stopping introducing chlorine when the reaction is carried out until the available chlorine of the biological ester plasticizer reaches 26-30%, terminating the reaction, and deacidifying to obtain the biological ester plasticizer.
The reaction equation for synthesizing the chlorinated fatty acid methyl ester is as follows:
a. addition reaction:
CH 3 (CH 2 ) n CH=CHCOOCH 3 +Cl 2 →CH 3 (CH 2 ) n CHClCHClCOOCH 3
b. substitution reaction
Figure BDA0003943839600000021
Figure BDA0003943839600000022
In the prior art, the prepared bio-based plasticizer generally takes animal and plant fatty acid methyl ester as a raw material, is prepared by adopting a chlorine synthesis method, has the characteristics of reproducibility, simple preparation method and higher product stability, and is harmless to human health and ecological environment.
The effective chlorine is the chlorine amount with equivalent oxidation capacity in the chlorine compound, and the effective chlorine of the bio-ester plasticizer can increase the fat solubility of the plasticizer, achieve the plasticizing effect and effectively reduce the migration of the plasticizer. The plasticizer has the best performance when the effective chlorine content is 26-30%, and can completely replace the main plasticizer DOP; when the available chlorine is less than 26%, the substitution amount is reduced, and when the efficiency is more than 30%, the flexibility of the plastic product is reduced, and the surface hardness and the elongation at break are increased.
Disclosure of Invention
The invention aims to provide a method for co-producing a bio-based plasticizer by chlorinated ethylene carbonate, which has the advantages of high chlorine utilization rate, convenient operation, high production efficiency, less by-products and less environmental pollution.
In order to realize the purpose, the method for co-producing the bio-based plasticizer by the chloroethylene carbonate comprises the following operation steps:
(1) Feeding: accurately metering ethylene carbonate in a storage tank, and pumping the ethylene carbonate into a front enamel reaction kettle, and accurately metering fatty acid methyl ester in the storage tank, and pumping the fatty acid methyl ester into a middle enamel reaction kettle and a rear enamel reaction kettle respectively; a glass-lined disc heat exchanger is arranged in each enamel reaction kettle, and the upper parts of two adjacent enamel reaction kettles are communicated through a communicating pipeline;
(2) Heating: circularly heating the materials in the front, middle and rear enamel reaction kettles to 55-60 ℃ by using steam;
(3) Chlorination reaction: introducing dry chlorine gas into the front enamel reaction kettle under the catalysis of ultraviolet light, wherein the chlorine gas flows from the front enamel reaction kettle to the middle enamel reaction kettle and the rear enamel reaction kettle through communicating pipelines in sequence, so as to carry out co-production and generate chlorination reaction, and the chlorinated ethylene carbonate and chlorinated fatty acid methyl ester are generated through rapid reaction;
(4) Deacidifying: blowing nitrogen into the three enamel reaction kettles and removing HCl under negative pressure to prepare chloroethylene carbonate with the CLEC content of 81-87 percent and a bio-based plasticizer with the available chlorine of 26-30 percent, thereby simultaneously obtaining two qualified products; the tail gas with HCl as main component and pure water are synthesized into refined hydrochloric acid as by-product to be collected.
In the step (1), the thickness of the mixture is 3 to 4m 3 Ethylene carbonate is placed at 5m 3 In the front enamel reaction kettle, 5m 3 Middle enamel reaction kettle and 5m 3 The post enamel reaction kettle is also filled with 3 to 4m 3 Fatty acid methyl ester, and simultaneously introducing 0.2-0.25 MPa of steam into the glass-lined disc heat exchangers of the enamel reaction kettles for cyclic heating.
In the step (3), the wavelength of the ultraviolet lamp is 310-420 nm, the flow rate of chlorine gas is 150-200 mL/min, the reaction temperature is 65-70 ℃, and the reaction time is 18-23 h.
In the step (4), the purity of the nitrogen is 99.999 percent, the pressure of the nitrogen is 0.22 to 0.30MPa, the range of the negative pressure is 0.2kPa to 0.4kPa, and the temperature of the acid-making pure water is 35 ℃.
The chlorination substitution reaction is an exothermic reaction, and the reaction temperature range is controlled by cooling through a glass lining disc heat exchanger in the reaction process so as to keep the reaction temperature at 65-70 ℃.
The method for co-producing the bio-based plasticizer by using the chloroethylene carbonate takes the chloroethylene carbonate and the fatty acid methyl ester as initial raw materials, the ethylene carbonate and the fatty acid methyl ester are respectively put into an enamel reaction kettle to be circularly heated to 55-60 ℃, dry chlorine gas, the chloroethylene carbonate and the fatty acid methyl ester are introduced into the enamel reaction kettle under the catalysis of ultraviolet light for co-production to generate chlorination reaction, the chloroethylene carbonate and the chlorinated bio-ester plasticizer can be quickly generated by reaction, and the method has the following technical characteristics and beneficial effects:
1. the method realizes the co-production of the chlorinated ethylene carbonate and the bio-based plasticizer, can fully improve the utilization rate of chlorine, has simple operation and easy control of the preparation and synthesis method, and greatly reduces the reaction time.
2. Blowing gas by using nitrogen, deacidifying under negative pressure, and synthesizing refined hydrochloric acid by using tail gas mainly containing HCl and pure water to obtain qualified chlorinated ethylene carbonate and bio-based plasticizer.
3. Can simultaneously and rapidly prepare two qualified products, namely chlorinated ethylene carbonate with 81-87 percent of chlorinated ethylene carbonate CLEC content and biological ester plasticizer with 26-30 percent of available chlorine.
4. Little environmental pollution and few byproducts.
Drawings
FIG. 1 is a process flow diagram of the method for co-producing bio-based plasticizer by using chlorinated ethylene carbonate.
Detailed Description
The method for co-producing bio-based plasticizer with chlorinated ethylene carbonate according to the present invention is further described in detail with reference to the following embodiments.
The materials of the present invention are commercially available or synthesized from commercially available starting materials, unless otherwise specified.
Example 1
As shown in figure 1, the method for co-producing the bio-based plasticizer by the chlorinated ethylene carbonate comprises the following steps:
(1) Will be 3m 3 The ethylene carbonate is placed in a 5m 3 In the enamel reaction kettle, the other two are 5m 3 EnamelThe reaction kettles are respectively filled with 3m 3 Fatty acid methyl esters; a glass-lined disc heat exchanger is arranged in each enamel reaction kettle, and the upper parts of two adjacent enamel reaction kettles are communicated through a communicating pipeline;
(2) Simultaneously, introducing 0.25MPa steam into a glass-lined disc heat exchanger of each enamel reaction kettle for circularly heating to 55 ℃;
(3) When the temperature of the materials in the step (1) reaches 55 ℃, an ultraviolet lamp with the wavelength of 365nm is used for catalyzing a reaction device, chlorine is introduced at the flow rate of 165mL/min, the temperature of each reaction kettle is controlled at 65 ℃, and the continuous reaction is carried out for 23 hours;
(4) And at the end of the reaction, deacidifying by using nitrogen with the purity of 99.999 percent, the nitrogen pressure of 0.22MPa and the negative pressure of 0.26kPa, wherein the CLEC content of the monochloroacetic ethylene carbonate in the final product of the monochloroacetic ethylene carbonate reaches 81 percent, and the effective chlorine of the biological ester plasticizer reaches 26 percent.
Example 2
The method for co-producing the bio-based plasticizer by the chloroethylene carbonate comprises the following steps:
(1) 3.5m 3 The ethylene carbonate is placed in a 5m 3 In the enamel reaction kettle, the other two are 5m 3 Respectively filling enamel reaction kettles with the diameters of 3.5m 3 Fatty acid methyl ester; a glass-lined disc heat exchanger is arranged in each enamel reaction kettle, and the upper parts of two adjacent enamel reaction kettles are communicated through a communicating pipeline;
(2) And simultaneously introducing 0.23MPa steam into a glass-lined disc heat exchanger of each enamel reaction kettle for circularly heating to 58 ℃.
(3) And (3) catalyzing the reaction device by using an ultraviolet lamp with the wavelength of 365nm when the temperature of the materials in the step (2) reaches 58 ℃, introducing chlorine at the flow rate of 175mL/min, controlling the temperature of each reaction kettle at 68 ℃, and continuously reacting for 21 hours.
(4) And at the end of the reaction, deacidifying by using nitrogen with the purity of 99.999 percent, the nitrogen pressure of 0.25MPa and the negative pressure of 0.28kPa, wherein the CLEC content of the monochloroethylene carbonate in the final product of the monochloroethylene carbonate reaches 82.5 percent and the available chlorine of the bio-ester plasticizer reaches 27.8 percent.
Example 3
A preparation and synthesis method of chloroethylene carbonate coproduced with bio-based plasticizer comprises the following steps:
(1) Will be 4m 3 The ethylene carbonate is placed in a 5m 3 In the enamel reaction kettle, the other two are 5m 3 Respectively filling enamel reaction kettles with the depth of 4m 3 Fatty acid methyl ester; a glass-lined disc heat exchanger is arranged in each enamel reaction kettle, and the upper parts of two adjacent enamel reaction kettles are communicated through a communicating pipeline;
(2) Simultaneously, 0.2MPa steam is introduced into a glass-lined disc heat exchanger of each enamel reaction kettle for circularly heating to 60 ℃.
(3) And (3) catalyzing the reaction device by using an ultraviolet lamp with the wavelength of 365nm when the temperature of the materials in the step (2) reaches 60 ℃, introducing chlorine at the flow rate of 200mL/min, controlling the temperature of each reaction kettle at 70 ℃, and continuously reacting for 18.5 hours.
(4) And at the end of the reaction, deacidifying by using nitrogen with the purity of 99.999 percent, the nitrogen pressure of 0.3MPa and the negative pressure of 0.36kPa, wherein the CLEC content of the monochloroethylene carbonate in the final product of the monochloroethylene carbonate reaches 87 percent and the available chlorine of the biological ester plasticizer reaches 30 percent.
The economic indexes of the relevant technologies of the products prepared by the three examples are compared with the prior art and are shown in the table 1.
TABLE 1
Technical and economic index Prior Art Example 1 Example 2 Example 3
CLEC content 80% 81% 82.5% 87%
Available chlorine 26% 26% 27.8% 30%
CEC platinum cobalt color number 10# 10# 10# 8#
Platinum-cobalt color number of plasticizer 30# 30# 26# 26#
CEC production cost 8550 yuan/ton 8000 yuan/ton 7600 yuan/ton 7450 yuan/ton
Production cost of bio-based plasticizer 8000 yuan/ton 7850 yuan/ton 7800 yuan/ton 7600 yuan/ton
The production cost of the product is calculated by all unit consumption in the production process.
As can be seen from Table 1, the method for co-producing bio-based plasticizer by using chloroethylene carbonate of the invention has the best comprehensive technical and economic index in example 3, and the prepared product has obvious advantages in manufacturing cost and product performance and is the best example.
The above embodiments are merely preferred embodiments of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and equivalent substitutions or changes according to the technical solution of the present invention and the inventive concept thereof should be covered by the scope of the present invention.

Claims (4)

1. A method for co-producing bio-based plasticizer by using chlorinated ethylene carbonate is characterized by comprising the following steps: the operation steps are as follows:
(1) Feeding: accurately metering ethylene carbonate in a storage tank, and pumping the ethylene carbonate into a front enamel reaction kettle, and accurately metering fatty acid methyl ester in the storage tank, and pumping the fatty acid methyl ester into a middle enamel reaction kettle and a rear enamel reaction kettle respectively; a glass-lined disc heat exchanger is arranged in each enamel reaction kettle, and the upper parts of two adjacent enamel reaction kettles are communicated through a communicating pipeline;
(2) Heating: circularly heating the materials in the front, middle and rear enamel reaction kettles to 55-60 ℃ by using steam;
(3) Chlorination reaction: introducing dry chlorine gas into the front enamel reaction kettle under the catalysis of ultraviolet light, wherein the chlorine gas flows from the front enamel reaction kettle to the middle enamel reaction kettle and the rear enamel reaction kettle through communicating pipelines in sequence, so as to carry out co-production and generate chlorination reaction, and the chlorinated ethylene carbonate and chlorinated fatty acid methyl ester are generated through rapid reaction;
(4) Deacidifying: blowing nitrogen into the three enamel reaction kettles and removing HCl under negative pressure to prepare chloroethylene carbonate with the CLEC content of 81-87 percent and a bio-based plasticizer with the available chlorine of 26-30 percent, thereby simultaneously obtaining two qualified products; the tail gas with HCl as main component and pure water are synthesized into refined hydrochloric acid as by-product.
2. The method for co-producing the bio-based plasticizer with the chlorinated ethylene carbonate as claimed in claim 1, which is characterized in that: in the step (1), the thickness of the mixture is 3 to 4m 3 Ethylene carbonate is placed at 5m 3 In the front enamel reaction kettle, 5m 3 Middle enamel reaction kettle and 5m 3 The post enamel reaction kettle is also filled with 3 to 4m 3 Fatty acid methyl ester, and simultaneously introducing 0.2-0.25 MPa of steam into the glass-lined disc heat exchangers of the enamel reaction kettles for cyclic heating.
3. The method for co-producing the bio-based plasticizer with the chlorinated ethylene carbonate as claimed in claim 1, which is characterized in that: in the step (3), the wavelength of the ultraviolet lamp is 310-420 nm, the flow rate of chlorine gas is 150-200 mL/min, the reaction temperature is 65-70 ℃, and the reaction time is 18-23 h.
4. The method for co-producing the bio-based plasticizer with the chlorinated ethylene carbonate as claimed in claim 1, which is characterized in that: in the step (4), the purity of nitrogen is 99.999 percent, the pressure of nitrogen is 0.22-0.30 MPa, the range of negative pressure is 0.2 kPa-0.4 kPa, and the temperature of pure water for acid making is 35 ℃.
CN202211423495.XA 2022-11-15 2022-11-15 Method for co-producing bio-based plasticizer by using chloroethylene carbonate Pending CN115677646A (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102030736A (en) * 2009-09-24 2011-04-27 张弘 Method for synthesizing chlorinated carbonate
CN103193637A (en) * 2013-04-01 2013-07-10 福建致尚生物质材料发展有限公司 Preparation method of bio-ester plasticizing agent
CN108003131A (en) * 2018-01-23 2018-05-08 长园华盛(泰兴)锂电材料有限公司 A kind of chlorocarbonic acid vinyl acetate Green production method
CN114437016A (en) * 2022-02-28 2022-05-06 济源市恒顺新材料有限公司 Production and manufacturing method of chlorinated ethylene carbonate
CN115043813A (en) * 2022-08-02 2022-09-13 中楚鑫新材料科技(荆州)有限公司 High-conversion-rate preparation method of chloroethylene carbonate
CN115181328A (en) * 2022-07-21 2022-10-14 浙江嘉澳环保科技股份有限公司 Preparation method of chlorinated epoxy fatty acid methyl ester compound or main plasticizer and product

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102030736A (en) * 2009-09-24 2011-04-27 张弘 Method for synthesizing chlorinated carbonate
CN103193637A (en) * 2013-04-01 2013-07-10 福建致尚生物质材料发展有限公司 Preparation method of bio-ester plasticizing agent
CN108003131A (en) * 2018-01-23 2018-05-08 长园华盛(泰兴)锂电材料有限公司 A kind of chlorocarbonic acid vinyl acetate Green production method
CN114437016A (en) * 2022-02-28 2022-05-06 济源市恒顺新材料有限公司 Production and manufacturing method of chlorinated ethylene carbonate
CN115181328A (en) * 2022-07-21 2022-10-14 浙江嘉澳环保科技股份有限公司 Preparation method of chlorinated epoxy fatty acid methyl ester compound or main plasticizer and product
CN115043813A (en) * 2022-08-02 2022-09-13 中楚鑫新材料科技(荆州)有限公司 High-conversion-rate preparation method of chloroethylene carbonate

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Application publication date: 20230203