CN115674841A - multilayer structure film - Google Patents
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Abstract
Description
本申请是申请日为2014年12月10日、申请号为201410758223.4、发明名称为“多层结构膜”的中国专利申请的分案申请。This application is a divisional application of a Chinese patent application with an application date of December 10, 2014, an application number of 201410758223.4, and an invention title of "multilayer structure film".
技术领域technical field
本发明涉及一种多层结构膜。具体而言,本发明涉及一种可用于食品包装,尤其是颗粒状物质(例如大米)包装的多层结构膜。本发明还涉及多层结构膜的制备方法和用途。The invention relates to a multilayer structure film. In particular, the present invention relates to a multilayer structured film useful for food packaging, especially for packaging of granular substances such as rice. The invention also relates to the preparation method and application of the multilayer structure film.
背景技术Background technique
塑料包装膜在食品包装领域以其轻质和密封性著称。在大米等颗粒状物质的包装方面,塑料包装袋更是因其在外观和防潮防虫方面优于传统的编织袋而受到普遍欢迎。而且,由于塑料包装膜的密封性,可以进行抽真空处理,从而进一步压缩所装物质如大米的体积以及延长其存放保质期。Plastic packaging films are known for their lightness and airtightness in the field of food packaging. In the packaging of granular materials such as rice, plastic packaging bags are more popular because they are superior to traditional woven bags in terms of appearance and moisture and insect resistance. Moreover, due to the airtightness of the plastic packaging film, vacuuming can be performed, thereby further compressing the volume of the contained material such as rice and prolonging its storage shelf life.
大米因其特殊性而对包装膜提出了更高的要求。例如,从外观形状上来看,米粒一般呈长椭圆形或细长形,其尖端极易刺破包装膜。目前已经开发了多种多层结构膜用于大米的包装。常见的结构有尼龙/聚乙烯(NY/PE)复合结构、尼龙/氯化聚乙烯(NY/CPE)复合结构、尼龙/聚乙烯(NY/PE)多层共挤结构、聚乙烯/聚乙烯(PE/PE)复合结构等。NY/PE或NY/CPE复合结构以及PE/PE复合结构普遍存在不耐穿刺和抽真空后耐掉落性差的问题。NY/PE多层共挤结构具有相对较好的耐穿刺性能,但是通常需要非常厚的PE密封层,例如需要至少110~130μm厚的PE密封层。Because of its particularity, rice puts forward higher requirements for packaging films. For example, from the perspective of appearance and shape, rice grains are generally oblong or slender, and its tip can easily pierce the packaging film. A variety of multilayer structural films have been developed for rice packaging. Common structures include nylon/polyethylene (NY/PE) composite structure, nylon/chlorinated polyethylene (NY/CPE) composite structure, nylon/polyethylene (NY/PE) multilayer co-extruded structure, polyethylene/polyethylene (PE/PE) composite structure, etc. NY/PE or NY/CPE composite structure and PE/PE composite structure generally have the problems of poor puncture resistance and poor drop resistance after vacuuming. The NY/PE multilayer co-extrusion structure has relatively good puncture resistance, but usually requires a very thick PE sealing layer, for example, a PE sealing layer with a thickness of at least 110-130 μm is required.
因此,仍然需要一种改进的多层结构膜用于大米等颗粒状物质的包装,其尤其应当具有良好的耐穿刺性,还可以具有良好的强度和/或氧阻隔性,最好能够以更小的厚度和/或更低的材料成本保持所期望的包装效果。Therefore, there is still a need for an improved multilayer structure film for the packaging of granular materials such as rice, which should especially have good puncture resistance, and can also have good strength and/or oxygen barrier properties, preferably in a more The low thickness and/or lower material costs maintain the desired packaging effect.
发明内容Contents of the invention
在第一个方面,本发明涉及一种多层结构膜,其至少包括共挤出并粘合在一起的第一聚乙烯层、第二聚乙烯层、第一聚酰胺层和第二聚酰胺层,其中所述第一聚酰胺层和所述第二聚酰胺层中的至少一个位于所述第一聚乙烯层和所述第二聚乙烯层之间。In a first aspect, the present invention relates to a multilayer structural film comprising at least a first polyethylene layer, a second polyethylene layer, a first polyamide layer and a second polyamide layer coextruded and bonded together layer, wherein at least one of the first polyamide layer and the second polyamide layer is located between the first polyethylene layer and the second polyethylene layer.
在第二个方面,本发明涉及一种多层结构膜,其至少包括聚酰胺外层和共挤出并粘合在一起的第一聚乙烯层、第二聚乙烯层、第一聚酰胺层和第二聚酰胺层,其中所述第一聚酰胺层和所述第二聚酰胺层中的至少一个位于所述第一聚乙烯层和所述第二聚乙烯层之间,所述聚酰胺外层与所述第一聚乙烯层、所述第二聚乙烯层、所述第一聚酰胺层和所述第二聚酰胺层中的至少一个相结合而形成复合膜。In a second aspect, the invention relates to a multilayer structural film comprising at least an outer polyamide layer and a first polyethylene layer, a second polyethylene layer, a first polyamide layer coextruded and bonded together. and a second polyamide layer, wherein at least one of said first polyamide layer and said second polyamide layer is located between said first polyethylene layer and said second polyethylene layer, said polyamide An outer layer is combined with at least one of the first polyethylene layer, the second polyethylene layer, the first polyamide layer, and the second polyamide layer to form a composite membrane.
在第三个方面,本发明涉及一种制备多层结构膜的方法,包括将至少第一聚乙烯层、第二聚乙烯层、第一聚酰胺层和第二聚酰胺层共挤出并粘合在一起,其中所述第一聚酰胺层和所述第二聚酰胺层中的至少一个位于所述第一聚乙烯层和所述第二聚乙烯层之间。In a third aspect, the present invention relates to a method of preparing a multilayer structural film comprising coextruding and bonding at least a first polyethylene layer, a second polyethylene layer, a first polyamide layer and a second polyamide layer Taken together, wherein at least one of said first polyamide layer and said second polyamide layer is located between said first polyethylene layer and said second polyethylene layer.
在第四个方面,本发明涉及多层结构膜用于制备包装袋的用途。In a fourth aspect, the invention relates to the use of a multilayer structured film for the manufacture of packaging bags.
附图说明Description of drawings
通过以下具体实施方式和附图对本发明进行详细的解释说明,以期本领域技术人员能够更好地理解本发明,但是不能理解为以任何方式限制本发明的范围。需要注意的是,本发明多层结构膜中各个层的位置和厚度可以根据需要进行调节,并不一定与附图中所显示的位置和厚度相一致或成比例。The present invention is explained in detail through the following specific embodiments and accompanying drawings, in the hope that those skilled in the art can better understand the present invention, but it should not be construed as limiting the scope of the present invention in any way. It should be noted that the position and thickness of each layer in the multilayer structure film of the present invention can be adjusted as required, and are not necessarily consistent with or proportional to the positions and thicknesses shown in the drawings.
图1示出根据本发明的一个实施方案包括第一聚乙烯层、第一聚酰胺层、第二聚酰胺层和第二聚乙烯层的多层结构膜的截面图。Figure 1 shows a cross-sectional view of a multilayer structure film comprising a first polyethylene layer, a first polyamide layer, a second polyamide layer and a second polyethylene layer according to one embodiment of the present invention.
图2示出根据本发明的另一个实施方案包括通过连接层依次粘合在一起的第一聚乙烯层、第一聚酰胺层、第二聚酰胺层和第二聚乙烯层的多层结构膜的截面图。Figure 2 shows a multilayer structure film comprising a first polyethylene layer, a first polyamide layer, a second polyamide layer and a second polyethylene layer sequentially bonded together by a tie layer according to another embodiment of the present invention cross-sectional view.
图3示出根据本发明的又一个实施方案包括第一聚乙烯层、第一聚酰胺层、第二聚酰胺层和第二聚乙烯层的多层结构膜的截面图,其中所述第一聚乙烯层和第二聚乙烯层各自包括两个聚乙烯亚层,所述第一聚乙烯层、第一聚酰胺层、第二聚酰胺层和第二聚乙烯层通过连接层依次粘合在一起。Figure 3 shows a cross-sectional view of a multilayer structure film comprising a first polyethylene layer, a first polyamide layer, a second polyamide layer and a second polyethylene layer according to yet another embodiment of the present invention, wherein the first The polyethylene layer and the second polyethylene layer each comprise two polyethylene sub-layers, the first polyethylene layer, the first polyamide layer, the second polyamide layer and the second polyethylene layer are sequentially bonded on the Together.
图4示出根据本发明的再一个实施方案包括第一聚乙烯层、第一聚酰胺层、第二聚酰胺层、第二聚乙烯层和聚酰胺外层的多层结构膜的截面图,其中所述第一聚乙烯层和第二聚乙烯层各自包括两个聚乙烯亚层,所述第一聚乙烯层、第一聚酰胺层、第二聚酰胺层和第二聚乙烯层通过连接层依次粘合在一起,所述第一聚乙烯层通过粘合剂层与所述聚酰胺外层结合。4 shows a cross-sectional view of a multilayer structure film comprising a first polyethylene layer, a first polyamide layer, a second polyamide layer, a second polyethylene layer and an outer polyamide layer according to yet another embodiment of the present invention, Wherein the first polyethylene layer and the second polyethylene layer each comprise two polyethylene sublayers, the first polyethylene layer, the first polyamide layer, the second polyamide layer and the second polyethylene layer are connected by The layers are bonded together in sequence, the first polyethylene layer being bonded to the polyamide outer layer by an adhesive layer.
具体实施方式Detailed ways
在本文中的数值范围包括从较低值至较高值以一个单位为增量且包括所述较低值和所述较高值的所有的值。例如,如果数值范围为100至500,则应当视为已将所有单独的值例如100、101、102……498、499一一列出,还应当视为列出了所有子范围例如100至144、155至170、197至200、268-390、420-500等。Numerical ranges herein include all values from the lower value to the upper value in increments of one unit and including said lower value and said upper value. For example, if the value range is 100 to 500, it should be considered to have listed all individual values such as 100, 101, 102... 498, 499 and all subranges such as 100 to 144 , 155 to 170, 197 to 200, 268-390, 420-500, etc.
在本文中使用时,术语“组合物”,是指两种或更多种材料的混合物。包括在组合物中的是预反应、反应和反应后混合物,其中反应后混合物将包括反应产物和副产物以及反应混合物的未反应组分和分解产物,如果分解产物存在,其由预反应或反应混合物中的一种或多种组分形成。As used herein, the term "composition" refers to a mixture of two or more materials. Included in the composition are pre-reaction, reaction and post-reaction mixtures, wherein the post-reaction mixture will include reaction products and by-products as well as unreacted components of the reaction mixture and decomposition products, if present, resulting from pre-reaction or reaction One or more components in a mixture form.
在本文中使用时,术语“共混物”、“聚合物共混物”是指两种或更多种聚合物的组合物。这样的共混物是可混合或不可混合的。这种共混物可以是均相或异相的、存在相分离或不存在相分离的。As used herein, the terms "blend", "polymer blend" refer to a composition of two or more polymers. Such blends are miscible or immiscible. Such blends may be homogeneous or heterogeneous, with or without phase separation.
多层结构膜multilayer structure film
本发明通过将至少两个聚乙烯层与至少两个聚酰胺层共挤出,提供了一种具有优异的耐穿刺性能的多层结构膜。The present invention provides a multilayer structure film with excellent puncture resistance by coextruding at least two polyethylene layers with at least two polyamide layers.
参照图1所示的根据本发明的一个实施方案,多层结构膜10包括第一聚乙烯层102和第二聚乙烯层108,其中所述第一聚乙烯层102和所述第二聚乙烯层108之间具有第一聚酰胺层104和第二聚酰胺层104,各个层依次粘合在一起。According to one embodiment of the present invention shown in FIG. Between the
适宜地,所述第一聚乙烯层102和所述第二聚乙烯层108可以各自独立地选自低密度聚乙烯(LDPE)、线性低密度聚乙烯(LLDPE)、中密度聚乙烯(MDPE)、高密度聚乙烯(HDPE)、超低密度聚乙烯(VLLDPE)、超高分子量聚乙烯(UHMWPE)、茂金属聚乙烯(mPE)(例如茂金属线性低密度聚乙烯(mLLDPE))、改性聚乙烯(例如氯化聚乙烯(CPE))、交联聚乙烯(PEX)、乙烯共聚物及其任意混合物。乙烯共聚物可以选自例如乙烯-烯烃共聚物(例如乙烯与丙烯、丁烯、戊烯、己烯、庚烯、辛烯、壬烯、癸烯、环烯烃或其任意组合的共聚物)、乙烯-不饱和酯共聚物(例如乙烯与甲基丙烯酸甲酯、甲基丙烯酸乙酯、醋酸乙烯酯、丙烯酸甲酯、丙烯酸乙酯、马来酸酐或其任意组合的共聚物)及其任意混合物。Suitably, the
在一个优选实施方案中,所述第一聚乙烯层102和所述第二聚乙烯层108各自独立地包含低密度聚乙烯(LDPE)、线性低密度聚乙烯(LLDPE)、中密度聚乙烯(MDPE)、高密度聚乙烯(HDPE)、超低密度聚乙烯(VLLDPE)、超高分子量聚乙烯(UHMWPE)、茂金属线性低密度聚乙烯(mLLDPE)或其任意混合物。In a preferred embodiment, the
所述第一聚乙烯层102和所述第二聚乙烯层108可以各自独立地包含LDPE和LLDPE的共混物。在一个实施方案中,所述第一聚乙烯层和所述第二聚乙烯层中的至少一个基本上为LDPE和LLDPE的共混物。所述LDPE和LLDPE的共混物基于共混物的总重量可以包含至少10%的LDPE,优选至少15%、更优选至少20%、甚至更优选至少25%的LDPE。所述LDPE和LLDPE的共混物基于共混物的总重量可以包含至多70%的LDPE,优选至多60%、更优选至多50%、甚至更优选至多40%的LDPE。所述LDPE和LLDPE的共混物基于共混物的总重量可以包含至少30%的LLDPE,优选至少35%、更优选至少40%、甚至更优选至少45%的LLDPE。所述LDPE和LLDPE的共混物基于共混物的总重量可以包含至多90%的LLDPE,优选至多80%、更优选至多70%、甚至更优选至多60%的LDPE。在一个具体实施方案中,所述LDPE和LLDPE的共混物基于共混物的总重量包含10-30%的LDPE和70-90%的LLDPE。在另一个具体实施方案中,所述LDPE和LLDPE的共混物基于共混物的总重量包含20-40%的LDPE和60-80%的LLDPE。The
进一步地,所述第一聚乙烯层102和所述第二聚乙烯层108还可以各自独立地包含LDPE、mLLDPE和LLDPE的共混物。优选地,所述第一聚乙烯层和所述第二聚乙烯层中的至少一个或二者均基本上为LDPE、mLLDPE和LLDPE的共混物。LDPE、mLLDPE和LLDPE的共混物据信可以为本发明的多层结构膜提供良好的耐穿刺性,同时保持其他所期望的性能,例如氧阻隔性、柔软性、韧性等。可以通过调节LDPE、mLLDPE和LLDPE之间的比例来获得所期望性能的平衡。例如,所述LDPE、mLLDPE和LLDPE的共混物基于共混物的总重量可以包含至少20%的LLDPE,优选至少25%、更优选至少30%、甚至更优选至少35%的LLDPE。所述LDPE、mLLDPE和LLDPE的共混物基于共混物的总重量可以包含至多90%的LLDPE,优选至多80%、更优选至多70%、甚至更优选至多60%的LLDPE。另一个方面,所述LDPE、mLLDPE和LLDPE的共混物基于共混物的总重量可以包含至多50%的LDPE,优选至多45%、更优选至多35%、甚至更优选至多30%的LDPE。所述LDPE、mLLDPE和LLDPE的共混物基于共混物的总重量可以包含至少5%的LDPE,优选至少10%、更优选至少15%、甚至更优选至少18%的LDPE。又一个方面,所述LDPE、mLLDPE和LLDPE的共混物基于共混物的总重量包含至多90%的mLLDPE,优选至多80%、更优选至多70%、甚至更优选至多65%的mLLDPE。所述LDPE、mLLDPE和LLDPE的共混物基于共混物的总重量可以包含至少10%的mLLDPE,优选至少20%、更优选至少30%、甚至更优选至少35%的mLLDPE。在一个具体实施方案中,所述LDPE、mLLDPE和LLDPE的共混物基于共混物的总重量包含15-25%的LDPE、15-25%的mLLDPE和50-70%的LLDPE。在另一个具体实施方案中,所述LDPE、mLLDPE和LLDPE的共混物基于共混物的总重量包含15-25%的LDPE、40-60%的mLLDPE和25-40%的LLDPE。Further, the
适宜地,所述第一聚酰胺层104和所述第二聚酰胺层106可以各自独立地采用本领域通常用于制备聚合物膜的聚酰胺(尼龙),例如包括尼龙6、尼龙66、尼龙6/66、尼龙10、尼龙10/10、尼龙12、尼龙MX-D6、无定形尼龙或其任意混合物。无定形尼龙可以是尼龙共聚物或一种或多种尼龙的混合物。在一个优选实施方案中,所述第一聚酰胺层104和所述第二聚酰胺层106各自独立地包含尼龙6。在另一个优选实施方案中,所述第一聚酰胺层104和所述第二聚酰胺层106各自独立地包含尼龙66。在又一个优选实施方案中,所述第一聚酰胺层104和所述第二聚酰胺层106的至少一个或二者均基本上由尼龙6构成。Suitably, the
本发明人惊奇地发现在总厚度以及材料组成相同的情况下,两层或更多层聚酰胺比一层聚酰胺提供更好的耐穿刺性。优选地,所述第一聚酰胺层和所述第二聚酰胺层中的至少一个位于所述第一聚乙烯层和所述第二聚乙烯层之间。在一个具体实施方案中,所述第一聚酰胺层和所述第二聚酰胺层的一个或二者位于所述第一聚乙烯层和所述第二聚乙烯层之间。在图1所示的多层结构膜10中,所述第一聚酰胺层104和所述第二聚酰胺层106二者位于所述第一聚乙烯层102和所述第二聚乙烯层108之间。在进一步的实施方案中,所述多层结构膜还可以包括除第一聚酰胺层和第二聚酰胺层之外的更多的聚酰胺层。例如,在一个实施方案中,所述多层结构膜可以包括三个、四个、五个或更多个聚酰胺层,其中至少一个、两个或三个所述聚酰胺层位于所述第一聚乙烯层和所述第二聚乙烯层之间。The inventors have surprisingly found that two or more layers of polyamide provide better puncture resistance than one layer of polyamide for the same overall thickness and material composition. Preferably, at least one of said first polyamide layer and said second polyamide layer is located between said first polyethylene layer and said second polyethylene layer. In a specific embodiment, one or both of said first polyamide layer and said second polyamide layer are located between said first polyethylene layer and said second polyethylene layer. In the
所述第一聚乙烯层102、第一聚酰胺层104、第二聚酰胺层106和第二聚乙烯层108可以通过任意适宜的方式粘合在一起。可能的方式包括对各个层进行表面处理以使它们自然粘合在一起,也可以通过共挤出在高温下层合在一起并在降温后自然粘合,还可以通过连接层粘合在一起。The
在一个替代实施方案中,所述第一聚乙烯层102和所述第一聚酰胺层104的位置可以互换,或者所述第二聚乙烯层108和所述第二聚酰胺层106的位置可以互换。In an alternative embodiment, the positions of the
图2示出了根据本发明另一个实施方案的多层结构膜20,其包括第一聚乙烯层202、第一聚酰胺层206、第二聚酰胺层210和第二聚乙烯层214,所述各个层通过连接层204、208和212依次粘合在一起。Figure 2 shows a multilayer
适用于将所述第一聚乙烯层202、第一聚酰胺层206、第二聚酰胺层210和第二聚乙烯层214粘合在一起的连接层可以包含低密度聚乙烯、线性低密度聚乙烯、茂金属线性低密度聚乙烯、乙酸丙烯酸酯共聚物或酐修饰的聚乙烯共聚物及其任意混合物。在一个优选的实施方案中,所述连接层基于连接层的总重量包含至少50%、优选60%、更优选70%的线性低密度聚乙烯。在一个优选的实施方案中,所述连接层可以包含顺丁烯二酸酐修饰的聚乙烯共聚物或乙烯-乙酸乙烯酯共聚物。附加地或者作为替代方案,所述连接层可以包含在多层结构膜制备领域惯常使用的任何其它聚合物粘合剂,优选所述粘合剂是可用于食品包装的。可以使用的粘合剂具体实例有美国Equistar化学公司所生产的牌号为Plexar、Px3410、PX3747的可挤出粘合剂,这种粘合剂尤其适用于多层共挤出材料,并且通过了美国FDA对粘合剂的认可,同时也得到了有限的直接与食品接触的认可。A tie layer suitable for bonding the
在进一步的实施方案中,所述第一聚乙烯层和第二聚乙烯层中的至少一个可以包括两个或更多个层合在一起的聚乙烯亚层。在一个具体实施方案中,所述第一聚乙烯层或第二聚乙烯层独立地包括两个、三个或四个层合在一起的聚乙烯亚层。In a further embodiment, at least one of the first polyethylene layer and the second polyethylene layer may comprise two or more polyethylene sub-layers laminated together. In a specific embodiment, said first polyethylene layer or said second polyethylene layer independently comprises two, three or four polyethylene sub-layers laminated together.
各个聚乙烯亚层可以各自独立地包含低密度聚乙烯(LDPE)、线性低密度聚乙烯(LLDPE)、中密度聚乙烯(MDPE)、高密度聚乙烯(HDPE)、超低密度聚乙烯(VLLDPE)、超高分子量聚乙烯(UHMWPE)、茂金属线性低密度聚乙烯(mLLDPE)或其任意混合物。例如,各个聚乙烯亚层可以各自独立地是如上所述的LDPE、mLLDPE和LLDPE的共混物或LDPE和LLDPE的共混物。Each polyethylene sublayer may independently comprise low density polyethylene (LDPE), linear low density polyethylene (LLDPE), medium density polyethylene (MDPE), high density polyethylene (HDPE), very low density polyethylene (VLLDPE) ), ultra-high molecular weight polyethylene (UHMWPE), metallocene linear low-density polyethylene (mLLDPE) or any mixture thereof. For example, each polyethylene sublayer may each independently be a blend of LDPE, mLLDPE and LLDPE or a blend of LDPE and LLDPE as described above.
图3示出了根据本发明的又一个实施方案包括第一聚乙烯层301、第一聚酰胺层308、第二聚酰胺层312、和第二聚乙烯层315的多层结构膜30的截面图,其中第一聚乙烯层301包括两个聚乙烯亚层302和304,第二聚乙烯层315包括两个聚乙烯亚层316和318,所述第一聚乙烯层301、第一聚酰胺层308、第二聚酰胺层312和第二聚乙烯层315通过连接层306、310和314依次粘合在一起。Figure 3 shows a cross section of a
优选地,所述第一聚乙烯层301和所述第二聚乙烯层315各自独立地包含两个、三个、四个、五个或六个层合在一起的聚乙烯亚层。聚乙烯亚层的厚度可以根据所期望的第一聚乙烯层或第二聚乙烯层总厚度以及聚乙烯亚层的个数进行调整,并且每个聚乙烯亚层的厚度可以相同或不同。在一个优选实施方案中,每个聚乙烯亚层的厚度为至多40μm,优选为至多30μm,更优选为至多20μm,甚至更优选为至多15μm或10μm。Preferably, the
在更进一步的实施方案中,本发明的多层结构膜还包括聚酰胺外层,所述聚酰胺外层与所述第一聚乙烯层、所述第二聚乙烯层、所述第一聚酰胺层和所述第二聚酰胺层中的至少一个相结合而形成复合膜。在一个优选实施方案中,所述聚酰胺外层与所述第一聚乙烯层、所述第二聚乙烯层、所述第一聚酰胺层和所述第二聚酰胺层中的至少一个通过粘合剂相结合而形成复合膜。In a still further embodiment, the multilayer structural film of the present invention further comprises a polyamide outer layer, the polyamide outer layer is in contact with the first polyethylene layer, the second polyethylene layer, the first polyamide The amide layer and at least one of the second polyamide layers combine to form a composite membrane. In a preferred embodiment, said polyamide outer layer is passed through at least one of said first polyethylene layer, said second polyethylene layer, said first polyamide layer and said second polyamide layer The binders combine to form a composite film.
图4示出根据本发明的再一个实施方案包括聚酰胺外层402、第一聚乙烯层405、第一聚酰胺层412、第二聚酰胺层416和第二聚乙烯层419的多层结构膜40的截面图,其中第一聚乙烯层405包括两个聚乙烯亚层406和408,第二聚乙烯层419包括两个聚乙烯亚层420和422,所述第一聚乙烯层405、第一聚酰胺层412、第二聚酰胺层416和第二聚乙烯层419通过连接层410、414和418依次粘合在一起,所述聚酰胺外层402通过粘合剂层404与所述第一聚乙烯层405的聚乙烯亚层406结合。Figure 4 shows a multilayer structure comprising a polyamide
所述聚酰胺外层可以采用本领域通常可用于形成多层膜结构外层的各种聚酰胺(尼龙),例如包括尼龙6、尼龙66、尼龙6/66、尼龙10、尼龙10/10、尼龙12、尼龙MX-D6、无定形尼龙或其任意混合物。无定形尼龙可以是尼龙共聚物或一种或多种尼龙的混合物。在一个优选实施方案中,所述聚酰胺外层402基本上由尼龙6构成。在另一个优选实施方案中,所述聚酰胺外层402基本上由尼龙66构成。在又一个优选实施方案中,所述聚酰胺外层402基本上由尼龙MX-D6构成。The polyamide outer layer can adopt various polyamides (nylon) that can be generally used to form the outer layer of the multilayer film structure in the art, such as including nylon 6, nylon 66, nylon 6/66,
所述聚酰胺外层402可以是单轴或双轴取向聚酰胺(尼龙)膜,优选双轴取向聚酰胺(尼龙)膜。任选地,可以对所述聚酰胺外层402的结合面进行表面处理以增强其粘合性,所述表面处理可以包括电晕处理、等离子体处理、光化辐射、闪光灯处理、火焰处理中的一种或多种。The polyamide
适用于将所述聚酰胺外层402与所述第一聚乙烯层405结合的粘合剂层404可以采用本领域常用的任何粘合剂,例如醋酸乙烯酯-乙烯共聚物类粘合剂、聚丙烯酸酯类粘合剂、聚氨酯类粘合剂、环氧树脂类粘合剂等。聚氨酯类粘合剂尤其适用于本发明将不同性质的聚酰胺层和聚乙烯层粘接在一起来提供具有优异的耐刺穿性的多层结构膜。可以使用的聚氨酯粘合剂包括但不限于水基聚氨酯粘合剂、热熔型聚氨酯粘合剂、溶剂型聚氨酯粘合剂、无溶剂型聚氨酯粘合剂。聚氨酯类粘合剂可以是单组份粘合剂,也可以是双组份粘合剂。在一个实施方案中,所述粘合剂层404采用双组份聚氨酯类粘合剂。双组份聚氨酯类粘合剂由甲、乙两组份组成,使用时根据待粘合的基材将两组份按不同比例称量混合即可进行粘合,并可在室温固化。双组份聚氨酯类粘合剂的甲组份可以是由线型聚氨酯与异氰酸酯共聚生成端基为羟基的线型产物,乙组份可以是异氰酸酯与多元醇反应而成的端基为异氰酸酯的预聚体。双组份聚氨酯类粘合剂具有良好的粘附性、柔软性、绝缘性及耐磨性,而且能耐弱酸,特别适用于食品包装。在另一个实施方案中,所述粘合剂层404采用包含羟基封端的聚酯氨酯作为主要成分的双组份粘合剂。The
所述聚酰胺外层的厚度取决于整个多层结构膜的厚度,至多为所述多层结构膜厚度的50%,通常介于所述多层结构膜厚度的5-40%、优选10~30%、更优选15~25%之间。The thickness of the polyamide outer layer depends on the thickness of the entire multilayer structure film, and is at most 50% of the thickness of the multilayer structure film, usually between 5-40%, preferably 10-40% of the thickness of the multilayer structure film. 30%, more preferably between 15 and 25%.
为了使制得的多层结构膜具有特定的外观,可以在各个层中包含着色颜料或图案。例如,可以在聚酰胺外层中包括用于标识目的的特定颜色或图案。任选地,还可以根据需要在各个层中加入UV稳定剂、抗氧化剂等可以提高多层结构膜的附加值的各种成分,只要这些成分不会明显地损害所期望的性能,例如耐穿刺性、强度、氧阻隔性能等。In order to impart a specific appearance to the resulting multilayer structure film, colored pigments or patterns may be included in the individual layers. For example, specific colors or patterns for identification purposes may be included in the polyamide outer layer. Optionally, UV stabilizers, antioxidants and other components that can increase the added value of the multilayer structure film can also be added to each layer as required, as long as these components will not obviously impair the desired performance, such as puncture resistance properties, strength, oxygen barrier properties, etc.
与现有技术相比,根据本发明的多层结构膜可以以更薄的厚度提供更好的耐穿刺性。根据本发明的多层结构膜的厚度可以根据需要进行调整。典型地,在用作大米等颗粒状物质的食品包装袋时,根据本发明的多层结构膜总体上可以具有10-200μm、优选20-180μm、更优选30-150μm、例如50-120μm或60-100μm或40-80μm或70-110μm的厚度。Compared with the prior art, the multilayer structure film according to the present invention can provide better puncture resistance with a thinner thickness. The thickness of the multilayer structure film according to the present invention can be adjusted as required. Typically, when used as a food packaging bag for granular substances such as rice, the multilayer structure film according to the present invention may generally have a thickness of 10-200 μm, preferably 20-180 μm, more preferably 30-150 μm, such as 50-120 μm or 60 - 100 μm or 40-80 μm or 70-110 μm thickness.
在对根据本发明的多层结构膜进行性能测试时发现,在许多所测试的性能方面,例如热合强度、拉伸性能、摩擦系数等方面,根据本发明的多层结构膜均能以更小的厚度与具有较大厚度的传统多层结构膜相媲美,在氧阻隔性、耐跌落性能和抗摆锤冲击性能方面更是明显优于传统多层结构膜。另外,根据本发明的多层结构膜的剥离强度能满足普通包装的使用要求,在正常使用时不会出现分层剥离现象。When performance testing is carried out to the multilayer structure film according to the present invention, it is found that in many tested properties, such as heat seal strength, tensile properties, coefficient of friction, etc., the multilayer structure film according to the present invention can be achieved with a smaller The thickness is comparable to the traditional multilayer structure film with a large thickness, and it is significantly better than the traditional multilayer structure film in terms of oxygen barrier properties, drop resistance and pendulum impact resistance. In addition, the peeling strength of the multilayer structure film of the present invention can meet the use requirements of ordinary packaging, and no delamination and peeling phenomenon will occur during normal use.
多层结构膜的制备方法The preparation method of multilayer structure film
根据本发明的多层结构膜可以通过任意适当的方法制备,例如通过印模混合挤压、挤压涂层和/或薄膜挤压叠层法、胶粘复合、吹膜混合挤压等方法制备。The multilayer structure film according to the present invention can be prepared by any suitable method, for example, by die coextrusion, extrusion coating and/or film extrusion lamination, adhesive lamination, blown film coextrusion, etc. .
为了更大化地发挥根据本发明的多层结构膜的优势,本发明的多层结构膜可以但不限于通过以下方法制备:将至少第一聚乙烯层、第二聚乙烯层、第一聚酰胺层和第二聚酰胺层共挤出并粘合在一起,其中所述第一聚酰胺层和所述第二聚酰胺层中的至少一个位于所述第一聚乙烯层和所述第二聚乙烯层之间。In order to maximize the advantages of the multilayer structure film according to the present invention, the multilayer structure film of the present invention can be prepared by, but not limited to, the following method: at least the first polyethylene layer, the second polyethylene layer, the first polyethylene layer An amide layer and a second polyamide layer are coextruded and bonded together, wherein at least one of the first polyamide layer and the second polyamide layer is located between the first polyethylene layer and the second polyamide layer. between layers of polyethylene.
在一个优选实施方案中,本发明的方法提供了一种制备多层结构膜的方法,所述方法包括将至少第一聚乙烯层、第二聚乙烯层、第一聚酰胺层和第二聚酰胺层共挤出并通过连接层粘合在一起,其中所述第一聚酰胺层和所述第二聚酰胺层中的至少一个位于所述第一聚乙烯层和所述第二聚乙烯层之间。In a preferred embodiment, the method of the present invention provides a method for preparing a multilayer structure film, said method comprising combining at least a first polyethylene layer, a second polyethylene layer, a first polyamide layer and a second polyamide layer. amide layers are coextruded and bonded together by a tie layer, wherein at least one of said first polyamide layer and said second polyamide layer is located between said first polyethylene layer and said second polyethylene layer between.
共挤出是本领域中的公知技术,例如可以包括以下步骤:采用多层共挤薄膜设备,将多种熔融的聚合物组合物在在模头出口处在熔融状态下吹膜、流延、挤出并层合在一起,在逐渐冷却的同时,在经历拉伸、取向以及结晶的复杂相互作用之后到达卷曲装置。Co-extrusion is a well-known technology in the art, and for example may include the following steps: using multi-layer co-extruded film equipment, blowing a variety of molten polymer compositions in a molten state at the die outlet, casting, Extruded and laminated together, while gradually cooling, after undergoing a complex interplay of stretching, orientation and crystallization to the crimping device.
其他适用于本发明的多层结构膜制造技术可以从如下文献中找到:TheEncyclopedia of Chemical Technology,Kirk-Othmer,第三版,John Wiley&Sons,NewYork,1981,第16卷,416-417页和第18卷,191-192页;Wilmer A.Jenkins和JamesP.Harrington的Packaging Foods With Plastics,(1991),19-27页;Thomas I.Butler的“Coextrusion Basics”,Film Extrusion Manual:Process,Materials,Properties 31-80页(由TAPPI Press(1992)公开);W.J.Schrenk和C.R.Finch的“Coextrusion For BarrierPackaging”,Society of Plastics Engineers RETEC Proceedings,六月,15-17(1981),211-229页;K.R.Osborn和W.A.Jenkins;和Plastic Films,Technology and PackagingApplications(Technomic Publishing Co.,Inc.(1992)),在此将这些文献通过引用全部并入本文。Other multilayer structure film fabrication techniques suitable for the present invention can be found in the following documents: The Encyclopedia of Chemical Technology, Kirk-Othmer, Third Edition, John Wiley & Sons, New York, 1981, Vol. 16, pages 416-417 and 18 Vol., pp. 191-192; Wilmer A. Jenkins and James P. Harrington, Packaging Foods With Plastics, (1991), pp. 19-27; Thomas I. Butler, "Coextrusion Basics", Film Extrusion Manual: Process, Materials, Properties 31 - 80 pages (published by TAPPI Press (1992)); "Coextrusion For Barrier Packaging" by W.J. Schrenk and C.R. Finch, Society of Plastics Engineers RETEC Proceedings, June, 15-17 (1981), pp. 211-229; K.R.Osborn and W.A. Jenkins; and Plastic Films, Technology and Packaging Applications (Technomic Publishing Co., Inc. (1992)), which are hereby incorporated by reference in their entirety.
聚酰胺外层与包括至少所述第一聚乙烯层、所述第二聚乙烯层、所述第一聚酰胺层和所述第二聚酰胺层的多层共挤出膜可以通过本领域技术人员所熟知的干式复合工艺进行复合,具体步骤例如可以包括采用干式复合机将粘合剂涂覆于聚酰胺外层和/或多层共挤出膜的表面上,将两个表面贴覆并加温熟化。The polyamide outer layer and the multilayer co-extruded film comprising at least said first polyethylene layer, said second polyethylene layer, said first polyamide layer and said second polyamide layer can be obtained by skilled in the art Composite using a dry compounding process well known to personnel, the specific steps may include, for example, using a dry compounding machine to coat the adhesive on the surface of the polyamide outer layer and/or the multilayer coextrusion film, and attach the two surfaces Cover and heat to ripen.
多层结构膜的用途The use of multilayer structure film
根据本发明的多层结构膜可以用于多种用途,尤其是用于需要耐穿刺性能的场合。在一个实施方案中,本发明的多层结构膜可以用于制备包装袋。所述包装袋可以用于盛装液体或固体物质。固体物质可以选自块状、颗粒状和粉末状物质中的一种或多种。块状物质例如石块、木块、金属块、食物块(例如色拉块)等。颗粒状物质例如砂石、植物种子(例如葵花子、西瓜子等)、调料(例如八角、花椒等)、大米、小米、玉米、豆类等。粉末状物质例如面粉、奶粉、豆粉等。在一个具体实施方案中,所述包装袋用于包装选自大米、小米、玉米、色拉、面粉或其任意混合物的物质。本发明的多层结构膜以及由其制备的包装袋可以用于真空包装或充气包装。在一个具体实施方案中,本发明的多层结构膜由于其优异的耐穿刺性能而特别适用于对具有锐利尖端的物质(例如大米)进行真空包装。The multilayer structure film according to the present invention can be used in various applications, especially where puncture resistance is required. In one embodiment, the multilayer structured film of the present invention can be used to make packaging bags. The packaging bag can be used to hold liquid or solid substances. The solid matter can be selected from one or more of bulk, granular and powdery matter. Blocky substances such as stones, wood, metal, food (such as salad) and so on. Granular substances such as gravel, plant seeds (such as sunflower seeds, watermelon seeds, etc.), spices (such as star anise, pepper, etc.), rice, millet, corn, beans, etc. Powdered substances such as flour, milk powder, soybean powder, etc. In a specific embodiment, the packaging bag is used for packaging a substance selected from rice, millet, corn, salad, flour or any mixture thereof. The multilayer structure film of the present invention and the packaging bag prepared therefrom can be used for vacuum packaging or air-filled packaging. In a specific embodiment, the multi-layer structure film of the present invention is particularly suitable for vacuum packaging substances with sharp points (such as rice) due to its excellent puncture resistance.
因此,本发明至少提供了以下各项:Therefore, the present invention provides at least the following:
1.一种多层结构膜,其至少包括共挤出并粘合在一起的第一聚乙烯层、第二聚乙烯层、第一聚酰胺层和第二聚酰胺层,其中所述第一聚酰胺层和所述第二聚酰胺层中的至少一个位于所述第一聚乙烯层和所述第二聚乙烯层之间。1. A multilayer structure film comprising at least a first polyethylene layer, a second polyethylene layer, a first polyamide layer and a second polyamide layer co-extruded and bonded together, wherein the first At least one of a polyamide layer and the second polyamide layer is located between the first polyethylene layer and the second polyethylene layer.
2.项1的多层结构膜,其中所述第一聚乙烯层和所述第二聚乙烯层各自独立地选自低密度聚乙烯、线性低密度聚乙烯、中密度聚乙烯、高密度聚乙烯、超低密度聚乙烯、超高分子量聚乙烯、茂金属线性低密度聚乙烯、氯化聚乙烯、交联聚乙烯、乙烯共聚物及其任意混合物。2. The multilayer structure film of item 1, wherein said first polyethylene layer and said second polyethylene layer are each independently selected from low density polyethylene, linear low density polyethylene, medium density polyethylene, high density polyethylene Ethylene, ultra-low-density polyethylene, ultra-high-molecular-weight polyethylene, metallocene linear low-density polyethylene, chlorinated polyethylene, cross-linked polyethylene, ethylene copolymers, and any mixtures thereof.
3.项2的多层结构膜,其中所述第一聚乙烯层和所述第二聚乙烯层中的至少一个为低密度聚乙烯、茂金属线性低密度聚乙烯和线性低密度聚乙烯的共混物。3. The multilayer structure film according to item 2, wherein at least one of said first polyethylene layer and said second polyethylene layer is low-density polyethylene, metallocene linear low-density polyethylene, and linear low-density polyethylene. blends.
4.项3的多层结构膜,其中所述低密度聚乙烯、茂金属线性低密度聚乙烯和线性低密度聚乙烯的共混物基于共混物的总重量包含至少20%的线性低密度聚乙烯。4. The multilayer structure film of item 3, wherein the low density polyethylene, metallocene linear low density polyethylene and the blend of linear low density polyethylene comprise at least 20% linear low density polyethylene based on the total weight of the blend polyethylene.
5.项3的多层结构膜,其中所述低密度聚乙烯、茂金属线性低密度聚乙烯和线性低密度聚乙烯的共混物基于共混物的总重量包含至少5%的低密度聚乙烯。5. The multilayer structure film of item 3, wherein said low density polyethylene, metallocene linear low density polyethylene and the blend of linear low density polyethylene comprise at least 5% of low density polyethylene based on the total weight of the blend. vinyl.
6.项3的多层结构膜,其中所述低密度聚乙烯、茂金属线性低密度聚乙烯和线性低密度聚乙烯的共混物基于共混物的总重量包含至少10%的茂金属线性低密度聚乙烯。6. The multilayer structure film of item 3, wherein said low density polyethylene, metallocene linear low density polyethylene and the blend of linear low density polyethylene comprise at least 10% of metallocene linear low density polyethylene based on the total weight of the blend. Low-density polyethylene.
7.项3的多层结构膜,其中所述低密度聚乙烯、茂金属线性低密度聚乙烯和线性低密度聚乙烯的共混物基于共混物的总重量包含15-25%的低密度聚乙烯、40-60%的茂金属线性低密度聚乙烯和25-40%的线性低密度聚乙烯。7. The multilayer structure film of item 3, wherein said low-density polyethylene, metallocene linear low-density polyethylene, and a blend of linear low-density polyethylene comprise 15-25% of low-density polyethylene based on the total weight of the blend. Polyethylene, 40-60% metallocene linear low density polyethylene and 25-40% linear low density polyethylene.
8.项1的多层结构膜,其中所述各个层通过连接层粘合在一起,所述连接层基于连接层的总重量包含至少50%的线性低密度聚乙烯。8. The multilayer structural film of item 1, wherein the individual layers are bonded together by a tie layer comprising at least 50% linear low density polyethylene based on the total weight of the tie layer.
9.项1-8任一项的多层结构膜,其中所述第一聚乙烯层和第二聚乙烯层中的至少一个包括两个或更多个层合在一起的聚乙烯亚层,每个所述聚乙烯亚层的厚度至多为30μm。9. The multilayer structural film of any one of items 1-8, wherein at least one of said first and second polyethylene layers comprises two or more polyethylene sublayers laminated together, Each of said polyethylene sublayers has a thickness of at most 30 μm.
10.项1的多层结构膜,还包括聚酰胺外层,所述聚酰胺外层与所述第一聚乙烯层、所述第二聚乙烯层、所述第一聚酰胺层和所述第二聚酰胺层中的至少一个相结合而形成复合膜。10. The multilayer structural film of item 1, further comprising an outer polyamide layer in contact with the first polyethylene layer, the second polyethylene layer, the first polyamide layer and the At least one of the second polyamide layers is combined to form a composite membrane.
11.项10的多层结构膜,其中所述聚酰胺外层与所述第一聚乙烯层、所述第二聚乙烯层、所述第一聚酰胺层和所述第二聚酰胺层中的至少一个通过粘合剂相结合而形成复合膜。11. The multilayer structural film of
12.项10或11的多层结构膜,其中所述聚酰胺外层由双轴取向聚酰胺构成。12. The multilayer structured film of
13.项11的多层结构膜,其中所述粘合剂是包含羟基封端的聚酯氨酯作为主要成分的双组份粘合剂。13. The multilayer structure film according to item 11, wherein the adhesive is a two-component adhesive comprising hydroxyl-terminated polyester urethane as a main component.
14.项10或11的多层结构膜,其中所述聚酰胺外层的厚度介于所述多层结构膜总厚度的5-40%之间。14. The multilayer structural film according to
15.一种制备根据项1-14任一项的多层结构膜的方法,包括将至少第一聚乙烯层、第二聚乙烯层、第一聚酰胺层和第二聚酰胺层共挤出并粘合在一起,其中所述第一聚酰胺层和所述第二聚酰胺层中的至少一个位于所述第一聚乙烯层和所述第二聚乙烯层之间。15. A method of preparing a multilayer structural film according to any one of items 1-14, comprising coextruding at least a first polyethylene layer, a second polyethylene layer, a first polyamide layer and a second polyamide layer and bonded together, wherein at least one of the first polyamide layer and the second polyamide layer is located between the first polyethylene layer and the second polyethylene layer.
16.根据项15的方法,包括将至少所述第一聚乙烯层、所述第二聚乙烯层、所述第一聚酰胺层和所述第二聚酰胺层共挤出并通过连接层粘合在一起。16. The method according to item 15, comprising coextruding and bonding at least said first polyethylene layer, said second polyethylene layer, said first polyamide layer and said second polyamide layer by a tie layer. combine together.
17.根据项1-14任一项的多层结构膜用于制备包装袋的用途。17. Use of the multilayer structured film according to any one of items 1-14 for the production of packaging bags.
18.根据项17的用途,其中所述包装袋用于包装选自块状、颗粒状和粉末状物质中的一种或多种。18. The use according to item 17, wherein the packaging bag is used for packaging one or more substances selected from block, granule and powder.
19.根据项18的用途,其中所述包装袋用于包装选自大米、小米、玉米、色拉、面粉或其任意混合物的物质。19. The use according to item 18, wherein the packaging bag is used for packaging a substance selected from rice, millet, corn, salad, flour or any mixture thereof.
20.根据项17-19中任一项的用途,其中所述包装袋用于真空包装或充气包装。20. The use according to any one of items 17-19, wherein the packaging bag is used for vacuum packaging or air-filled packaging.
实施例Example
下面结合实施例对本发明的某些具体实施方式进行解释说明,从而使得本领域技术人员更清楚地理解本发明的技术方案及其优点,但是不以任何方式形成对本发明的限制。Some specific implementations of the present invention are explained below in conjunction with examples, so that those skilled in the art can more clearly understand the technical solutions and advantages of the present invention, but do not limit the present invention in any way.
1.材料1. Materials
使用以下材料制备多层结构膜的对比例和实施例样品。Comparative examples and example samples of multilayer structure films were prepared using the following materials.
2.多层结构膜的制备2. Preparation of multilayer structure film
2.1对比例12.1 Comparative example 1
采用ReifenHouser SW2200型多层共挤吹膜设备制备厚度为110μm的PE三层共挤膜。各层的模头温度均为220℃。该PE三层共挤膜的结构以及各层的组成和基于该共挤膜总厚度的层厚比例如下:A PE three-layer co-extrusion film with a thickness of 110 μm was prepared by ReifenHouser SW2200 multi-layer co-extrusion blown film equipment. The die temperature of each layer was 220°C. The structure of the PE three-layer co-extrusion film and the composition of each layer and the layer thickness ratio based on the total thickness of the co-extrusion film are as follows:
采用台湾三夏DL-S1300型干式复合机将厚度为15μm的双轴取向聚酰胺外层B40L与上述PE三层共挤膜中的第一层通过聚氨酯粘合剂XH-750E以3.6g/m2的上胶量粘合在一起,然后在55℃的温度下熟化48h。得到的多层结构膜中聚氨酯粘合剂的厚度为2μm。The outer layer of biaxially oriented polyamide with a thickness of 15 μm was processed by Taiwan Sanxia DL-S1300 dry lamination machine B40L and the first layer of the above-mentioned PE three-layer co-extrusion film are bonded together by polyurethane adhesive XH-750E with a glue amount of 3.6g/ m2 , and then aged at a temperature of 55°C for 48h. The thickness of the polyurethane adhesive in the obtained multilayer structure film was 2 μm.
2.2对比例22.2 Comparative example 2
采用ReifenHouser SW2200型多层共挤吹膜设备制备厚度为100μm的PE三层共挤膜。各层的模头温度均为220℃。该PE三层共挤膜的结构以及各层的组成和基于该共挤膜总厚度的层厚比例如下:A PE three-layer co-extrusion film with a thickness of 100 μm was prepared by ReifenHouser SW2200 multi-layer co-extrusion blown film equipment. The die temperature of each layer was 220°C. The structure of the PE three-layer co-extrusion film and the composition of each layer and the layer thickness ratio based on the total thickness of the co-extrusion film are as follows:
采用台湾三夏DL-S1300型干式复合机将厚度为15μm的双轴取向聚酰胺外层B40L与上述PE三层共挤膜中的第一层通过聚氨酯粘合剂XH-750E以3.6g/m2的上胶量粘合在一起,然后在55℃的温度下熟化48h。得到的多层结构膜中聚氨酯粘合剂的厚度为2μm。The outer layer of biaxially oriented polyamide with a thickness of 15 μm was processed by Taiwan Sanxia DL-S1300 dry lamination machine B40L and the first layer of the above-mentioned PE three-layer co-extrusion film are bonded together by polyurethane adhesive XH-750E with a glue amount of 3.6g/ m2 , and then aged at a temperature of 55°C for 48h. The thickness of the polyurethane adhesive in the obtained multilayer structure film was 2 μm.
2.3实施例12.3 Embodiment 1
采用ReifenHouser SW2200型多层共挤吹膜设备制备厚度为80μm的PE/PA九层共挤膜。各层的模头温度均为220℃。该PE/PA九层共挤膜的结构以及各层的组成和基于该共挤膜总厚度的层厚比例如下:A PE/PA nine-layer co-extrusion film with a thickness of 80 μm was prepared by ReifenHouser SW2200 multi-layer co-extrusion blown film equipment. The die temperature of each layer was 220°C. The structure of the PE/PA nine-layer co-extrusion film and the composition of each layer and the layer thickness ratio based on the total thickness of the co-extrusion film are as follows:
采用台湾三夏DL-S1300型干式复合机将厚度为15μm的双轴取向聚酰胺外层B40L与上述PE三层共挤膜中的第一层通过聚氨酯粘合剂XH-750E以3.6g/m2的上胶量粘合在一起,然后在55℃的温度下熟化48h。得到的多层结构膜中聚氨酯粘合剂的厚度为2μm。The outer layer of biaxially oriented polyamide with a thickness of 15 μm was processed by Taiwan Sanxia DL-S1300 dry lamination machine B40L and the first layer of the above-mentioned PE three-layer co-extrusion film are bonded together by polyurethane adhesive XH-750E with a glue amount of 3.6g/ m2 , and then aged at a temperature of 55°C for 48h. The thickness of the polyurethane adhesive in the obtained multilayer structure film was 2 μm.
2.4实施例22.4 Example 2
采用ReifenHouser SW2200型多层共挤吹膜设备制备厚度为80μm的PE/PA九层共挤膜。各层的模头温度均为220℃。该PE/PA九层共挤膜的结构以及各层的组成和基于该共挤膜总厚度的层厚比例如下:A PE/PA nine-layer co-extrusion film with a thickness of 80 μm was prepared by ReifenHouser SW2200 multi-layer co-extrusion blown film equipment. The die temperature of each layer was 220°C. The structure of the PE/PA nine-layer co-extrusion film and the composition of each layer and the layer thickness ratio based on the total thickness of the co-extrusion film are as follows:
采用台湾三夏DL-S1300型干式复合机将厚度为15μm的双轴取向聚酰胺外层B40L与上述PE三层共挤膜中的第一层通过聚氨酯粘合剂XH-750E以3.6g/m的上胶量粘合在一起,然后在55℃的温度下熟化48h。得到的多层结构膜中聚氨酯粘合剂的厚度为2μm。The outer layer of biaxially oriented polyamide with a thickness of 15 μm was processed by Taiwan Sanxia DL-S1300 dry lamination machine B40L and the first layer of the above-mentioned PE three-layer co-extrusion film are bonded together by polyurethane adhesive XH-750E with a glue amount of 3.6g/m, and then aged at a temperature of 55°C for 48h. The thickness of the polyurethane adhesive in the obtained multilayer structure film was 2 μm.
3.性能测试3. Performance testing
根据GB/T 10004-2008中的要求,对以上对比例1、2和实施例1、2的多层结构膜进行了多项性能测试。According to the requirements in GB/T 10004-2008, a number of performance tests were carried out on the multilayer structure films of Comparative Examples 1 and 2 and Examples 1 and 2 above.
3.1跌落性能3.1 Drop performance
对由以上对比例1、2和实施例1、2的多层结构膜制作的袋进行跌落性能测试。由于抽真空较能考验包装袋的耐穿刺性能,所以本测试为抽真空测试。The drop performance test was carried out on the bags made of the multilayer structure films of Comparative Examples 1 and 2 and Examples 1 and 2 above. Since vacuuming can better test the puncture resistance of the packaging bag, this test is a vacuuming test.
试验面为水泥地面。袋内填充5kg的大米并抽真空。在使抽真空后所得包装的6个面分别面向试验面(水泥地面)的情况下,使包装从特定高度(1.5米、2.0米、2.5米、3.0米)自由落下,目视是否漏气或刺穿。结果如表1所示。The test surface is cement floor. The bag is filled with 5 kg of rice and vacuumed. With the six surfaces of the package obtained after vacuuming facing the test surface (concrete floor) respectively, the package is freely dropped from a specific height (1.5m, 2.0m, 2.5m, 3.0m) and visually inspected for air leakage or pierce. The results are shown in Table 1.
表1跌落性能测试结果Table 1 Drop performance test results
跌落性能测试结果显示,由根据本发明的实施例1和2的多层结构膜(厚度均为80μm+17μm)制备的包装袋在真空包装大米后可以在从2.0米高度、甚至2.5米高度处落下3次时仍没有漏气或刺穿现象,而对比例1尽管具有更大的厚度(110μm+17μm),但在从2.0米高度处落下时即发生漏气和刺穿现象,对比例2(厚度为100μm+17μm)甚至在从1.5米高度处落下时即发生漏气和刺穿现象。The drop performance test results show that the packaging bag prepared by the multilayer structure film (thickness is 80 μm+17 μm) according to the embodiments of the present invention 1 and 2 can be dropped from a height of 2.0 meters or even a height of 2.5 meters after vacuum packaging rice. There was no air leakage or puncture phenomenon when dropped 3 times, while comparative example 1 had a larger thickness (110 μm + 17 μm), but air leakage and puncture phenomenon occurred when it was dropped from a height of 2.0 meters, and comparative example 2 (Thickness 100μm+17μm) Even when dropped from a height of 1.5 meters, air leakage and punctures occur.
换句话说,在高度为1.5米以下的跌落测试中,6面各3次跌落,传统的多层结构膜都出现了穿刺和漏气的现象,破袋率为100%,而本发明的多层结构膜在高度为2米以下的跌落测试中,破袋率为0%。In other words, in the drop test with a height of less than 1.5 meters, the traditional multi-layer structure film has punctured and air leakage, and the rate of bag breakage is 100%, while the multi-layer structure film of the present invention is dropped three times each. In the drop test at a height of less than 2 meters, the bag break rate of the layered structure film is 0%.
3.2抗摆锤冲击性能3.2 Pendulum impact resistance performance
根据GB/T 8809-1988对以上对比例1、2和实施例1、2的多层结构膜进行抗摆锤冲击性能测试,结果如表2所示。According to GB/T 8809-1988, the pendulum impact resistance test was carried out on the multilayer structure films of Comparative Examples 1 and 2 and Examples 1 and 2 above, and the results are shown in Table 2.
表2抗摆锤冲击性能测试结果Table 2 Pendulum impact resistance performance test results
与对比例1和2相比,根据本发明的实施例1和2以更小的厚度提供了抗摆锤冲击能量更大的多层结构膜。Compared with Comparative Examples 1 and 2, Examples 1 and 2 according to the present invention provide a multilayer structure film with a smaller thickness and greater pendulum impact energy resistance.
3.3氧阻隔性3.3 Oxygen barrier properties
根据GB/T19789-2005采用库仑电量法对以上对比例1、2和实施例1、2的多层结构膜进行氧阻隔性能测试,结果如表3所示。According to GB/T19789-2005, the oxygen barrier properties of the multilayer films of the above comparative examples 1 and 2 and examples 1 and 2 were tested by Coulomb coulometric method, and the results are shown in Table 3.
表3氧阻隔性能测试结果Table 3 Oxygen barrier performance test results
从表3中的氧气透过率数据上来看,根据本发明的实施例1和2的多层结构膜仅为对比例1和2的多层结构膜的大约二分之一或更少。因此,与对比例1和2相比,根据本发明的实施例1和2以更小的厚度提供了明显更加优异的氧阻隔性能。From the oxygen transmission rate data in Table 3, the multilayer structure films of Examples 1 and 2 according to the present invention are only about 1/2 or less of the multilayer structure films of Comparative Examples 1 and 2. Therefore, compared with Comparative Examples 1 and 2, Examples 1 and 2 according to the present invention provided significantly more excellent oxygen barrier properties with a smaller thickness.
3.4热合强度3.4 Heat seal strength
根据QB/T 2358-1988对由以上对比例1、2和实施例1、2的多层结构膜制作的袋进行热合强度测试。通过将1020mm(长)×310mm(宽)的多层结构膜沿长度方向对折并热封而形成510mm(长)×310mm(宽)的袋。沿长度方向的热封称为侧边热封,沿宽度方向的热封称为顶部热封。测得的热合强度结果如下表4所示。According to QB/T 2358-1988, the heat seal strength test was carried out on the bags made of the multilayer structure films of Comparative Examples 1 and 2 and Examples 1 and 2 above. A bag of 510 mm (length) x 310 mm (width) was formed by folding and heat-sealing a multilayer structure film of 1020 mm (length) x 310 mm (width) in the longitudinal direction. The heat seal along the length direction is called side heat seal, and the heat seal along the width direction is called top heat seal. The measured heat seal strength results are shown in Table 4 below.
表4热合强度测试结果Table 4 heat seal strength test results
根据本发明的实施例1和2的多层结构膜与对比例1和2相比表现出顶部和侧边更加均衡、优异的热合强度。Compared with Comparative Examples 1 and 2, the multilayer structure films of Examples 1 and 2 according to the present invention exhibit more balanced top and side edges and excellent heat-sealing strength.
3.5拉伸性能3.5 Tensile properties
根据GB/T 1040.3-2006对以上对比例1、2和实施例1、2的多层结构膜进行拉伸性能测试,得到的拉断力和断裂伸长率如表5所示。According to GB/T 1040.3-2006, the tensile performance test was carried out on the multilayer structure films of Comparative Examples 1 and 2 and Examples 1 and 2, and the obtained breaking force and elongation at break are shown in Table 5.
表5拉伸性能测试结果Table 5 Tensile performance test results
注:多层共挤膜的挤出方向为纵向。Note: The extrusion direction of the multi-layer co-extruded film is the longitudinal direction.
与对比例1和2相比,根据本发明的实施例1和2的多层结构膜具有相当的拉伸强度和韧性。Compared with Comparative Examples 1 and 2, the multilayer structure films of Examples 1 and 2 according to the present invention have comparable tensile strength and toughness.
3.6摩擦系数3.6 Friction coefficient
根据GB/T 10006-1988对以上对比例1、2和实施例1、2的多层结构膜进行摩擦系数测试,结果如表6所示。According to GB/T 10006-1988, the friction coefficient test was carried out on the multilayer structure films of Comparative Examples 1 and 2 and Examples 1 and 2 above, and the results are shown in Table 6.
表6摩擦系数测试结果Table 6 friction coefficient test results
与对比例1和2相比,根据本发明的实施例1和2的多层结构膜具有相当的摩擦系数。Compared with Comparative Examples 1 and 2, the multilayer structure films of Examples 1 and 2 according to the present invention had comparable coefficients of friction.
尽管已经参照具体的实施方式以及目前优选的实施方式对本发明进行了详细的描述,但是本发明所属领域的技术人员可以理解上面描述的结构可以存在多种变化和/或进行多种置换,这些变化和/或置换包括在本发明的精神和范围中。应当理解,本发明不应局限于本文所描述的具体构造和组分构成。在本发明公开的基础上进行的变化和改进也包括在本发明的范围内。还应当理解,本文公开的发明延及文中提到的或者从文中显而易见的两个或多个特征的任意组合。所有这些不同的组合构成本发明的多个可能的方面。Although the present invention has been described in detail with reference to specific embodiments and preferred embodiments at present, those skilled in the art of the present invention can understand that there may be various changes and/or various substitutions in the structure described above, and these changes And/or permutations are included within the spirit and scope of the invention. It is to be understood that the invention should not be limited to the specific construction and compositional arrangements described herein. Changes and improvements made on the basis of the disclosure of the present invention are also included in the scope of the present invention. It should also be understood that the invention disclosed herein extends to any combination of two or more features mentioned or evident from the text. All of these different combinations constitute various possible aspects of the invention.
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| CN106739329B (en) * | 2016-11-16 | 2019-09-10 | 东莞市博晨塑料科技有限公司 | Multilayer co-extrusion embossed film and preparation method thereof |
| CN107344439B (en) * | 2017-05-08 | 2019-09-20 | 杭州巨杰包装科技有限公司 | A kind of high intensity five-layer co-squeezing composite membrane and preparation method thereof |
| CN107215528B (en) * | 2017-06-14 | 2019-12-31 | 朴德科技(杭州)有限公司 | Application of polyethylene polyamide composite film for carton handle |
| CN108750370B (en) * | 2018-06-19 | 2019-08-23 | 东莞奇妙包装有限公司 | Soft packaging film, soft packaging bag and preparation method thereof |
| CN110154478B (en) * | 2019-06-11 | 2022-01-18 | 福建富一锦科技有限公司 | Transparent milk packaging film and preparation method thereof |
| CN113059881B (en) * | 2021-05-08 | 2023-06-09 | 江阴市格瑞包装材料有限公司 | High-barrier acid-resistant packaging film and preparation method thereof |
| CN113696579A (en) * | 2021-09-03 | 2021-11-26 | 山东永聚医药科技有限公司 | High-barrier puncture-resistant membrane material for biopharmaceutical process and preparation process thereof |
| CN117297835B (en) * | 2023-11-28 | 2024-02-06 | 上海宏普医疗器械有限公司 | Puncture tectorial membrane support |
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