CN115674162B - A wire rope drive unit with one-way clutch - Google Patents
A wire rope drive unit with one-way clutch Download PDFInfo
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- CN115674162B CN115674162B CN202211368260.5A CN202211368260A CN115674162B CN 115674162 B CN115674162 B CN 115674162B CN 202211368260 A CN202211368260 A CN 202211368260A CN 115674162 B CN115674162 B CN 115674162B
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- 238000004804 winding Methods 0.000 claims description 11
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- 238000000034 method Methods 0.000 abstract description 21
- 230000008602 contraction Effects 0.000 abstract description 20
- 230000008569 process Effects 0.000 abstract description 19
- 210000003205 muscle Anatomy 0.000 abstract description 13
- 238000013016 damping Methods 0.000 description 5
- 206010021118 Hypotonia Diseases 0.000 description 4
- 230000008901 benefit Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 230000036640 muscle relaxation Effects 0.000 description 4
- 230000004118 muscle contraction Effects 0.000 description 3
- 210000002027 skeletal muscle Anatomy 0.000 description 3
- 239000000306 component Substances 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
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- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 239000008358 core component Substances 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 210000002346 musculoskeletal system Anatomy 0.000 description 1
- 230000036316 preload Effects 0.000 description 1
- 230000012191 relaxation of muscle Effects 0.000 description 1
- 230000004044 response Effects 0.000 description 1
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Abstract
本发明涉及一种具有单向离合的钢丝绳驱动单元,包括壳体和驱动组件,壳体包括由下至上依次固定装配的支撑座、丝轮座以及弹簧盖,驱动组件包括减速电机、扭矩传感器、主动轮、限位块、丝轮、涡卷弹簧以及钢丝绳,支撑座的底端固定在所述减速电机上,扭矩传感器、主动轮、丝轮以及涡卷弹簧自下至上依次水平设置在壳体内,扭矩传感器与减速电机的输出端相连接,主动轮与扭矩传感器固定连接,丝轮与主动轮通过轴承和凸块配合,涡卷弹簧套在卡接柱上并与卡接柱相连接,钢丝绳的一端缠绕在丝轮上,且钢丝绳的另一端穿出壳体用于连接负载。本发明能够分别模拟肌肉向心收缩过程、肌肉离心收缩过程以及肌肉松弛状态三种工作模式,其功能全面,适用面广。
The present invention relates to a wire rope drive unit with one-way clutch, comprising a housing and a driving assembly, wherein the housing comprises a support seat, a wire wheel seat and a spring cover which are fixedly assembled from bottom to top in sequence, and the driving assembly comprises a reduction motor, a torque sensor, a driving wheel, a limit block, a wire wheel, a volute spring and a wire rope, wherein the bottom end of the support seat is fixed on the reduction motor, and the torque sensor, the driving wheel, the wire wheel and the volute spring are horizontally arranged in the housing from bottom to top in sequence, the torque sensor is connected to the output end of the reduction motor, the driving wheel is fixedly connected to the torque sensor, the wire wheel and the driving wheel are matched through bearings and convex blocks, the volute spring is sleeved on a clamping column and connected to the clamping column, one end of the wire rope is wound on the wire wheel, and the other end of the wire rope passes through the housing for connecting a load. The present invention can respectively simulate three working modes: the concentric contraction process of the muscle, the eccentric contraction process of the muscle and the relaxation state of the muscle, and has comprehensive functions and wide application.
Description
技术领域Technical Field
本发明涉及穿戴式机器人技术领域,具体涉及一种具有单向离合的钢丝绳驱动单元。The invention relates to the technical field of wearable robots, and in particular to a wire rope drive unit with a one-way clutch.
背景技术Background technique
近年来,穿戴式机器人逐渐兴起并蓬勃发展。绳驱动由于其负载自重比大、速度精度比高、响应速度快、柔顺性好、工作方式灵活、环境适应能力强等优点,已逐步成为在穿戴机器人设计中应用广泛的主流传动方式。作为穿戴式机器人的核心组件,驱动单元类似于人体肌骨系统中骨骼肌,是整个系统运转的动力来源。对于人体骨骼肌而言,通常具有向心收缩、离心收缩与松弛状态三种工作模式。简言之,人体骨骼肌既可收缩,又可舒张。然而,由于钢丝只能传递拉力,传统绳驱动单元只能模拟肌肉的向心收缩状态,对于穿戴式机器人目标作用肌群的其他两种工作状态,会产生干扰和约束。In recent years, wearable robots have gradually emerged and flourished. Rope drive has gradually become a mainstream transmission method widely used in the design of wearable robots due to its advantages such as large load-to-weight ratio, high speed-to-precision ratio, fast response speed, good compliance, flexible working mode, and strong environmental adaptability. As the core component of wearable robots, the drive unit is similar to the skeletal muscle in the human musculoskeletal system and is the power source for the operation of the entire system. For human skeletal muscle, there are usually three working modes: concentric contraction, eccentric contraction and relaxation. In short, human skeletal muscle can both contract and relax. However, since steel wire can only transmit tension, traditional rope drive units can only simulate the concentric contraction state of muscles, which will interfere with and constrain the other two working states of the target muscle groups of wearable robots.
发明内容Summary of the invention
本发明的目的是提供一种具有单向离合的钢丝绳驱动单元,以解决现有技术中传统绳驱动单元只能模拟肌肉的向心收缩状态,而对于离心收缩与松弛状态会产生干扰和约束的问题。The purpose of the present invention is to provide a wire rope drive unit with a one-way clutch to solve the problem that the traditional rope drive unit in the prior art can only simulate the concentric contraction state of the muscle, but will cause interference and constraints to the eccentric contraction and relaxation state.
为实现上述目的,本发明采取以下技术方案:To achieve the above object, the present invention adopts the following technical solutions:
本发明提供一种具有单向离合的钢丝绳驱动单元,包括:The present invention provides a wire rope drive unit with one-way clutch, comprising:
壳体,所述壳体包括由下至上依次固定装配的支撑座、丝轮座以及弹簧盖,所述支撑座为两端开口的筒状结构;The housing comprises a support seat, a wire wheel seat and a spring cover which are fixedly assembled in sequence from bottom to top, and the support seat is a cylindrical structure with openings at both ends;
驱动组件,所述驱动组件包括减速电机、扭矩传感器、主动轮、限位块、丝轮以及涡卷弹簧,所述减速电机位于其输出端的外壳上具有安装孔,所述支撑座的底端固定在所述减速电机的安装孔上,所述扭矩传感器、主动轮、丝轮以及涡卷弹簧自下至上依次水平设置在所述壳体内;A driving assembly, the driving assembly comprising a reduction motor, a torque sensor, a driving wheel, a limit block, a wire wheel and a scroll spring, the reduction motor having a mounting hole on a housing at an output end thereof, the bottom end of the support seat being fixed to the mounting hole of the reduction motor, the torque sensor, the driving wheel, the wire wheel and the scroll spring being horizontally arranged in the housing from bottom to top in sequence;
所述扭矩传感器与所述减速电机的输出端相连接,所述主动轮与所述扭矩传感器固定连接,在所述支撑座的外侧壁上沿所述支撑座的圆周方向开设有弧形通槽,所述限位块滑动连接在所述弧形通槽内,所述扭矩传感器上具有信号线缆,所述限位块上开设有供所述信号线缆自所述支撑座内部穿至所述支撑座外部的通线孔;The torque sensor is connected to the output end of the reduction motor, the driving wheel is fixedly connected to the torque sensor, an arc-shaped through groove is provided on the outer side wall of the support seat along the circumferential direction of the support seat, the limit block is slidably connected in the arc-shaped through groove, the torque sensor is provided with a signal cable, and the limit block is provided with a through hole for the signal cable to pass from the inside of the support seat to the outside of the support seat;
所述丝轮的底表面中部一体形成有向下凸起的连接柱,所述连接柱的底端面上形成有内凹的第一装配槽,所述第一装配槽的槽内侧壁上一体成型有两个相对设置的第一凸块,且两个所述第一凸块将所述第一装配槽内的空间划分为相邻的第一腔体和第二腔体,所述第一腔体的面积大于所述第二腔体的面积,所述主动轮的中部具有顶部开口的第二装配槽,所述第二装配槽与所述连接柱之间通过第一轴承转动连接,在所述第二装配槽的槽内底面上一体形成有配合置入所述第一腔体内的第二凸块,使所述第二凸块能够沿所述第一腔体的槽内侧壁自由滑动,所述第二凸块在所述第一腔体内的滑动行程等于所述限位块在所述弧形通槽内的滑动行程;A downwardly protruding connecting column is integrally formed in the middle of the bottom surface of the wire wheel, and a concave first assembly groove is formed on the bottom end surface of the connecting column. Two first convex blocks arranged opposite to each other are integrally formed on the inner side wall of the first assembly groove, and the two first convex blocks divide the space in the first assembly groove into adjacent first and second cavities, and the area of the first cavity is larger than that of the second cavity. A second assembly groove with a top opening is provided in the middle of the driving wheel, and the second assembly groove is rotatably connected to the connecting column through a first bearing. A second convex block that fits into the first cavity is integrally formed on the inner bottom surface of the second assembly groove, so that the second convex block can slide freely along the inner side wall of the first cavity, and the sliding stroke of the second convex block in the first cavity is equal to the sliding stroke of the limit block in the arc-shaped through groove.
所述丝轮的上表面中部一体成型有向上凸起的卡接柱,所述涡卷弹簧套在卡接柱上,且所述涡卷弹簧的内端与所述卡接柱相连接,所述涡卷弹簧的外端与所述弹簧盖相连接;A clamping column protruding upward is integrally formed in the middle of the upper surface of the wire wheel, the volute spring is sleeved on the clamping column, the inner end of the volute spring is connected to the clamping column, and the outer end of the volute spring is connected to the spring cover;
所述钢丝绳的一端缠绕在所述丝轮上,且所述钢丝绳的另一端穿出所述壳体用于连接负载。One end of the steel wire rope is wound around the wire wheel, and the other end of the steel wire rope passes through the housing for connecting a load.
进一步地,所述扭矩传感器包括盘状的外壳,所述扭矩传感器的外壳通过法兰与所述减速电机的输出端相连接,所述信号线缆自所述扭矩传感器外壳的中部向上引出,且所述信号线缆置于所述扭矩传感器上方的线体固定在所述扭矩传感器外壳的上表面,所述主动轮的底面上开设有供所述信号线缆自下至上配合嵌入的线缆嵌装槽。Furthermore, the torque sensor includes a disc-shaped housing, the housing of the torque sensor is connected to the output end of the reduction motor through a flange, the signal cable is led upward from the middle of the torque sensor housing, and the line body of the signal cable placed above the torque sensor is fixed on the upper surface of the torque sensor housing, and a cable embedding groove is provided on the bottom surface of the driving wheel for the signal cable to be embedded from bottom to top.
进一步地,所述支撑座的外侧壁上位于所述弧形通槽的一端侧开设有线绳导出孔,所述线绳导出孔内固定有固定座,在所述支撑座的外侧设有水平的鞘管,所述鞘管为两端开口的筒状结构,且所述鞘管的一端与所述固定座相连接,其中,所述固定座内形成有供所述钢丝绳自所述支撑座内引至所述鞘管内的通道。Furthermore, a wire rope lead-out hole is opened on the outer wall of the support seat at one end side of the arc-shaped through groove, a fixing seat is fixed in the wire rope lead-out hole, a horizontal sheath tube is provided on the outer side of the support seat, the sheath tube is a cylindrical structure with two ends open, and one end of the sheath tube is connected to the fixing seat, wherein a channel is formed in the fixing seat for leading the wire rope from the support seat into the sheath tube.
进一步地,所述丝轮的外侧壁上形成有环形的绕线槽,在所述丝轮的上表面上开设有竖直方向的贯穿孔,并在所述丝轮的上表面上开设有弧形槽,所述弧形槽的一端延伸并连通至所述贯穿孔,所述弧形槽的另一端延伸并连通至所述绕线槽,所述钢丝绳的一端固接有销柱,所述销柱配合装配在所述贯穿孔内,且所述钢丝绳的绳体沿所述弧形槽延伸并缠绕在所述绕线槽内。Furthermore, an annular winding groove is formed on the outer side wall of the wire wheel, a vertical through hole is opened on the upper surface of the wire wheel, and an arc groove is opened on the upper surface of the wire wheel, one end of the arc groove extends and is connected to the through hole, and the other end of the arc groove extends and is connected to the winding groove, one end of the wire rope is fixedly connected with a pin, the pin is fitted in the through hole, and the rope body of the wire rope extends along the arc groove and is wound in the winding groove.
进一步地,所述卡接柱的顶端沿竖直方向开设有插槽,所述弹簧盖的顶内壁上固接有竖直方向设置的固定柱,所述涡卷弹簧的内端呈直板结构,且所述涡卷弹簧的内端沿自上至下的方向配合插接在所述插槽内,所述涡卷弹簧的外端呈弯曲的折板结构,且所述涡卷弹簧的外端钩扣在所述固定柱上。Furthermore, a slot is provided at the top of the clamping column in the vertical direction, a fixing column arranged in the vertical direction is fixedly connected to the top inner wall of the spring cover, the inner end of the spiral spring is a straight plate structure, and the inner end of the spiral spring is inserted into the slot in a top-to-bottom direction, the outer end of the spiral spring is a bent folding plate structure, and the outer end of the spiral spring is hooked on the fixing column.
进一步地,所述丝轮座为顶端开口的筒状结构,所述丝轮座的底面固定在所述支撑座的上端面,且所述丝轮座的底面上开设有供所述卡接柱向上穿过的连接孔,所述连接孔与所述卡接柱之间通过第二轴承相连接,所述弹簧盖固定在所述丝轮座的顶开口上,使所述丝轮座内形成封闭的腔室,所述扭矩传感器、主动轮以及丝轮均设置在所述支撑座内,所述涡卷弹簧设置在所述丝轮座内。Furthermore, the wire wheel seat is a cylindrical structure with an opening at the top, the bottom surface of the wire wheel seat is fixed to the upper end surface of the support seat, and a connecting hole is provided on the bottom surface of the wire wheel seat for the clamping column to pass upward, the connecting hole and the clamping column are connected by a second bearing, the spring cover is fixed on the top opening of the wire wheel seat to form a closed chamber in the wire wheel seat, the torque sensor, driving wheel and wire wheel are all arranged in the support seat, and the spiral spring is arranged in the wire wheel seat.
进一步地,所述丝轮座的内底面与所述涡卷弹簧之间、所述弹簧盖的顶内壁与所述涡卷弹簧之间分别固定有塑料垫片。Furthermore, plastic gaskets are respectively fixed between the inner bottom surface of the wire wheel seat and the spiral spring, and between the top inner wall of the spring cover and the spiral spring.
本发明由于采取以上技术方案,其具备以下有益效果:The present invention adopts the above technical solution, which has the following beneficial effects:
通过设置壳体和驱动组件,基于第二凸块在第一腔体内的滑动行程等于限位块在弧形通槽内的滑动行程,利用涡卷弹簧的预紧力使钢丝绳始终受到收缩方向上的力,即当减速电机不接入时,钢丝绳末端施加负载,则钢丝绳带动丝轮顺时针旋转,去掉负载时钢丝绳则收回,此过程中主动轮保持不动;当减速电机接入时,同时负载拉动丝轮顺时针旋转至丝轮上的第一凸块与主动轮的第二凸块相接触时,减速电机逆时针方向启动,主动轮的第二凸块带动丝轮上的第一凸块转动,此过程减速电机主动施加力,起到了拉动负载的作用;当减速电机接入时,同时负载拉动丝轮顺时针旋转至丝轮上的第一凸块与主动轮的第二凸块相接触时,减速电机启动阻尼模式,丝轮上的第一凸块带动主动轮的第二凸块转动,此过程减速电机被动施加阻尼力,起到了减缓负载运动的作用,从而根据丝轮的运行状态能够分别模拟肌肉松弛状态、肌肉向心收缩过程以及肌肉离心收缩过程,使本发明的钢丝绳驱动单元功能全面,适用面广,易于推广普及。By setting a shell and a driving component, based on the sliding stroke of the second protrusion in the first cavity being equal to the sliding stroke of the limit block in the arc-shaped through groove, the pre-tightening force of the volute spring is used to make the wire rope always subjected to a force in the contraction direction, that is, when the reduction motor is not connected, a load is applied to the end of the wire rope, and the wire rope drives the wire wheel to rotate clockwise, and when the load is removed, the wire rope is retracted, and the driving wheel remains stationary during this process; when the reduction motor is connected, the load pulls the wire wheel to rotate clockwise until the first protrusion on the wire wheel contacts the second protrusion of the driving wheel, the reduction motor starts in the counterclockwise direction, and the second protrusion of the driving wheel drives the first protrusion on the wire wheel The block rotates, and in this process the reduction motor actively applies force to pull the load; when the reduction motor is connected, and the load pulls the wire wheel to rotate clockwise until the first protrusion on the wire wheel contacts the second protrusion of the driving wheel, the reduction motor starts the damping mode, and the first protrusion on the wire wheel drives the second protrusion of the driving wheel to rotate. In this process, the reduction motor passively applies damping force to slow down the movement of the load, thereby simulating the muscle relaxation state, the muscle concentric contraction process and the muscle eccentric contraction process according to the running state of the wire wheel, so that the wire rope drive unit of the present invention has comprehensive functions, wide applicability, and is easy to popularize.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
通过阅读下文优选实施方式的详细描述,各种其他的优点和益处对于本领域普通技术人员将变得清楚明了。附图仅用于示出优选实施方式的目的,而并不认为是对本发明的限制。在整个附图中,用相同的附图标记表示相同的部件。在附图中:Various other advantages and benefits will become apparent to those of ordinary skill in the art by reading the detailed description of the preferred embodiments below. The accompanying drawings are only for the purpose of illustrating the preferred embodiments and are not to be considered as limiting the present invention. Throughout the accompanying drawings, the same reference numerals are used to represent the same components. In the accompanying drawings:
图1是本发明实施例提供的一种钢丝绳驱动单元的整体结构爆炸示意图;FIG1 is an exploded schematic diagram of the overall structure of a wire rope drive unit provided by an embodiment of the present invention;
图2是本发明实施例提供的一种钢丝绳驱动单元的整体结构装配示意图;FIG2 is a schematic diagram of the overall structural assembly of a wire rope drive unit provided by an embodiment of the present invention;
图3是本发明实施例提供的一种钢丝绳驱动单元的主动轮的侧面结构示意图;FIG3 is a schematic side view of the structure of a driving wheel of a wire rope drive unit provided by an embodiment of the present invention;
图4是本发明实施例提供的一种钢丝绳驱动单元的丝轮的侧面结构示意图;FIG4 is a schematic side view of the structure of a wire pulley of a wire rope drive unit provided in an embodiment of the present invention;
图5是本发明实施例提供的一种钢丝绳驱动单元的丝轮的俯视结构示意图;FIG5 is a schematic top view of the structure of a wire pulley of a wire rope drive unit provided in an embodiment of the present invention;
图6是本发明实施例提供的一种钢丝绳驱动单元的俯视结构示意图;FIG6 is a schematic top view of the structure of a wire rope drive unit provided in an embodiment of the present invention;
图7是本发明实施例提供的一种钢丝绳驱动单元的丝轮的仰视结构示意图;7 is a bottom view of a wire pulley of a wire rope drive unit provided by an embodiment of the present invention;
图8是本发明实施例提供的一种钢丝绳驱动单元的主动轮的俯视结构示意图;FIG8 is a schematic diagram of a top view of a driving wheel of a wire rope drive unit provided by an embodiment of the present invention;
图9是本发明实施例提供的一种钢丝绳驱动单元的涡卷弹簧与弹簧盖的装配结构示意图。FIG. 9 is a schematic diagram of the assembly structure of a scroll spring and a spring cover of a wire rope drive unit provided in an embodiment of the present invention.
附图中各标记表示如下:The symbols in the accompanying drawings represent the following:
1、支撑座;2、丝轮座;3、弹簧盖;4、减速电机;5、扭矩传感器;6、主动轮;7、限位块;8、丝轮;9、涡卷弹簧;10、钢丝绳;11、信号线缆;12、线缆嵌装槽;13、弧形通槽;14、贯穿孔;15、弧形槽;16、销柱;17、线绳导出孔;18、固定座;19、鞘管;20、连接柱;21、第一凸块;22、第一腔体;23、第二腔体;24、第二装配槽;25、第一轴承;26、第二凸块;27、卡接柱;28、插槽;29、固定柱;30、第二轴承;31、塑料垫片;32、绕线槽。1. Support seat; 2. Wire wheel seat; 3. Spring cover; 4. Reducer motor; 5. Torque sensor; 6. Driving wheel; 7. Limit block; 8. Wire wheel; 9. Volute spring; 10. Wire rope; 11. Signal cable; 12. Cable embedding groove; 13. Arc-shaped through groove; 14. Through hole; 15. Arc-shaped groove; 16. Pin column; 17. Wire rope lead-out hole; 18. Fixed seat; 19. Sheath; 20. Connecting column; 21. First protrusion; 22. First cavity; 23. Second cavity; 24. Second assembly groove; 25. First bearing; 26. Second protrusion; 27. Snap-on column; 28. Slot; 29. Fixed column; 30. Second bearing; 31. Plastic gasket; 32. Winding groove.
具体实施方式Detailed ways
下面将参照附图更详细地描述本发明的示例性实施方式。虽然附图中显示了本发明的示例性实施方式,然而应当理解,可以以各种形式实现本发明而不应被这里阐述的实施方式所限制。相反,提供这些实施方式是为了能够更透彻地理解本发明,并且能够将本发明的范围完整的传达给本领域的技术人员。The exemplary embodiments of the present invention will be described in more detail below with reference to the accompanying drawings. Although the exemplary embodiments of the present invention are shown in the accompanying drawings, it should be understood that the present invention can be implemented in various forms and should not be limited by the embodiments described herein. On the contrary, these embodiments are provided in order to enable a more thorough understanding of the present invention and to fully convey the scope of the present invention to those skilled in the art.
由于传统绳驱动单元只能模拟肌肉的向心收缩状态,会对于离心收缩与松弛状态会产生干扰和约束。本发明提供一种具有单向离合的钢丝绳驱动单元,包括壳体和驱动组件,壳体包括由下至上依次固定装配的支撑座、丝轮座以及弹簧盖,驱动组件包括减速电机、扭矩传感器、主动轮、限位块、丝轮、涡卷弹簧以及钢丝绳,基于第二凸块在第一腔体内的滑动行程等于限位块在弧形通槽内的滑动行程,利用涡卷弹簧的预紧力使钢丝绳始终受到收缩方向上的力,从而能够根据丝轮和减速电机的配合状态分别模拟肌肉向心收缩过程、肌肉离心收缩过程以及肌肉松弛状态。Since the traditional rope drive unit can only simulate the concentric contraction state of the muscle, it will interfere with and constrain the eccentric contraction and relaxation state. The present invention provides a wire rope drive unit with a one-way clutch, including a housing and a drive assembly, the housing including a support seat, a wire wheel seat and a spring cover fixedly assembled from bottom to top, the drive assembly including a reduction motor, a torque sensor, a driving wheel, a limit block, a wire wheel, a scroll spring and a wire rope, based on the sliding stroke of the second protrusion in the first cavity being equal to the sliding stroke of the limit block in the arc-shaped through groove, the pre-tightening force of the scroll spring is used to make the wire rope always subject to the force in the contraction direction, so that the muscle concentric contraction process, the muscle eccentric contraction process and the muscle relaxation state can be simulated according to the matching state of the wire wheel and the reduction motor.
下面通过实施例对本发明的方案进行详细说明。The scheme of the present invention is described in detail below through examples.
实施例Example
如图1和图2所示,本发明提供一种具有单向离合的钢丝绳驱动单元,包括壳体和驱动组件,其具体设置如下:As shown in FIG. 1 and FIG. 2 , the present invention provides a wire rope drive unit with a one-way clutch, including a housing and a drive assembly, which is specifically configured as follows:
壳体包括由下至上依次固定装配的支撑座1、丝轮座2以及弹簧盖3。支撑座1为两端开口的筒状结构。驱动组件包括减速电机4、扭矩传感器5、主动轮6、限位块7、丝轮8、涡卷弹簧9以及钢丝绳10。减速电机4位于其输出端的外壳上具有安装孔,支撑座1的底端固定在减速电机4的安装孔上,扭矩传感器5、主动轮6、丝轮8以及涡卷弹簧9自下至上依次水平设置在壳体内。The housing includes a support seat 1, a wire wheel seat 2 and a spring cover 3 which are fixedly assembled in sequence from bottom to top. The support seat 1 is a cylindrical structure with openings at both ends. The driving assembly includes a reduction motor 4, a torque sensor 5, a driving wheel 6, a limit block 7, a wire wheel 8, a scroll spring 9 and a wire rope 10. The reduction motor 4 has a mounting hole on the housing at its output end, the bottom end of the support seat 1 is fixed on the mounting hole of the reduction motor 4, and the torque sensor 5, the driving wheel 6, the wire wheel 8 and the scroll spring 9 are horizontally arranged in the housing from bottom to top.
进一步地,扭矩传感器5与减速电机4的输出端相连接,且扭矩传感器5上具有信号线缆11。主动轮6与扭矩传感器5固定连接。其中,优选地,扭矩传感器5包括盘状的外壳。扭矩传感器5的外壳通过法兰与减速电机4的输出端相连接。信号线缆11自扭矩传感器5外壳的中部向上引出,且信号线缆11置于扭矩传感器5上方的线体固定在扭矩传感器5外壳的上表面。主动轮6的底面上开设有供信号线缆11自下至上配合嵌入的线缆嵌装槽12(参考图3)。通过线缆嵌装槽12对信号线缆11进行束线,以便于避免信号线缆11影响扭矩传感器5和主动轮6之间的固定装配。Furthermore, the torque sensor 5 is connected to the output end of the reduction motor 4, and a signal cable 11 is provided on the torque sensor 5. The driving wheel 6 is fixedly connected to the torque sensor 5. Preferably, the torque sensor 5 includes a disc-shaped housing. The housing of the torque sensor 5 is connected to the output end of the reduction motor 4 through a flange. The signal cable 11 is led upward from the middle of the housing of the torque sensor 5, and the line body of the signal cable 11 placed above the torque sensor 5 is fixed on the upper surface of the housing of the torque sensor 5. A cable embedding groove 12 (refer to FIG. 3) is provided on the bottom surface of the driving wheel 6 for the signal cable 11 to be embedded from bottom to top. The signal cable 11 is bundled through the cable embedding groove 12 to prevent the signal cable 11 from affecting the fixed assembly between the torque sensor 5 and the driving wheel 6.
在支撑座1的外侧壁上沿支撑座1的圆周方向开设有弧形通槽13,限位块7滑动连接在弧形通槽13内。限位块7上开设有供信号线缆11自支撑座1内部穿至支撑座1外部的通线孔。通过该结构的设置,当减速电机4运行时,扭矩传感器5转动并带动主动轮6同步转动,优选地,限位块7可通过螺钉连接固定在主动轮6的外侧壁上,从而使限位块7受减速电机4的驱动在弧形通槽13内滑动,并由限位块7和弧形通槽13的配合构成主动轮6转动过程中的机械限位。An arcuate through groove 13 is provided on the outer wall of the support seat 1 along the circumferential direction of the support seat 1, and the limit block 7 is slidably connected in the arcuate through groove 13. A through hole is provided on the limit block 7 for the signal cable 11 to pass from the inside of the support seat 1 to the outside of the support seat 1. Through the arrangement of this structure, when the reduction motor 4 is running, the torque sensor 5 rotates and drives the driving wheel 6 to rotate synchronously. Preferably, the limit block 7 can be fixed to the outer wall of the driving wheel 6 by screw connection, so that the limit block 7 is driven by the reduction motor 4 to slide in the arcuate through groove 13, and the cooperation of the limit block 7 and the arcuate through groove 13 constitutes a mechanical limit in the rotation process of the driving wheel 6.
进一步地,钢丝绳10的一端缠绕在丝轮8上,且钢丝绳10的另一端穿出壳体用于连接负载。具体地,结合图4和图5所示,丝轮8的外侧壁上形成有环形的绕线槽32,在丝轮8的上表面上开设有竖直方向的贯穿孔14,并在丝轮8的上表面上开设有弧形槽15。弧形槽15的一端延伸并连通至贯穿孔14,弧形槽15的另一端延伸并连通至绕线槽32。钢丝绳10的一端固接有销柱16(回看图1),销柱16配合装配在贯穿孔14内,且钢丝绳10的绳体沿弧形槽15延伸并缠绕在绕线槽32内。通过该结构的设置,利用销柱16和贯穿孔14的配合,将钢丝绳10的一端稳定地固定在丝轮上,并利用弧形槽15的结构设置,使钢丝绳10在收缩时能够平稳地缠绕在丝轮8的绕线槽32内。另外,在支撑座1的外侧壁上位于弧形通槽13的一端侧开设有线绳导出孔17,线绳导出孔17内固定有固定座18。在支撑座1的外侧设有水平的鞘管19,鞘管19为两端开口的筒状结构,且鞘管19的一端与固定座18相连接(参考图1和图6)。其中,固定座18内形成有供钢丝绳10自支撑座1内引至鞘管19内的通道。通过该结构的设置,以便于平稳的控制钢丝绳10在鞘管19的导向作用下伸出或收缩。Furthermore, one end of the wire rope 10 is wound around the wire wheel 8, and the other end of the wire rope 10 passes through the housing for connecting the load. Specifically, as shown in Figures 4 and 5, an annular winding groove 32 is formed on the outer wall of the wire wheel 8, a vertical through hole 14 is provided on the upper surface of the wire wheel 8, and an arc groove 15 is provided on the upper surface of the wire wheel 8. One end of the arc groove 15 extends and is connected to the through hole 14, and the other end of the arc groove 15 extends and is connected to the winding groove 32. A pin 16 is fixedly connected to one end of the wire rope 10 (referring to Figure 1), and the pin 16 is fitted in the through hole 14, and the rope body of the wire rope 10 extends along the arc groove 15 and is wound in the winding groove 32. Through the arrangement of this structure, one end of the wire rope 10 is stably fixed on the wire wheel by the cooperation of the pin 16 and the through hole 14, and the structural arrangement of the arc groove 15 enables the wire rope 10 to be stably wound in the winding groove 32 of the wire wheel 8 when it is contracted. In addition, a wire rope outlet hole 17 is provided on the outer wall of the support seat 1 at one end side of the arc through groove 13, and a fixed seat 18 is fixed in the wire rope outlet hole 17. A horizontal sheath tube 19 is provided on the outer side of the support seat 1. The sheath tube 19 is a cylindrical structure with two ends opened, and one end of the sheath tube 19 is connected to the fixed seat 18 (refer to Figures 1 and 6). Among them, a channel is formed in the fixed seat 18 for guiding the wire rope 10 from the support seat 1 to the sheath tube 19. Through the arrangement of this structure, it is convenient to smoothly control the wire rope 10 to extend or retract under the guidance of the sheath tube 19.
进一步地,结合图4和图7所示,丝轮8的底表面中部一体形成有向下凸起的连接柱20。连接柱20的底端面上形成有内凹的第一装配槽。第一装配槽的槽内侧壁上一体成型有两个相对设置的第一凸块21,且两个第一凸块21将第一装配槽内的空间划分为相邻的第一腔体22和第二腔体23。第一腔体22的面积大于第二腔体23的面积。主动轮6的中部具有顶部开口的第二装配槽24(参考图1和图8),第二装配槽24与连接柱20之间通过第一轴承25转动连接。在第二装配槽24的槽内底面上一体形成有配合置入第一腔体22内的第二凸块26,使第二凸块26能够沿第一腔体22的槽内侧壁自由滑动。且第二凸块26在第一腔体22内的滑动行程等于限位块7在弧形通槽13内的滑动行程。优选地,第一凸块21和第二凸块26的俯视结构均为“V”型结构。Further, as shown in FIG. 4 and FIG. 7 , a downwardly protruding connecting column 20 is integrally formed in the middle of the bottom surface of the wire wheel 8. A concave first assembly groove is formed on the bottom end surface of the connecting column 20. Two first protrusions 21 arranged opposite to each other are integrally formed on the inner side wall of the first assembly groove, and the two first protrusions 21 divide the space in the first assembly groove into adjacent first cavities 22 and second cavities 23. The area of the first cavity 22 is larger than the area of the second cavity 23. The middle part of the driving wheel 6 has a second assembly groove 24 with a top opening (refer to FIG. 1 and FIG. 8 ), and the second assembly groove 24 is rotatably connected to the connecting column 20 through a first bearing 25. A second protrusion 26 is integrally formed on the inner bottom surface of the second assembly groove 24 to fit in the first cavity 22, so that the second protrusion 26 can slide freely along the inner side wall of the first cavity 22. And the sliding stroke of the second protrusion 26 in the first cavity 22 is equal to the sliding stroke of the limit block 7 in the arc-shaped through groove 13. Preferably, the top view structures of the first bump 21 and the second bump 26 are both “V” shaped structures.
通过该结构的设置,利用第一轴承25的设置使主动轮6和丝轮8分别独立转动。基于第二凸块26在第一腔体22内的滑动行程等于限位块7在弧形通槽13内的滑动行程,使丝轮8在涡卷弹簧的预紧力下能够控制钢丝绳10始终受到收缩方向(本实施例为逆时针方向)上的力,即当减速电机4不接入时,钢丝绳10的末端施加负载,则钢丝绳10带动丝轮8旋转,去掉负载后钢丝绳10则收回,此过程中主动轮6能够保持不动;当减速电机4接入时,同时负载拉动丝轮8顺时针旋转至丝轮8上的其中第一凸块21与主动轮6上的第二凸块26相接触时,此时减速电机4逆时针方向启动,主动轮6的第二凸块26带动丝轮8上的其中第一凸块21转动,从而带动丝轮8转动,此过程减速电机4主动施加力,起到了拉动负载的作用。Through the arrangement of this structure, the arrangement of the first bearing 25 is used to make the driving wheel 6 and the wire wheel 8 rotate independently. Based on the sliding stroke of the second protrusion 26 in the first cavity 22 being equal to the sliding stroke of the limit block 7 in the arc-shaped through groove 13, the wire wheel 8 can control the wire rope 10 to always be subjected to the force in the contraction direction (counterclockwise in this embodiment) under the preload force of the volute spring, that is, when the reduction motor 4 is not connected, the end of the wire rope 10 is loaded, and the wire rope 10 drives the wire wheel 8 to rotate, and the wire rope 10 is retracted after the load is removed, and the driving wheel 6 can remain motionless during this process; when the reduction motor 4 is connected, the load pulls the wire wheel 8 to rotate clockwise until the first protrusion 21 on the wire wheel 8 contacts the second protrusion 26 on the driving wheel 6, and the reduction motor 4 is started in the counterclockwise direction at this time, and the second protrusion 26 of the driving wheel 6 drives the first protrusion 21 on the wire wheel 8 to rotate, thereby driving the wire wheel 8 to rotate, and the reduction motor 4 actively applies force in this process, which plays a role in pulling the load.
进一步地,结合图1和图4所示,丝轮8的上表面中部一体成型有向上凸起的卡接柱27,涡卷弹簧9套在卡接柱27上,且涡卷弹簧9的内端与卡接柱27相连接,涡卷弹簧9的外端与弹簧盖3相连接。具体地,卡接柱27的顶端沿竖直方向开设有插槽28。结合图9所示,弹簧盖3的顶内壁上固接有竖直方向设置的固定柱29。涡卷弹簧9的内端呈直板结构,且涡卷弹簧9的内端沿自上至下的方向配合插接在插槽28内。涡卷弹簧9的外端呈弯曲的折板结构,且涡卷弹簧9的外端钩扣在固定柱29上。通过该结构的设置,以便于固定住涡卷弹簧9。Further, in combination with FIG. 1 and FIG. 4 , a clamping column 27 protruding upward is integrally formed in the middle of the upper surface of the wire wheel 8, and the volute spring 9 is sleeved on the clamping column 27, and the inner end of the volute spring 9 is connected to the clamping column 27, and the outer end of the volute spring 9 is connected to the spring cover 3. Specifically, a slot 28 is provided at the top of the clamping column 27 in the vertical direction. In combination with FIG. 9 , a fixing column 29 arranged in the vertical direction is fixedly connected to the top inner wall of the spring cover 3. The inner end of the volute spring 9 is a straight plate structure, and the inner end of the volute spring 9 is inserted into the slot 28 from top to bottom. The outer end of the volute spring 9 is a bent folded plate structure, and the outer end of the volute spring 9 is hooked on the fixing column 29. Through the arrangement of this structure, the volute spring 9 can be fixed.
进一步地,回看图1和图2,丝轮座2为顶端开口的筒状结构。丝轮座2的底面固定在支撑座1的上端面,且丝轮座2的底面上开设有供卡接柱27向上穿过的连接孔。连接孔与卡接柱27之间通过第二轴承30相连接。弹簧盖3固定在丝轮座2的顶开口上,使丝轮座2内形成封闭的腔室。扭矩传感器5、主动轮6以及丝轮8均设置在支撑座1内,涡卷弹簧9设置在丝轮座2内。其中,丝轮座2的内底面与涡卷弹簧9之间、弹簧盖3的顶内壁与涡卷弹簧9之间分别固定有塑料垫片31。通过该结构的设置,使弹簧盖3与丝轮座2固定前,需先对涡卷弹簧9逆时针旋转多圈,使涡卷弹簧9预紧,从而利用涡卷弹簧9的预紧力使钢丝绳10始终受到收缩方向上的力。Further, looking back at Figures 1 and 2, the wire wheel seat 2 is a cylindrical structure with an opening at the top. The bottom surface of the wire wheel seat 2 is fixed to the upper end surface of the support seat 1, and a connecting hole for the clamping column 27 to pass upward is provided on the bottom surface of the wire wheel seat 2. The connecting hole and the clamping column 27 are connected by a second bearing 30. The spring cover 3 is fixed on the top opening of the wire wheel seat 2, so that a closed chamber is formed in the wire wheel seat 2. The torque sensor 5, the driving wheel 6 and the wire wheel 8 are all arranged in the support seat 1, and the volute spring 9 is arranged in the wire wheel seat 2. Among them, plastic gaskets 31 are fixed between the inner bottom surface of the wire wheel seat 2 and the volute spring 9, and between the top inner wall of the spring cover 3 and the volute spring 9. Through the setting of this structure, before the spring cover 3 is fixed to the wire wheel seat 2, the volute spring 9 needs to be rotated counterclockwise for multiple turns to pre-tighten the volute spring 9, so that the pre-tightening force of the volute spring 9 is used to make the wire rope 10 always subject to the force in the contraction direction.
基于上述的钢丝绳驱动单元结构,可分别模拟肌肉向心收缩过程、肌肉离心收缩过程以及肌肉松弛状态:Based on the above-mentioned wire rope drive unit structure, the concentric muscle contraction process, the eccentric muscle contraction process and the muscle relaxation state can be simulated respectively:
模仿肌肉向心收缩过程:单向离合器接合,减速电机4主动逆时针转动带动丝轮8转动收绳,将动力传递至执行机构,在此过程中减速电机4做正功,消耗电能;Imitate the concentric contraction process of muscles: the one-way clutch is engaged, the reduction motor 4 actively rotates counterclockwise to drive the wire wheel 8 to rotate and collect the rope, and transmits power to the actuator. In this process, the reduction motor 4 does positive work and consumes electrical energy;
模仿肌肉离心收缩过程:单向离合器接合,丝轮8带动减速电机4被动顺时针转动放绳,同时减速电机4驱动电路中的被动阻尼电路会产生阻尼力,在此过程中减速电机4处于制动状态,做负功,被动产生的电能可被有效收集;Imitate the process of muscle eccentric contraction: the one-way clutch is engaged, the wire wheel 8 drives the reduction motor 4 to passively rotate clockwise to release the rope, and at the same time, the passive damping circuit in the drive circuit of the reduction motor 4 will generate a damping force. During this process, the reduction motor 4 is in a braking state and does negative work. The passively generated electrical energy can be effectively collected;
模仿肌肉松弛状态:单向离合器分离,钢丝绳10仅受涡卷弹簧9预紧力处于低张力状态,丝轮8可在行程范围内自由运动,在此过程中减速电机4不做功,无电能损耗。Simulate the state of muscle relaxation: the one-way clutch is disengaged, the wire rope 10 is only in a low tension state under the pre-tightening force of the volute spring 9, and the wire wheel 8 can move freely within the stroke range. During this process, the reduction motor 4 does not do work and there is no power loss.
本发明的钢丝绳驱动单元具备以下优点:The wire rope drive unit of the present invention has the following advantages:
1、本发明的钢丝绳驱动单元仅在传统绳驱动单元的基础上集成机械式单向离合、涡卷弹簧9及被动阻尼电路,易于实施,适应性强;1. The wire rope drive unit of the present invention integrates a mechanical one-way clutch, a scroll spring 9 and a passive damping circuit only on the basis of a traditional rope drive unit, which is easy to implement and has strong adaptability;
2、本发明的钢丝绳驱动单元同时具备模拟肌肉向心收缩、离心收缩与松弛状态三种工作模式的能力,功能全面,适用面广;2. The wire rope drive unit of the present invention has the ability to simulate three working modes: concentric contraction, eccentric contraction and relaxation of muscles, and has comprehensive functions and wide application.
3、本发明的钢丝绳驱动单元由主动轮6、丝轮8与涡卷弹簧9组成纯机械式的单向离合,其结构简单,布局紧凑,制作成本低,易于实施和推广。3. The wire rope drive unit of the present invention is composed of a driving wheel 6, a wire wheel 8 and a spiral spring 9 to form a purely mechanical one-way clutch, which has a simple structure, a compact layout, a low manufacturing cost, and is easy to implement and promote.
最后应说明的是:以上实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.
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JP2006322354A (en) * | 2005-05-18 | 2006-11-30 | Mitsubishi Heavy Ind Ltd | Method for starting small-sized internal combustion engine, and spiral spring type starter device |
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CN109592398A (en) * | 2018-12-12 | 2019-04-09 | 福州麦辽自动化设备有限公司 | A kind of transfer robot |
CN110748623A (en) * | 2019-10-14 | 2020-02-04 | 北京大学 | Flexible wire driving device |
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JP2006322354A (en) * | 2005-05-18 | 2006-11-30 | Mitsubishi Heavy Ind Ltd | Method for starting small-sized internal combustion engine, and spiral spring type starter device |
CN108975201A (en) * | 2018-07-17 | 2018-12-11 | 项赛赛 | A kind of hoisting mechanism based on low-power machine driving that municipal works use |
CN109592398A (en) * | 2018-12-12 | 2019-04-09 | 福州麦辽自动化设备有限公司 | A kind of transfer robot |
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