CN115672908A - Comprehensive ampoule disinfection and cleaning system - Google Patents

Comprehensive ampoule disinfection and cleaning system Download PDF

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Publication number
CN115672908A
CN115672908A CN202211180187.9A CN202211180187A CN115672908A CN 115672908 A CN115672908 A CN 115672908A CN 202211180187 A CN202211180187 A CN 202211180187A CN 115672908 A CN115672908 A CN 115672908A
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China
Prior art keywords
ampoule
cleaning
transposition
transition
bottle
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CN202211180187.9A
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Chinese (zh)
Inventor
王飞龙
刘彦飞
王海民
陈曼
尹彩霞
苏贵勇
杨真奇
沈玲霞
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SHANDONG FANGMING PHARMACEUTICAL GROUP CO Ltd
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SHANDONG FANGMING PHARMACEUTICAL GROUP CO Ltd
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Priority to CN202211180187.9A priority Critical patent/CN115672908A/en
Publication of CN115672908A publication Critical patent/CN115672908A/en
Pending legal-status Critical Current

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Abstract

The invention relates to the technical field of ampoule bottle cleaning treatment, in particular to a comprehensive ampoule bottle disinfection and cleaning system which comprises a feeding conveying line, a transposition transition conveying line, a roll-out conveying line, an ampoule bottle pushing and returning mechanism and a comprehensive ampoule bottle cleaning device, wherein the transposition transition conveying line and the ampoule bottle pushing and returning mechanism are both arranged at the top of a screw rod translation mechanism, the transposition transition conveying line is used for receiving ampoule bottles to be cleaned and conveyed from the feeding conveying line to an appointed station and conveying the ampoule bottles to the interior of the comprehensive ampoule bottle cleaning device under the coordination of the ampoule bottle pushing and returning mechanism, and each ampoule bottle to be cleaned completes a synchronous cleaning process of an inner cavity and an outer wall in the comprehensive ampoule bottle cleaning device. This ampere of ampoule disinfection cleaning system can adopt the mode of production line to realize carrying out quick washing to the ampoule of new production, can realize when wasing that the cleaning performance is good, the cleaning efficiency is high to the synchronous washing of the inner chamber of ampoule and outer wall.

Description

Comprehensive ampoule disinfection and cleaning system
Technical Field
The invention relates to the technical field of ampoule bottle cleaning treatment, in particular to a comprehensive cleaning system capable of quickly realizing comprehensive treatment such as quick cleaning, disinfection and the like on ampoule bottles, and particularly relates to a comprehensive ampoule disinfection and cleaning system.
Background
The ampoule bottle is a hard glass container which can be sealed by melting, is commonly used for storing medicines for injection, vaccines, serum and the like, belongs to a glass bottle body with small capacity and good sealing performance, the top opening of the ampoule bottle can be treated at high temperature after filling to melt and seal glass, the bottle neck is always scratched, and the ampoule bottle can be opened by knocking the outer mark with a hard object during opening.
After the ampoule bottle is produced, the ampoule bottle can be used for filling medicines after being disinfected, cleaned and cleaned according to the specified requirements due to the special property of the ampoule bottle for containing liquid medicine. At present, although some medicine bottle cleaning equipment also exists in the market, the cleaning equipment for the ampoule bottles has certain difficulty.
For example, patent application No. CN202120794273.3 discloses a bottle washing machine for cleaning medicine bottles, which mainly comprises a cleaning tank, a plurality of article placing mechanisms arranged in the cleaning tank for placing medicine bottles, a first cleaning mechanism for cleaning the outer walls of the medicine bottles, and a second cleaning mechanism for cleaning the inner walls of the medicine bottles; the bottle washing machine comprises a bottle placing mechanism, a bottle washing mechanism and a bottle conveying mechanism, wherein the bottle placing mechanism comprises a bottle placing plate, a plurality of sleeves rotatably connected to the bottle placing plate, two clamping mechanisms arranged on the sleeves and used for clamping medicine bottles, and the bottle washing machine further comprises a driving assembly used for driving the sleeves to rotate; the second cleaning mechanism comprises a second cleaning pipe penetrating through the sleeve, a plurality of water outlet holes are formed in the position, located above the sleeve, of the pipe body of the second cleaning pipe, and when the medicine bottle is fixed on the sleeve, the part, provided with the water outlet holes, of the pipe body of the second cleaning pipe is located inside the medicine bottle; the clamping mechanism comprises a connecting rod, a first nut and a clamping block accommodated in the sleeve, the first nut is fixedly connected to the sleeve, the first end of the connecting rod is connected with the clamping block, the second end of the connecting rod extends to the outside of the sleeve, and the connecting rod is in threaded connection with the first nut.
Above-mentioned traditional bottle cleaning machine is mainly cup jointed the bottle that treats washing when wasing and is washhed the structure, washs, washes the medicine bottle inner wall through wiper mechanism, however, this kind of cleaning methods need to treat that abluent bottle is installed and is washhed structurally, still need take off one by one after the washing is accomplished, holistic linkage nature and operating efficiency are lower relatively, and inside washing antiseptic solution reuses and influences abluent effect and cleanliness factor in the cleaning process simultaneously.
Therefore, the traditional structure is not suitable for cleaning the ampoule bottles which are just produced in batches, the installation and the removal of the ampoule bottles are more complicated during the cleaning, and the diameter-reducing particularity of the structure of the ampoule bottles enables the washing structure not to well clean the inner wall and the outer wall of the washing structure.
Therefore, the invention provides a comprehensive cleaning system capable of quickly realizing comprehensive treatment such as quick cleaning, disinfection and the like on ampoule bottles, and aims to better solve the problems in the prior art.
Disclosure of Invention
In order to solve one of the technical problems, the invention adopts the technical scheme that: synthesize formula ampoule disinfection cleaning system, including material loading transfer chain, transposition transition transfer chain, roll-out transfer chain, ampoule and pass return mechanism, synthesize formula ampoule belt cleaning device, transposition transition transfer chain ampoule and pass return mechanism and all install at a lead screw translation mechanism's top, transposition transition transfer chain is used for receiving and comes material loading transfer chain is carried the clear ampoule of treating that comes and is carried it to appointed station and carry under ampoule passes return mechanism's the cooperation carry extremely synthesize inside the formula ampoule belt cleaning device, respectively treat clear ampoule and be in synthesize formula ampoule belt cleaning device's inside synchronous cleaning process of inner chamber, outer wall of accomplishing.
In any of the above schemes, preferably, after the cleaning process is completed, the integrated ampoule cleaning device cooperates with the ampoule pushing and returning mechanism to transfer the cleaned ampoule bottles to the indexing transition conveying line, then the ampoule pushing and returning mechanism is continuously controlled to butt the indexing transition conveying line and the downstream roll-out conveying line and transfer the cleaned ampoule bottles to the roll-out conveying line through operation, and the roll-out conveying line transfers the ampoule bottles downstream and conveys the ampoule bottles to the sterilization drying chamber for drying and sterilization processes.
In any of the above schemes, preferably, the screw translation mechanism includes a ground-connected base frame fixed on the ground, a mounting platform is installed at the top of the ground-connected base frame, vertical bearing seats are respectively and fixedly installed on the left and right sides of the mounting platform, a rotary screw is installed between the two vertical bearing seats, two ends of the rotary screw respectively penetrate through the vertical bearing seats at corresponding positions through a stepped shaft of the end portion of the rotary screw movably, a screw shifting servo motor is connected to the end portion of the rotary screw on the left side, a motor casing of the screw shifting servo motor is fixed on the ground-connected base frame through a first motor frame, slider seats are respectively and cooperatively screwed on the rotary screw, the front and rear sides of the slider seats are respectively and cooperatively installed on guide assemblies at corresponding positions, the tops of the slider seats are respectively and fixedly connected to the bottom of a pushing platform, the indexing transition conveyor line is installed at the top of the right side of the pushing platform, and a comprehensive type conveyor line for pushing ampoule bottles to be cleaned after being in place on the indexing transition conveyor line to the right side to the interior of the ampoule cleaning device is installed at the top of the pushing platform.
In any of the above schemes, preferably, the guiding assembly includes a horizontal guiding column arranged in parallel with the rotary screw at an interval, two ends of the horizontal guiding column respectively and movably penetrate through a through hole at a corresponding position of the sliding block seat at a corresponding position and then are respectively and fixedly connected with a fixed end seat, and the bottom of the fixed end seat is fixedly installed at the top of the installation platform at one side of the vertical bearing seat at the corresponding position.
In any of the above schemes, preferably, the transposition transition conveying line adopts a transition belt conveyor, the surface of the transition position annular belt of the transition belt conveyor is provided with a plurality of transposition ampoule holders along the circumferential direction at even intervals to send the rubber card groups, the transposition ampoule holders send the rubber card groups to be composed of two transposition anti-skidding rubber folded plates arranged at relative intervals, two the transition position annular belt between the transposition anti-skidding rubber folded plates is used for placing the ampoule, the bottoms of all the ampoule bottles in a placing state on the straight section of the transition position annular belt on the upper layer face the left side ampoule pushing and returning mechanism, and the bottle mouths face the right side of the comprehensive ampoule cleaning device.
In any of the above schemes, preferably, the integrated ampoule cleaning device includes a cleaning bin fixed on the ground, the cleaning bin is provided with a pump body, a sufficient amount of cleaning water is stored in the cleaning bin, an in-bin translational control mechanism is installed outside the right side of the cleaning bin, the left end of the in-bin translational control mechanism is movable and extends into the cleaning bin in a sealing manner and is connected with a lifting and positioning mechanism, the in-bin translational control mechanism is used for driving the lifting and positioning mechanism to realize translation in the left-right direction in the cleaning bin, and the in-bin translational control mechanism is close to or far away from a left-side translational transition conveying line in the translation process;
the top of the lifting and positioning mechanism is provided with a turnover type internal and external cleaning mechanism which is used for simultaneously cleaning and washing the inner cavities and the outer surfaces of a plurality of ampoule bottles and discharging redundant water liquid after washing;
a supporting platform section is horizontally arranged on one side, close to the transposition transition conveying line, of the upper portion of the left side of the cleaning bin, the left end of the supporting platform section is open and arranged, the top of the supporting platform section is flush with the top of an upper layer belt of the transposition transition conveying line, the supporting platform section is used for temporarily supporting and guiding the ampoule bottles when the ampoule bottles are transferred in the left-right direction, and the height of the liquid level in the cleaning bin is smaller than that of the top of the supporting platform section.
It is preferred in above-mentioned arbitrary scheme, lift positioning mechanism includes that one is placed and is installed the bottom of clean storehouse moves the seat install lift platform in the storehouse in the washing storehouse of the top of bottom moving seat lift platform in the storehouse with the bottom moves and realizes connecting through the synchronous waterproof lift jar that distributes in four corners department between the seat, and four synchronous waterproof lift jars are synchronous syntropy lifting state at the during operation lift positioning mechanism's top is installed convertible inside and outside two clean mechanisms.
Preferably in any of the above schemes, the translational position-controlling mechanism in the cleaning bin comprises an externally-connected fixing frame fixedly connected to the outer side wall of the right side of the cleaning bin, two synchronously-telescopic position-controlling telescopic cylinders are fixedly mounted on the externally-connected fixing frame, and the left ends of piston rods of the position-controlling telescopic cylinders are movable and penetrate into the cleaning bin in a sealing manner and fixedly connected with the right side wall of the bottom moving seat on the lifting position-adjusting mechanism.
Preferably, in any of the above schemes, the turnover type internal and external dual-cleaning mechanism includes a plurality of dual-purpose ampoule bottle cleaners which are respectively and correspondingly arranged on the right side of each ampoule bottle on the indexing transition conveying line, the right end of each dual-purpose ampoule bottle cleaner is movably inserted into a turnover part, the dual-purpose ampoule bottle cleaners realize effective cleaning of inner cavities and outer surfaces of ampoule bottles thereon in a periodic operation mode of forward rotation and reverse rotation, each dual-purpose ampoule bottle cleaner realizes drive control by a single-power long-shaft multi-drive transmission mechanism, the single-power long-shaft multi-drive transmission mechanism realizes synchronous cleaning of inner cavities and outer side walls of a plurality of ampoule bottles by adopting single power, the single-power long-shaft multi-drive transmission mechanism is cooperatively arranged on the turnover part, and the turnover part is used for driving each dual-purpose ampoule bottle cleaner to rotate at 90 degrees to the right and enabling each cleaned ampoule bottle to be in a vertical downward draining state.
Preferably in any of the above schemes, the upset part includes a upset rigidity axle, both ends are respectively the activity to pass the connection vertical seat that corresponds position department around the upset rigidity axle, each the bottom of connecting the vertical seat is all fixed the top of lift positioning mechanism, at the front end the tip of upset rigidity axle has linked firmly a roll-over angle control motor, roll-over angle control motor's bottom through upset frame fixed mounting in the top of lift positioning mechanism the left side of upset rigidity axle has linked firmly the roll-over stand that a level set up install on the roll-over stand single power major axis drives drive mechanism more, each the right-hand member of double-purpose ampoule purger all moves about and passes the mounting hole that corresponds on the roll-over stand left side wall and realizes through keeping off the position nut at its tip separately that the anticreep keeps off the position.
In any of the above schemes, preferably, the dual-purpose ampoule bottle cleaner includes an inner cavity cleaning pipe shaft, the left end of the inner cavity cleaning pipe shaft movably extends into the ampoule bottle at the corresponding position, the right end of the inner cavity cleaning pipe shaft is integrally and fixedly connected with a conical column section, the left end of the conical column section is conical, the right end of the conical column section is cylindrical, the outer diameter of the conical column section is matched with the inner diameter of the opening of the ampoule bottle, the right end of the conical column section is movably inserted into a mounting hole at the corresponding position of the left side wall of the turning frame of the turning part, a stop disc for realizing the axial butt joint with the opening of the ampoule bottle is fixedly connected to the cylindrical outer side wall of the conical column section, a combined outer driven gear is cooperatively and fixedly connected to the annular groove at the right side of the stop disc, the combined outer driven gear is formed by combining two semicircular gears so as to facilitate mounting and dismounting, a central rotating gear is fixedly connected to the outer side wall of the conical column section at the right side of the combined outer driven gear, and a central water spraying channel is arranged in the inner cavity cleaning pipe shaft, and a plurality of central water spraying holes are arranged on the outer side wall;
the combined outer driven gear and the central rotating gear are respectively connected with the single-power long-shaft multi-drive transmission mechanism and realize bidirectional rotating motion;
an outer side cleaning part and an outer side primary drying part are respectively and oppositely arranged on the left side wall of the combined outer driven gear, the outer side cleaning part is matched with the inner cavity cleaning pipe shaft to realize synchronous cleaning of the inside and the outside of the ampoule bottle, and the outer side primary drying part is used for preliminarily drying the outer surface of the cleaned ampoule bottle through rotation;
the inner cavity cleaning tubular shaft and the outer side cleaning piece are connected with a pump body on the cleaning bin through a water supply hose and spray cleaning liquid; the outer primary drying piece is connected with an external micro fan through an air supply hose to realize air blowing.
In any of the above schemes, preferably, the outer cleaning member includes a rigid extension water pipe fixedly installed on the left side wall of the combined outer driven gear, the shape of the rigid extension water pipe matches with the shape of an outer bus of the ampoule bottle, a plurality of external jet ports are arranged on the side wall of the rigid extension water pipe facing the side wall of the outer side wall of the ampoule bottle at intervals along the length direction of the rigid extension water pipe, and each of the external jet ports is communicated with an external jet channel inside the rigid extension water pipe.
In any of the above schemes, preferably, the outer primary drying member includes a rigid extension air duct fixedly mounted on a left side wall of the combined outer driven gear, the shape of the rigid extension air duct matches with the shape of an outer bus of the ampoule bottle, a plurality of external air nozzles are arranged at intervals along the length direction on a side wall of the rigid extension air duct on one side facing the outer side wall of the ampoule bottle, and each of the external air nozzles is communicated with an external air injection channel inside the rigid extension air duct.
Preferably in any one of the above schemes, the single-power long-shaft multi-drive transmission mechanism comprises a driving long shaft arranged along the front-back direction, two ends of the driving long shaft respectively and movably penetrate through holes at positions corresponding to the roll-over stand of the roll-over part, a single-power servo motor is fixedly connected to the front end of the driving long shaft, the single-power servo motor can realize bidirectional rotation, the single-power servo motor is fixed on the roll-over stand through an end motor frame, a plurality of bevel gear sets are sequentially installed on the outer side wall of the driving long shaft at intervals along the length direction of the driving long shaft, and each bevel gear set is respectively used for driving the combined outer driven gear and the central rotating gear of the dual-purpose ampoule bottle cleaner at the corresponding positions on the left side to rotate.
It is preferred in any one of the above-mentioned schemes, bevel gear group includes two coaxial arrangement and is in the main bevel gear that drives on the lateral wall of drive major axis, two the main bevel gear that drives sets up mutually oppositely, two the left side of main bevel gear that drives meshes respectively has a central drive bevel gear, outside drive bevel gear, two central drive bevel gear, the central extension axle that the left end of outside drive bevel gear linked firmly, outside extension axle pass the through-hole on the roll-over stand of corresponding position department respectively and have linked firmly a central linkage straight-tooth gear, outside linkage straight-tooth gear at its tip separately, central linkage straight-tooth gear with central rotating gear meshes mutually and realizes the transmission, outside linkage straight-tooth gear with the driven gear meshes mutually outside the combination and realizes the transmission.
Preferably in any of the above schemes, the ampoule pushing and returning mechanism includes a mounting box fixedly mounted at the top of the left side of the pushing platform, multiple stages of telescopic pushing cylinders distributed at intervals along the front and rear directions are fixedly mounted in the mounting box, a negative pressure sucker is fixedly mounted at the front end of a piston rod of each of the multiple stages of telescopic pushing cylinders, each negative pressure sucker is connected with an external vacuum control pump through a pipeline, when the negative pressure sucker pushes an ampoule to a corresponding dual-purpose ampoule cleaner along with the corresponding multiple stages of telescopic pushing cylinders rightwards, the negative pressure sucker is in an inoperative state, when the negative pressure sucker is matched with the dual-purpose ampoule cleaner to tightly support the cleaned ampoule and needs to be pulled leftwards, negative pressure adsorption is started to drive the ampoule to be separated from the dual-purpose ampoule cleaner and to be supported by a supporting platform section on the left side of the cleaning bin to realize return to be transferred to a transfer conveying line, and the transfer is performed on the transfer line under the action of the ampoule pushing mechanism to the left side and after the ampoule is transferred to the transfer line.
In any of the above schemes, preferably, the feeding conveyor line includes a feeding belt conveyor which is in engagement fit with a feeding end of a transition belt conveyor on the transposition transition conveyor line, a plurality of feeding level ampoule supporting rubber card groups are uniformly arranged on an annular feeding belt of the feeding belt conveyor at intervals along the circumference of the annular feeding belt conveyor, each feeding level ampoule supporting rubber card group is composed of two feeding level anti-slip rubber folded plates which are arranged at intervals relatively, and ampoule bottles to be conveyed downwards are placed on the annular feeding belt between the two feeding level anti-slip rubber folded plates;
two go up material level ampoule and hold in the palm the spacing distance that send between the rubber card group and be less than two transposition ampoule holds in the palm the spacing distance that sends between the rubber card group, through setting for parameter and setting up the sensor, the switch that targets in place controls when the material loading is carried in advance and realizes that material level ampoule holds in the palm the linking cooperation that send the rubber card group and transposition ampoule support and send the rubber card group to reach the purpose that the ampoule transition that control carried on it links up, shifts.
Preferably in any of the above schemes, the roll-out conveyor line comprises a discharge belt conveyor which is connected and matched with the discharge end of the transition belt conveyor on the roll-over transition conveyor line, a plurality of discharge position ampoule supporting and conveying rubber clamp groups are uniformly arranged on an annular discharge belt of the discharge belt conveyor along the circumference of the annular discharge belt conveyor at intervals, each discharge position ampoule supporting and conveying rubber clamp group consists of two discharge position anti-skid rubber folded plates which are arranged at opposite intervals, and the annular discharge belt between the two discharge position anti-skid rubber folded plates is used for receiving cleaned ampoule bottles from the upstream and conveying the cleaned ampoule bottles into the downstream disinfection and drying chamber.
Compared with the prior art, the invention has the following beneficial effects:
1. this ampere of ampoule disinfection cleaning system can adopt the mode of production line to realize carrying out quick washing to the ampoule of new production, can realize when wasing that the cleaning performance is good, the cleaning efficiency is high to the synchronous washing of the inner chamber of ampoule and outer wall.
2. Utilize this ampoule disinfection cleaning system can realize that the quick material loading of bottle of ampoule, transfer before washing, the transfer after the washing etc. of ampoule shift many transfers in the ampoule cleaning process, and the whole is transported smoothly, and transfer efficiency is higher.
3. The ampoule disinfection cleaning system can cooperate its material loading position ampoule on each to hold in the palm when shifting between material loading transfer chain, transposition transition transfer chain, the transfer chain and send rubber card group, transposition ampoule hold in the palm send rubber card group, ejection of compact position ampoule hold in the palm send the linking of rubber card group on corresponding the belt reach the purpose that steady transition carried the transfer.
4. When the ampoule pushing and returning mechanism moves the ampoule bottle, the ampoule bottle can be pushed rightwards or pulled back leftwards under negative pressure, and the smoothness and stability of horizontal moving of the ampoule bottle before and after the ampoule bottle is washed can be effectively guaranteed.
5. Can realize realizing synchronous quick cleanness to its inner chamber and lateral wall when the ampoule is passed inside to comprehensive formula ampoule belt cleaning device, clean effectual, simultaneously, can utilize inside and outside two clean mechanisms of convertible realization ampoule to stand upside down and drip out inside water after the cleanness is accomplished, utilize the outside to dry the piece just simultaneously and can realize the preliminary air-dry to the outer wall of the ampoule after the washing.
6. The whole system can realize the driving of a plurality of double-purpose ampoule bottle cleaners only through a single-power servo motor of the single-power long shaft multi-drive transmission mechanism when the insides and the outer side walls of a plurality of ampoule bottles are synchronously cleaned, the whole linkage is better, the fault point is searched after the single power part is more convenient to damage, and the maintenance and the repair are convenient.
Drawings
In order to more clearly illustrate the detailed description of the invention or the technical solutions in the prior art, the drawings that are needed in the detailed description of the invention or the prior art will be briefly described below. Throughout the drawings, like elements or components are generally identified by like reference numerals. In the drawings, elements or components are not necessarily drawn to scale.
Fig. 1 is a schematic structural diagram of a state that each ampoule bottle on the indexing transition conveying line waits to enter the integrated ampoule cleaning device.
Fig. 2 is a schematic structural diagram of ampoule bottles to be cleaned entering the interior of the integrated ampoule cleaning device and being in a cleaning state after being sleeved on each dual-purpose ampoule bottle cleaner according to the present invention.
Fig. 3 is a top view of the indexing transition conveying line and the ampoule pushing and returning mechanism of the invention mounted on the top of the screw rod translation mechanism.
Fig. 4 is a schematic top view of the indexing transition conveying line and the ampoule pushing and returning mechanism of the present invention.
Fig. 5 is a schematic side view of the relative position of the screw translation mechanism and the cleaning bin according to the present invention.
Fig. 6 is a schematic top view of the integrated ampoule cleaning apparatus according to the present invention, partially in section.
Fig. 7 is a schematic structural view of the feeding conveyor line and the indexing transition conveyor line in a connected state.
Fig. 8 is a schematic structural view of the transfer transition conveyor line and the transfer-out conveyor line of the present invention in a connected state.
Fig. 9 is a partial structural schematic diagram of the single-power long-axis multi-drive transmission mechanism of the present invention.
Fig. 10 is a schematic structural diagram of the flip-type internal and external cleaning mechanism of the present invention.
Fig. 11 is a partially enlarged structural view of fig. 10.
In the figure, A, a feeding conveying line; B. a transposition transition conveying line; C. transferring out of the conveying line; D. an ampoule pushing and returning mechanism; E. a comprehensive ampoule cleaning device; F. a lead screw translation mechanism; G. an ampoule bottle; H. a sterilizing and drying chamber; I. a dual-purpose ampoule bottle cleaner; J. an outer cleaning member; K. primary drying parts at the outer side; l, a bevel gear group;
1. connecting a foundation frame; 2. mounting a platform; 3. a vertical bearing seat; 4. rotating the lead screw; 5. a lead screw shift servo motor; 6. a first motor mount; 7. a slider seat; 8. a pushing platform; 9. a horizontal guide post; 10. fixing the end seat; 11. a transition belt conveyor; 12. a transition position endless belt; 13. the transposition ampoule holds and delivers the rubber clamp group; 1301. transposition antiskid rubber folded plates; 14. cleaning the bin; 15. a power pump body; 16. a holding platform section; 17. a limiting rail groove; 1701. limiting the guide vertical plate; 18. a bottom moving seat; 19. a lifting platform in the bin; 20. a synchronous waterproof lifting cylinder; 21. an external connection fixing frame; 22. a position control telescopic cylinder; 23. turning over the rigid shaft; 24. connecting a vertical seat; 25. a turning angle control motor; 26. turning over the machine base; 27. a roll-over stand; 28. a gear nut; 29. cleaning the tubular shaft in the inner cavity; 30. a tapered column section; 31. a gear disc; 32. a central rotating gear; 33. a central water spray channel; 34. a central water jet hole; 35. an annular groove; 36. a combination outer driven gear; 37. a water supply hose; 38. an air supply hose; 39. a rigid extension water pipe; 40. an external spout; 41. an outer water spray channel; 42. a rigid extension air duct; 43. an external air jet; 44. an external air injection passage; 45. driving the long shaft; 46. a single power servo motor; 47. an end motor frame; 48. a main drive bevel gear; 49. a center drive bevel gear; 50. an outboard drive bevel gear; 51. a central extension shaft; 52. an outboard extension shaft; 53. a central linkage straight gear; 54. outer side linkage straight gear; 55. installing a box; 56. a multi-stage telescopic positioning cylinder; 57. a negative pressure sucker; 58. the ampoule at the loading position is used for supporting and conveying the rubber clamp group; 5801. loading level antiskid rubber folded plates; (ii) a 59. A feeding belt conveyor; 5901. an endless feeding belt; 60. a discharge belt conveyor; 6001. an annular discharge belt; 61. the discharging position ampoule is used for supporting and conveying the rubber clamp group; 6101. the discharging position is provided with an antiskid rubber folded plate.
Detailed Description
Embodiments of the present invention will be described in detail below with reference to the accompanying drawings. The following examples are only for illustrating the technical solutions of the present invention more clearly, and therefore are only examples, and the protection scope of the present invention is not limited thereby. The specific structure of the present invention is shown in fig. 1-11.
The embodiment is as follows:
synthesize formula ampoule disinfection cleaning system, including material loading transfer chain A, transposition transition transfer chain B, roll-out transfer chain C, ampoule and pass return mechanism D, synthesize formula ampoule belt cleaning device E, transposition transition transfer chain B ampoule passes return mechanism D and all installs the top at a lead screw translation mechanism F, transposition transition transfer chain B is used for receiving and comes material loading transfer chain A carries coming treats that clear ampoule G is in and carry it to appointed station and carry it under ampoule passes return mechanism D's the cooperation carry extremely inside the synthesis formula ampoule belt cleaning device E, respectively treat that clear ampoule G is in the inside synchronous cleaning process of inner chamber, outer wall of accomplishing of synthesis formula ampoule belt cleaning device E.
In any of the above schemes, preferably, after the cleaning process is completed, the integrated ampoule cleaning device E cooperates with the ampoule pushing and returning mechanism D to transfer the cleaned ampoule G to the indexing transition conveying line B, then the ampoule pushing and returning mechanism D is continuously controlled to butt the indexing transition conveying line B with the downstream roll-out conveying line C and transfer the cleaned ampoule G to the roll-out conveying line C through operation, and the roll-out conveying line C transfers the ampoule G downstream and conveys the ampoule G to the sterilization drying chamber H for drying and sterilization processes.
The comprehensive ampoule disinfection and cleaning system is characterized in that ampoule bottles G to be cleaned are placed on a feeding conveying line A correspondingly, then a certain number of ampoule bottles G on the feeding conveying line A are transferred to a transposition transition conveying line B by controlling the matching connection operation of the feeding conveying line A and the transposition transition conveying line B, when a specified number of ampoule bottles G are conveyed to the transposition transition conveying line B, the feeding conveying line A stops rotating, then the transposition transition conveying line B continues to rotate to a specified position and then stops rotating, each multistage telescopic pushing cylinder 56 on an ampoule pushing mechanism D right left of each ampoule bottle G on the transposition transition conveying line B drives a negative pressure sucking disc 57 at the right end of each multistage telescopic pushing cylinder 57 at the right side (when the ampoule bottles are pushed rightwards, the negative pressure sucking discs 57 are only used as pushing pieces, and are in a negative pressure non-working state), the ampoule bottles G to be cleaned between all transposition rubber card groups 13 can be directly pushed rightwards under the action of each negative pressure sucking disc 57 in cooperation with the telescopic pushing cylinder 56 until the ampoule bottles are pushed into a limiting rail groove 17 fixedly installed at the corresponding position on the top of a supporting platform section 16, the ampoule bottle 17 is coaxially arranged, and the number of the ampoule bottles 17 to be cleaned are matched with the number of the ampoule bottles 17, and the ampoule grooves 17, and the ampoule bottles 17 to be cleaned are guided to be cleaned at the left side, and the number of the ampoule grooves 17, and the ampoule grooves 17 are arranged at intervals, and the number of the ampoule bottles 17, and the ampoule bottles to be cleaned. Wherein, the width of spacing rail groove 17 just can supply the double-purpose ampoule bottle purger I cooperation that its right side corresponds to insert, then adjusts each part operation realization quick cleaning work of comprehensive formula ampoule cleaning device E in cleaning bin 14, washs and accomplishes the back and shifts each ampoule bottle G to transposition transition transfer chain B on, through transposition transition transfer chain B entering transfer-out transfer chain C, then gets into disinfection drying chamber H and carries out drying and disinfection. Thus, the multiple steps of procedures of internal and external cleaning, outer wall blow-drying, internal draining, transferring and the like of a plurality of ampoule bottles G in a batch are completed, and the procedures of cleaning, disinfecting and drying the ampoule bottles G in batch can be completed by repeating the operations.
At this time, the inner cavity cleaning pipe shaft 29 and the pump body 15 connected with the outer side cleaning piece J are started, so that the clean cleaning liquid outside is sprayed into the inner cavity or the outer side wall of the ampoule bottle G by using the hose, and a rotation mode of one circle of forward rotation and one circle of reverse rotation is adopted during the rotation spraying, so that the problem of winding and damage of the hose can be effectively avoided.
In any of the above schemes, preferably, the screw translation mechanism F includes a connection base frame 1 fixed on the ground, a mounting platform 2 is installed at the top of the connection base frame 1, vertical bearing seats 3 are respectively and fixedly installed on the left and right sides of the mounting platform 2, a rotary screw 4 is installed between the two vertical bearing seats 3, two ends of the rotary screw 4 respectively penetrate through the vertical bearing seats 3 at the corresponding positions through a stepped shaft of the end portion, a screw shifting servo motor 5 is connected to the end portion of the rotary screw 4 on the left side, a motor housing of the screw shifting servo motor 5 is fixed on the connection base frame 1 through a first motor frame 6, a transition transfer line B is installed at the top of the right side of the transfer platform 8, and a ampoule bottle cleaning device for cleaning ampoules G to be cleaned is installed at the top of the left side of the transfer platform 8 and used for cleaning ampoules G to be cleaned in place after transition on the transfer line B.
The screw translation mechanism F mainly drives the rotary screw 4 to rotate by means of forward and reverse rotation of the screw displacement servo motor 5, so that the sliding block seat 7 and the pushing platform 8 on the screw translation mechanism F are driven to move leftwards or rightwards, the purpose of driving the transposition transition conveying line B and the ampoule pushing return mechanism D to translate is finally achieved, the displacement precision is good, and the displacement position is adjustable.
In any of the above schemes, preferably, the guiding assembly includes a horizontal guiding column 9 parallel to and spaced from the rotary lead screw 4, two ends of the horizontal guiding column 9 respectively and movably penetrate through a through hole at a corresponding position of the slider seat 7 and then are respectively and fixedly connected with a fixed end seat 10, and the bottom of the fixed end seat 10 is fixedly mounted at the top of the mounting platform 2 at one side of the vertical bearing seat 3 at the corresponding position.
The guide assembly can play a role in limiting each sliding block seat 7 to stably translate in the displacement process, and can play a role in guiding.
In any scheme, preferably, the transposition transition conveying line B adopts a transition belt conveyor 11, a plurality of transposition ampoule supporting and feeding rubber card groups 13 are uniformly arranged on the surface of a transition position annular belt 12 of the transition belt conveyor 11 at intervals along the circumferential direction of the transition position annular belt, each transposition ampoule supporting and feeding rubber card group 13 consists of two transposition anti-skidding rubber folded plates 1301 which are arranged at opposite intervals, each transposition anti-skidding rubber folded plate 12 between the two transposition anti-skidding rubber folded plates 1301 is used for placing an ampoule G, and the ampoule pushing and returning mechanism D and the comprehensive ampoule cleaning device E are arranged on the right side of the bottom of each ampoule G in a placing state on a straight section of the transition position annular belt 12 on the upper layer.
Transition belt conveyor 11 can utilize transposition ampoule to hold in the palm the rotation that send rubber card group 13 and realize advancing the ampoule G of placing in it through the rotation that drives transition position annular belt 12 to reach the mesh of control ampoule G and carry forward.
In any of the above schemes, preferably, the integrated ampoule cleaning device E includes a cleaning bin 14 fixed on the ground, the cleaning bin 14 is configured with a pump body 15, a sufficient amount of cleaning water is stored in the cleaning bin 14, an in-bin translational control mechanism is installed outside the right side of the cleaning bin 14, the left end of the in-bin translational control mechanism is movably and hermetically extended into the cleaning bin 14 and connected with a lifting and positioning mechanism, the in-bin translational control mechanism is used for driving the lifting and positioning mechanism to translate in the left and right direction in the cleaning bin 14, and approach to or leave away from the left side of the transitional conveying line B during translation;
the fact that the power pump bodies 15 with different quantities can be installed according to requirements to supply cleaning liquid to the corresponding channels is considered, and therefore the cleaning effect on the ampoule bottles G is guaranteed.
The top of the lifting and positioning mechanism is provided with a turnover type internal and external cleaning mechanism which is used for simultaneously cleaning and washing the inner cavities and the outer surfaces of a plurality of ampoule bottles G and discharging redundant water liquid after washing;
a supporting platform section 16 is horizontally arranged on one side, close to the indexing transition conveyor line B, of the upper portion of the left side of the cleaning bin 14, the left end of the supporting platform section 16 is open, the top of the supporting platform section is flush with the top of the upper layer of the transition position annular belt 12 of the indexing transition conveyor line B, the supporting platform section 16 is used for temporarily supporting and guiding the ampoule bottles G when the ampoule bottles G are transferred in the left-right direction, and the liquid level in the cleaning bin 14 is smaller than the top of the supporting platform section 16.
The limiting rail grooves 17 are formed by two limiting guide vertical plates 1701 which are oppositely arranged at intervals, the central lines of the two limiting rail grooves 17 in the length direction are coaxially arranged with the ampoule bottles G on the corresponding left side, and the number of the limiting rail grooves 17 is matched with that of the ampoule bottles G to be cleaned and pushed on the left side. Wherein, the width of spacing rail groove 17 just can supply the double-purpose ampoule bottle purger I cooperation that its right side corresponds to insert, guarantees the limiting displacement when returning left ampoule bottle G after the washing.
It is preferred in any of the above-mentioned schemes, lift positioning mechanism includes that one is placed and is installed the bottom of cleaning bin 14 moves seat 18 install lift platform 19 in the storehouse in the cleaning bin 14 of the top of bottom moving seat 18 lift platform 19 with the bottom moves and realizes connecting through the waterproof lift jar 20 of synchronization that distributes in four corners department between the seat 18, four waterproof lift jars 20 of synchronization are synchronous syntropy lift state at the during operation lift positioning mechanism's top is installed two clean mechanisms inside and outside the convertible.
In any of the above schemes, preferably, the in-bin translational position control mechanism includes an externally-connected fixing frame 21 fixedly connected to the right side outer side wall of the cleaning bin 14, two synchronously-telescopic position control telescopic cylinders 22 are fixedly mounted on the externally-connected fixing frame 21, and the left ends of the piston rods of the two position control telescopic cylinders 22 are movable and penetrate into the cleaning bin 14 in a sealed manner and fixedly connected with the right side wall of the bottom moving seat 18 on the lifting position adjusting mechanism.
In any of the above schemes, preferably, the turnover type internal and external dual-cleaning mechanism includes a plurality of dual-purpose ampoule bottle cleaners I respectively and correspondingly disposed on the right side of each ampoule bottle G on the indexing transition conveying line B in the cleaning bin 14, the right end of each dual-purpose ampoule bottle cleaner I is movably inserted into a turnover part, the dual-purpose ampoule bottle cleaners I realize effective cleaning of the inner cavities and the outer surfaces of the ampoule bottles G thereon in a manner of periodic operation of forward rotation and reverse rotation, each dual-purpose ampoule bottle cleaner I realizes drive control by a single-power long-axis multi-drive transmission mechanism, the single-power long-axis multi-drive transmission mechanism realizes synchronous cleaning of the inner cavities and the outer side walls of the plurality of ampoule bottles G by using a single power, the single-power long-axis multi-drive transmission mechanism is cooperatively mounted on the turnover part, and the turnover part is used for driving each ampoule bottle cleaner I to rotate by 90 degrees to the right and making each cleaned ampoule bottle G in a vertical water dripping state.
The main functions of the turnover type internal and external cleaning mechanism are as follows:
firstly, the method comprises the following steps: the multi-drive transmission mechanism with each single power long shaft can realize that single power can drive a plurality of dual-purpose ampoule bottle cleaners I to operate at the same time, and is convenient for power overhaul and maintenance after damage.
Secondly, the method comprises the following steps: double-purpose ampoule purger I can realize carrying out the synchronous hydrojet washing of inner chamber, outer wall simultaneously to current ampoule G at the during operation, improves abluent effect and efficiency.
Thirdly, the method comprises the following steps: double-purpose ampoule purger I can also utilize outside on it to dry a K realization just outside after wasing the completion and weather.
Fourthly: utilize upset part can drive whole single power major axis and drive mechanism more and ampoule G on each double-purpose ampoule purger I is in the state of reason to can realize effectively leaching out the inside severe washing liquid of ampoule G, can quick drying when guaranteeing follow-up drying.
In any of the above schemes, preferably, the turning component includes a turning rigid shaft 23, the front and rear ends of the turning rigid shaft 23 respectively and movably pass through the connecting vertical seats 24 at the corresponding positions, the bottom of each connecting vertical seat 24 is fixed at the top of the lifting positioning mechanism, the end of the turning rigid shaft 23 at the front end is fixedly connected with a turning angle control motor 25, the bottom of the turning angle control motor 25 is fixedly installed at the top of the lifting positioning mechanism through a turning base 26, the left side of the turning rigid shaft 23 is fixedly connected with a horizontally arranged turning frame 27, the turning frame 27 is provided with the single-power long-shaft multi-drive transmission mechanism, and the right end of each dual-purpose ampoule bottle cleaner I movably passes through a corresponding mounting hole on the left side wall of the turning frame 27 and realizes the anti-falling gear at the end thereof through a gear nut 28.
When the turnover component works, the turnover rigid shaft 23 can be driven to rotate by the rotation of the turnover angle control motor 25, so that the turnover frame 27 fixedly connected with the turnover component can be driven to rotate by a certain angle as required, and no motion interference exists during rotation.
In any of the above schemes, preferably, the dual-purpose ampoule bottle cleaner I includes an inner cavity cleaning pipe shaft 29, the left end of the inner cavity cleaning pipe shaft 29 movably extends into the ampoule bottle G at the corresponding position, the right end of the inner cavity cleaning pipe shaft 29 is integrally and fixedly connected with a conical column section 30, the left end of the conical column section 30 is conical, the right end of the conical column section 30 is cylindrical, the outer diameter of the conical column section is matched with the inner diameter of the bottle mouth of the ampoule bottle G, the right end of the conical column section 30 is movably inserted into a mounting hole at the corresponding position on the left side wall of the turning frame 27 of the turning part, a stop disc 31 for realizing the axial abutment with the bottle mouth of the ampoule bottle G is fixedly connected on the cylindrical outer side wall of the conical column section 30, an external driven gear 36 is movably and fittingly clamped in an annular groove 35 on the right side of the stop disc 31, the external driven gear 36 is formed by combining and fixing two gears so as to facilitate the mounting and dismounting, a central rotating gear 32 is fixedly connected on the outer side wall of the conical column section 30 on the right side of the external driven gear 36, a central water spray pipe shaft 29, a plurality of central water spray holes are arranged in the inner cavity cleaning pipe shaft 33 and a plurality of the inner cavity cleaning pipe shaft 29;
when working, each dual-purpose ampoule bottle cleaning device I mainly depends on the movement of the bevel gear set L at the corresponding position on the single-power long-shaft multi-drive transmission mechanism to drive the corresponding combined outer driven gear 36 and the central rotating gear 32 to realize the rotary movement.
When the central rotating gear 32 rotates, the inner cavity cleaning pipe shaft 29 can be driven to rotate, and the conical column section 30 can play a role in central positioning. The central water spray channel 33, each central water spray hole 34 may serve the purpose of water spray.
The combined external driven gear 36 and the central rotating gear 32 are respectively connected with the single-power long-shaft multi-drive transmission mechanism and realize bidirectional rotating motion;
the single-power long-shaft multi-drive transmission mechanism can drive the operation of each dual-purpose ampoule bottle cleaner I so as to control the dual-purpose ampoule bottle cleaner I to perform inner and outer cleaning on each ampoule bottle G.
An outer cleaning part J and an outer primary drying part K are respectively and relatively installed on the left side wall of the combined outer driven gear 36, the outer cleaning part J is matched with the inner cavity cleaning pipe shaft 29 to synchronously clean the inside and the outside of the ampoule bottle G, and the outer primary drying part K is used for preliminarily drying the outer surface of the cleaned ampoule bottle G through rotation;
the inner cavity cleaning pipe shaft 29 and the outer side cleaning piece J are connected with the pump body 15 on the cleaning bin 14 through a water supply hose 37 and spray cleaning liquid; the outer primary drying part K is connected with an external micro-fan through an air supply hose 38 to realize air blowing.
In any of the above solutions, preferably, the outer cleaning member J includes a rigid extension water pipe 39 fixedly installed on the left side wall of the combined outer driven gear 36, the shape of the rigid extension water pipe 39 matches the shape of the outer bus of the ampoule bottle G, a plurality of outer jet ports 40 are provided at intervals along the length direction on the side wall of the rigid extension water pipe 39 facing the outer side wall of the ampoule bottle G, and each of the outer jet ports 40 is communicated with an outer jet channel 41 inside the rigid extension water pipe 39.
The outer cleaning part J sprays the outer side wall of the ampoule G through the external spray port 40 by spraying the cleaning liquid into the rigid extension water pipe 39 during operation, so that the outer side wall of the ampoule G is cleaned.
In any of the above solutions, preferably, the outer primary drying member K includes a rigid extension air duct 42 fixedly installed on the left side wall of the combined outer driven gear 36, the shape of the rigid extension air duct 42 matches the shape of the outer bus of the ampoule bottle G, a plurality of external air injection ports 43 are provided at intervals along the length direction on the side wall of the rigid extension air duct 42 facing the outer side wall of the ampoule bottle G, and each of the external air injection ports 43 is communicated with an external air injection channel 44 inside the rigid extension air duct 42.
The outside is dried the piece K just and is utilizing outside micro fan to provide and blow when carrying out the during operation, and the air current that gets into rigidity extension tuber pipe 42 can be by outside air jet 43 blowout, realizes tentatively drying by blowing dry of ampoule G's after the washing surface.
In any of the above schemes, preferably, the single-power long-shaft multi-drive transmission mechanism includes a driving long shaft 45 disposed along the front-back direction, two ends of the driving long shaft 45 respectively and movably penetrate through holes at corresponding positions of the roll-over stand 27 of the roll-over component, a single-power servo motor 46 is fixedly connected to the front end of the driving long shaft 45, the single-power servo motor 46 can realize bidirectional rotation, the single-power servo motor 46 is fixed on the roll-over stand 27 through an end motor frame 47, a plurality of bevel gear sets L are sequentially installed on the outer side wall of the driving long shaft 45 at intervals along the length direction thereof, and each bevel gear set L is respectively used for driving the combined outer driven gear 36 and the central rotating gear 32 of the dual-purpose ampoule bottle cleaner I at corresponding positions on the left side thereof to rotate.
The multi-drive transmission mechanism with single power long shaft mainly depends on the rotation of a single power servo motor 46 to drive the current drive long shaft 45 to rotate, then the rotation of the drive long shaft 45 can drive each bevel gear set L, each bevel gear set L sequentially transmits power to the corresponding side of the combined outer driven gear 36 and the central rotating gear 32 to drive the corresponding double-purpose ampoule bottle washer I to repeatedly rotate and spray, and further achieve the purpose of quickly cleaning the inside and the outside of an ampoule bottle G.
In any of the above schemes, preferably, the bevel gear set L includes two main drive bevel gears 48 coaxially installed on the outer side wall of the drive long shaft 45, the two main drive bevel gears 48 are arranged in a reverse manner, a central drive bevel gear 49 and an outer drive bevel gear 50 are respectively engaged on the left sides of the two main drive bevel gears 48, the two central drive bevel gears 49 and a central extension shaft 51 and an outer extension shaft 52 fixedly connected to the left ends of the outer drive bevel gears 50 respectively penetrate through holes on the roll-over frames 27 at corresponding positions and are respectively fixedly connected to the respective ends thereof with a central linkage spur gear 53 and an outer linkage spur gear 54, the central linkage spur gear 53 is engaged with the central rotation gear 32 to realize transmission, and the outer linkage spur gear 54 is engaged with the combined outer driven gear 36 to realize transmission.
The main drive bevel gears 48 connected on the bevel gear set L are arranged in a back-to-back manner, so that the corresponding meshed central drive bevel gears 49 can be driven, the outer side drive bevel gears 50 can realize rotary motion, then the central drive bevel gears 49 and the outer side drive bevel gears 50 can rotate by utilizing the central extension shafts 51 and the outer side extension shafts 52 to transmit to the central linkage straight gears 53 and the outer side linkage straight gears 54, finally, the transmission with the central rotating gears 32 and the combined outer driven gears 36 at corresponding positions can be realized under the action of the central linkage straight gears 53 and the outer side linkage straight gears 54, the reciprocating rotary work of the dual-purpose ampoule cleaning device I is finally driven, and the liquid spraying is carried out while the rotation to improve the cleaning effect of the liquid spraying.
In any of the above schemes, it is preferable that the ampoule pushing and returning mechanism D includes an installation box 55 fixedly installed at the top of the left side of the pushing platform 8, multiple stages of telescopic pushing cylinders 56 are fixedly installed in the installation box 55 and are distributed at intervals along the front and rear directions of the installation box, a negative pressure suction cup 57 is fixedly installed at the front end of a piston rod of the multiple stages of telescopic pushing cylinders 56, each negative pressure suction cup 57 is connected to an external vacuum control pump through a pipeline, when the negative pressure suction cup 57 pushes the ampoule G to the right along with the corresponding multiple stages of telescopic pushing cylinders 56, the negative pressure suction cup 57 is in an inoperative state, when the negative pressure suction cup 57 cooperates with the dual-purpose ampoule bottle cleaner I to abut against the cleaned ampoule G and needs to pull the ampoule to the left, the negative pressure suction is started to drive the ampoule G to separate from the dual-purpose ampoule cleaner I, and the ampoule G is supported by the support platform section 16 at the upper portion of the left side of the cleaning bin 14 to be transferred to the return transition conveying line B, and the ampoule is moved to the left side under the action of the pushing and then transferred to the transfer the ampoule C to the transfer.
When the ampoule pushing and returning mechanism D works, the purpose of controlling the negative pressure sucker 57 to move leftwards or rightwards is achieved by mainly utilizing the expansion of the piston rod of each multi-stage expansion pushing cylinder 56, and the purpose of pushing the ampoule G rightwards to the position and sucking and pulling the ampoule G leftwards to the position is effectively achieved.
In any of the above schemes, preferably, the feeding conveyor line a includes a feeding belt conveyor 59 engaged with the feeding end of the transition belt conveyor 11 on the indexing transition conveyor line B, a plurality of feeding level ampoule carrying rubber card groups 58 are uniformly arranged on the annular feeding belt 5901 of the feeding belt conveyor 59 along the circumference thereof at intervals, the feeding level ampoule carrying rubber card groups 58 are composed of two feeding level anti-slip rubber folded plates 5801 arranged at intervals, and the annular feeding belt 5901 between the two feeding level anti-slip rubber folded plates 5801 is used for placing the ampoule G to be conveyed downwards;
two go up material level ampoule and hold in the palm the spacing distance of sending between the rubber card group 58 and be less than two the transposition ampoule holds in the palm the spacing distance of sending between the rubber card group 13, controls to realize that the material level ampoule holds in the palm the linking cooperation of sending rubber card group 58 and transposition ampoule support and sending rubber card group 13 through setting for the parameter and setting up the sensor, the switch that targets in place when the material loading is carried in advance to reach the ampoule G transition that controls to carry on it and link up, the purpose of shifting.
Material loading belt conveyor 59 is opened to material loading transfer chain A during operation, utilizes and in proper order utilizes outside material loading manipulator to place the ampoule G that is fit for quantity on the material loading level ampoule holds in the palm that corresponds send rubber card group 58, through carry forward and cooperate transposition transition transfer chain B to realize that linking of ampoule G shifts to the transposition ampoule that corresponds of transposition transition transfer chain B holds in the palm and send rubber card group 13 department and stop when carrying to waiting for to wash the transfer station.
Adopt the structure of buckling of material loading position anti-skidding rubber folded plate 5801, transposition anti-skidding rubber folded plate 1301 can guarantee better that the condition that outwards drops appears in ampoule G prevents when linking up and shifting ampoule G, guarantees the security of shifting.
In any of the above schemes, preferably, the transfer conveyor line C includes a discharge belt conveyor 60 engaged with the discharge end of the transition belt conveyor 11 on the transfer transition conveyor line B, a plurality of discharge position ampoule supporting and conveying rubber clip sets 61 are uniformly arranged on the annular discharge belt 6001 of the discharge belt conveyor 60 along the circumference thereof at intervals, each discharge position ampoule supporting and conveying rubber clip set 61 is composed of two discharge position anti-slip rubber folding plates 6101 arranged at opposite intervals, and the annular discharge belt 6001 between the discharge position anti-slip rubber folding plates 6101 is used for receiving cleaned ampoule bottles G from the upstream and conveying the cleaned ampoule bottles G to the downstream sterilization drying chamber H.
After the cleaned ampoule bottles G are recycled to the transposition transition conveying line B again, the transposition transition conveying line B is controlled to move leftwards, so that the ampoule bottles G reach the position matched with the roll-out conveying line C, and then the ampoule bottles G are linked and transferred to the roll-out conveying line C and are continuously conveyed to a downstream disinfection drying room H.
The specific working principle is as follows:
the comprehensive ampoule disinfection and cleaning system is characterized in that ampoule bottles G to be cleaned are placed on a feeding conveying line A correspondingly, then a certain number of ampoule bottles G on the feeding conveying line A are transferred to a transposition transition conveying line B by controlling matching connection and operation of the feeding conveying line A and the transposition transition conveying line B, when a specified number of ampoule bottles G are conveyed to the transposition transition conveying line B, the feeding conveying line A stops rotating, then the transposition transition conveying line B continues to rotate to a specified station and then stops rotating, at the moment, each multi-stage telescopic pushing cylinder 56 on an ampoule returning mechanism D right on the ampoule bottle groups G on the transposition transition conveying line B drives a negative pressure suction cup 57 at the right end of each multi-stage telescopic pushing cylinder 56 to directly push the ampoule bottles G to be cleaned between the ampoule supporting rubber card groups 13 to the right under the action of each negative pressure suction cup 57 until the ampoule bottles are pushed to the right and are pushed into a corresponding position fixedly installed position 17 on the top of a supporting platform section 16, the ampoule bottles G to be cleaned are guided by two coaxial limiting grooves 17, and the ampoule bottles 17 are arranged at intervals, and the number of the ampoule bottles to be cleaned is matched with the ampoule guiding rails 17 on the left side. Wherein, the width of spacing rail groove 17 just can supply its right side to correspond double-purpose ampoule purger I cooperation to insert. The multi-stage telescopic positioning cylinder 56 resets after completing the action. Before each double-purpose ampoule bottle cleaner I receives the corresponding ampoule bottle G, the whole lifting and positioning mechanism is close to the left and ascends to a certain height by utilizing the translation and positioning mechanism in the bin, and the double-purpose ampoule bottle cleaner I stops when the left end of each double-purpose ampoule bottle cleaner I enters into each limit rail groove 17 of the support platform section 16 on the upper portion of the left side of the corresponding cleaning bin 14. And continuously controlling the ampoule bottles G to move rightwards, finally inserting the inner cavity cleaning pipe shafts 29 of the dual-purpose ampoule bottle cleaners I into the inner cavities of the ampoule bottles G respectively and abutting the inner cavity cleaning pipe shafts in place, and abutting the stop discs 31 to the bottle openings when the ampoule bottles are in place.
Need earlier reset right and be in the middle part of cleaning bin 14 with whole lift positioning mechanism before the washing, can control lift positioning mechanism as required simultaneously and go up and down to realize controlling each ampoule G's height, can control its decline when needs soak, then make each ampoule G be in below the liquid level of cleaning bin 14, can wash under the liquid level simultaneously when wasing, also can wash on the liquid level, specifically select according to the circumstances.
Need control the lift positioning mechanism after the washing finishes and rise and make ampoule G after each clean completion be higher than the liquid level of washing the 14 inside in storehouse, can start the outside at this moment and just do a K external connection's fan to utilize and blow to weather ampoule G's surface, can keep whole outside just dry a K realization round corotation, the mode of round upset weathers ampoule G at the in-process of blowing.
Can utilize the upset part to rotate whole roll-over stand 27 and the part on it after ampoule G surface weathers for each installs the vertical downwards of bottleneck of the ampoule G on the double-purpose ampoule purger I that corresponds, thereby can be effectively with the inside washing liquid discharge that remains, the in-process that can control roll-over stand 27 simultaneously at the flowing back waterlogging caused by excessive rainfall makes a round trip to swing (utilize the positive and negative rotation realization of fixed angle promptly) guarantees that inside rivers can be abundant discharge, prevent that liquid from remaining, improve the cleaning effect.
When inside waterlogging caused by excessive rainfall is accomplished, the outside is weathered and is accomplished, can control roll-over stand 27 this moment and restore to original state, then control single power major axis drive transmission mechanism more and drive each double-purpose ampoule bottle purger I and be in original state, can utilize the storehouse internal translation accuse position mechanism with whole to go up and down to required height this moment, the double-purpose ampoule bottle purger I of placing ampoule bottle G directly shifts left, until each double-purpose ampoule bottle purger I all enters into foretell spacing rail groove 17, at this moment, control left ampoule after restoring and pass return mechanism D and stretch out right, negative pressure sucking disc 57 on each multistage flexible position cylinder 56 this moment is used for the bottle bottom of the ampoule bottle G that the butt corresponds and starts the negative pressure after the butt, realize utilizing negative pressure sucking disc 57 to adsorb the bottle bottom of ampoule bottle G, can utilize the negative pressure suction of negative pressure sucking disc 57 to directly adsorb the ampoule bottle G that breaks away from corresponding ampoule bottle purger I in the transposition in-process of controlling multistage flexible position cylinder 56 this moment, thereby it stops on the conveyor line corresponding ampoule bottle group's corresponding transfer belt 11 the transposition conveyor belt to get away from the multi-purpose ampoule bottle cleaner I to get into place to move out left and accomplish the flexible sucking disc 57.
Then control whole lead screw translation mechanism F and drive transposition transition transfer chain B at its top and move left and reach and roll out the position that transfer chain C linked up the matching mutually, then control transposition transition transfer chain B and roll out transfer chain C matching work realize shifting each ampoule G after accomplishing to roll out on transfer chain C in proper order, and then carry and dry in the disinfection drying chamber H, the disinfection process, so accomplish inside and outside washing of a batch of a plurality of ampoule G, the outer wall weathers, multistep processes such as inside waterlogging caused by excessive rainfall and transfer, repeat above-mentioned operation and can be in batches accomplish washing, disinfection, the stoving process of ampoule G.
This an ampoule disinfection cleaning system can adopt the mode of production line to realize carrying out quick washing to the ampoule G of new production, can realize when wasing that the cleaning performance is good, the cleaning efficiency is high to the synchronous washing of ampoule G's inner chamber and outer wall. Utilize this ampoule disinfection cleaning system can realize that ampoule G washes in the process that ampoule G's bottle shifts, the transfer after wasing etc. many shifts before transferring, washing fast feeding, wholly transport smoothly, transfer efficiency is higher. Ampoule disinfection cleaning system can cooperate its material loading level ampoule on each other to hold in the palm when shifting between material loading transfer chain A, transposition transition transfer chain B, the transfer line C of rolling out and send rubber card group 58, transposition ampoule hold in the palm and send rubber card group 13, ejection of compact level ampoule hold in the palm and send linking of rubber card group 61 on corresponding belt to reach the purpose that steady transition carried the transfer. When the ampoule bottle G is moved, the ampoule bottle pushing and returning mechanism D can push the ampoule bottle G right or pull the ampoule bottle G left under negative pressure, and smoothness and stability of horizontal position moving of the ampoule bottle G left and right after being transferred before and after being cleaned can be effectively guaranteed. Can realize realizing synchronous quick cleanness to its inner chamber and lateral wall when ampoule G is passed to comprehensive formula ampoule belt cleaning device E inside, clean effectual, simultaneously, can utilize inside and outside two clean mechanisms of convertible realization ampoule G to stand upside down and drip out inside water after the cleanness is accomplished, utilize the outside to dry the piece K just simultaneously and can realize the preliminary air-dry to the outer wall of ampoule G after wasing. Whole system only can realize the drive to a plurality of double-purpose ampoule purgers I through single power servo motor 46 that single power major axis drove drive mechanism more when carrying out the inside of a plurality of ampoule G, lateral wall synchronous cleaning, whole linkage nature is better, and the fault point is looked for after single power spare is more convenient for damage, the maintenance of being convenient for is overhauld.
The above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the invention has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; the modifications or the substitutions do not cause the essence of the corresponding technical solutions to depart from the scope of the technical solutions of the embodiments of the present invention, and the technical solutions are all covered in the scope of the claims and the specification of the present invention; it will be apparent to those skilled in the art that any alternative modifications or variations to the embodiments of the present invention may be made within the scope of the present invention.
The present invention is not described in detail, but is known to those skilled in the art.

Claims (10)

1. Synthesize formula ampoule disinfection cleaning system, its characterized in that: including material loading transfer chain, transposition transition transfer chain, roll out transfer chain, ampoule and pass return mechanism, synthesize formula ampoule belt cleaning device, transposition transition transfer chain ampoule passes return mechanism and all installs at a lead screw translation mechanism's top, transposition transition transfer chain is used for receiving and comes material loading transfer chain is carried the coming treat that clear ampoule is and is carried it to appointed station and is in ampoule passes return mechanism's cooperation down carries extremely inside synthesizing formula ampoule belt cleaning device, respectively treat that clear ampoule is in synthesize formula ampoule belt cleaning device's inside synchronous cleaning process of inner chamber, outer wall of accomplishing.
2. The integrated ampoule disinfecting and cleaning system of claim 1, wherein: after the cleaning process is finished, the integrated ampoule cleaning device is matched with the ampoule pushing and returning mechanism to transfer the cleaned ampoule bottles to the transposition transition conveying line, then the ampoule pushing and returning mechanism is continuously controlled to butt the transposition transition conveying line and a downstream roll-out conveying line of the transposition transition conveying line, the cleaned ampoule bottles are transferred to the roll-out conveying line through operation, and the roll-out conveying line transfers the ampoule bottles downstream and conveys the ampoule bottles to a disinfection drying chamber for drying and disinfection processes.
3. The integrated ampoule sanitizing and cleaning system of claim 2, wherein: the lead screw translation mechanism comprises a ground connecting base frame fixed on the ground, an installation platform is installed at the top of the ground connecting base frame, vertical bearing seats are fixedly installed on the left and right sides of the installation platform respectively, a rotary lead screw is installed between the two vertical bearing seats, two ends of the rotary lead screw penetrate out of the vertical bearing seats at corresponding positions respectively through stepped shafts at the end portions of the rotary lead screw, a lead screw shifting servo motor is connected to the end portion of the rotary lead screw on the left side, a motor casing of the lead screw shifting servo motor is fixed on the ground connecting base frame through a first motor frame, a sliding block seat is matched and screwed on the rotary lead screw respectively, the front side and the rear side of the sliding block seat are matched and installed on guide assemblies at corresponding positions respectively, the tops of the two sliding block seats are fixedly connected to the bottom of a pushing platform respectively, the right side top of the pushing platform is provided with a transposition conveyor line, and the left side top of the pushing platform is provided with a guide assembly for pushing ampoule bottles to be cleaned after being in place on the transposition conveyor line to the right side to the interior of the comprehensive ampoule cleaning device.
4. The integrated ampoule disinfecting and cleaning system of claim 3, wherein: transposition transition transfer chain adopts a transition belt conveyor's transition position endless belt's surface is provided with a plurality of transposition ampoule along its even interval of circumference and holds in the palm and send the rubber card group, the transposition ampoule holds in the palm and send the rubber card group to constitute by the transposition non-slip rubber folded plate that two relative intervals set up, two be used for placing the ampoule on the transition position endless belt between the transposition non-slip rubber folded plate, on the upper strata the bottle end of each ampoule that is in the state of placing on transition position endless belt's the straight section all faces left ampoule pusher gear, bottleneck all face right side comprehensive formula ampoule belt cleaning device.
5. The integrated ampoule sanitizing and cleaning system of claim 4, wherein: the comprehensive ampoule cleaning device comprises a cleaning bin fixed on the ground, a pump body is arranged on the cleaning bin, sufficient cleaning water liquid is stored in the cleaning bin, an in-bin translation control mechanism is installed outside the right side of the cleaning bin, the left end of the in-bin translation control mechanism movably and hermetically extends into the cleaning bin and is connected with a lifting and positioning mechanism, the in-bin translation control mechanism is used for driving the lifting and positioning mechanism to translate in the left and right directions in the cleaning bin, and the in-bin translation control mechanism is close to or far away from a left side transposition transition conveying line in the translation process;
the top of the lifting and positioning mechanism is provided with a turnover type internal and external cleaning mechanism which is used for simultaneously cleaning and washing the inner cavities and the outer surfaces of a plurality of ampoule bottles and discharging redundant water liquid after washing;
a supporting platform section is horizontally arranged on one side, close to the transposition transition conveying line, of the upper portion of the left side of the cleaning bin, the left end of the supporting platform section is open and arranged, the top of the supporting platform section is flush with the top of an upper layer belt of the transposition transition annular belt of the transposition transition conveying line, the supporting platform section is used for temporarily supporting and guiding the ampoule bottles when the ampoule bottles are transferred in the left-right direction, and the height of the liquid level in the cleaning bin is smaller than that of the top of the supporting platform section.
6. The integrated ampoule sanitizing and cleaning system of claim 5, wherein: the inside and outside two clean mechanisms of convertible correspondence respectively sets up each ampoule right side on the transposition transition transfer chain double-purpose ampoule purger in the washing storehouse, each the right-hand member of double-purpose ampoule purger all moves about the cartridge on a upset part, double-purpose ampoule purger all adopts the cycle moving mode of corotation round, reversal round to realize the effective cleanness to the inner chamber and the surface of ampoule above that, each double-purpose ampoule purger realizes drive control by a single power major axis drive mechanism that drives more, single power major axis drive mechanism that drives more adopts single power to realize the synchronous cleanness to the inner chamber of a plurality of ampoules, lateral wall, single power major axis drive mechanism that drives more cooperation is installed on the upset part, the upset part is used for driving each double-purpose ampoule purger carries out 90 degrees rotations right and makes each clean bottle be in the vertical waterlogging caused by the bottle of bottleneck down state.
7. The integrated ampoule sanitizing and cleaning system of claim 6, wherein: the dual-purpose ampoule bottle cleaner comprises an inner cavity cleaning tubular shaft, wherein the left end of the inner cavity cleaning tubular shaft movably extends into an ampoule bottle at a corresponding position, a conical column section is fixedly connected with the right end of the inner cavity cleaning tubular shaft integrally, the left end of the conical column section is conical, the right end of the conical column section is cylindrical, the outer diameter of the conical column section is matched with the inner diameter of a bottle opening of the ampoule bottle, the right end of the conical column section is movably inserted into a mounting hole at a corresponding position on the left side wall of a turnover frame of the turnover part, a stop disc for realizing the abutment with the bottle opening of the ampoule bottle is fixedly connected to the cylindrical outer side wall of the conical column section, an external combined driven gear is cooperatively clamped in an annular groove on the right side of the stop disc, the external combined driven gear is formed by combining and fixing two semicircular gears so as to be convenient to mount and dismount, a central rotating gear is fixedly connected to the outer side wall of the conical column section on the right side of the external combined driven gear, and a water spraying central passage is arranged in the inner cavity cleaning tubular shaft, and a plurality of central water spraying holes are arranged on the outer side wall;
the combined outer driven gear and the central rotating gear are respectively connected with the single-power long-shaft multi-drive transmission mechanism and realize bidirectional rotating motion;
an outer side cleaning part and an outer side primary drying part are respectively and oppositely arranged on the side wall of the left side of the combined outer driven gear, the outer side cleaning part is matched with the inner cavity cleaning pipe shaft to realize synchronous cleaning of the inside and the outside of the ampoule bottle, and the outer side primary drying part is used for preliminarily drying the outer surface of the ampoule bottle after cleaning through rotation;
the inner cavity cleaning tubular shaft and the outer side cleaning piece are connected with a pump body on the cleaning bin through a water supply hose and spray cleaning liquid; the outer primary drying part is connected with an external micro fan through an air supply hose to realize air blowing.
8. The integrated ampoule sanitizing and cleaning system of claim 7, wherein: the ampoule pushing and returning mechanism comprises an installation box fixedly installed at the top of the left side of the pushing platform, a plurality of stages of telescopic pushing cylinders distributed at intervals along the front and back directions are fixedly installed in the installation box, a negative pressure sucker is fixedly installed at the front end of a piston rod of each stage of telescopic pushing cylinder and is connected with an external vacuum control pump through a pipeline, when the negative pressure sucker follows the corresponding multi-stage telescopic pushing cylinder to push ampoule bottles right to a corresponding dual-purpose ampoule bottle cleaner, the negative pressure sucker is in an out-of-work state, when the negative pressure sucker is matched with the dual-purpose ampoule bottle cleaner to tightly support the cleaned ampoule bottles and needs to be pulled leftwards, negative pressure adsorption is started to drive the ampoule bottles to be separated from the dual-purpose ampoule bottle cleaner and the ampoule bottles to be returned to a return transition conveying line through supporting of a supporting platform section on the upper portion of the left side of the cleaning bin, and the ampoule bottles are moved leftwards under the action of the ampoule pushing and transferred to the return transition conveying line after being in place.
9. The integrated ampoule sanitizing and cleaning system of claim 8, wherein: the feeding conveyor line comprises a feeding belt conveyor which is connected and matched with a feeding end of a transition belt conveyor on the transposition transition conveyor line, a plurality of feeding material level ampoule supporting and conveying rubber clamping groups are uniformly arranged on an annular feeding belt of the feeding belt conveyor at intervals along the circumference of the annular feeding belt, each feeding material level ampoule supporting and conveying rubber clamping group consists of two feeding material level anti-skid rubber folded plates which are oppositely arranged at intervals, and ampoule bottles to be conveyed downwards are placed on the annular feeding belt between the two feeding material level anti-skid rubber folded plates;
two go up material level ampoule and hold in the palm the spacing distance that send between the rubber card group is less than two the transposition ampoule holds in the palm the spacing distance that sends between the rubber card group, controls to realize going up material level ampoule and hold in the palm the linking cooperation that sends the rubber card group and transposition ampoule and send the rubber card group through setting for the parameter and setting up the sensor, the switch that targets in place when carrying in advance to reach the ampoule transition that carries on it and link up, the purpose of shifting.
10. The integrated ampoule sanitizing and cleaning system of claim 9, wherein: roll over the transfer chain include one with transition band conveyer's on the transposition transition transfer chain discharge end links up complex ejection of compact band conveyer be provided with a plurality of ejection of compact position ampoule along its circumference even interval on ejection of compact band conveyer's the annular ejection of compact belt and hold in the palm and send the rubber card group, ejection of compact position ampoule holds in the palm and send the rubber card group to constitute by two ejection of compact position anti-skidding rubber folded plates that relative interval set up, two be used for receiving on the annular ejection of compact belt between the ejection of compact position anti-skidding rubber folded plate and come from the ampoule after the cleaning of upper reaches and carry it in the disinfection drying chamber of downstream.
CN202211180187.9A 2022-09-27 2022-09-27 Comprehensive ampoule disinfection and cleaning system Pending CN115672908A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202211180187.9A CN115672908A (en) 2022-09-27 2022-09-27 Comprehensive ampoule disinfection and cleaning system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202211180187.9A CN115672908A (en) 2022-09-27 2022-09-27 Comprehensive ampoule disinfection and cleaning system

Publications (1)

Publication Number Publication Date
CN115672908A true CN115672908A (en) 2023-02-03

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202211180187.9A Pending CN115672908A (en) 2022-09-27 2022-09-27 Comprehensive ampoule disinfection and cleaning system

Country Status (1)

Country Link
CN (1) CN115672908A (en)

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