CN115669748A - Steam de-enzyming device for tea processing - Google Patents

Steam de-enzyming device for tea processing Download PDF

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Publication number
CN115669748A
CN115669748A CN202211410639.8A CN202211410639A CN115669748A CN 115669748 A CN115669748 A CN 115669748A CN 202211410639 A CN202211410639 A CN 202211410639A CN 115669748 A CN115669748 A CN 115669748A
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CN
China
Prior art keywords
steam
barrel
enzyming
gear
tea
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Pending
Application number
CN202211410639.8A
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Chinese (zh)
Inventor
代云中
蒋天宸
祁月文
杨威
陈明明
邓桢金
刘仕寒
龙金月
文宏康
孙光伟
汪学鑫
杨新茂
郑楚羿
朱志强
陈自强
郭恒丽
黎纹竹
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Yibin Vocational and Technical College
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Yibin Vocational and Technical College
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Priority to CN202211410639.8A priority Critical patent/CN115669748A/en
Publication of CN115669748A publication Critical patent/CN115669748A/en
Pending legal-status Critical Current

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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A40/00Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
    • Y02A40/90Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in food processing or handling, e.g. food conservation

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Abstract

The invention discloses a steam de-enzyming device for tea processing, which comprises a rack, wherein a de-enzyming barrel which is horizontally arranged is arranged on the rack, a tea inlet and a tea outlet are formed in the side wall of the de-enzyming barrel, a steam input mechanism is arranged in the de-enzyming barrel, one end of the de-enzyming barrel is provided with a driving mechanism for driving the de-enzyming barrel to rotate, the driving mechanism comprises a servo motor, a speed change gear set and a telescopic cylinder, the speed change gear set comprises at least two groups of incomplete gears which are coaxially arranged, a driven gear is fixed at one end of the de-enzyming barrel, which is close to the driving mechanism, the incomplete gears are connected through rotating shafts, the gear teeth on each group of incomplete gears are the same in size and different in number, and the speed change gear set is connected to an output shaft of the telescopic cylinder through a poking rod; the tea leaf fixation device can realize the variable-speed rotation of the fixation barrel, so that tea leaves are driven to finish irregular movement in the fixation barrel, the tea leaves are prevented from being accumulated in the fixation barrel, the time for the tea leaves to be in complete contact with high-temperature steam is prolonged, and the tea leaf fixation effect and the fixation efficiency are greatly improved.

Description

Steam device that completes for tea processing
Technical Field
The invention belongs to the technical field of tea production, and particularly relates to a steam water-removing device for tea processing.
Background
The fixation is one of the primary processing procedures of green tea, yellow tea, black tea, oolong tea, pu' er tea, partial black tea and the like. The main purpose is to destroy and passivate the oxidase activity in the fresh leaves at high temperature, inhibit the enzymatic oxidation of tea polyphenol and the like in the fresh leaves, evaporate partial water in the fresh leaves, soften the tea leaves, facilitate rolling and shaping, simultaneously disperse green odor and promote the formation of good aroma.
The equipment that completes of current tealeaves generally adopts the bucket that completes to carry out the tealeaves complete, places tealeaves in a section of thick bamboo that completes, uses the mode that sets up the heating piece or let in steam to heat, uses the puddler to make the be heated evenly simultaneously.
However, the effect of completing of current tealeaves equipment of completing is often not enough good, and when beginning to complete, tealeaves often can't disperse respectively the very first time, causes easily to pile up the tealeaves of completing the barrel head portion and can't be effectively and fully complete, leads to the not enough even of completing of tealeaves, simultaneously, because the barrel that completes is generally static still, leans on the rotation of puddler to make tealeaves disperse completely.
Disclosure of Invention
The invention aims to: for solving current tealeaves equipment of completing when beginning to complete, tealeaves often can't the very first time do not scatter, cause easily to pile up the tealeaves of completing the bottom of the section of thick bamboo can't be effectively and fully complete, lead to the not enough even of completing of tealeaves, simultaneously, because the bucket that completes generally motionless, the rotation that leans on the puddler can't make tealeaves disperse completely come, make the effect of completing often not good enough problem, provide a steam device of completing for tea processing specially.
The purpose of the invention is realized by the following technical scheme:
the utility model provides a vapor device that completes for tea processing, includes the frame, be equipped with the bucket that completes that the level set up in the frame, be equipped with the tealeaves exit on the lateral wall of the bucket that completes, be equipped with steam input mechanism in the bucket that completes, the bucket one end that completes is equipped with drive bucket pivoted actuating mechanism that completes, actuating mechanism includes servo motor, be connected with speed gearset on servo motor's the output shaft, speed gearset includes the incomplete gear of at least two sets of coaxial settings, the one end that the bucket that completes is close to actuating mechanism is fixed with driven gear, driven gear's the teeth of a cogwheel and the teeth of a cogwheel looks adaptation of incomplete gear link through the axis of rotation between the incomplete gear, the teeth of a cogwheel size on every incomplete gear of group is the same and the figure is different, is equipped with linear bearing near servo motor's a set of incomplete gear's outer terminal surface center, servo motor's drive shaft stretches into in the linear bearing, the cover is equipped with swivel bearing in the axis of rotation, the swivel bearing is equipped with the poker rod outward, the one end of poker rod can be dismantled and connect the outer wall at swivel bearing, one side of servo motor is equipped with telescopic cylinder, the other end of poker rod can dismantle and connect on telescopic cylinder's output shaft.
In the above scheme, driven gear is planetary gear set, planetary gear set includes sun gear, planetary gear and gear circle, sun gear's center is passed through the dwang and is rotated and connect in the frame, and the outer wall of gear circle is equipped with complete teeth of a cogwheel and wants the meshing with incomplete gear, the bucket that completes is fixed on the lateral wall of gear circle, planetary gear's one side center that is close to the bucket that completes is fixed with the (mixing) shaft, the (mixing) shaft stretches into in the bucket that completes, evenly be equipped with a plurality of stirring paddle leaf of group on the (mixing) shaft.
In the above scheme, steam input mechanism is including setting up the steam generation device who keeps away from actuating mechanism one side in the frame, the center that the bucket that completes is close to steam generation device's lateral wall is equipped with the bearing, the last intake pipe that is equipped with of steam generation device, the intake pipe runs through in the bearing stretches into the bucket that completes, the length direction that is close to on the downside inner wall of the bucket that completes in the bucket that completes along the bucket that completes is equipped with the steam pipe, the one end in the intake pipe stretches into the bucket that completes can be dismantled to the tip of steam pipe, has evenly seted up the steam inlet port on the steam pipe, the bucket that completes has evenly seted up steam discharge hole on keeping away from the lateral wall of steam pipe.
In the above scheme, the steam pipe is equipped with the multiunit, and the even parallel arrangement of multiunit steam pipe along the inner wall of the bucket that completes, multiunit steam pipe passes through the multi-way union coupling and connects in the intake pipe.
In the above scheme, one side that planetary gear set is close to the bucket that completes is equipped with interior safety cover, be equipped with the annular logical groove on the interior safety cover, the (mixing) shaft runs through the annular logical groove and stretches into in the bucket that completes.
In the above scheme, the inner wall that the ring form led to the groove is equipped with the protection brush that prevents tealeaves to fly into in the planetary gear set, and the protection brush sets up along the inside wall and the lateral wall that the ring form led to the groove relatively.
In the above scheme, the outer edge of the planetary gear set is provided with the dust cover, and the rotating rod penetrates through the dust cover and is rotatably connected with the rack.
During the use, adjust change gear group's position through telescopic cylinder earlier, with one of them group incomplete gear with the teeth of a cogwheel on the gear circle outer wall mesh mutually, start servo motor, servo motor output shaft drives incomplete gear and accomplishes a week corotation, accomplish a week reversal again, thereby drive the bucket of completing and make a round trip to rotate along the axis of rotation, make tealeaves in the bucket of completing horizontal hunting, the gear circle rotates and drives planetary gear and rotates, thereby drive the puddler and accomplish revolution along sun gear when the rotation, realize the stirring to tealeaves, utilize steam generator to produce high-temperature steam simultaneously, high-temperature steam passes through the steam inlet port and lets in the bucket of completing, realize the completing to tealeaves.
Later the accessible predetermines the procedure, carries out the transform of incomplete gear many times, realizes the regulation of the rotation range of the bucket that completes to make tealeaves irregular motion in the bucket that completes, guarantee tealeaves and can not pile up in the bucket that completes, increase tealeaves and high temperature steam's the time of complete contact, improve the effect of completing of tealeaves.
Still can be through setting up the incomplete gear of multiunit teeth of a cogwheel quantity difference, through program control, can realize more complicated bucket rotation scheme that completes, further improve the effect and the efficiency that tea leaves were completed.
The invention has the beneficial effects that:
1. according to the invention, through the arrangement of the servo motor, the variable-speed pulley block and the driven gear, the problems that tea leaves cannot be dispersed at the first time and can not be effectively and fully enzyme-deactivated by the existing enzyme-deactivating mechanism, so that the enzyme-deactivating effect of the tea leaves is not uniform enough are solved, and meanwhile, the tea leaves cannot be completely dispersed by the rotation of the stirring rod due to the fact that the enzyme-deactivating barrel is generally static, so that the enzyme-deactivating effect is not good enough are solved.
2. According to the invention, the driven gear is set to be the planetary gear set, so that when the water-removing barrel rotates, the stirring shaft in the water-removing barrel revolves along the sun gear while rotating, thus the tea can be stirred back and forth, and the water-removing effect and the water-removing efficiency of the tea are further improved.
3. According to the tea leaf green-removing device, the steam generating device, the air inlet pipe and the steam pipe are arranged, high-temperature steam is generated by the steam generating device and is introduced into the green-removing barrel through the steam inlet hole, so that the high-temperature steam is contacted with tea leaves from the lower part of the tea leaves, and is upwards discharged from the steam discharge hole by utilizing the principle that the high-temperature steam can rise, so that the high-temperature steam and the tea leaves have enough contact time, and the green-removing of the tea leaves is realized.
4. According to the tea leaf fixation device, the steam pipes are provided with the plurality of groups, the plurality of groups of steam pipes are uniformly and parallelly arranged along the inner wall of the fixation barrel, and the plurality of groups of steam pipes are connected to the air inlet pipe through the multi-way joint, so that high-temperature steam is more uniformly contacted with tea leaves in the fixation barrel, and the fixation effect of the tea leaves is ensured.
Drawings
FIG. 1 is a schematic view of the structure of the present invention;
FIG. 2 is a schematic view of the external structure of the present invention;
FIG. 3 is a schematic view of the internal structure of the driven gear of the present invention;
FIG. 4 is a schematic view of the inside structure of the driven gear of the present invention;
FIG. 5 is a schematic view of the outer side of the driven gear of the present invention;
FIG. 6 is a schematic view of a multi-way joint structure according to the present invention;
FIG. 7 is a schematic view of the steam tube structure of the present invention;
wherein the reference numbers are specifically: 1-frame, 2-water removing barrel, 3-steam input mechanism, 4-driving mechanism, 5-driven gear, 21-steam discharge hole, 22-tea inlet and outlet, 31-steam generating device, 32-air inlet pipe, 33-steam pipe, 34-steam inlet hole, 35-multi-way joint, 41-servo motor, 42-incomplete gear, 43-rotating shaft, 44-linear bearing, 45-rotating bearing, 46-poke rod, 47-telescopic cylinder, 51-sun gear, 52-planetary gear, 53-gear ring, 54-stirring shaft, 55-stirring paddle, 56-inner protective cover, 57-circular through groove, 58-protective brush and 59-dustproof cover.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the following embodiments, and it should be apparent that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without inventive effort based on the embodiments of the present invention, are within the scope of the present invention.
Example 1
The utility model provides a vapor device that completes for tea processing, includes frame 1, be equipped with the water removing bucket 2 that the level set up in frame 1, be equipped with tealeaves exit 22 on the lateral wall of water removing bucket 2, be equipped with steam input mechanism 3 in the water removing bucket 2, 2 one end of water removing bucket is equipped with drive water removing bucket 2 pivoted actuating mechanism 4, actuating mechanism 4 includes servo motor 41, be connected with speed gearset on servo motor 41's the output shaft, speed gearset includes the incomplete gear 42 of at least two sets of coaxial settings, the one end that water removing bucket 2 is close to actuating mechanism 4 is fixed with driven gear 5, driven gear 5's the teeth of a cogwheel and incomplete gear 42's teeth of a cogwheel looks adaptation link to each other through axis of rotation 43 between the incomplete gear 42, and the teeth of a cogwheel size is the same and the figure is different on every incomplete gear 42 of group, and the outer terminal surface center that is close to servo motor 41's a set of incomplete gear 42 is equipped with linear bearing 44, the drive shaft of servo motor 41 stretches into in linear bearing 44, the cover is equipped with swivel bearing 45 on the axis of rotation 43, swivel bearing 45 is equipped with the poker rod 46, the one side of the one end of swivel rod 46 connection at swivel rod of swivel bearing 45, the one side of the telescopic cylinder 47 on the telescopic cylinder 47.
In this embodiment, through servo motor 41, the setting of variable speed assembly pulley, driven gear 5, through the mode of preset servo motor 41's rotation rule and telescopic cylinder 47's flexible rule, can realize the variable speed of the bucket 2 that completes, thereby drive tealeaves and accomplish rotatory, turn over a series of irregular motions of stir-fry in the bucket 2 that completes, guarantee that tealeaves can not pile up in the 2 buckets that complete, increase the time of the complete contact of tealeaves and high temperature steam, the effect that the tealeaves completes and the efficiency that completes have been improved by a wide margin.
Example 2
On the basis of embodiment 1, the driven gear 5 is a planetary gear set, the planetary gear set 5 includes a sun gear 51, a planetary gear 52 and a gear ring 53, the center of the sun gear 51 is rotatably connected to the frame 1 through a rotating rod, the outer wall of the gear ring 53 is provided with complete gear teeth and is engaged with the incomplete gear 42, the water-removing barrel 2 is fixed on the side wall of the gear ring 53, the center of one side of the planetary gear 52 close to the water-removing barrel 2 is fixed with a stirring shaft 54, the stirring shaft 54 extends into the water-removing barrel 2, and the stirring shaft 54 is uniformly provided with a plurality of groups of stirring blades 55;
in the embodiment, the driven gear 5 is set as a planetary gear set, so that when the water-removing barrel 2 rotates, the stirring shaft 54 in the water-removing barrel 2 revolves along the sun gear 51 while rotating, and thus the tea leaves can be stirred back and forth, and the water-removing effect and the water-removing efficiency of the tea leaves are further improved.
Example 3
On the basis of the embodiment 1 or 2, the steam input mechanism 3 comprises a steam generating device 31 arranged on one side of the frame 1 far away from the driving mechanism 4, a bearing is arranged in the center of the side wall of the water-removing barrel 2 close to the steam generating device 31, an air inlet pipe 32 is arranged on the steam generating device 31, the air inlet pipe 32 penetrates through the bearing and extends into the water-removing barrel 2, a steam pipe 33 is arranged on the inner wall of the lower side of the water-removing barrel 2 close to the water-removing barrel along the length direction of the water-removing barrel 2, the end part of the steam pipe 33 is detachably connected to one end of the air inlet pipe 32 extending into the water-removing barrel 2, steam inlet holes 34 are uniformly formed in the steam pipe 33, and steam outlet holes 21 are uniformly formed in the side wall of the water-removing barrel 2 far away from the steam pipe 33;
in this embodiment, through the setting of steam generation device 31, intake pipe 32, steam pipe 33, produce high temperature steam through steam generation device 31, high temperature steam lets in the bucket 2 that completes through steam inlet 34 for high temperature steam contacts with tealeaves from the below of tealeaves, recycles the principle that high temperature steam can rise, upwards gets rid of from steam discharge hole 21, has guaranteed that high temperature steam has sufficient contact time with tealeaves, thereby realizes completing to tealeaves.
Example 4
On the basis of the above embodiment, the steam pipes 33 are provided with a plurality of groups, the plurality of groups of steam pipes 33 are uniformly arranged in parallel along the inner wall of the water-removing barrel 2, and the plurality of groups of steam pipes 33 are connected to the air inlet pipe 32 through the multi-way joint 35;
in this embodiment, be equipped with the multiunit through steam pipe 33, multiunit steam pipe 33 is along the even parallel arrangement of the inner wall of the bucket 2 that completes, and multiunit steam pipe 33 is through the mode of connecting on intake pipe 32 of leading to the joint 35 more for the tealeaves contact in high temperature steam and the bucket 2 that completes has guaranteed the effect that completes of tealeaves.
Example 5
On the basis of the above embodiment, an inner protective cover 56 is arranged on one side of the planetary gear set close to the water-removing barrel 2, an annular through groove 57 is arranged on the inner protective cover 56, and the stirring shaft 54 penetrates through the annular through groove 57 and extends into the water-removing barrel 2;
in this embodiment, the tea leaves are prevented from falling into the planetary gear set by the provision of the inner protective cover 56.
Example 6
On the basis of the above embodiment, the inner wall of the annular through groove 57 is provided with a protection brush 58 for preventing tea from flying into the planetary gear set, and the protection brushes are oppositely arranged along the inner side wall and the outer side wall of the annular through groove;
in this embodiment, the tea leaves are further prevented from falling into the planetary gear set by the provision of the guard brush 58.
Example 7
On the basis of the above embodiment, the outer edge of the planetary gear set is provided with a dust cover 59, and the rotating rod penetrates through the dust cover 59 and is rotatably connected with the frame 1.
The foregoing is illustrative of the preferred embodiments of this invention, and it is to be understood that the invention is not limited to the precise form disclosed herein and that various other combinations, modifications, and environments may be resorted to, falling within the scope of the concept as disclosed herein, either as described above or as apparent to those skilled in the relevant art. And that modifications and variations may be effected by those skilled in the art without departing from the spirit and scope of the invention as defined by the appended claims.

Claims (7)

1. The utility model provides a device that completes with steam for tea processing, includes frame (1), be equipped with the bucket (2) that completes that the level set up in frame (1), be equipped with tealeaves on the lateral wall of the bucket (2) of completing and import and export (22), be equipped with steam input mechanism (3), its characterized in that in the bucket (2) of completing: the utility model discloses a water-removing machine, including water-removing barrel (2), actuating mechanism (4), change gear group, incomplete gear (42), drive shaft (41) and drive rod (46), change gear group is equipped with drive water-removing barrel (2) pivoted actuating mechanism (4), actuating mechanism (4) include servo motor (41), be connected with change gear group on the output shaft of servo motor (41), change gear group includes incomplete gear (42) of at least two sets of coaxial settings, the one end that water-removing barrel (2) are close to actuating mechanism (4) is fixed with driven gear (5), the teeth of a cogwheel of driven gear (5) and the teeth of a cogwheel looks adaptation of incomplete gear (42) link to each other through axis of rotation (43) between incomplete gear (42), and the teeth of a cogwheel size is the same and the figure is different on every group incomplete gear (42), and the outer terminal surface center that is close to a set of incomplete gear (42) of servo motor (41) is equipped with linear bearing (44), linear bearing (44) is stretched into in the drive shaft of servo motor (41), the cover is equipped with rotating bearing (45) on axis of rotation (43), rotating bearing (45) is equipped with poker rod (46) outward, the one end of poker rod (46) can be equipped with telescopic cylinder (47) on one side of servo motor (41) can dismantle the output shaft (47) can dismantle the telescopic cylinder (47).
2. The steam de-enzyming device for tea processing according to claim 1, wherein the driven gear (5) is a planetary gear set, the planetary gear set (5) comprises a sun gear (51), a planetary gear (52) and a gear ring (53), the center of the sun gear (51) is rotatably connected to the rack (1) through a rotating rod, the outer wall of the gear ring (53) is provided with complete gear teeth and is engaged with the incomplete gear (42), the de-enzyming barrel (2) is fixed on the side wall of the gear ring (53), a stirring shaft (54) is fixed at the center of one side of the planetary gear (52) close to the de-enzyming barrel (2), the stirring shaft (54) extends into the de-enzyming barrel (2), and a plurality of groups of stirring blades (55) are uniformly arranged on the stirring shaft (54).
3. The steam de-enzyming device for tea processing according to claim 1, wherein the steam input mechanism (3) comprises a steam generating device (31) arranged on one side, far away from the driving mechanism (4), of the rack (1), a bearing is arranged in the center of the side wall, close to the steam generating device (31), of the de-enzyming barrel (2), an air inlet pipe (32) is arranged on the steam generating device (31), the air inlet pipe (32) penetrates through the bearing and extends into the de-enzyming barrel (2), a steam pipe (33) is arranged on the inner wall, close to the de-enzyming barrel, of the de-enzyming barrel (2) along the length direction of the de-enzyming barrel (2), the end of the steam pipe (33) is detachably connected to one end, extending into the de-enzyming barrel (2), steam inlet holes (34) are uniformly formed in the steam pipe (33), and steam outlet holes (21) are uniformly formed in the side wall, far away from the steam pipe (33), of the de-enzyming barrel (2).
4. The steam de-enzyming device for tea processing as claimed in claim 3, wherein the steam pipes (33) are provided with a plurality of groups, the plurality of groups of steam pipes (33) are uniformly and parallelly arranged along the inner wall of the de-enzyming barrel (2), and the plurality of groups of steam pipes (33) are connected to the air inlet pipe (32) through a multi-way joint (35).
5. The steam de-enzyming device for tea processing as claimed in any one of claims 1 to 4, wherein an inner protective cover (56) is arranged on one side of the planetary gear set close to the de-enzyming barrel (2), an annular through groove (57) is formed in the inner protective cover (56), and the stirring shaft (54) penetrates through the annular through groove (57) and extends into the de-enzyming barrel (2).
6. The steam de-enzyming device for processing the tea leaves as claimed in claim 5, wherein the inner wall of the circular through groove (57) is provided with a protection brush (58) for preventing the tea leaves from flying into the planetary gear set, and the protection brushes are oppositely arranged along the inner side wall and the outer side wall of the circular through groove.
7. A steam green-removing device for tea processing according to claim 5, the outer edge of the planetary gear set is provided with a dust cover (59), and the rotating rod penetrates through the dust cover (59) and is rotatably connected with the machine frame (1).
CN202211410639.8A 2022-11-10 2022-11-10 Steam de-enzyming device for tea processing Pending CN115669748A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202211410639.8A CN115669748A (en) 2022-11-10 2022-11-10 Steam de-enzyming device for tea processing

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Application Number Priority Date Filing Date Title
CN202211410639.8A CN115669748A (en) 2022-11-10 2022-11-10 Steam de-enzyming device for tea processing

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Publication Number Publication Date
CN115669748A true CN115669748A (en) 2023-02-03

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Application Number Title Priority Date Filing Date
CN202211410639.8A Pending CN115669748A (en) 2022-11-10 2022-11-10 Steam de-enzyming device for tea processing

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN210671948U (en) * 2019-09-26 2020-06-05 湖州嘉盛茶业有限公司 Black tea rocking machine
CN212520659U (en) * 2020-06-15 2021-02-12 长沙县白石源茶叶有限公司 Efficient steam tea wrap machine
CN216493242U (en) * 2021-10-30 2022-05-13 徐六顺 Steam de-enzyming machine for chrysanthemum tea

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN210671948U (en) * 2019-09-26 2020-06-05 湖州嘉盛茶业有限公司 Black tea rocking machine
CN212520659U (en) * 2020-06-15 2021-02-12 长沙县白石源茶叶有限公司 Efficient steam tea wrap machine
CN216493242U (en) * 2021-10-30 2022-05-13 徐六顺 Steam de-enzyming machine for chrysanthemum tea

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