CN115652564A - Dyeing equipment for braid production - Google Patents
Dyeing equipment for braid production Download PDFInfo
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- CN115652564A CN115652564A CN202211560155.1A CN202211560155A CN115652564A CN 115652564 A CN115652564 A CN 115652564A CN 202211560155 A CN202211560155 A CN 202211560155A CN 115652564 A CN115652564 A CN 115652564A
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- flexible bag
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
- Y02P70/62—Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear
Abstract
The invention relates to the technical field of textile equipment, and discloses dyeing equipment for producing woven belts, which comprises a box body, a driving roller and a roller, wherein sliding grooves are symmetrically formed in the left side and the right side of the box body, an upper flexible bag, a sliding block and a lower flexible bag are arranged in the sliding grooves, a conductor block is arranged on the side surface of the lower flexible bag, the roller is arranged on the sliding block, the upper flexible bag is communicated with the lower flexible bag, an installation groove is formed in the outer surface of the roller, a supporting plate and a spring are arranged in the installation groove, the installation groove is sealed by a roller surface, and a hydraulic pump is communicated between the upper flexible bag and the lower flexible bag. This a dyeing equipment for meshbelt production, come the equilibrium to wait to process the material tension that receives through moving down the roll to come the local wearing and tearing of balanced roll surface through buffer solution, thereby make the roll surface keep in the coplanar, simultaneously, buffer solution is to the replenishment of roll mounting groove buffer solution in the flexible bag down, has compensated the produced clearance of roll surface wearing and tearing, has increased the life of roll.
Description
Technical Field
The invention relates to the technical field of textile equipment, in particular to dyeing equipment for producing woven belts.
Background
The woven tape dyeing machine is divided into dip dyeing and continuous dyeing according to a dyeing mode, and a dyeing machine commonly used in the continuous dyeing is a continuous dyeing machine. The continuous dyeing machine comprises a feeding device, a dyeing box, a color fixing box, a washing box, a drying box, a material receiving device and the like.
Wherein, the device that the dyeing case was deposited and was dyed the cloth for the dyestuff, including driving roller and roll, the during operation, the cloth passes through during the driving roller gets into the dyestuff, and the rethread roll extrudes surplus dyestuff, finally gets into in the fixation case.
However, when the roller is used for extrusion transmission, the roller is used for transmitting the cloth through extrusion friction, and the cloth with different width sizes is dyed, so that the contact areas of the cloth and the roller are different, the abrasion degrees of the surface of the roller are different, and the surface of the roller is abraded unevenly; and, in continuous dyeing machine production, along with the material collecting device carries out the rolling to the cloth after the dyeing, because the coiling mechanism rotational speed is unchangeable, the rolling diameter transports big more, and the linear velocity of rolling cloth will appear more and more fast to cause the tension between the cloth bigger and bigger, finally cause the torn problem of cloth to appear.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the existing dyeing machine in the use process in the background technology, the invention provides dyeing equipment for producing woven belts, which has the advantages of balancing the abrasion degree of the surfaces of rollers, prolonging the service life of the rollers and adjusting the tension borne by cloth, and solves the technical problems in the background technology.
(II) technical scheme
The invention provides the following technical scheme: the utility model provides a dyeing equipment for meshbelt production, includes box, driving roller and roll, and is a plurality of the inner wall of the box left and right sides is located to the both ends movable sleeve of driving roller, the spout has been seted up to the left and right sides symmetry of box inner wall, the top fixed mounting of spout has last flexible bag, two go up flexible bag and be linked together, the bottom fixed mounting of spout has down flexible bag, two flexible bag is linked together down, one side down flexible bag is close to the side top and the bottom of box respectively fixed mounting have the conductor block, slidable mounting has the slider in the spout, the slider is located between flexible bag and the lower flexible bag, fixed embedded having the bearing on the slider, fixed cover is equipped with the roll in the bearing, with one side go up flexible bag and flexible bag down through leading to the liquid pipe intercommunication, it has the relief valve with the intercommunication of the intercommunication department of leading to go up flexible bag, the lateral surface fixed mounting of spout has the hydraulic pump, the feed inlet of hydraulic pump passes through leading to liquid pipe and last flexible bag intercommunication, the discharge gate of hydraulic pump communicates with lower flexible bag, lead to liquid pipe, drive roll and power electric connection.
Preferably, the surface ring array of roll has seted up the mounting groove, axial equidistance installs the backup pad in the mounting groove, the through-hole has been seted up to the backup pad intermediate position, axial equidistance fixed mounting has the spring in the mounting groove, the other end fixed mounting of spring has the roll surface, the roll surface and the mounting groove and the backup pad sliding seal installation of roll.
Preferably, the axle center positions of the left side and the right side of the roller are provided with liquid through holes, the liquid through holes are communicated with the mounting groove, the liquid through hole at one end of the roller at the lower side is communicated with the lower flexible bag, the liquid through hole at one end of the roller at the upper side is communicated with the upper flexible bag, and the liquid through holes at the other ends of the upper roller and the lower roller are communicated.
Preferably, two driving rollers are movably sleeved on the same horizontal plane of the sliding block, the driving rollers are located below the lower side roller, and the distance between the two driving rollers on the sliding block and the axis of the roller is the same.
Preferably, the spring is always in a stretched state.
Preferably, when the roller surface is not subjected to external pressure, the deformation quantity delta X of the thrust of the spring balance buffer is smaller than the thickness of the roller surface.
(III) advantageous effects
The invention has the following beneficial effects:
1. according to the invention, through the mode that the mounting grooves are annularly arranged on the surface of the roller in an array mode, the supporting plates with the through holes, the springs and the roller surface are fixedly mounted in the mounting grooves at equal intervals, and the mounting grooves are filled with the buffer solution, when the roller surface is unevenly worn, the springs and the cloth exert the force facing to the axis to the roller surface and the buffer solution exerts opposite force when in work, as the transmission liquid in the same axial mounting groove is communicated, the buffer solution is mutually transmitted, the centripetal force of the springs and the cloth and the opposite force of the buffer solution are balanced, finally, the roller surfaces are balanced in different degrees, the roller surfaces are ensured to be on the same plane when the roller works, and the rolling residual rate of the fabric is ensured to be within an error range. The local abrasion of the roller is equivalent to the average abrasion degree, so that the field with uneven dyeing of the cloth is avoided.
2. The dyeing box is characterized in that sliding grooves are symmetrically formed in the left side and the right side of the inner side of a box body of the dyeing box, an upper flexible bag is fixedly installed at the top end of each sliding groove, the left upper flexible bag and the right upper flexible bag are communicated, a lower flexible bag is fixedly installed at the bottom end of each sliding groove, the left lower flexible bag and the right lower flexible bag are communicated, conductor blocks are fixedly installed at the bottom end and the top end of the side surface of the lower flexible bag on one side, a sliding block is slidably installed between the upper flexible bag and the lower flexible bag in each sliding groove, a bearing is fixedly installed on each sliding block, a roller is fixedly sleeved in each bearing, the upper flexible bag and the lower flexible bag are communicated through a liquid communication pipe, a pressure release valve is fixedly installed at the joint of the liquid communication pipe and the upper flexible bag, a hydraulic pump is fixedly installed on the outer side of the box body, a feeding hole of the hydraulic pump is communicated with the upper flexible bag, and a discharging hole of the hydraulic pump is communicated with the lower flexible bags, and the conductor blocks, the hydraulic pump and a power supply are electrically connected. At the dyeing machine during operation, material collecting device is bigger and bigger to the cloth pulling force, the tension of cloth also can be bigger and bigger, when the tension of cloth reaches the rated value to the pressure of roll, the roll pushes down the slider, the slider reaches the rated value to the pressure of flexible bag down, thereby make down the buffer solution in the flexible bag and pass through the relief valve and get into last flexible bag, the slider drives the roll and moves down, thereby make the tension of cloth alleviate, when the slider moves down the limited position, the conductor block contact, the hydraulic pump circular telegram, make the buffer solution in last flexible bag get into down flexible bag, the cloth gets into fast, make the slider resume to the normal position.
3. According to the invention, the axle centers of the two sides of the roller are provided with the liquid through holes which are communicated with the mounting groove, the liquid through pipe of the lower flexible bag is communicated with the liquid through hole of the lower roller, the liquid through pipe of the upper flexible bag is communicated with the liquid through hole of the upper roller, and the liquid through hole of the upper roller is communicated with the liquid through hole of the lower roller.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 isbase:Sub>A schematic cross-sectional view taken along line A-A of FIG. 1 according to the present invention;
FIG. 3 is a schematic view of the roll configuration of FIG. 2 according to the present invention;
FIG. 4 is a schematic cross-sectional view taken at B-B of FIG. 3 according to the present invention.
In the figure: 1. a box body; 101. a chute; 2. a driving roller; 301. an upper flexible bladder; 302. a lower flexible bladder; 4. a conductor block; 5. a slider; 501. a bearing; 6. rolling; 601. mounting grooves; 602. a support plate; 603. a through hole; 604. a spring; 605. rolling surface; 606. a liquid through hole; 7. a liquid pipe is communicated; 8. a pressure relief valve; 9. a hydraulic pump; 10. and (5) materials to be processed.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments in the present invention, belong to the protection scope of the present invention.
Referring to fig. 1, 2, 3 and 4, a dyeing apparatus for producing woven belts includes a box 1, driving rollers 2 and a roller 6, two ends of the driving rollers 2 are movably sleeved on inner walls of left and right sides of the box 1, sliding grooves 101 are symmetrically formed in the inner walls of the left and right sides of the box 1, an upper flexible bag 301 is fixedly installed at the top end of the sliding groove 101, the upper flexible bags 301 on the left and right sides are communicated, a lower flexible bag 302 is fixedly installed at the bottom end of the sliding groove 101, the lower flexible bags 302 on the left and right sides are communicated, a conductor block 4 is fixedly installed at the top end and the bottom end of the side surface of the lower flexible bag 302 close to the box 1, a sliding block 5 is slidably installed in the sliding groove 101, the sliding block 5 is installed between the upper flexible bag 301 and the lower flexible bag 302, a bearing 501 is fixedly embedded in the sliding block 5, the roller 6 is fixedly sleeved in the bearing 501, the upper flexible bag 301 and the lower flexible bag 302 on the same side are communicated through a liquid pipe 7, a communication position of the upper flexible bag 301 and the liquid pipe 7 is fixedly installed at a communication position of the sliding groove 101, a hydraulic pump 9 is fixedly installed at an outer side surface of the hydraulic pump 101, the hydraulic pump 9 is communicated with the conductor block through the flexible bag 301 and the liquid pipe 9, the hydraulic pump 9, the flexible pipe 302 is electrically connected with the conductor block through the flexible pipe 9, and the hydraulic pump 9, and the discharge port 9.
The roller surface mounting structure comprises a roller 6 and is characterized in that mounting grooves 601 are formed in the surface of the roller 6 in an annular array mode, supporting plates 602 are axially and equidistantly mounted in the mounting grooves 601, through holes 603 are formed in the middle of the supporting plates 602, springs 604 are fixedly mounted in the mounting grooves 601 at equal intervals in the axial direction, a roller surface 605 is fixedly mounted at the other end of each spring 604, and the roller surface 605 is mounted with the mounting grooves 601 and the supporting plates 602 of the roller 6 in a sliding and sealing mode.
The axle center position of the left side and the right side of the roller 6 is provided with a liquid through hole 606, the liquid through hole 606 is communicated with the mounting groove 601, the liquid through hole 606 at one end of the lower roller 6 is communicated with the lower flexible bag 302, the liquid through hole 606 at one end of the upper roller 6 is communicated with the upper flexible bag 301, and the liquid through holes 606 at the other ends of the upper roller 6 and the lower roller 6 are communicated.
The movable sleeve is equipped with two driving rollers 2 on the same horizontal plane of slider 5, and driving roller 2 is located the below of downside roll 6, and two driving rollers 2 on the slider 5 are the same apart from the axle center distance of roll 6. The pressure direction and the pressure of the material 10 to be processed on the roller 6 are not changed when the dyeing machine operates.
A one-way pressure release valve is fixedly installed at the discharge port of the hydraulic pump 9, and the liquid passing direction of the one-way pressure release valve is from the hydraulic pump 9 to the lower flexible bag 302. To ensure that the buffer fluid in the lower flexible bag 302 will not flow back when the lower flexible bag 302 is under pressure.
The spring 604 is always in a stretched state.
The roll surface 605 is subjected to a spring tension F = kX and the roll surface 605 is subjected to a pressure F of the material 10 to be processed N Thrust F of the buffer solution on the roll surface 605 Buffer solution =PS。
Wherein k is the elastic coefficient of the spring; x is the deformation amount of the spring; f N Controlled by a pressure relief valve 8 and is a rated value; p is the pressure of the buffer solution and is a rated value; s is the area of the roll surface 605 in contact with the buffer and is the nominal value.
The working state is as follows: f + F N =F Buffer solution I.e. kX + F N =PS；
The non-working state: f = F Buffer solution I.e., k (X + Δ X) = PS.
When the roller surface (605) is not subjected to external pressure, the spring (604) balances the deformation amount of the thrust of the buffer solution, the length of the delta X is smaller than the thickness of the roller surface (605), the roller surface (605) is ensured to seal the mounting groove (601), and the buffer solution is prevented from leaking.
The use method (working principle) of the invention is as follows:
referring to figures 1, 2, 3 and 4, in the operation of the dyeing machine, the material to be processed 10 passes through the driving roller 2 and the rolling roller 6 in the dyeing tank.
When dyeing machine material collecting device receives the material, because the material collecting device rotational speed is unchangeable, the rolling diameter is bigger and bigger, thereby cause the tension that treats processing material 10 in the dyeing machine to receive bigger and bigger, thereby the tension that leads to treating processing material 10 has a decurrent pressure to the roll 6 of downside, roll 6 is on pressure transmission to slider 5, thereby make slider 5 extrude flexible bag 302 down, when the tension that treats processing material 10 received reaches the rated value, the extrusion force that lower flexible bag 302 received reaches the rated value, thereby make the buffer solution in the flexible bag 302 down pass through liquid pipe 7 and relief valve 8 and get into in the flexible bag 301, thereby make slider 5 and roll 6 move down, alleviate the tension that treats processing material 10 received in the dyeing process, avoid treating processing material 10 to receive too big tension, lead to treating processing material 10 to appear tearing phenomenon.
When the slide block 5 moves downwards to a certain position, the upper conductor block 4 and the lower conductor block 302 are in contact, so that the hydraulic pump is electrified 9, the hydraulic pump fills the buffer solution in the upper flexible bag 301 into the lower flexible bag 302 until the 302 pushes the roller 5 to recover to the original position, meanwhile, the material 10 to be processed quickly enters the dyeing box, and the balance slide block 5 drives the roller 6 to move upwards to generate the phenomenon that the length of the material 10 to be processed is increased.
During normal operation, the roller surface 605 on the surface of the roller 6 is subjected to the pulling force of the spring, the pressure of the material 10 to be processed and the outward pushing force of the buffer solution, and the pulling force of the spring, the pressure of the material 10 to be processed and the outward pushing force of the buffer solution keep the roller surface 605 balanced; when the roller surface 605 on the surface of the roller 6 is unevenly worn, the pressure of the material 10 to be processed on the roller surface 605 at the worn part is reduced, the buffer solution in the mounting groove 601 pushes the roller surface 605 to move outwards, the non-worn roller surface 605 moves downwards because the mounting grooves 601 in the same axial direction are communicated, and when the non-worn roller surface 605 and the worn roller surface 605 are in the same plane, the force applied on the roller surface 605 reaches a balanced state. In this way, local wear is equivalently converted into overall wear, so that the roller surface 605 is kept in a horizontal state all the time, when the roller 6 extrudes the material 10 to be processed, the residual rate of the material 10 to be processed is ensured to be within an error range, and the phenomenon of uneven dyeing caused by different residual rates of the material 10 to be processed due to uneven wear of the roller surface 605 is avoided.
After the roller surface 605 of the roller 6 is worn, the tension of the material to be processed 10 pushes the sliding block 5 to extrude the lower flexible bag 302, the buffer solution in the lower flexible bag 302 enters the installation groove 601 of the roller 6, and the buffer solution in the installation groove 601 pushes the roller surface 605 to move upwards to the original position, so that the gap expanded by the wear of the roller surface 605 is compensated, and the service life of the roller 6 is prolonged.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. The utility model provides a dyeing equipment for meshbelt production, includes box (1), driving roller (2) and roll (6), and is a plurality of the inner wall of box (1) left and right sides, its characterized in that are located to the both ends movable sleeve of driving roller (2): spout (101) have been seted up to the left and right sides symmetry of box (1) inner wall, the top fixed mounting of spout (101) has last flexible bag (301), two go up flexible bag (301) and are linked together, bottom fixed mounting of spout (101) has down flexible bag (302), two flexible bag (302) is linked together down, one side down flexible bag (302) are close to side top and bottom fixed mounting respectively of box (1) have conductor block (4), slidable mounting has slider (5) in spout (101), slider (5) are located between flexible bag (301) and lower flexible bag (302), fixed embedded bearing (501) has been gone up in slider (5), bearing (501) internal fixation cover is equipped with roll (6), the relief valve go up flexible bag (301) and lower flexible bag (302) and pass through liquid pipe (7) intercommunication with one side, go up flexible bag (301) and the intercommunication department fixed mounting of liquid pipe (7) have (8), the lateral surface fixed mounting of spout (101) has hydraulic pump (9), the hydraulic pump (9) pass through feed inlet and flexible bag (301) and flexible pipe (7) and pass through flexible bag (7) intercommunication discharge gate (4) down flexible bag (302) and discharge gate (4) intercommunication, the hydraulic pump (9) is electrically connected with the power supply.
2. Dyeing apparatus for the production of webbings according to claim 1, characterized in that: the roller is characterized in that mounting grooves (601) are formed in the surface of the roller (6) in an annular array mode, supporting plates (602) are axially and equidistantly mounted in the mounting grooves (601), through holes (603) are formed in the middle of the supporting plates (602), springs (604) are fixedly mounted in the mounting grooves (601) in the axial and equidistant mode, a roller surface (605) is fixedly mounted at the other end of each spring (604), and the roller surface (605) is mounted with the mounting grooves (601) and the supporting plates (602) of the roller (6) in a sliding and sealing mode.
3. Dyeing apparatus for the production of webbings according to claim 2, characterized in that: the liquid passing holes (606) are formed in the axle center positions of the left side and the right side of the roller (6), the liquid passing holes (606) are communicated with the mounting groove (601), the liquid passing holes (606) in one end of the roller (6) on the lower side are communicated with the lower flexible bag (302), the liquid passing holes (606) in one end of the roller (6) on the upper side are communicated with the upper flexible bag (301), and the liquid passing holes (606) in the other ends of the two rollers (6) on the upper side and the lower side are communicated.
4. Dyeing apparatus for the production of webbings according to claim 3, characterized in that: the roller-type rolling mill is characterized in that two driving rollers (2) are movably sleeved on the same horizontal plane of the sliding block (5), the driving rollers (2) are located below the lower side roller (6), and the distance between the two driving rollers (2) on the sliding block (5) and the axis of the roller (6) is the same.
5. Dyeing apparatus for the production of webbings according to claim 4, characterized in that: a one-way pressure release valve is fixedly installed at a discharge port of the hydraulic pump (9), and the liquid passing direction of the one-way pressure release valve is from the hydraulic pump (9) to the lower flexible bag (302).
6. Dyeing apparatus for the production of webbings according to claim 5, characterized in that: the spring (604) is always in an extended state.
7. Dyeing apparatus for the production of webbings according to claim 6, characterized in that: when the roller surface (605) is not subjected to external pressure, the deformation quantity delta X of the spring (604) for balancing the thrust of the buffer solution is smaller than the thickness of the roller surface (605).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211560155.1A CN115652564B (en) | 2022-12-07 | 2022-12-07 | Dyeing equipment for braid production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211560155.1A CN115652564B (en) | 2022-12-07 | 2022-12-07 | Dyeing equipment for braid production |
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| Publication Number | Publication Date |
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| CN115652564A true CN115652564A (en) | 2023-01-31 |
| CN115652564B CN115652564B (en) | 2023-03-21 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202211560155.1A Active CN115652564B (en) | 2022-12-07 | 2022-12-07 | Dyeing equipment for braid production |
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Cited By (1)
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|---|---|---|---|---|
| CN117864840A (en) * | 2024-03-13 | 2024-04-12 | 石狮禾宝纺织有限公司 | Tensioning device for weaving fiber fabric |
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| JP2004035140A (en) * | 2002-07-01 | 2004-02-05 | Mitsubishi Heavy Ind Ltd | Tension compensation device |
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| CN117864840A (en) * | 2024-03-13 | 2024-04-12 | 石狮禾宝纺织有限公司 | Tensioning device for weaving fiber fabric |
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| CN115652564B (en) | 2023-03-21 |
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