CN115651375B - Halogen flame-retardant PBT material, and preparation method and application thereof - Google Patents

Halogen flame-retardant PBT material, and preparation method and application thereof Download PDF

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CN115651375B
CN115651375B CN202211319149.7A CN202211319149A CN115651375B CN 115651375 B CN115651375 B CN 115651375B CN 202211319149 A CN202211319149 A CN 202211319149A CN 115651375 B CN115651375 B CN 115651375B
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flame retardant
parts
pbt material
halogen flame
halogen
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CN115651375A (en
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王飞
陈平绪
叶南飚
张永
张超
叶士兵
刘纪庆
肖军华
吴鹏
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Kingfa Science and Technology Co Ltd
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Kingfa Science and Technology Co Ltd
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Abstract

The invention discloses a halogen flame-retardant PBT material, a preparation method and application thereof, wherein the halogen flame-retardant PBT material comprises the following components in parts by weight: 36-78 parts of PBT resin; 10-30 parts of glass fiber; 1 5-15 parts of flame retardant; 21-5 parts of flame retardant; 31-3 parts of flame retardant; 5-10 parts of minerals; 0.5-1 part of auxiliary agent. The halogen flame-retardant PBT material provided by the invention has excellent flame retardance and CTI performance, so that the PBT material can be applied to the field with high requirements on the electrical performance of the material.

Description

Halogen flame-retardant PBT material, and preparation method and application thereof
Technical Field
The invention belongs to the technical field of engineering plastics, and particularly relates to a halogen flame-retardant PBT material, and a preparation method and application thereof.
Background
Polybutylene terephthalate (polybutylene terephthalate; abbreviated as PBT) is one of the most important thermoplastic polyesters, and five engineering plastics, which are polyesters produced by polycondensation of terephthalic acid and 1, 4-butanediol. PBT is a milky semitransparent to opaque semi-crystalline thermoplastic polyester, and has the characteristics of high heat resistance (can work for a long time at 140 ℃), toughness, fatigue resistance, self lubrication, low friction coefficient, organic solvent resistance and the like. Because of these excellent properties, PBT finds wide application in the fields of automobiles, mechanical equipment, precision instrument parts, electronic appliances, textiles, and the like. Compared with halogen-free flame-retardant materials, the halogen-containing flame-retardant PBT material has better mechanical properties. However, the halogen flame-retardant PBT material cannot be used on parts with certain high-voltage requirements because of the low CTI value of the current halogen flame-retardant PBT material.
Therefore, how to improve the CTI value of the halogen flame-retardant PBT material and widen the application range of the PBT material is a problem to be solved urgently.
Disclosure of Invention
In order to overcome the defects in the prior art, the invention provides a halogen flame-retardant PBT material, and a preparation method and application thereof. The halogen flame-retardant PBT material provided by the invention has excellent flame retardant property and CTI value.
The method is realized by the following technical scheme:
the halogen flame-retardant PBT material comprises the following components in parts by weight:
the flame retardant 1 is brominated polystyrene and/or brominated epoxy flame retardant;
the flame retardant 2 is antimony white or crystalline polyphosphate;
the flame retardant 3 is zinc borate.
The melting point of the glass beads is 330-400 ℃, and the glass beads are compounded with zinc borate, so that when the material is combusted, the melting point of the glass beads is low, the glass beads can be rapidly melted during combustion, and a compact glass layer is formed on the surface, and the flame retardant property and CTI of the material are obviously improved. Zinc borate can also improve CTI, but the zinc borate is used alone, the addition amount is very high to achieve a certain effect, but the addition amount is too high at the same time to cause the poor mechanical strength of the material, and the zinc borate and the low-melting-point microbeads are compounded, so that the zinc borate and the low-melting-point microbeads can be used cooperatively to facilitate melting, and an insulating layer is formed on the surface more easily.
Further, the particle size of the zinc borate is 2-4 mu m. The zinc borate has small particle size, is easy to disperse in the material, and is favorable for forming an isolation layer.
Further, the particle size of the glass beads is 5-25 μm. The particle size is small, the dispersion is easy, the isolation layer formed during melting is more compact, and the effect of improving CTI value is better.
Further, the weight ratio of the glass beads to the zinc borate is (2-3): 1. The glass beads and the zinc borate particles have certain difference, and the zinc borate with low particle size can compensate the pores generated after the beads with larger relative particle size form the protective layer. The smaller the bead size, the lower the zinc borate ratio. The two mutually complemented, the formed isolation layer is better, so that the CTI value is better improved.
Further, the glass fibers are chopped fibers with a length of 3-5 mm.
Further, the auxiliary agent is an antioxidant and/or a lubricant. Specifically, the antioxidant can be one or more of pentaerythritol tetra [ beta- (3, 5-di-tert-butyl-4-hydroxyphenyl) propionate ], pentaerythritol tetra (3-laurylthiopropionate) and tris [2, 4-di-tert-butylphenyl ] phosphite; the lubricant is one or more of Ethylene Bis Stearamide (EBS), E wax, calcium stearate and pentaerythritol tetrastearate.
The invention also provides a preparation method of the halogen flame-retardant PBT material, which comprises the following steps:
s1: weighing the components according to the proportion, premixing the components except the glass fiber, and then adding the components into an extruder;
s2: and feeding glass fibers into the extruder from the side, and carrying out melt extrusion and granulation to obtain the halogen flame-retardant PBT material.
The invention also provides application of the halogen flame-retardant PBT material in preparing plastic parts of electronic and electric, and is particularly suitable for preparing plastic parts with high requirements on electric performance, such as copper bars for vehicles, circuit breakers of household appliances, current sensors for vehicles and the like.
The beneficial effects are that:
according to the invention, minerals and zinc borate are added into the PBT resin, so that a molten glass layer is formed in the material in the combustion process, the CTI value of the halogen flame-retardant PBT material is improved, and the problem that the halogen flame-retardant PBT material cannot be applied to the field with higher requirements on electrical performance due to low CTI value is solved. The flame retardant grade of the halogen flame retardant PBT material provided by the invention can reach V-0, and the CTI value is 300V-375V.
Detailed Description
The following description of the technical solutions in the embodiments of the present invention will be clear and complete, and it is obvious that the described embodiments are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
< preparation of examples and comparative examples >
The raw materials used in the examples and comparative examples of the present invention are derived from homemade or commercially available materials, but are not limited to these materials:
PBT: brand GX112, purchased from ceremony chemical;
glass fiber: chopped fiber, 3.0mm in length, trade mark ECS11-3.0-534A, purchased from China boulder;
brominated polystyrene: the trademark Saytex 621, available from Yabao, USA;
brominated epoxy flame retardant: brand F-2100, purchased from Israel dead sea;
antimony white: brand S-12N, available from Guangzhou flash Star antimony industry;
zinc borate a: particle size of 2-4 μm, trade name FIREBRAKE 500, available from Rio Tinto, U.S.A.;
the particle size of the zinc borate B is 5-8 mu m, and the zinc borate B is brand HT-207 and is purchased from the fine chemical industry of Taixing;
glass bead A: melting point 330 ℃, grain size 5-15 μm, brand FD46, purchased from Anhui micro-nano;
glass bead B: melting point 400 ℃, particle size 10-25 μm, brand D240, purchased from Anhui micro-nano;
glass bead C: melting point 600 deg.C, particle size 15-20 μm, brand 050-20-215, purchased from Sophitec;
glass bead D: the melting point is 380 ℃, the grain diameter is 30-40 mu m, the brand HS38 is purchased from Santa Clay of Zhengzhou;
an antioxidant: commercial, the same commercial product was used in the parallel experiments;
and (3) a lubricant: commercially available, the same commercial product was used in the parallel experiments.
The preparation methods of the examples and comparative examples of the present invention are as follows:
s1: weighing the components according to the proportion, premixing the components except the glass fiber, and then adding the components into an extruder;
s2: and (3) feeding the glass fiber into the extruder from the side, and carrying out melt extrusion and granulation to obtain the halogen flame-retardant PBT material.
In the present specification, "parts" means "parts by weight" unless specifically stated otherwise.
< Performance test method >
The performance test methods of the respective examples and comparative examples of the present invention are as follows:
flame retardant properties: UL94,1.6mm;
CTI performance: IEC 60112-2020. CTI values of 225-250V are conventional, and exceeding this range is believed to increase CTI.
TABLE 1 EXAMPLES 1 to 6 formulations
Component (A) Example 1 Example 2 Example 3 Example 4 Example 5 Example 6
PBT (portion) 50 50 36 78 50 50
Glass fiber (part) 20 20 30 10 20 20
Brominated polystyrene (part) 10 10 15 10 10
Brominated epoxy flame retardant (part) 5
Antimony white (part) 3 3 5 1 3 3
Zinc borate A (parts) 2 2 1 3 2 2
Glass bead A (part) 7 5 10 6 9
Glass bead B (part) 7
Antioxidant (part) 0.5 0.5 1 0 0.5 0.5
Lubricant (parts) 0.5 0.5 0 1 0.5 0.5
TABLE 2 EXAMPLES 7 to 12 formulations
TABLE 3 Performance test results for examples 1-6
Test item Example 1 Example 2 Example 3 Example 4 Example 5 Example 6
Flame retardant rating V-0 V-0 V-0 V-0 V-0 V-0
CTI(V) 350 350 300 320 325 375
TABLE 4 Performance test results for examples 7-12
Test item Example 7 Example 8 Example 9 Example 10 Example 11 Example 12
Flame retardant rating V-0 V-0 V-0 V-0 V-0 V-0
CTI(V) 325 325 375 375 325 300
TABLE 5 formulation of comparative examples 1-7
TABLE 6 Performance test results for comparative examples 1-7
Test item Comparative example 1 Comparative example 2 Comparative example 3 Comparative example 4 Comparative example 5 Comparative example 6 Comparative example 7
Flame retardant rating V-0 V-0 V-0 V-0 V-0 V-0 V-0
CTI 250V 225V 250V 250V 225V 275V 225V
According to the test results of the examples 1-12, the flame retardant grades of the examples 1-12 can reach V-0, and the CTI value is in the range of 300-375V, so that the CTI value of the halogen flame retardant PBT material provided by the invention can be effectively improved, and the halogen flame retardant PBT material can be suitable for electronic and electric plastic parts with higher CTI value requirements.
Comparative examples 1 and 2 comparative example 1 did not increase zinc borate, comparative example 2 did not increase glass beads, resulting in failure to improve CTI of both comparative example 1 and comparative example 2.
Comparative examples 3 and 4 show that the CTI value is not improved or is not remarkably improved when the zinc borate is used in an amount exceeding the range of example 1. This is because zinc borate has a high melting point, and in CTI test, zinc borate itself has a certain auxiliary effect on fluxing, but zinc borate itself cannot be melted, so that an excessive amount of zinc borate cannot make the CTI value of a material higher.
The comparative examples 5 and 6 were not excellent in CTI value improvement effect due to the fact that the glass beads were used in an excessive amount as compared with example 1. If the usage amount of the glass beads is increased after reaching a certain continuous phase, the glass beads have no obvious beneficial effect on CTI.
Comparative example 7 the glass beads have a melting point exceeding the upper limit compared to example 1, resulting in a serious decrease in CTI value of comparative example 7.
The foregoing description of the preferred embodiments of the invention is not intended to limit the invention to the precise form disclosed, and any such modifications, equivalents, and alternatives falling within the spirit and scope of the invention are intended to be included within the scope of the invention.

Claims (8)

1. The halogen flame-retardant PBT material is characterized by comprising the following components in parts by weight:
36-78 parts of PBT resin;
10-30 parts of glass fiber;
1 5-15 parts of flame retardant;
21-5 parts of flame retardant;
31-3 parts of flame retardant;
5-10 parts of glass beads;
0.5-1 part of auxiliary agent;
the flame retardant 1 is brominated polystyrene and/or brominated epoxy flame retardant;
the flame retardant 2 is antimony white or crystalline polyphosphate;
the flame retardant 3 is zinc borate;
the melting point of the glass beads is 330-400 ℃;
the particle size of the glass beads is 5-25 mu m;
the particle size of the zinc borate is 2-4 mu m.
2. The halogen flame-retardant PBT material according to claim 1, wherein the weight ratio of the glass microspheres to the zinc borate is (2-3): 1.
3. The halogen-containing flame retardant PBT material of claim 1, wherein the glass fibers are chopped fibers having a length of 3 to 5 mm.
4. The halogen flame retardant PBT material of claim 1, wherein the auxiliary agent is an antioxidant and/or a lubricant.
5. The halogen flame retardant PBT material according to claim 4, wherein the antioxidant is one or more of pentaerythritol tetrakis [ beta- (3, 5-di-tert-butyl-4-hydroxyphenyl) propionate ], pentaerythritol tetrakis (3-laurylthiopropionate) and tris [2, 4-di-tert-butylphenyl ] phosphite.
6. The halogen flame retardant PBT material of claim 1, wherein the lubricant is one or more of ethylene bis stearamide, E wax, calcium stearate and pentaerythritol tetrastearate.
7. A method of preparing a halogen flame retardant PBT material according to any of claims 1 to 6, comprising the steps of:
s1: weighing the components according to the proportion, premixing the components except the glass fiber, and then adding the components into an extruder;
s2: and feeding glass fibers into the extruder from the side, and carrying out melt extrusion and granulation to obtain the halogen flame-retardant PBT material.
8. Use of the halogen flame retardant PBT material according to any of claims 1 to 6 for the preparation of plastic parts for electronic and electrical applications.
CN202211319149.7A 2022-10-26 2022-10-26 Halogen flame-retardant PBT material, and preparation method and application thereof Active CN115651375B (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2020228255A1 (en) * 2019-05-10 2020-11-19 宁波先锋新材料股份有限公司 High thermal-insulation and flame-retardant fiber thread, manufacturing method therefor, and high thermal-insulation and flame-retardant sunshade fabric based on fiber thread
WO2021253771A1 (en) * 2020-06-15 2021-12-23 金发科技股份有限公司 Low-smoke density high-performance halogen-containing flame-retardant reinforced pbt composite and preparation method therefor
CN114426763A (en) * 2022-01-17 2022-05-03 漳州宏兴泰电子有限公司 Flame-retardant reinforced PBT (polybutylene terephthalate) material with high CTI (comparative tracking index) and high GWIT (glow wire ignition temperature) and preparation method thereof

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2020228255A1 (en) * 2019-05-10 2020-11-19 宁波先锋新材料股份有限公司 High thermal-insulation and flame-retardant fiber thread, manufacturing method therefor, and high thermal-insulation and flame-retardant sunshade fabric based on fiber thread
WO2021253771A1 (en) * 2020-06-15 2021-12-23 金发科技股份有限公司 Low-smoke density high-performance halogen-containing flame-retardant reinforced pbt composite and preparation method therefor
CN114426763A (en) * 2022-01-17 2022-05-03 漳州宏兴泰电子有限公司 Flame-retardant reinforced PBT (polybutylene terephthalate) material with high CTI (comparative tracking index) and high GWIT (glow wire ignition temperature) and preparation method thereof

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
杨家祥 ; 孙菲 ; 吴喜元 ; 陈锐 ; .空心玻璃微珠填充无卤玻璃纤维增强阻燃PA66性能研究.塑料工业.2020,第48卷(第09期),127-129. *
空心玻璃微珠填充无卤玻璃纤维增强阻燃PA66性能研究;杨家祥;孙菲;吴喜元;陈锐;;塑料工业;第48卷(第09期);127-129 *

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