CN115649928B - Textile winding machine based on Internet of things technology - Google Patents
Textile winding machine based on Internet of things technology Download PDFInfo
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- CN115649928B CN115649928B CN202211378993.7A CN202211378993A CN115649928B CN 115649928 B CN115649928 B CN 115649928B CN 202211378993 A CN202211378993 A CN 202211378993A CN 115649928 B CN115649928 B CN 115649928B
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- 238000004804 winding Methods 0.000 title claims abstract description 203
- 239000004753 textile Substances 0.000 title claims abstract description 97
- 238000005516 engineering process Methods 0.000 title claims abstract description 13
- 238000000222 aromatherapy Methods 0.000 claims abstract description 41
- 230000005540 biological transmission Effects 0.000 claims abstract description 32
- 239000004744 fabric Substances 0.000 claims description 92
- 230000001105 regulatory effect Effects 0.000 claims description 37
- 238000012544 monitoring process Methods 0.000 claims description 29
- 239000003205 fragrance Substances 0.000 claims description 25
- 230000007547 defect Effects 0.000 claims description 21
- 239000002781 deodorant agent Substances 0.000 claims description 19
- 239000007788 liquid Substances 0.000 claims description 19
- 238000000034 method Methods 0.000 claims description 19
- 230000008569 process Effects 0.000 claims description 17
- 238000004332 deodorization Methods 0.000 claims description 13
- 238000002955 isolation Methods 0.000 claims description 12
- 230000001877 deodorizing effect Effects 0.000 claims description 10
- 239000011248 coating agent Substances 0.000 claims description 9
- 238000000576 coating method Methods 0.000 claims description 9
- 239000002759 woven fabric Substances 0.000 claims description 8
- 238000007599 discharging Methods 0.000 claims description 7
- 230000001276 controlling effect Effects 0.000 claims description 5
- 230000003064 anti-oxidating effect Effects 0.000 claims description 4
- 230000033228 biological regulation Effects 0.000 claims description 4
- 239000012530 fluid Substances 0.000 claims description 4
- 125000006850 spacer group Chemical group 0.000 claims description 4
- 238000001514 detection method Methods 0.000 claims description 3
- 230000000694 effects Effects 0.000 claims description 3
- 230000005764 inhibitory process Effects 0.000 claims description 3
- 230000004044 response Effects 0.000 claims description 3
- 239000007921 spray Substances 0.000 claims description 3
- 239000000796 flavoring agent Substances 0.000 claims 1
- 235000019634 flavors Nutrition 0.000 claims 1
- 238000009987 spinning Methods 0.000 description 9
- 241000222519 Agaricus bisporus Species 0.000 description 3
- 235000001674 Agaricus brunnescens Nutrition 0.000 description 3
- 230000009471 action Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
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- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a textile winding machine based on the technology of the Internet of things, which comprises a base and a textile winding unit, and is characterized in that: the novel multifunctional toilet seat comprises a base, wherein a limiting block is fixedly arranged on two sides of the top of the base through bolts, the limiting block is in sliding connection with the base, the middle area of the base is concave, a aromatherapy box is arranged in a concave area of the base, an aromatherapy box nozzle is arranged on the aromatherapy box, a groove is arranged in the middle area of the top of the limiting block, a first winding drum and a second winding drum are arranged above the base, the first winding drum is positioned behind the second winding drum, telescopic rods are respectively arranged at two ends of the first winding drum and the second winding drum, a limiting ring is fixedly arranged at the other end of the telescopic rods, the limiting ring is round, the radius of the limiting ring is slightly larger than the radius of the groove, shaft sticks are respectively connected to two sides of the first winding drum in a transmission mode, and the telescopic rods are in transmission connection with the shaft sticks at a certain angle.
Description
Technical Field
The invention relates to the technical field of spinning, in particular to a spinning winding machine based on the internet of things technology.
Background
Along with the development of technology, the precision requirements of merchants on a winding machine are continuously improved, meanwhile, the requirements on a winding machine system are increased, the winding machine is not only required to have advanced machine equipment, but also required to have high production technology level, the winding control equipment used in the domestic market currently has various defects in dynamic performance and stability, after the textile cloth is impregnated and dyed, a large amount of peculiar smell can be dispersed from dye, peculiar smell removing and aromatherapy equipment is circulated in the market, but the peculiar smell removing and aromatherapy equipment cannot be discharged according to the real-time requirements of the winding machine, and meanwhile, in order to reduce the step of secondary peculiar smell removing, the winding machine for textile based on the technology of the Internet of things is very necessary to be designed.
Disclosure of Invention
The invention aims to provide a textile winding machine based on the internet of things technology, so as to solve the problems in the background technology.
In order to solve the technical problems, the invention provides the following technical scheme: the utility model provides a textile winding machine based on internet of things, includes base and textile winding unit, its characterized in that: the two sides of the top of the base are fixedly provided with limiting blocks by bolts, the limiting blocks are in sliding connection with the base, the middle area of the base is concave, a aromatherapy box is arranged in the concave area of the base, an aromatherapy box nozzle is arranged on the aromatherapy box, the middle area of the top of the limiting blocks is provided with a groove, a first winding drum and a second winding drum are arranged above the base, the first winding drum is positioned at the rear of the second winding drum, the two ends of the first winding drum and the second winding drum are respectively provided with a telescopic rod, the other end of the telescopic rod is fixedly provided with a limit ring, the limit rings are round, the radius of the limit ring is slightly larger than the radius of the groove, shaft sticks are connected to two sides of the first winding drum in a transmission mode, the shaft sticks form a certain angle with the first winding drum, and the telescopic rod is connected with the shaft sticks in a transmission mode.
According to the technical scheme, one side of base is provided with the motor, the motor is connected for the electricity with reel one, reel two, the lifting column is installed at the top of motor, the intermediate drive of lifting column is connected with reel three, the reel three is including the drive block, be bearing sliding connection between the drive block, be provided with the coating rod between motor and the base, evenly distributed has tiny hole on the coating rod, the coating rod is the cavity, the inside of coating rod is filled with the spacer fluid, the coating rod is connected for the electricity with the motor, the below of coating rod is provided with deodorant nozzle.
According to the technical scheme, the textile winding system comprises a winding drum control module, an odor control module and a limiting module, wherein the winding drum control module comprises a winding drum telescopic unit, a winding drum speed regulating unit and a winding drum tension regulating unit, the odor control module comprises an odor monitoring unit, a deodorizing force regulating unit and an aromatherapy discharging unit, and the limiting module comprises an anti-oxidation film smearing unit, a textile cloth monitoring unit and a smearing rod regulating unit.
According to the technical scheme, the reel telescoping unit is used for regulating the height of the reels and the distance between each reel, the reel speed regulating unit is used for controlling the reel rotation speed, the reel tension regulating unit is used for monitoring the tension value of the textile part in real time in the operation process of the winding machine, the distance and the height between each reel of the control are simultaneously, the odor monitoring unit is used for collecting the odor on the textile fabric for analysis, whether the odor is consistent with the odor of dye, the deodorization strength regulating unit is used for sucking the odor on the textile fabric, the deodorization strength is carried out according to the concentration of the odor of the dye, the fragrance emission unit is used for releasing fragrance, the fragrance concentration is regulated in real time according to the concentration of the odor, the oxidation-preventing film smearing unit is used for smearing isolation liquid on the textile fabric, a layer of protective film is formed on the textile fabric when the isolation liquid is dry, the textile fabric monitoring unit is used for monitoring the shape of the textile fabric in real time, transmitting the information of the textile fabric in real time, and then controlling the rotation speed of the reel is controlled, and the smearing rod regulating unit is used for releasing the isolation liquid.
According to the technical scheme, the working flow of the coiler is as follows;
s1, checking whether a base and a winding drum are firm or not, and whether the winding drum is clean or not;
s2, fixing one end of the woven fabric on a winding drum III, enabling the woven fabric to pass through the bottom of a winding drum II through the winding drum III and then to be pulled out through the upper part of the winding drum I;
s3, adjusting the lifting column, and enabling the woven cloth to be in contact with the smearing rod;
s4, starting the coiler and simultaneously releasing the deodorant;
s5, smearing the isolation liquid on one side of the textile cloth by the smearing rod;
s6, releasing fragrance by the aromatherapy box to further remove peculiar smell;
s7, waiting for the completion of the rolling of the whole spinning part of the first roll, and replacing the spinning cloth on the first roll to the third roll;
s8, repeating the operation, and coating the isolating liquid on both sides of the woven cloth.
According to the technical scheme, the control flow between the reels is as follows:
in the winding process, a controller and a frequency converter are utilized to control the speed proportion among the first winding drum, the second winding drum and the third winding drum;
each winding drum is provided with an independent frequency converter, the radius value of the winding drum I and the radius value of the winding drum II are consistent, the radius value of the winding drum III is determined according to the power of a motor, the ratio among the three frequency converters can be regulated and controlled in real time in a certain speed regulation range, and the winding diameter compensation control can be adopted, so that the winding drum speed is changed, the control on the tension of textile cloth is not influenced, and the error is reduced to the minimum while the performance of the whole winding machine is improved;
according to the magnitude of the error, automatically changing the gain value and the integral time constant, so that the effects of quick overall response of the coiler, overshoot inhibition and stable error are achieved;
the whole textile winding system divides error difference into grades, namely a range, when the error calculated by the system monitoring falls in a certain range, the corresponding control unit automatically adjusts parameters, wherein the parameters are gain values, and the gain values comprise the rotating speed and the height of the winding drum;
according to the actual radius of the winding drum and the pre-debugging data, setting an adjusting coefficient, and automatically adjusting according to the adjusting coefficient in the process of adjusting the gain value.
According to the technical scheme, the rotation speed of the first winding drum is as follows:
V1＝W1*r1，
the rotation speed of the second winding drum is as follows:
V2＝W2*r2，
the rotation speed of the winding drum III is as follows:
V3＝V1*r3/r1，
wherein V1 is the rotation speed of the first reel, V2 is the rotation speed of the second reel, V3 is the rotation speed of the third reel, W1 is the angular velocity of the shaft rod on the first reel, W2 is the angular velocity of the shaft rod on the second reel, r1 is the radius of the first reel, and r2 is the radius of the second reel.
According to the technical scheme, the operation flow of the third winding drum is as follows:
s21, driving the lifting column to descend by a fixed value h by the reel telescopic unit according to a preset route, and sending a contact signal by the smearing rod;
s22, the transmission block runs to push the textile cloth on the third winding drum, and the pressure value D between the transmission block and the textile cloth is transmitted in real time;
s23, dividing the tension into a plurality of grades in a winding drum tension adjusting unit, and automatically adjusting the positions of a winding drum I and a winding drum II when data D detected by a transmission block enter a corresponding tension range;
s24, adjusting the second winding drum to move towards the direction far away from the third winding drum to reduce the inclination angle of spinning, reducing the tension value until the tension value reaches a set range, adjusting the second winding drum to move towards the third winding drum to increase the inclination angle of the woven cloth, and increasing the tension value until the tension value reaches the set range;
s25, if the lifting column descends for h, the smearing rod does not send a signal, the lifting column continues to descend for h until the smearing rod is contacted with the textile cloth.
According to the technical scheme, the deodorizing flow is as follows:
s31, inputting dye molecule data into an odor control module in advance, and actively detecting and matching by an odor monitoring unit;
s32, when the same molecular element as the dye is detected, the odor monitoring unit sends a starting instruction to the deodorant nozzle, and the deodorant nozzle starts to spray the deodorant;
s33, the drum tension adjusting unit transmits the adjustment data to the deodorization intensity adjusting unit in real time, if the drum tension adjusting amplitude value k is too large, the deodorization intensity is increased, and the released deodorization dosage m is increased;
s34, the transmission block transmits the tension value D to the fragrance discharge unit, and the fragrance discharge unit drives the fragrance box nozzle to discharge fragrance, so that the textile cloth is colored with a layer of isolating liquid in the process, and the fragrance can mask peculiar smell and cannot cause secondary damage to the textile cloth;
s35, a textile fabric monitoring unit monitors the shape of the textile fabric in real time, the textile fabric in the process is not cut, the shape of the textile fabric is scanned out and conveyed into an odor control module and a winding drum control module, and a winding drum III and a fragrance box are adjusted according to the shape of the textile fabric;
s36, automatically calculating the area of a defect area of the woven cloth through a system;
s37, the textile fabric detection unit divides the whole textile fabric into a left part and a right part, sleeves the defect area, judges which part the defect area belongs to according to the size of the occupied area of the defect, judges whether the aromatherapy box needs to be closed or not through comparison with the rated area x,
if the area of the defect area is larger than or equal to x, closing the aromatherapy box in the part, and if the area of the defect area is smaller than x, not closing the aromatherapy box, wherein a small amount of woven cloth is used for the aromatherapy discharged by the aromatherapy box in the other part;
s38, the transmission block in the defect area of the woven cloth does not operate.
According to the technical scheme, the formula for removing peculiar smell is as follows:
m＝0.6～0.8k,
n＝0.35～0.5D*b，
wherein n is aromatherapy amount, m is deodorant amount, k is reel tension adjustment amplitude, D is tension detected by a transmission block, and b is spacer fluid viscosity coefficient.
Compared with the prior art, the invention has the following beneficial effects: according to the invention, by arranging the first winding drum and the second winding drum, each winding drum is provided with the independent frequency converter, the radius values of the first winding drum and the second winding drum are consistent, the radius value of the third winding drum is determined according to the power of the motor, the ratio among the three frequency converters can be regulated and controlled in real time within a certain speed regulation range, the winding diameter compensation control can be adopted, the winding drum speed is changed, the control on the tension of textile cloth is not influenced, and the error is reduced to the minimum while the performance of the whole winding machine is improved.
Drawings
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate the invention and together with the embodiments of the invention, serve to explain the invention. In the drawings:
FIG. 1 is a schematic overall frontal view of the present invention;
FIG. 2 is a schematic diagram of the present invention for deodorizing;
FIG. 3 is a schematic diagram of a system of the present invention;
in the figure: 1. a base; 2. a motor; 3. a first winding drum; 4. a second winding drum; 5. an applicator; 6. a winding drum III; 7. a limiting block; 8. lifting columns; 9. a transmission block; 10. an aromatherapy box; 11. a fragrance box nozzle; 12. a limit ring; 13. a telescopic rod; 14. a shaft rod; 15. deodorant nozzle.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-3, the present invention provides the following technical solutions: the utility model provides a textile winding machine based on internet of things, including base 1 and textile winding unit, the top both sides bolt fixed mounting of base 1 has stopper 7, stopper 7 is sliding connection with base 1, the middle zone of base 1 is concave, install champignon box 10 in the concave region of base 1, champignon box nozzle 11 has been seted up on the champignon box 10, the top middle zone of stopper 7 has seted up flutedly, the top of base 1 is provided with reel one 3 and reel two 4, reel one 3 is located the rear of reel two 4, telescopic link 13 is all installed at reel one 3 and the both ends of reel two 4, the other end fixed mounting of telescopic link 13 has spacing collar 12, spacing collar 13 is circular, the radius of spacing collar 13 is slightly greater than the recess radius, the both sides of reel one 3 all transmit and be connected with axle rod 14, axle rod 14 is certain angle with reel one 3, telescopic link 13 and axle rod 14 are the transmission and are connected.
The motor 2 is arranged on one side of the base 1, the motor 2 is electrically connected with the first winding drum 3 and the second winding drum 4, the lifting column 8 is arranged at the top of the motor 2, the third winding drum 6 is connected with the middle transmission of the lifting column 8, the third winding drum 6 comprises a transmission block 9, the transmission blocks 9 are in sliding connection with bearings, the smearing rod 5 is arranged between the motor 2 and the base 1, tiny holes are uniformly distributed on the smearing rod 5, the smearing rod 5 is hollow, isolation liquid is filled in the smearing rod 5, the smearing rod 5 is electrically connected with the motor 2, the deodorant nozzle 15 is arranged below the smearing rod 5, the motor is started, the third winding drum, the second winding drum and the first winding drum are driven to run simultaneously, the third winding drum, the second winding drum and the first winding drum run to drive textile fabrics to drive, the three winding drums can improve the transmission stability of textile fabrics, if the tension of the textile fabrics is required to be controlled, the lifting column is driven to move, and if the rotating speed of the winding drums is required to be reduced, the telescopic rod is driven to move inwards to drive the limiting rings to move inwards to form braking.
The textile winding system comprises a winding drum control module, an odor control module and a limiting module, wherein the winding drum control module comprises a winding drum telescopic unit, a winding drum speed regulating unit and a winding drum tension regulating unit, the odor control module comprises an odor monitoring unit, a deodorizing force regulating unit and an aromatherapy discharging unit, and the limiting module comprises an oxidation-preventing film smearing unit, a textile cloth monitoring unit and a smearing rod regulating unit.
The reel telescoping unit is used for regulating the height of the reels and the distance between each reel, the reel speed regulating unit is used for controlling the reel rotation speed, the reel tension regulating unit is used for monitoring the tension value of a textile part in real time in the operation process of the winding machine, the distance and the height between each reel which are controlled simultaneously, the odor monitoring unit is used for collecting and analyzing the odor on the textile fabric, whether the odor is consistent with the odor of dye or not, the deodorization strength regulating unit is used for sucking off the odor on the textile fabric, the deodorization strength is carried out according to the concentration of the odor of the dye, the aromatherapy discharging unit is used for releasing aromatherapy, the anti-oxidation film smearing unit is used for smearing isolation liquid on the textile fabric according to the concentration of the odor in real time, a layer of protection film is formed on the textile fabric when the isolation liquid dries, the textile fabric is monitored in real time, the textile fabric information is transmitted in real time, then the reel rotation speed is controlled, and the smearing rod regulating unit is used for regulating the release of the isolation liquid.
The working flow of the coiler is as follows;
s1, checking whether a base and a winding drum are firm or not, and whether the winding drum is clean or not;
s2, fixing one end of the woven fabric on a winding drum III 6, enabling the woven fabric to pass through the bottom of a winding drum II 4 through the winding drum III 6 and then to be pulled out through the upper part of the winding drum I3;
s3, adjusting the lifting column 8 to enable the woven cloth to be in contact with the smearing rod 5;
s4, starting the coiler and simultaneously releasing the deodorant;
s5, smearing the isolation liquid on one side of the textile cloth by the smearing rod 5;
s6, releasing fragrance by the aromatherapy box 10 to further remove peculiar smell;
s7, waiting for the completion of the rolling of the whole spinning part of the first roll, and replacing the spinning cloth on the first roll 3 onto a third roll 6;
s8, repeating the operation, and coating the isolating liquid on both sides of the woven cloth.
The control flow between the reels is as follows:
in the winding process, a controller and a frequency converter are utilized to control the speed proportion among the first winding drum 3, the second winding drum 4 and the third winding drum 6;
each winding drum is provided with an independent frequency converter, the radius values of the winding drum I3 and the winding drum II 4 are consistent, the radius value of the winding drum III 6 is determined according to the power of the motor 2, the ratio of the three frequency converters can be regulated and controlled in real time in a certain speed regulation range, the winding diameter compensation control can be adopted, the winding drum speed is changed, the control on the tension of the textile fabric is not influenced, and the error is reduced to the minimum while the performance of the whole winding machine is improved;
according to the magnitude of the error, automatically changing the gain value and the integral time constant, so that the effects of quick overall response of the coiler, overshoot inhibition and stable error are achieved;
the error difference of the whole textile winding system is classified into 12 grades, namely 12 ranges, when the error calculated by the system monitoring falls in a certain range, the corresponding control unit can automatically adjust parameters, the parameters are gain values, and the gain values comprise the rotating speed of a winding drum and the height of the winding drum;
according to the actual radius of the winding drum and the pre-debugging data, 24 adjusting coefficients are set, and automatic adjustment is carried out according to the adjusting coefficients in the process of adjusting the gain value.
The rotation speed of the first reel 3 is:
V1＝W1*r1，
the rotation speed of the second reel 4 is:
V2＝W2*r2，
the rotational speed of the third spool 6 is:
V3＝(V1*r3)/r1，
wherein V1 is the rotation speed of the first reel 3, V2 is the rotation speed of the second reel 4, V3 is the rotation speed of the third reel 6, W1 is the shaft-roller angular velocity on the first reel 3, W2 is the shaft-roller angular velocity on the second reel 4, r1 is the radius of the first reel 3, and r2 is the radius of the second reel 4.
The operation flow of the third winding drum 6 is as follows:
s21, driving the lifting column 8 to descend by a fixed value h1 by the reel telescopic unit according to a preset route, and sending a contact signal by the smearing rod 5;
s22, the transmission block 9 runs, the textile cloth on the third winding drum 6 is jacked, and the pressure value D between the transmission block and the textile cloth is transmitted in real time;
s23, dividing the tension into 10 grades in a reel tension adjusting unit, and automatically adjusting the positions of a reel one 3 and a reel two 4 when data D detected by a transmission block enter a corresponding tension range;
s24, adjusting the second winding drum 4 to move towards the direction far away from the third winding drum 6 to reduce the inclination angle of spinning, reducing the tension value until the tension value reaches a set range, adjusting the second winding drum 4 to move towards the third winding drum 6 to increase the inclination angle of the spinning cloth and increasing the tension value until the tension value reaches the set range, wherein the tension value D is larger;
s25, if the lifting column 8 descends h1, the smearing rod 5 does not send a signal, the lifting column continues to descend h1 until the smearing rod 5 is contacted with the textile cloth.
The deodorizing flow is as follows:
s31, inputting dye molecule data into an odor control module in advance, and actively detecting and matching by an odor monitoring unit;
s32, when the same molecular element as the dye is detected, the odor monitoring unit sends a starting instruction to the deodorant nozzle 15, and the deodorant nozzle 15 starts to spray the deodorant;
s33, the drum tension adjusting unit transmits the adjustment data to the deodorization intensity adjusting unit in real time, if the drum tension adjusting amplitude value k is too large, the deodorization intensity is increased, and the released deodorization dosage m is increased;
s34, the transmission block 9 transmits the tension value D to the fragrance discharge unit, and the fragrance discharge unit drives the fragrance box nozzle 11 to discharge fragrance, so that the textile cloth is colored with a layer of isolating liquid in the process, and the fragrance can mask peculiar smell and cannot cause secondary damage to the textile cloth;
s35, a textile fabric monitoring unit monitors the shape of the textile fabric in real time, the textile fabric in the process is not cut, the shape of the textile fabric is scanned out and conveyed into an odor control module and a winding drum control module, and a winding drum III 6 and a fragrance box 10 are adjusted according to the shape of the textile fabric;
s36, automatically calculating the area of a defect area of the woven cloth through a system;
s37, the textile fabric detection unit divides the whole textile fabric into a left part and a right part, sleeves the defect area, judges which part the defect area belongs to according to the size of the occupied area of the defect, judges whether the aromatherapy box 10 needs to be closed or not through comparison with the rated area x,
if the area of the defect area is larger than or equal to x, closing the aromatherapy box 10 in the part, and if the area of the defect area is smaller than x, not closing the aromatherapy box 10, wherein a small amount of woven cloth is used for the aromatherapy discharged by the aromatherapy box 10 in the other part;
s38, the transmission block 9 in the defect area of the woven cloth does not operate.
The formula for removing peculiar smell is as follows:
m＝(0.6～0.8)k,
n＝(0.35～0.5)D*b，
wherein n is the fragrance amount, m is the deodorant amount, k is the tension adjustment amplitude of the winding drum, D is the tension detected by the transmission block 9, and b is the viscosity coefficient of the spacer fluid.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Finally, it should be noted that: the foregoing description is only a preferred embodiment of the present invention, and the present invention is not limited thereto, but it is to be understood that modifications and equivalents of some of the technical features described in the foregoing embodiments may be made by those skilled in the art, although the present invention has been described in detail with reference to the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (5)
1. The utility model provides a textile winding machine based on internet of things, includes base (1) and textile winding unit, its characterized in that: the novel anti-theft device is characterized in that a limiting block (7) is fixedly arranged on two sides of the top of the base (1) through bolts, the limiting block (7) is in sliding connection with the base (1), a middle area of the base (1) is concave, a fragrance box (10) is arranged in a concave area of the base (1), a fragrance box nozzle (11) is arranged on the fragrance box (10), a groove is formed in the middle area of the top of the limiting block (7), a first winding drum (3) and a second winding drum (4) are arranged above the base (1), the first winding drum (3) is positioned behind the second winding drum (4), telescopic rods (13) are arranged at two ends of the first winding drum (3) and the second winding drum (4), a limiting ring (12) is fixedly arranged at the other end of the telescopic rods (13), the limiting ring (12) is circular, two sides of the first winding drum (3) are respectively connected with a shaft roller (14) in a transmission mode, the shaft roller (14) forms a certain angle with the first winding drum (3), and the telescopic rods (13) are connected with a telescopic shaft (14);
one side of the base (1) is provided with a motor (2), the motor (2) is electrically connected with a first winding drum (3) and a second winding drum (4), a lifting column (8) is arranged at the top of the motor (2), a third winding drum (6) is connected with middle transmission of the lifting column (8), the third winding drum (6) comprises a transmission block (9), the transmission block (9) is in sliding connection with a bearing, an smearing rod (5) is arranged between the motor (2) and the base (1), tiny holes are uniformly distributed on the smearing rod (5), the smearing rod (5) is hollow, isolation liquid is filled in the smearing rod (5), the smearing rod (5) is electrically connected with the motor (2), and a deodorant nozzle (15) is arranged below the smearing rod (5);
the textile winding system comprises a winding drum control module, an odor control module and a limiting module, wherein the winding drum control module comprises a winding drum telescopic unit, a winding drum speed regulating unit and a winding drum tension regulating unit, the odor control module comprises an odor monitoring unit, a deodorizing force regulating unit and an aromatherapy discharging unit, and the limiting module comprises an anti-oxidation film smearing unit, a textile cloth monitoring unit and a smearing rod regulating unit;
the device comprises a winding drum stretching unit, a winding drum speed regulating unit, an anti-oxidation film smearing unit, a textile fabric monitoring unit and a deodorizing force regulating unit, wherein the winding drum stretching unit is used for regulating the height of a winding drum and the distance between the winding drums, the winding drum speed regulating unit is used for controlling the rotating speed of the winding drum, the winding drum tension regulating unit is used for monitoring the tension value of the textile fabric in real time in the operation process of a winding machine, the distance and the height between the winding drums are controlled, the odor monitoring unit is used for collecting and analyzing the odor on the textile fabric and judging whether the odor is consistent with the flavor of dye, the deodorizing force regulating unit is used for sucking the odor on the textile fabric, the deodorizing force is used for deodorizing according to the concentration of the odor of the dye, the aromatherapy discharging unit is used for releasing aromatherapy, the aromatherapy concentration is regulated in real time according to the concentration of the odor, a layer of protection film is formed on the textile fabric when the isolating liquid dries, the textile fabric monitoring unit is used for monitoring the shape of the textile fabric in real time, transmitting the information of the textile fabric in real time, and then controlling the rotating speed of the winding drum, and the smearing rod regulating unit is used for regulating the release of the isolating liquid.
The working flow of the coiler is as follows;
s1, checking whether a base and a winding drum are firm or not, and whether the winding drum is clean or not;
s2, fixing one end of the woven fabric on a winding drum III (6), enabling the woven fabric to pass through the bottom of a winding drum II (4) through the winding drum III (6) and then to be pulled out through the upper part of the winding drum I (3);
s3, adjusting the lifting column (8) to enable the woven cloth to be in contact with the smearing rod (5);
s4, starting the coiler and simultaneously releasing the deodorant;
s5, smearing the isolation liquid on one side of the textile cloth by the smearing rod (5);
s6, releasing fragrance by the fragrance box (10) to further remove peculiar smell;
s7, waiting for the completion of the complete winding of the roll of textile cloth, and replacing the textile cloth on the first winding drum (3) to the third winding drum (6);
s8, repeating the operation, and coating isolation liquid on both sides of the woven cloth;
the control flow between the reels is as follows:
in the winding process, a controller and a frequency converter are utilized to control the speed proportion among the first winding drum (3), the second winding drum (4) and the third winding drum (6);
each winding drum is provided with an independent frequency converter, the radius values of the winding drum I (3) and the winding drum II (4) are consistent, the radius value of the winding drum III (6) is determined according to the power of the motor (2), the ratio among the three frequency converters can be regulated and controlled in real time in a certain speed regulation range, the winding diameter compensation control can be adopted, the winding drum speed is changed, the control on the tension of textile cloth is not influenced, and the error is reduced to the minimum while the performance of the whole winding machine is improved;
according to the magnitude of the error, automatically changing the gain value and the integral time constant, so that the effects of quick overall response of the coiler, overshoot inhibition and stable error are achieved;
the error difference of the whole textile winding system is classified into 12 grades, namely 12 ranges, when the error calculated by the system monitoring falls in a certain range, the corresponding control unit can automatically adjust parameters, the parameters are gain values, and the gain values comprise the rotating speed of a winding drum and the height of the winding drum;
according to the actual radius of the winding drum and the pre-debugging data, 24 adjusting coefficients are set, and automatic adjustment is carried out according to the adjusting coefficients in the process of adjusting the gain value.
2. The textile winding machine based on the technology of the internet of things according to claim 1, wherein: the rotation speed of the first winding drum (3) is as follows:
V1=W1*r1，
the rotation speed of the second winding drum (4) is as follows:
V2=W2*r2，
the rotation speed of the winding drum III (6) is as follows:
V3=（V1*r3）/r1，
wherein V1 is the rotational speed of the first reel (3), V2 is the rotational speed of the second reel (4), V3 is the rotational speed of the third reel (6), W1 is the angular velocity of the shaft roller on the first reel (3), W2 is the angular velocity of the shaft roller on the second reel (4), r1 is the radius of the first reel (3), and r2 is the radius of the second reel (4).
3. The textile winding machine based on the technology of the internet of things according to claim 2, wherein: the operation flow of the winding drum III (6) is as follows:
s21, driving the lifting column (8) to descend by a fixed value h1 by the reel telescopic unit according to a preset route, and sending a contact signal by the smearing rod (5);
s22, operating a transmission block (9), pushing the textile cloth on the winding drum III (6), and transmitting a pressure value D between the transmission block and the textile cloth in real time;
s23, dividing the tension into 10 grades in a reel tension adjusting unit, and automatically adjusting the positions of a reel one (3) and a reel two (4) when data D detected by a transmission block enter a corresponding tension range;
s24, adjusting the movement of the second winding drum (4) towards the direction far away from the third winding drum (6) to reduce the inclination angle of the woven fabric, reducing the tension value until the tension value reaches a set range, adjusting the movement of the second winding drum (4) towards the third winding drum (6) to increase the inclination angle of the woven fabric and increasing the tension value until the tension value reaches the set range, wherein the tension value D is larger;
s25, if the lifting column (8) descends for h1, the smearing rod (5) does not send a signal, the lifting column continues to descend for h1 until the smearing rod (5) is in contact with the textile fabric.
4. A textile winding machine based on the internet of things technology according to claim 3, characterized in that: the workflow of the coiler further comprises:
s31, inputting dye molecule data into an odor control module in advance, and actively detecting and matching by an odor monitoring unit;
s32, when the same molecular element as the dye is detected, the odor monitoring unit sends a starting instruction to the deodorant nozzle (15), and the deodorant nozzle (15) starts to spray the deodorant;
s33, the drum tension adjusting unit transmits the adjustment data to the deodorization intensity adjusting unit in real time, if the drum tension adjusting amplitude value k is too large, the deodorization intensity is increased, and the released deodorization dosage m is increased;
s34, the transmission block (9) transmits the tension value D to the aromatherapy discharging unit, and the aromatherapy discharging unit drives the aromatherapy box nozzle (11) to discharge aromatherapy, wherein the textile cloth is colored with a layer of isolating liquid in the process, so that the aromatherapy can mask peculiar smell and cannot cause secondary damage to the textile cloth;
s35, a textile fabric monitoring unit monitors the shape of the textile fabric in real time, the textile fabric in the process is not cut, the shape of the textile fabric is scanned out and conveyed into an odor control module and a winding drum control module, and a winding drum III (6) and a fragrance box (10) are adjusted according to the shape of the textile fabric;
s36, automatically calculating the area of a defect area of the woven cloth through a system;
s37, the textile fabric detection unit divides the whole textile fabric into a left part and a right part, the defect area is sleeved in, the defect area is judged to be the part of the block according to the size of the occupied area, and then the comparison with the rated area x is carried out to judge whether the aromatherapy box (10) needs to be closed or not,
if the area of the defect area is larger than or equal to x, closing the aromatherapy box (10) in the part, and if the area of the defect area is smaller than x, not closing the aromatherapy box (10), wherein a small amount of woven cloth is used for the aromatherapy discharged by the aromatherapy box (10) in the other part;
s38, the transmission block (9) in the defect area of the woven cloth does not operate.
5. The textile winding machine based on the technology of the internet of things according to claim 4, wherein: the formula for removing peculiar smell is as follows:
m=（0.6~0.8）k,
n=（0.35~0.5）D*b，
wherein n is aromatherapy amount, m is deodorant amount, k is reel tension adjustment amplitude, D is tension detected by a transmission block (9), and b is spacer fluid viscosity coefficient.
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