CN115649047A - Automatic barrel assembling, disassembling and rolling equipment - Google Patents

Abstract

The invention relates to a barrel automatic loading, unloading and rolling device; the problem that a large number of personnel are involved in the existing transferring mode of the large-diameter cylinder is solved; the anchor ear and the product have larger weight and have certain danger and other problems in the operation process; the automatic butt joint device comprises a mounting base, a control system, an automatic butt joint plug device, a rolling device and a hoop device; the hoop device comprises a lower hoop, two opening and closing assemblies, a right hoop and a left hoop which are respectively hinged to two ends of the lower hoop, and a socket arranged on the lower hoop; the opening and closing assembly is used for driving the right anchor ear and the left anchor ear articulated shaft to rotate, the rolling device comprises two groups of rolling assemblies and a first power assembly for controlling the two groups of rolling assemblies to operate, the rotation of the anchor ear device is realized through the friction force of the rolling assemblies, and the two opening and closing assemblies are electrically connected with the socket; the automatic butt-joint plug device is matched with the socket and used for realizing automatic power-on and power-off of the socket; the control system controls the first power assembly, the automatic plug butting device and the opening and closing assembly to operate.

Description

Automatic barrel assembling, disassembling and rolling equipment

Technical Field

The invention relates to a loading, unloading and rolling device, in particular to an automatic loading, unloading and rolling device for a cylinder.

Background

At present, aiming at the transportation and storage of large-diameter cylinder products, the requirements of quick loading and unloading during transportation and regular automatic rolling during storage are met.

In the past, aiming at the transportation of the products, the cooperation of a travelling crane and a common hoop is adopted; taking loading as an example, manual operation is needed to cooperate with the traveling crane to open the hoop, then the product is lifted to the hoop position, and finally the hoop is closed and locked manually and in cooperation with the traveling crane, so that the transshipment of the product is realized, and the following defects are mainly existed in the transshipment process: 1) More personnel are involved in inspection, operation, command and observation; 2) The anchor ear and the product have larger weight, and certain danger exists in the operation process of manually matching with the hanging to open and close the anchor ear; 3) The whole process needs a plurality of operation steps of manual participation and consumes a long time.

Disclosure of Invention

The invention aims to solve the problems that the existing large-diameter cylinder transshipment mode is adopted, and more inspection, operation, command and observation personnel are involved; the anchor ear and the product have larger weight, and certain danger exists in the operation process of manually matching with the hanging to open and close the anchor ear; and the problems that the whole process needs a plurality of operation steps of manual participation and takes a long time are solved, and the automatic barrel loading, unloading and rolling equipment is provided.

The technical scheme adopted by the invention is as follows:

an automatic loading, unloading and rolling device for a cylinder body is characterized in that:

the automatic butting plug device comprises a mounting base, a control system, an automatic butting plug device, a rolling device arranged on the mounting base and a hoop device arranged on the rolling device;

the hoop device comprises a lower hoop, two opening and closing assemblies, a right hoop and a left hoop which are respectively hinged to two ends of the lower hoop, and a socket arranged on the lower hoop; the left end and the right end of the lower hoop are provided with first cavities, the two opening and closing assemblies are respectively arranged in the two first cavities, are connected with the hinge shaft of the corresponding lower hoop and the hinge shaft of the left hoop and the hinge shaft of the corresponding lower hoop and the hinge shaft of the corresponding right hoop and are used for driving the hinge shafts to rotate; one end of the left hoop, which is far away from the lower hoop, is a first inclined plane which is inclined upwards, and one end of the right hoop, which is far away from the lower hoop, is a second inclined plane which is matched with the first inclined plane; after the lower hoop, the left hoop and the right hoop are closed, an annular cylinder is formed, and the inner surface of the annular cylinder is used for being in contact with the barrel; the two opening and closing assemblies are electrically connected with the socket;

the rolling device comprises two groups of rolling components which are oppositely arranged at the bottom of the annular cylinder and a first power component for controlling the two groups of rolling components to operate; the rolling assembly comprises a mounting frame and at least two friction rollers arranged parallel to the axis of the annular cylinder, the mounting frame is arranged on the mounting base, the two friction rollers are arranged in the mounting frame, the outer wall of each friction roller is in friction contact with the outer wall of the annular cylinder, and the first power assembly is connected with the friction rollers and used for driving the friction rollers to rotate;

the automatic butt joint plug device is matched with the socket and used for realizing automatic power-on and power-off of the socket;

a plurality of lifting rings are arranged on the peripheral side of the mounting base; the control system is respectively electrically connected with the socket, the first power assembly and the automatic butt plug device and is used for controlling the first power assembly and the automatic butt plug device to operate and controlling the opening and closing assembly to operate through the socket;

the hoop device can be used independently, also can use with the device cooperation that rolls, and when using with the device cooperation that rolls, the annular cylinder sets up in the friction gyro wheel top, utilizes the frictional force of friction gyro wheel, and the drive annular cylinder is rotatory.

Furthermore, in order to ensure the locking degree of the left anchor ear and the right anchor ear when the left anchor ear and the right anchor ear are closed and ensure that the cylinders can be clamped when the outer diameter of the cylinders changes within a certain range, the clamping device also comprises a locking assembly;

a second cavity is formed in one end, away from the lower hoop, of the left hoop, a clamping frame extends along the circumference of the left hoop, the thickness of one end, away from the lower hoop, of the right hoop is matched with the thickness of the inside of the clamping frame, and a groove penetrating through the top and the end is formed in the upper end of the right hoop arranged in the clamping frame;

the locking assembly comprises a second power assembly, a screw rod lifter, a first connecting rod and a second connecting rod;

the second power assembly is arranged in the second cavity, the power output end of the second power assembly is connected with the power input end of the lead screw lifter, a lead screw of the lead screw lifter penetrates out of the second cavity and is arranged in the clamping frame, the upper end of the lead screw is hinged with one end of the first connecting rod, the other end of the first connecting rod is hinged with one end of the second connecting rod, the other end of the second connecting rod is hinged with the inner wall of the clamping frame, a hinged shaft of the first connecting rod and the second connecting rod and a hinged shaft of the second connecting rod and the clamping frame are distributed on two sides of a motion path of the lead screw, and the hinged shafts of the first connecting rod and the second connecting rod are positioned on the right side of the lead screw;

the hinge shafts of the first connecting rod and the second connecting rod are used for being pressed in the groove during locking; when the hinged shaft of the first connecting rod and the hinged shaft of the second connecting rod are located at the highest point, the movement of the right hoop cannot be interfered;

the second power assembly is electrically connected with the socket, and the control system controls the second power assembly to operate through the socket.

Furthermore, the automatic butt-joint plug device comprises a second motor, a linear module and a butt-joint plug arranged at the power output end of the linear module;

the second motor and the linear module are both arranged on the mounting base, and the output end of the second motor is connected with the power input end of the linear module;

the socket is matched with the butt plug, the socket is positioned on a motion path of the butt plug, the second motor is electrically connected with the control system, the linear module is of a closed structure, the dustproof performance is good, the linear module is lubricated regularly through the oil nozzle, and the maintenance is convenient.

Furthermore, the first power assembly comprises a first motor, a bevel gear commutator, two transfer shafts, two first speed reducers, two first gears and second gears which are the same as the friction rollers in number and correspond to the friction rollers one by one;

one end of the friction roller penetrates through the mounting frame and then is connected with the second gear;

first motor and bevel gear commutator set up on the mounting base, and the output of first motor is connected with the power input end of bevel gear commutator, and two outputs of bevel gear commutator are connected with the one end of two switching shafts respectively, and the other end of two switching shafts is connected with the input of two first speed reducers respectively, and the output of two first speed reducers is connected with two first gears respectively, first gear and all second gear engagement rather than the subassembly connection that rolls that corresponds, first motor is connected with the control system electricity, adopts bevel gear commutator and switching shaft's advantage to lie in: the power of a single first motor can be synchronously transferred to the two first speed reducers, and the synchronous rotation of the first gears on the two first speed reducers is ensured.

Furthermore, the opening and closing assembly comprises a fourth motor, a second speed reducer arranged at the output end of the fourth motor, a third gear arranged at the output end of the second speed reducer and a fourth gear meshed with the third gear;

the fourth motor is connected with the inner wall of the lower hoop, and the fourth gear is coaxially arranged on a hinged shaft of the left hoop and the lower hoop and is used for driving the hinged shaft of the left hoop and the lower hoop to rotate; the fourth motor is electrically connected with the control system through a socket;

the connecting structure of the opening and closing assembly and the right hoop is the same as that of the left hoop.

Further, the second power assembly comprises a third motor, a fifth gear installed at the output end of the motor and a sixth gear meshed with the fifth gear;

the third motor is connected with the inside of the left hoop, the sixth gear is coaxially connected with the power input end of the screw rod lifter, and the third motor is electrically connected with the control system through a socket.

Furthermore, in order to prevent the barrel from shaking in the transportation process or under the action of non-resistance external force, the barrel further comprises two groups of fixing groups which are respectively arranged corresponding to the two groups of rolling assemblies, and each group of fixing groups comprises at least two fixing assemblies respectively arranged on two sides in the axial direction of the annular cylinder; the fixing assembly comprises a turn buckle and two fixing columns which are respectively fixed on the mounting frame and the annular cylinder; one end of the turn buckle is connected with the fixing column on the mounting frame, and the other end of the turn buckle is connected with the fixing column on the annular cylinder and used for fixing the relative position of the mounting frame and the annular cylinder;

in order to prevent the annular cylinder from axially moving when rotating, the annular cylinder further comprises two limiting member groups which are arranged corresponding to the two rolling assemblies;

each limiting piece group comprises at least two limiting pieces which are arranged along two sides of the axis direction of the annular cylinder respectively, and each limiting piece comprises a supporting seat, a screw rod, a horizontal roller and a sliding block;

the supporting seat is installed on the mounting base, a sliding groove is formed in one side, close to the friction roller, of the supporting seat, the sliding block is connected in the sliding groove in a sliding mode, the horizontal roller is installed on the sliding block, one end of the screw penetrates through the supporting seat and then is connected with the sliding block in a rotating mode, the screw is connected with the supporting seat in a threaded mode, and the axis of the screw is parallel to the axis of the annular cylinder.

Furthermore, the outer wall of the cylinder body may deform in the production and transportation processes, and in order to adapt to the size difference caused by the deformation and offset the circular run-out error after the left anchor ear and the right anchor ear are closed, the cylinder body further comprises two groups of limiting assemblies which are arranged corresponding to the rolling assemblies;

the mounting frame is hinged with the mounting base;

the limiting assembly comprises at least two limiting columns;

the limiting columns are arranged on the mounting base, and at least one limiting column is arranged on two radial sides of the hinged shaft of the mounting frame and the mounting base respectively and used for limiting the rotating angle of the hinged shaft.

Further, in order to protect and isolate the cylinder, a felt is arranged on the inner side of the annular cylinder.

Further, in order to realize manual control or control of other external devices when the first motor, the second motor, the third motor and the fourth motor are in failure or are in power failure accidentally, the first motor, the second motor, the third motor and the fourth motor are dual-output-shaft motors, one output shaft is driven by normal electrification, and the other output shaft can be operated manually for emergency operation when a system fails or is in power failure.

The beneficial effects of the invention are:

1. according to the automatic barrel loading, unloading and rolling equipment, the automatic opening and closing of the left hoop and the right hoop are realized through the arranged opening and closing assembly, the automatic overturning of the hoops can be realized through the arranged rolling device, the automatic power-on and power-off of the opening and closing assembly can be realized through the arranged plug and the automatic butt-joint plug device, the electroless operation during long-term storage of products is realized, the safety of a storage environment is ensured, and the automatic control of the whole equipment is realized through the arranged control system;

to sum up, the whole processes of action of rolling device, staple bolt device and automatic butt joint plug device all realize automaticly, have greatly improved the operating efficiency, reduce workman intensity of labour, when carrying out barrel loading and unloading and upset, only need remote control can, guaranteed staff's security.

2. According to the automatic barrel assembling, disassembling and rolling equipment, the locking degree of the left hoop and the right hoop is guaranteed when the left hoop and the right hoop are closed through the arranged locking assemblies, the barrels can be clamped when the outer diameter of the barrels changes within a certain range, the left hoop and the right hoop are prevented from being opened under the action of the barrels when the hoop device is turned, and the stability and the safety of the turning process are guaranteed; and locking assembly's locking principle is, pushes down right staple bolt through the articulated shaft between first connecting rod and the second connecting rod, and this kind of locking mode can realize the quick locking and the release of right staple bolt to can avoid causing the interference to the motion of right staple bolt through the length control to first connecting rod and second connecting rod.

3. According to the automatic barrel assembling, disassembling and rolling equipment provided by the invention, the first motor is adopted to control all friction rollers in the two groups of rolling assemblies, so that the synchronous motion of all friction rollers can be ensured, and the stability of barrel overturning is ensured.

4. According to the automatic barrel assembling, disassembling and rolling equipment, the opening and closing assembly adopts the third gear and the fourth gear to transmit power, and compared with a first motor which directly connects the hinge shaft of the left hoop and the hinge shaft of the lower hoop, the automatic barrel assembling, disassembling and rolling equipment has the advantages that the thickness of an annular cylinder can be reduced, and the interference on a barrel is reduced.

5. According to the automatic barrel loading, unloading and rolling equipment provided by the invention, the barrel can be prevented from shaking in the transportation process or under the action of non-resistance external force through the arranged fixing assembly, and the safety is ensured.

6. According to the automatic barrel loading, unloading and rolling equipment provided by the invention, the mounting frame is hinged with the mounting base in a connecting mode, and the limiting assembly is arranged, so that the mounting frame can swing within a certain angle range, the supporting stability of the friction roller to the hoop device is improved, and meanwhile, the circular runout error after the circular column is closed can be counteracted.

Drawings

FIG. 1 is a schematic diagram of the overall structure of an embodiment of the automatic loading, unloading and rolling device for a barrel according to the present invention;

FIG. 2 is a schematic structural view of an embodiment of an automatic loading, unloading and rolling apparatus for a cartridge of the present invention;

fig. 3 is a schematic structural diagram (one) of the hoop device and the locking assembly according to the embodiment of the present invention;

fig. 4 is a schematic structural diagram (ii) of the hoop device and the locking assembly according to the embodiment of the present invention;

FIG. 5 is a schematic view of a locking structure (including a part of the left hoop) according to an embodiment of the present invention;

FIG. 6 is a schematic structural view of a mounting base, an automatic docking plug device, and a tumbling device of an embodiment of the present invention;

FIG. 7 is a schematic structural diagram of a first power assembly (not including a second gear) according to an embodiment of the present invention;

FIG. 8 is a schematic structural view of a tumbling assembly (including a second gear) in accordance with an embodiment of the present invention;

FIG. 9 is a schematic diagram of an automatic docking plug apparatus according to an embodiment of the present invention;

FIG. 10 is a schematic view of the structure of the position limiting member and the fixing member (including the rolling member, the turn buckle and the mounting base) according to the embodiment of the present invention

FIG. 11 is a schematic structural view of a spacing assembly (including a rolling device, an automatic docking plug device, and a mounting base) according to an embodiment of the present invention;

FIG. 12 is a schematic view of an open state of the locking assembly according to an embodiment of the present invention;

FIG. 13 is a structural schematic diagram of a locking state of the locking assembly of the embodiment of the invention;

in the figure, 1, a base is installed; 2. an automatic docking plug device; 21. butting a plug; 22. a second motor; 23. a linear module; 3. a rolling device; 31. rubbing the roller; 32. a mounting frame; 33. a first motor; 34. a bevel gear commutator; 35. a transfer shaft; 36. a first speed reducer; 37. a first gear; 38. a second gear; 39. a first transition wheel; 4. a hoop device; 41. a lower hoop; 42. an opening and closing assembly; 421. a fourth motor; 422. a second speed reducer; 423. a third gear; 424. a fourth gear; 425. a second transition gear; 43. a right hoop; 44. a left hoop; 45. a socket; 5. a locking assembly; 51. a third motor, 52, a fifth gear; 53. a sixth gear; 54. a screw rod lifter; 55. a first link; 56. a second link; 57. a third transition gear; 6. a clamping frame; 7. a turn buckle; 8. a limiting column; 9. a fixed base; 10. a supporting seat; 11. a screw; 12. and a horizontal roller.

Detailed Description

The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.

The invention provides automatic barrel loading, unloading and rolling equipment, which comprises an installation base 1, a control system, a rolling device 3, a hoop device 4, a locking assembly 5 and an automatic butt plug device 2, wherein the installation base is shown in figures 1 and 2;

the function of each device is as follows:

the mounting base 1 is used for providing support for other devices and is used for being connected with external mobile equipment, the hoop device 4 is used for clamping a barrel and is arranged into an automatic opening and closing structure in order to accelerate the working efficiency and save labor, the hoop device 4 is arranged into an automatic opening and closing structure, the locking assembly 5 is used for further enhancing the locking effect of the hoop device 4 and ensuring that the barrel can be clamped when the outer diameter of the barrel changes within a certain range and cannot be disengaged when the barrel rolls over, the rolling device 3 is used for controlling the hoop device 4 to automatically turn over, and the automatic butt joint plug device 2 is used for controlling the hoop device 4 to automatically power on and automatically power off; the control system aims at controlling the rolling device 3, the hoop device 4, the locking component 5 and the automatic butt-joint plug device 2 to operate, and realizing full-automatic control of barrel automatic loading and unloading and rolling equipment.

The components are composed as follows:

as shown in fig. 6, 7 and 8, the rolling device 3 includes two sets of rolling assemblies and a first power assembly, the rolling assemblies include a mounting frame 32, two friction rollers 31 parallel to each other, and three first transition shafts 39; the first power assembly comprises a first motor 33, a bevel gear commutator 34, two transfer shafts 35, two first speed reducers 36, two first gears 37 and eight second gears 38; the eight second gears 38 correspond to the four friction rollers 31 and the four first transition shafts 39 in the two rolling assemblies one by one, and the adapter shafts 35 and the first speed reducers 36 correspond to the first gears 37 one by one.

As shown in fig. 2, 3 and 4, the hoop device 4 includes a right hoop 43, a socket 45, a lower hoop 41, a left hoop 44 and two opening and closing assemblies 42, wherein the opening and closing assemblies 42 include a fourth motor 421, a second speed reducer 422, a third gear 423, a fourth gear 424 and two second transition gears 425 engaged with each other.

As shown in fig. 2 and 5, the locking assembly 5 includes a second power assembly, a lead screw lifter 54, a first connecting rod 55 and a second connecting rod 56, the second power assembly includes a third motor 51, a fifth gear 52, a sixth gear 53 and two third transition gears 57 engaged with each other.

As shown in fig. 9, the automatic docking plug device 2 includes a second motor 22, a linear module 23, and a docking plug 21, and the docking plug 21 is adapted to the socket 45.

The connection mode of each part is as follows:

as shown in fig. 2 to 5, the hoop device 4 is specifically connected as follows:

the lower hoop 41 is a semicircular arc structure, the right hoop 43 and the left hoop 44 are both 1/4 circular arc structures, the lower hoop 41, the right hoop 43 and the left hoop 44 can enclose an annular cylinder, the inner surface of the annular cylinder is used for contacting with the cylinder body, and the annular cylinder can be shrunk within a certain range so as to meet the tolerance variation of the outer diameter of the cylinder body; the definition of the annular cylinder refers to a structure formed by arranging a through hole which is communicated up and down on the solid cylinder along the axis of the solid cylinder, wherein the shape of the through hole is not limited and can be a square structure, a circular structure and the like;

both ends are articulated with right staple bolt 43 and left staple bolt 44's one end respectively about staple bolt 41 down, the definition, lower staple bolt 41 is first articulated shaft with the articulated shaft of left staple bolt 44, lower staple bolt 41 is the second articulated shaft with the articulated shaft of right staple bolt 43, the terminal surface slope of the left staple bolt 44 other end sets up, and the slope faces upwards, another terminal surface slope setting of right staple bolt 43, and the slope face is downwards, the inclined plane of right staple bolt 43 mutually supports with the inclined plane of right staple bolt 43, socket 45 is installed to staple bolt 41 terminal surface down, in order to prevent that socket 45 from causing the interference to tube structure, set up the third cavity on staple bolt 41 down, socket 45 installs in the third cavity.

Both ends all are provided with first cavity about staple bolt 41 down, fourth motor 421 is installed in first cavity, the axis of fourth motor 421 output shaft is parallel with the axis of first articulated shaft, the output of fourth motor 421 is connected with the input of second speed reducer 422, third gear 423 is installed to the output of second speed reducer 422, third gear 423 meshes with one of them second transition gear 425, fourth gear 424 is installed on first articulated shaft/second articulated shaft, another second transition gear 425 meshes with fourth gear 424, two second transition gears 425 all install in first cavity.

A second cavity is formed in one end, away from the lower anchor ear 41, of the left anchor ear 44, a clamping frame 6 is arranged on the outer portion, away from the lower anchor ear 41, of the left anchor ear 44 in an extending mode along the circumference of the clamping frame, the thickness of one end, away from the lower anchor ear 41, of the right anchor ear 43 is matched with the thickness of the inner portion of the clamping frame 6, and a groove penetrating through the top portion and the end portion is formed in the upper end of the right anchor ear 43 arranged in the clamping frame 6; a third motor 51 is arranged in a second cavity of the left anchor ear 44, the axis of an output shaft of the third motor 51 is parallel to the axis of an output shaft of a fourth motor 421, a fifth gear 52 is arranged at the output end of the third motor 51, the fifth gear 52 is meshed with one of third transition gears 57, a sixth gear 53 is arranged at the power input end of a lead screw lifter 54, the other third transition gear 57 is meshed with the sixth gear 53, two third transition gears 57 are both arranged in the second cavity, a lead screw of the lead screw lifter 54 penetrates out of the second cavity and is arranged in the clamping frame 6, the upper end of the lead screw is hinged with one end of a first connecting rod 55, the other end of the first connecting rod 55 is hinged with one end of a second connecting rod 56, the other end of the second connecting rod 56 is hinged with the inner wall of the clamping frame 6, a hinge shaft for defining the other end of the first connecting rod 55 and one end of the second connecting rod 56 is a third hinge shaft, a hinge shaft for hinging the other end of the second connecting rod 56 and a hinge shaft hinged with the inner wall of the clamping frame 6 is a fourth hinge shaft, the third hinge shaft and the fourth hinge shaft are distributed at two sides of a telescopic path, and the lead screw is positioned at the left side of the hinge shaft of the fourth hinge shaft; the third hinge shaft is used for being pressed in the groove to clamp the right anchor ear 43 during locking, and when the screw rod is located at the highest point, the third hinge shaft cannot interfere with the movement of the right anchor ear 43.

The opening and closing principle of the circular cylinder is as follows:

the fourth motor 421 is used as a power source, and the power is transmitted to the first hinge shaft/the second hinge shaft through the transmission of the third gear 423, the second transition gear 425 and the fourth gear 424, the first hinge shaft/the second hinge shaft is linked with the left hoop 44 and the right hoop 43 through flat keys, and the fourth motor 421 drives the left hoop 44 and the right hoop 43 to rotate in the forward and reverse directions, so that the opening and closing actions of the circular cylinder are realized.

The working principle of the locking assembly 5 is as follows:

as shown in fig. 12 and 13, the power of the third motor 51 is transmitted through the fifth gear 52, the third transition gear 57 and the sixth gear 53, so as to drive the lead screw of the lead screw lifter 54 to extend or retract, and further drive the first link 55 and the second link 56 to move, so as to tension or release the right hoop 43, specifically: when the lead screw retracts, the third hinge shaft is driven to move downwards and inwards gradually to compress the right hoop 43, so that the locking function of the right hoop 43 is realized, when the lead screw extends out, the third hinge shaft is driven to move upwards and outwards gradually to loosen the right hoop 43, so that the releasing function of the right hoop 43 is realized, and the right hoop 43 is ensured not to interfere with the locking assembly 5 when opening and closing.

The specific connection of the tumbling device 3 is as follows:

as shown in fig. 6, 7 and 8, two fixing bases 9 are arranged on the mounting base 1;

as shown in fig. 10, the mounting frame 32 includes two mounting plates and an arc plate connecting the two mounting plates, the two friction rollers 31 are mounted between the two mounting plates in parallel, the axis of the friction roller 31 is parallel to the axis of the circular cylinder, the two friction rollers 31 are respectively located at two ends of the mounting plates, and the arc plates of the two mounting frames 32 are respectively mounted on the two fixed bases 9.

Or, as shown in fig. 8, the mounting frame 32 includes two mounting plates and an arc plate connecting the two mounting plates, two friction rollers 31 and three first transition shafts 39 are installed between the two mounting plates in parallel, an axis of the friction roller 31 is parallel to an axis of the circular cylinder, the two friction rollers 31 are respectively located at two ends of the mounting frame 32, the three first transition shafts are located between the two friction rollers 31 and are sequentially arranged, and the arc plates of the two mounting frames 32 are respectively installed on the two fixing bases 9.

Taking fig. 8 as an example, describing a specific structure of the rolling device 3, one end of each of two friction rollers 31 and three first transition shafts 39 penetrates through the same mounting plate, two friction rollers 31 located on two sides and two first transition shafts 39 are coaxially provided with second gears 38, a first gear 37 is coaxially provided on the first transition shaft 39 located in the middle, the first gear 37 is between the first gear 37 and the second gear 38, the second gear 38 and the second gear 38 are engaged with each other, the first gear 37 is coaxially connected with an output end of a first speed reducer 36, an input end of the first speed reducer 36 is coaxially connected with one end of a transfer shaft 35, the other ends of the two transfer shafts 35 are respectively coaxially connected with two power output ends of a bevel gear commutator 34, an input end of the bevel gear commutator 34 is coaxially connected with an output end of a first motor 33, the bevel gear commutator 34 and the first speed reducer 36 are all mounted on the mounting base 1, and four friction rollers 31 on the two mounting frames 32 are all in friction contact with an annular cylinder.

The operating principle of the tumbling device 3 is as follows:

when the first motor 33 is started, the power of the first motor 33 is transmitted to the second gear 38 through the bevel gear commutator 34, the adapting shaft 35, the first speed reducer 36 and the first gear 37, the friction roller 31 is rotated by the second gear 38, and the annular cylinder is rotated by the friction force of the friction roller 31.

The bevel gear commutator 34 and the transfer shaft 35 have the advantages that: the power of a single first motor 33 can be synchronously transferred to the two first speed reducers 36, so that the synchronous rotation of the first gears 37 on the two first speed reducers 36 is ensured;

the friction rollers 31 support the circular cylinder and drive the circular cylinder to roll by friction, and the second gear 38 ensures that the driving force of the first motor 33 can be synchronously transmitted to the two friction rollers 31.

As shown in fig. 6 and 8, in order to ensure the stability of the rotation of the circular cylinder, the two friction rollers 31 and the three first transition shafts 39 are all located in the column body formed by connecting the two mounting plates, the distance between the two mounting plates is the same as the thickness of the circular cylinder, that is, a clamping groove is formed between the two mounting plates and the two friction rollers 31, so that the circular cylinder is clamped inside, and thus, when the circular cylinder rotates, the circular cylinder does not shift along the axial direction of the friction rollers 31.

As shown in fig. 10, in order to further ensure the stability of the rotation of the circular cylinder and prevent the circular cylinder from moving axially during the rotation, a set of limiting members is disposed on the periphery of each mounting bracket 32, and each limiting member includes two limiting members disposed on two sides of the circular cylinder along the axial direction, and each limiting member includes a supporting seat 10, a screw 11, a horizontal roller 12 and a slider; supporting seat 10 is installed on mounting base 1, supporting seat 10 is close to friction gyro wheel 31 one side and is provided with the spout, slider sliding connection is in the spout, horizontal gyro wheel 12 is installed on the slider, 11 one end of screw rod is passed and is connected with the slider rotation behind the supporting seat 10, screw rod 11 and supporting seat 10 threaded connection, the axis of screw rod 11 is parallel with the axis of annular cylinder, horizontal gyro wheel 12 in two locating parts sets up relatively, before annular cylinder is rotatory, control screw rod 11 earlier and rotate, make the slider slide in the spout, and then change the distance between two horizontal gyro wheels 12, it is spacing to the axial of annular cylinder to accomplish.

As shown in fig. 6, in order to ensure safety, a cover plate is mounted on the mounting plate on the side close to the second gear 38, the second gear 38 is entirely covered by the cover plate, and the cover plate is provided with a through hole through which the output end of the first reduction gear 36 passes.

In order to realize the automatic power-off and power-on of the opening and closing assembly and the locking assembly on the hoop device, the fourth motor 421 and the third motor 51 are both electrically connected with the socket 45.

As shown in fig. 2 and 9, in order to realize automatic power-on and power-off of the socket 45, an automatic docking plug device 2 is provided, the second motor 22 is installed on the installation base 1, the axis of the output shaft is horizontally arranged, the output end of the second motor 22 is connected with the power input end of the linear module 23, the docking plug 21 is installed on the power output end of the linear module 23, and the socket 45 is located on the motion path of the docking plug 21, the operating principle of the automatic docking plug device is that the second motor 22 drives the linear module 23 to operate, so as to drive the docking plug 21 to make linear reciprocating motion, so that the docking plug 21 and the socket 45 on the lower hoop 41 are automatically docked or undocked, and the docking plug 21 adopts an explosion-proof plug;

the straight line module 23 has the advantages that: the linear module 23 is of a closed structure, has good dustproof performance, and is lubricated regularly through a nozzle tip, so that the maintenance is convenient.

The first motor 33, the second motor 22 and the socket 45 are all electrically connected with a control system, and the control system controls the first motor 33 and the second motor 22 to operate and controls the third motor 51 and the fourth motor 421 to operate through the socket 45.

As shown in fig. 10, in order to prevent the barrel from shaking during transportation or under the action of an external force, four fixing devices are arranged on the circular cylinder, the four fixing devices are uniformly distributed on two end surfaces of the circular cylinder, and the two fixing devices on each end surface are distributed on two sides of the circular cylinder and are respectively used for connecting the mounting frame 32 and the circular cylinder, so that the mounting frame 32 and the circular cylinder are fixed; fixing device includes basket of flowers 7 and two fixed columns, and one of them fixed column is installed at the cylindrical terminal surface of annular, and another fixed column is installed on mounting bracket 32, and basket of flowers 7's both ends articulate respectively on two fixed columns, can control mounting bracket 32 and cylindrical locking degree of annular through the length of control basket of flowers 7.

As shown in fig. 11, during the production and transportation of the barrel, the outer wall of the barrel may be deformed, in order to adapt to the size difference caused by the deformation and offset the circular run-out error after the closing of the left hoop 44 and the right hoop 43, the connection mode of the mounting frame 32 and the fixed base 9 is set to be hinged, so that the mounting frame 32 can swing within a certain angle range, the support stability of the friction roller 31 to the circular cylinder is improved, and at the same time, the circular run-out error after the closing of the left hoop 44 and the right hoop 43 can be offset, and a limiting component is added, the limiting component comprises two limiting columns 8, which are respectively located at two radial sides of the mounting frame 32 and the fixed base 9, one is used for limiting the downward rotation angle of the mounting frame 32, and the other is used for limiting the rotation angle of the mounting frame 32 in the direction away from the barrel; if the mounting frame 32 is a hollow structure, the limiting column 8 can be replaced by a limiting rod equivalently.

In order to quickly adjust the orientation of the hoop device 4 and accelerate the power-on efficiency of the hoop device 4, a position interface is arranged on the lower hoop 41, a sensor for identifying the position interface is arranged on the mounting base 1, and when the installation base needs to be rolled or stored for a long time, the socket 45 is separated from the butt plug 21; when the annular cylinder needs to be opened and closed, the position interface is rolled to the position of the sensor, and then the socket 45 is butted with the butting plug 21, and then the annular cylinder is automatically opened and closed.

In order to realize manual control or control of other external equipment when the first motor 33, the second motor 22, the third motor 51 and the fourth motor 421 are in failure or are powered off accidentally, the first motor 33, the second motor 22, the third motor 51 and the fourth motor 421 are all double-output-shaft motors, and when the first motor 33, the second motor 22, the third motor 51 and the fourth motor 421 are in failure or are powered off accidentally, the motor shafts of the external equipment can be rotated, so that automatic loading and unloading of the barrel and operation of the rolling equipment are realized.

In order to protect and isolate vibration of the cylinder, a felt is arranged on the inner side of the annular cylinder; a further advantage of the felt is that a range of compression is possible so that the annular cylinder can grip cylinders of slightly varying outer diameter dimensions.

In order to avoid other components arranged on the periphery of the cylinder body, a plurality of avoiding notches are arranged in the annular cylinder, so that the interference with the cylinder body is avoided in the normal loading and opening and closing processes.

In order to facilitate hoisting assembly, a plurality of hoisting rings are arranged on the peripheral side of the mounting base 1, and each corner is provided with at least one hoisting ring.

When the automatic barrel loading, unloading and rolling equipment is used, at least two groups of equipment are generally matched for use, all the equipment is installed on external mobile equipment, and the control system controls the automatic barrel loading, unloading and rolling equipment to operate.

The provision of the first transition shaft 39, the second transition gear 425 and the third transition gear 57 has an advantage in that the first gear 37, the second gear 38, the third gear 423, the fourth gear 424, the fifth gear 52, the sixth gear 53, etc. can be reduced in size and the rotational speed of the friction roller 31 can be adjusted accordingly.

Lower staple bolt 41, left staple bolt 44 and right staple bolt 43 adopt the high strength aluminium alloy, reduce the equipment dead weight when guaranteeing to bear.

The lower anchor ear 41, the left anchor ear 44 and the right anchor ear 43 are provided with weight-reducing notches for reducing weight.

The working principle of the invention is as follows:

the automatic barrel assembling and disassembling and rolling equipment is sequentially arranged on external mobile equipment, the second motor 22 is started, and the straight line module 23 drives the butt plug 21 to move, so that the butt plug 21 is inserted into the socket 45;

the third motor 51 is turned on, and the power of the third motor 51 is transmitted to the screw rod of the screw rod lifter 54 through the fifth gear 52, the third transition gear 57 and the sixth gear 53, so that the screw rod extends out, and the right anchor ear 43 is released; two fourth motors 421 are opened, the power of the fourth motors 421 is transmitted to the first hinge shaft and the second hinge shaft through the third gear 423, the second transition gear 425 and the fourth gear 424, the first hinge shaft and the second hinge shaft drive the left hoop 44 and the right hoop 43 to rotate, so that the left hoop 44 and the right hoop 43 are opened, then the barrel to be carried is placed on the lower hoop 41, the fourth motors 421 are driven to rotate reversely, so that the left hoop 44 and the right hoop 43 are closed, the third motors 51 are controlled to rotate reversely, the power of the third motors 51 is transmitted to the screw rod of the screw rod lifter 54 through the fifth gear 52, the third transition gear 57 and the sixth gear 53, so that the screw rod retracts, the right hoop 43 is pressed, and the barrel to be carried is fixed;

when the user needs to turn over, the first motor 33 is started, the power of the first motor 33 is transmitted to the second gear 38 through the bevel gear commutator 34, the adapter shaft 35, the first speed reducer 36 and the first gear 37, the friction roller 31 is driven to rotate through the second gear 38, and the annular cylinder is driven to rotate by the friction force of the friction roller 31.

The embodiment provides a use flow of the AGV or RGV vehicle adopting the equipment of the invention:

the equipment needs to be combined with a mobile equipment, such as an AGV or an RGV;

as shown in fig. 1, this equipment of AGV plantago rear direction symmetry installation, staple bolt device 4 that can open and shut automatically realizes the quick loading of barrel with the line cooperation of hanging, transports the product to the assigned position by the AGV car afterwards, realizes the warehouse entry and exit of barrel, and the device 3 that rolls of staple bolt device 4 below realizes the as required roll-over of barrel to load the barrel as an example, specifically use the flow as follows:

1. the AGV or the RGV provided with the equipment is operated to a loading position;

2. detecting whether the socket 45 is aligned with the docking plug 21, if not, driving the hoop device 4 to roll by the rolling device 3 to align;

3. the butt-joint plug 21 on the mounting base 1 translates to complete the electrification of the hoop device 4, and meanwhile, the locking component 5 locks the right hoop 43 to prevent the displacement of the right hoop 43 in the barrel loading process.

4. The locking assembly 5 completes the release of the right hoop 43 through the operation of the control system, and the opening and closing mechanism completes the opening of the right hoop 43 and the left hoop 44 through the operation of the control system;

5. the traveling crane hoists the cylinder to the position corresponding to the lower hoop 41;

6. the opening and closing mechanism completes the closing of the right hoop 43 and the left hoop 44 through the operation of the control system, and the locking component 5 completes the locking of the right hoop 43 through the operation of the control system;

7. the butt joint plug 21 on the mounting base 1 is translated to complete the power-off of the hoop device 4;

8. the cylinder is loaded in place and transported to the designated location by the AGV or RGV.

The device provided by the invention has the advantages of large bearing capacity, capability of meeting the load transfer of products of more than 50 tons, compact structure, small occupied space and reasonable layout, the opening and closing component 42 and the locking component 5 are both arranged in the annular cylinder, the appearance is kept in a regular annular shape, all motors consider the maintenance accessibility, and the disassembly and maintenance are convenient.

Claims (10)

1. The utility model provides a barrel automatic handling and roll-over equipment which characterized in that:

the automatic butt joint plug device comprises a mounting base (1), a control system, an automatic butt joint plug device (2), a rolling device (3) arranged on the mounting base (1), and a hoop device (4) arranged on the rolling device (3);

the hoop device (4) comprises a lower hoop (41), two opening and closing assemblies (42), a right hoop (43) and a left hoop (44) which are respectively hinged to two ends of the lower hoop (41), and a socket (45) installed on the lower hoop (41); the left end and the right end of the lower hoop (41) are respectively provided with a first cavity, the two opening and closing components (42) are respectively arranged in the two first cavities and are connected with the hinge shafts of the corresponding lower hoop (41) and the left hoop (44) and the hinge shafts of the lower hoop (41) and the right hoop (43) for driving the hinge shafts to rotate; one end of the left hoop (44) far away from the lower hoop (41) is an obliquely upward first inclined plane, and one end of the right hoop (43) far away from the lower hoop (41) is a second inclined plane matched with the first inclined plane; after the lower hoop (41), the left hoop (44) and the right hoop (43) are closed, an annular cylinder is formed, and the inner surface of the annular cylinder is used for being in contact with the cylinder body; the two opening and closing assemblies (42) are electrically connected with the socket (45);

the rolling device (3) comprises two groups of rolling assemblies oppositely arranged at the bottom of the annular cylinder and a first power assembly for controlling the two groups of rolling assemblies to operate; the rolling assembly comprises a mounting frame (32) and at least two friction rollers (31) which are arranged in parallel to the axis of the circular cylinder, the mounting frame (32) is arranged on the mounting base (1), the two friction rollers (31) are arranged in the mounting frame (32), the outer walls of the friction rollers (31) are in friction contact with the outer wall of the circular cylinder, and a first power assembly is connected with the friction rollers (31) and used for driving the friction rollers (31) to rotate;

the automatic butt joint plug device (2) is matched with the socket (45) and is used for realizing automatic power-on and power-off of the socket (45);

a plurality of hanging rings are arranged on the peripheral side of the mounting base (1); the control system is respectively electrically connected with the socket (45), the first power assembly and the automatic butt joint plug device (2) and is used for controlling the first power assembly and the automatic butt joint plug device (2) to operate and controlling the opening and closing assembly (42) to operate through the socket (45).

2. The apparatus for automatically loading, unloading and rolling a cylinder as set forth in claim 1, wherein:

also comprises a locking assembly (5);

a second cavity is formed in one end, far away from the lower hoop (41), of the left hoop (44), a clamping frame (6) extends along the circumference of the outer portion of the left hoop (44), the thickness of one end, far away from the lower hoop (41), of the right hoop (43) is matched with the inner thickness of the clamping frame (6), and a groove penetrating through the top and the end is formed in the upper end of the right hoop (43) arranged in the clamping frame (6);

the locking assembly (5) comprises a second power assembly, a screw rod lifter (54), a first connecting rod (55) and a second connecting rod (56);

the second power assembly is arranged in the second cavity, the power output end of the second power assembly is connected with the power input end of the lead screw lifter (54), a lead screw of the lead screw lifter (54) penetrates out of the second cavity and is arranged in the clamping frame (6), the upper end of the lead screw is hinged to one end of the first connecting rod (55), the other end of the first connecting rod (55) is hinged to one end of the second connecting rod (56), the other end of the second connecting rod (56) is hinged to the inner wall of the clamping frame (6), a hinged shaft of the first connecting rod (55) and the second connecting rod (56) and a hinged shaft of the second connecting rod (56) and the clamping frame (6) are distributed on two sides of the motion path of the lead screw, and hinged shafts of the first connecting rod (55) and the second connecting rod (56) are located on the right side of the lead screw;

the hinged shafts of the first connecting rod (55) and the second connecting rod (56) are used for being pressed in the groove when in locking;

the second power assembly is electrically connected with the socket (45), and the control system controls the second power assembly to operate through the socket (45).

3. The apparatus for automatically loading, unloading and rolling a cylinder as set forth in claim 2, wherein:

the automatic butt-joint plug device (2) comprises a second motor (22), a linear module (23) and a butt-joint plug (21) arranged at the power output end of the linear module (23);

the second motor (22) and the linear module (23) are both arranged on the mounting base (1), and the output end of the second motor (22) is connected with the power input end of the linear module (23);

the socket (45) is matched with the butt plug (21), the socket (45) is located on the motion path of the butt plug (21), and the second motor (22) is electrically connected with the control system.

4. The apparatus for automatically loading, unloading and rolling a cylinder as set forth in claim 3, wherein:

the first power assembly comprises a first motor (33), a bevel gear commutator (34), two transfer shafts (35), two first speed reducers (36), two first gears (37) and second gears (38) which are the same in number with the friction rollers (31) and correspond to the friction rollers one by one;

one end of the friction roller (31) penetrates through the mounting frame (32) and then is connected with the second gear (38);

the first motor (33) and the bevel gear commutator (34) are arranged on the mounting base (1), the output end of the first motor (33) is connected with the power input end of the bevel gear commutator (34), two output ends of the bevel gear commutator (34) are respectively connected with one ends of two transfer shafts (35), the other ends of the two transfer shafts (35) are respectively connected with the input ends of two first speed reducers (36), the output ends of the two first speed reducers (36) are respectively connected with two first gears (37), the first gears (37) are engaged with all second gears (38) connected with the corresponding rolling assemblies, and the first motor (33) is electrically connected with a control system.

5. The apparatus for automatically loading, unloading and rolling a cylinder as set forth in claim 4, wherein:

the opening and closing assembly (42) comprises a fourth motor (421), a second speed reducer (422) arranged at the output end of the fourth motor (421), a third gear (423) arranged at the output end of the second speed reducer (422) and a fourth gear (424) meshed with the third gear (423);

the fourth motor (421) is connected with the inner wall of the lower hoop (41), and the fourth gear (424) is coaxially mounted on a hinge shaft of the left hoop (44) and the lower hoop (41) and is used for driving the hinge shaft of the left hoop (44) and the lower hoop (41) to rotate; the fourth motor (421) is electrically connected with the control system through a socket (45);

the connecting structure of the opening and closing assembly (42) and the right anchor ear (43) is the same as that of the left anchor ear (44).

6. The automated barrel handling and cascading apparatus of claim 5, wherein:

the second power assembly comprises a third motor (51), a fifth gear (52) arranged at the output end of the motor and a sixth gear (53) meshed with the fifth gear (52);

the third motor (51) is connected with the inside of the left hoop (44), the sixth gear (53) is coaxially connected with the power input end of the screw rod lifter (54), and the third motor (51) is electrically connected with the control system through a socket (45).

7. An automatic loading, unloading and rolling apparatus for barrels as claimed in any one of claims 1 to 6, wherein:

the rolling device also comprises two groups of fixed groups and two groups of limiting groups which are respectively arranged corresponding to the two groups of rolling components;

each group of fixed groups comprises at least two fixed assemblies which are respectively arranged on two sides along the axial direction of the annular cylinder; the fixing component comprises a turn buckle (7) and two fixing columns which are respectively fixed on the mounting frame (32) and the annular cylinder; one end of the turn buckle (7) is connected with a fixed column on the mounting frame (32), and the other end of the turn buckle is connected with a fixed column on the annular cylinder and used for fixing the relative position of the mounting frame (32) and the annular cylinder;

each group of limiting piece group comprises at least two limiting pieces which are respectively arranged on two sides along the axis direction of the annular cylinder, and each limiting piece comprises a supporting seat (10), a screw rod (11), a horizontal roller (12) and a sliding block;

supporting seat (10) are installed on mounting base (1), and supporting seat (10) are close to friction gyro wheel (31) one side and are provided with the spout, slider sliding connection is in the spout, horizontal gyro wheel (12) are installed on the slider, screw rod (11) one end is passed behind supporting seat (10) and is connected with the slider rotation, screw rod (11) with supporting seat (10) threaded connection, the axis of screw rod (11) is parallel with the cylindrical axis of annular.

8. The automated barrel handling and cascading device as recited in claim 7, wherein:

the rolling device also comprises two groups of limiting components which are arranged corresponding to the rolling components;

the mounting frame (32) is hinged with the mounting base (1);

the limiting component comprises at least two limiting columns (8);

spacing post (8) set up on mounting base (1), and are provided with at least one spacing post (8) respectively along mounting bracket (32) and mounting base (1)'s the radial both sides of articulated shaft for the restriction the rotation angle of articulated shaft.

9. The apparatus for automatically loading, unloading and cascading a cartridge of claim 8, wherein:

and the inner side of the annular cylinder is provided with a felt.

10. The apparatus for automatically loading, unloading and rolling a cylinder as set forth in claim 5, wherein:

the first motor (33), the second motor (22), the third motor (51) and the fourth motor (421) are all double-output-shaft motors.

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