CN115648324A - Measurement and cutting integrated PVC wire casing automatic cutout machine - Google Patents

Measurement and cutting integrated PVC wire casing automatic cutout machine Download PDF

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Publication number
CN115648324A
CN115648324A CN202211266414.XA CN202211266414A CN115648324A CN 115648324 A CN115648324 A CN 115648324A CN 202211266414 A CN202211266414 A CN 202211266414A CN 115648324 A CN115648324 A CN 115648324A
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China
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plate
cutting
fixed
cover plate
supporting
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CN202211266414.XA
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CN115648324B (en
Inventor
郑培峰
解亚洲
张清勇
李金�
阮敬稳
张拥
屈梦佳
刘玉勇
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Windsun Science and Technology Co Ltd
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Windsun Science and Technology Co Ltd
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Abstract

The invention discloses a measurement and cutting integrated PVC wire casing automatic cutting machine, which comprises a frame, a cutting mechanism, a supporting mechanism, a clamping mechanism and a moving mechanism, and is characterized in that: the cutting mechanism consists of a wire slot die, a cover plate die, a bottom plate, two vertical plates, an upper supporting plate, a die fixing plate, a cutting plate, two cross beams and a cutting cylinder; the cutting plate is arranged close to the die fixing plate, and the upper end of the cutting plate is fixed on a telescopic rod of the cutting cylinder; the wire casing mould and the cover plate mould are respectively provided with a front wire notch and a front cover plate opening, and the cutting plate is provided with a back wire notch and a back cover plate opening which are respectively matched with the front wire notch and the front cover plate opening. The automatic PVC wire slot cutting machine solves the problem that operators need to measure, position and manually intercept complicated actions, realizes the automatic operation process, has low impact force, low noise and little pollution, and improves the working environment; meanwhile, the working efficiency is improved, and the labor intensity of workers is reduced.

Description

Measurement and cutting integrated PVC wire casing automatic cutout machine
Technical Field
The invention relates to an automatic wire casing cutting machine, in particular to an automatic PVC wire casing cutting machine integrating measurement and cutting.
Background
In the production and manufacturing of the power electronic industry, most of the tools for measuring and intercepting the PVC wire slot are manual tools, for example, the tools for measuring are limited to a tape measure, a plate ruler and the like, and the tools for cutting are fast-sharp scissors, a wire slot cutter, a cutting machine (saw) and the like, and the defects that firstly, the measurement is inaccurate, and the trimming is not uniform and regular are overcome; secondly, the process is complex, independent measurement and scribing are needed, or cutting is carried out after positioning, the process is complicated, time and labor are wasted, and the production efficiency is low; thirdly, the cutting tool has potential safety hazard.
Disclosure of Invention
The invention provides an automatic PVC wire casing cutting machine integrating measurement and cutting, aiming at overcoming the defects of the technical problems.
The invention discloses a PVC wire casing automatic cutting machine integrating measurement and cutting, which comprises a rack, a cutting mechanism, a supporting mechanism, a clamping mechanism and a moving mechanism, wherein a horizontal table is fixed at the upper part of the rack, the cutting mechanism is fixed on the horizontal table, the supporting mechanism and the clamping mechanism are respectively positioned at two sides of the cutting mechanism, and the moving mechanism is arranged on the horizontal table; the supporting mechanism supports the wire slot to be cut and the cover plate, the clamping mechanism clamps the front ends of the wire slot to be cut and the cover plate, the moving mechanism is used for driving the clamping mechanism to move, and the cutting mechanism cuts off the wire slot and the cover plate; the method is characterized in that: the cutting mechanism is composed of a wire casing die, a cover plate die, a bottom plate, two vertical plates, an upper supporting plate, a die fixing plate, a cutting plate, two cross beams and a cutting cylinder, wherein the bottom plate is fixed on a horizontal table, the two vertical plates are fixed on the bottom plate in parallel, the upper supporting plate is fixed at the upper ends of the two vertical plates, and the cutting cylinder is fixed on the upper supporting plate in a mode that a telescopic rod faces downwards;
the two ends of the two cross beams are fixed on the inner side surfaces of the two vertical plates, the die fixing plate is fixed on the two cross beams, the cutting plate and the die fixing plate are arranged in close proximity, and the upper end of the cutting plate is fixed on a telescopic rod of the cutting cylinder; the wire casing mould and the cover plate mould are both fixed on the mould fixing plate, a front wire notch and a front cover plate opening are respectively arranged on the wire casing mould and the cover plate mould, and a back wire notch and a back cover plate opening which are respectively matched with the front wire notch and the front cover plate opening are arranged on the cutting plate.
The invention relates to a PVC wire casing automatic cutting machine integrating measurement and cutting, wherein a clamping mechanism comprises a clamping plate, a base, a pressing plate and a clamping cylinder, the lower end of the clamping plate is fixed on the base, the base is arranged on a moving mechanism, a wire casing fixing groove and a cover plate fixing groove are formed in the side surface, facing a cutting mechanism, of the clamping plate, the pressing plate is positioned above the wire casing fixing groove and the cover plate fixing groove, and a wire casing thimble and a cover plate thimble which are used for fixing the wire casing and the pressing plate respectively are fixed on the pressing plate; the clamping cylinder is fixed on the clamping plate in a mode that the telescopic rod faces upwards, and the pressing plate is fixed on the telescopic rod of the clamping cylinder.
The invention relates to a PVC wire casing automatic cutting machine integrating measurement and cutting, wherein a supporting mechanism consists of a connecting rod, a supporting plate, wire casing supporting rods and a cover plate supporting rod, the supporting plate is fixed at the upper end of the connecting rod, the lower end of the connecting rod is fixed on a rack, and the number of the wire casing supporting rods is two; the two ends of the wire casing supporting rod are respectively fixed on the supporting plate and the wire casing mould, and the two ends of the cover plate supporting rod are respectively fixed on the supporting plate and the cover plate mould.
The automatic PVC wire casing cutting machine integrating measurement and cutting comprises a moving mechanism, a horizontal table, a motor, a screw rod, a nut and a clamping mechanism, wherein the screw rod is arranged along the length direction of the horizontal table, the nut is arranged on the screw rod, one end of the screw rod is connected with an output shaft of the motor, and a base in the clamping mechanism is fixedly connected with the nut.
According to the automatic PVC wire slot cutting machine integrating measurement and cutting, the control screen is fixed on the outer side face of the vertical plate, and the power supply control box is fixed on the rack.
According to the automatic PVC wire casing cutting machine integrating measurement and cutting, a protective cover is fixed above the clamping mechanism.
According to the automatic PVC wire casing cutting machine integrating measurement and cutting, the four corners below the rack are respectively fixed with the caster wheel with the brake.
The beneficial effects of the invention are: the invention relates to an automatic PVC (polyvinyl chloride) wire slot cutting machine, which is characterized in that a cutting mechanism, a supporting mechanism, a clamping mechanism and a moving mechanism are arranged on a rack, a wire slot die, a cover plate die, a die fixing plate, a cutting plate and a cutting cylinder are arranged in the cutting mechanism, a front wire slot opening, a rear wire slot opening, a front cover plate opening and a rear cover plate opening are formed in the wire slot die, the cover plate die and the cutting plate, a wire slot to be cut, a cover plate warp notch and the cover plate opening penetrate through and are fixed on the clamping mechanism, the moving mechanism realizes the measurement of the length to be cut, the supporting mechanism realizes the support of the wire slot and the cover plate, the moving mechanism drives the clamping mechanism to move to the required length, and the cutting mechanism realizes the cutting of the wire slot and the cover plate; therefore, the automatic PVC slot cutting machine effectively solves the problem of complex processes of the existing measuring and cutting process, ensures the consistency of the cutting lengths of the slot and the cover plate, reduces the labor intensity in the whole cutting process, and improves the working efficiency; meanwhile, workers do not touch the cutter any more in the whole operation process, and the safety factor is improved.
The problems that operators need to measure, position and manually intercept are solved, the automatic operation process is realized, the impact force is low, the noise is low, the pollution is low, and the working environment is improved; meanwhile, the working efficiency is improved, and the labor intensity of workers is reduced.
Drawings
FIG. 1 is a front view of the automatic PVC trunking cutting machine of the present invention;
FIG. 2 is a top view of the automatic PVC trunking cutting machine of the present invention;
FIG. 3 is a left side view of the automatic PVC trunking cutting machine of the present invention;
fig. 4 and 5 are perspective views of the automatic PVC trunking cutting machine of the present invention;
FIG. 6 is a perspective view of the cutting mechanism of the present invention;
FIGS. 7, 8 and 9 are partial perspective views of a cutting mechanism according to the present invention;
FIGS. 10, 11 and 12 are perspective views of a clamping mechanism of the present invention;
fig. 13 is a sectional view of the moving mechanism of the present invention.
In the figure: 1 frame, 2 horizontal platforms, 3 cutting mechanism, 4 supporting mechanism, 5 fixture, 6 moving mechanism, 7 cutting cylinder, 8 clamping cylinder, 9 motors, 10 control panel, 11 casters, 12 safety cover, 13 power control box, 14 connecting rods, 15 supporting plates, 16 wire casing supporting rods, 17 cover supporting rods, 18 wire casing mould, 19 cover mould, 20 bottom plate, 21 vertical plate, 22 upper supporting plates, 23 mould fixing plate, 24 cutting plate, 25 crossbeam, 26 rear wire casing mouth, 27 rear cover mouth, 28 front wire casing mouth, 29 front cover mouth, 30 clamping plate, 31 base, 32 pressing plate, 33 wire casing fixing groove, 34 cover fixing groove, 35 wire casing thimble, 36 cover thimble, 37 limiting block, 38 lead screw, 39 nut.
Detailed Description
The invention is further described with reference to the following figures and examples.
As shown in fig. 1, fig. 2 and fig. 3, which respectively show a front view, a top view and a left view of the automatic PVC trunking cutting machine of the present invention, and fig. 4 and fig. 5 which show a perspective view thereof, the automatic PVC trunking cutting machine is composed of a frame 1, a horizontal table 2, a cutting mechanism 3, a supporting mechanism 4, a clamping mechanism 5 and a moving mechanism 6, the frame 1 plays a role of fixing and supporting, and the horizontal table 2 is fixed at the upper end of the frame 1. The cutting mechanism 3 is fixed on the horizontal table 2, the supporting mechanism 4 and the clamping mechanism 5 are positioned at two sides of the cutting mechanism 3, and the moving mechanism 6 is arranged on the horizontal table 2 below the cutting mechanism 3. The PVC wire casing and the cover plate to be cut penetrate through the cutting mechanism 3, the supporting mechanism 4 supports the wire casing and the cover plate, and free movement of the wire casing and the cover plate is not influenced. Fixture 5 realizes that the centre gripping of wire casing and apron end is fixed, and moving mechanism 6 realizes the ration removal of wire casing and apron through the motion that orders about fixture 5, moves to and sets for length after, and cutting mechanism 3 realizes the cutting to wire casing and apron to acquire the wire casing and the apron of required length.
As shown in fig. 6, a perspective view of the cutting mechanism 3 of the present invention is shown, and fig. 7, 8 and 9 are partial perspective views of the cutting mechanism 3, wherein the cutting mechanism 3 is composed of a wire chase mold 18, a cover plate mold 19, a bottom plate 20, two vertical plates 21, an upper support plate 22, a mold fixing plate 23, a cutting plate 24, two cross beams 25 and a cutting cylinder 7, the bottom plate 20 is fixed on the horizontal table 2, the lower ends of the two vertical plates 21 are fixed on the upper surface of the bottom plate 20 in parallel, the upper support plate 22 is fixed on the upper ends of the two vertical plates 21, and the cutting cylinder 7 is fixed on the upper support plate 22 in a manner that the telescopic rod faces downward.
The two beams 25 are located at the inner sides of the two vertical plates 21 and are arranged in parallel, and two ends of the two beams 25 are respectively fixed on the inner sides of the two vertical plates 21. The die fixing plate 23 is fixed on the two beams 25, the trunking die 18 and the cover plate die 19 are fixed on the die fixing plate 23, the trunking die 18 is provided with a front trunking opening 28, and the cover plate die 19 is provided with a front cover plate opening 29. The cutting plate 24 is arranged next to the die fixing plate 23, and the upper end of the cutting plate 24 is fixed on the expansion plate of the cutting cylinder 7. The cutting plate 24 is provided with a rear line slot 26 and a rear cover plate slot 27, and under the condition that the cutting cylinder 7 does not work, the rear line slot 26 and the rear cover plate slot 27 are respectively aligned with a front line slot 28 and a front cover plate slot 29.
The wire casing to be cut passes through the front wire slot 28 and the rear wire slot 26 and is clamped on the clamping mechanism 5, the cover plate to be cut passes through the front cover plate opening 29 and the rear cover plate opening 27 and is clamped on the clamping mechanism 5, and after the wire casing and the cover plate move to the required position under the driving action of the moving mechanism 6, the cutting cylinder 7 drives the cutting plate 24 to move downwards, so that the rear wire slot 26 and the rear cover plate opening 27 are staggered downwards relative to the front wire slot 28 and the front cover plate opening 29, and the wire casing and the cover plate are cut off.
Referring to fig. 10, fig. 11 and fig. 12, which are perspective views of the clamping mechanism 5 of the present invention, the clamping mechanism 5 is shown to be composed of a clamping plate 30, a base 31, a pressing plate 32 and a clamping cylinder 8, the lower end of the clamping plate 30 is fixed on the base 31, the base 31 is disposed on the moving mechanism 6, so that the moving mechanism 6 drives the base 31 and the clamping plate 30 to move synchronously. A wire groove fixing groove 33 and a cover plate fixing groove 34 are formed on the side surface of the clamping plate 30 facing the cutting cylinder 7, the tail end of the wire groove to be cut is inserted into the wire groove fixing groove 33, and the tail end of the cover plate to be cut is inserted into the cover plate fixing groove 34.
The pressing plate 32 is located above the slot fixing groove 33 and the cover plate fixing groove 34, and a slot ejector pin 35 and a cover plate ejector pin 36 are respectively fixed at two ends of the pressing plate 32. The clamping cylinder 8 is fixed on the clamping plate 30 in a mode that the telescopic rod faces upwards, and the pressing plate 32 is fixed on the telescopic rod of the clamping cylinder 8. In this way, when the clamping cylinder 8 drives the pressing plate 32 to move downwards, the cover plate thimble 36 and the slot thimble 35 respectively apply pressure on the cover plate and the slot to fix the cover plate and the slot. Meanwhile, in order to avoid the cover plate thimble 36 and the slot thimble 35 from piercing through the cover plate and the slot, a limiting block 37 is arranged below the pressing plate 32 so as to limit the maximum downward moving position of the pressing plate 21, the cover plate thimble 36 and the slot thimble 35.
The supporting mechanism 4 is composed of a connecting rod 14, a supporting plate 15, two wire casing supporting rods 16 and a cover plate supporting rod 17, wherein the supporting plate 15 is fixed at the upper end of the connecting rod 14, and the lower end of the connecting rod 14 is fixed on the rack 1, so that the supporting plate 15 is stably fixed. Two ends of two wire casing support rods 16 are respectively fixed on the support plate 15 and the wire casing mould 18, and two ends of the cover plate support plate 17 are respectively fixed on the support plate 15 and the cover plate mould 19. Thus, the wire groove support rod 16 and the cover plate support rod 17 respectively support the wire groove and the cover plate, and the free movement of the wire groove and the cover plate is ensured.
As shown in fig. 13, which shows a cross-sectional view of the moving mechanism 6 of the present invention, the moving mechanism 6 is shown to be composed of a lead screw 38, a nut 39 and a motor 9, and the motor 9 can be a servo or stepping motor to achieve precise control of the moving amount. The screw rod 38 is arranged along the length direction of the horizontal table 2, one end of the screw rod 30 is connected with an output shaft of the motor 9, the nut 39 is arranged on the screw rod 38, and the base 31 and the nut 39 in the moving mechanism 6 are fixedly connected, so that the base 31 can be driven to move synchronously when the motor 9 drives the nut 39 to move along the length direction of the screw rod 38.
The outer side face of the vertical plate 21 is fixedly provided with an operation screen 10, the rack 1 is provided with a power supply control box 13, and a protective cover 12 is arranged above the clamping mechanism 5 to protect an operator. Four corners below the frame 1 are all fixed with casters 11, and the casters 11 are horsewheels with a braking function.
When the device is used, a wire casing to be cut and a cover plate are placed on the wire casing supporting rod 16 and the cover plate supporting rod 17, penetrate through the cutting mechanism 3 and are fixed on the clamping mechanism 5. Then the moving mechanism 6 drives the wire groove and the cover plate to move for a set distance, and after the wire groove and the cover plate move in place, the cover plate and the wire groove are automatically cut through the cutting cylinder 7.

Claims (7)

1. A PVC wire casing automatic cutting machine integrating measurement and cutting comprises a rack (1), a cutting mechanism (3), a supporting mechanism (4), a clamping mechanism (5) and a moving mechanism (6), wherein a horizontal table (2) is fixed on the upper portion of the rack, the cutting mechanism is fixed on the horizontal table, the supporting mechanism and the clamping mechanism are respectively positioned on two sides of the cutting mechanism, and the moving mechanism is arranged on the horizontal table; the supporting mechanism supports the wire groove to be cut and the cover plate, the clamping mechanism clamps the front ends of the wire groove to be cut and the cover plate, the moving mechanism is used for driving the clamping mechanism to move, and the cutting mechanism cuts off the wire groove and the cover plate; the method is characterized in that: the cutting mechanism (3) is composed of a wire groove die (18), a cover plate die (19), a bottom plate (20), two vertical plates (21), an upper supporting plate (22), a die fixing plate (23), a cutting plate (24), two cross beams (5) and a cutting cylinder (7), the bottom plate is fixed on the horizontal table, the two vertical plates are fixed on the bottom plate in parallel, the upper supporting plate is fixed at the upper ends of the two vertical plates, and the cutting cylinder is fixed on the upper supporting plate in a mode that a telescopic rod faces downwards;
the two ends of the two cross beams are fixed on the inner side surfaces of the two vertical plates, the die fixing plate is fixed on the two cross beams, the cutting plate and the die fixing plate are arranged in close proximity, and the upper end of the cutting plate is fixed on a telescopic rod of the cutting cylinder; the wire groove die and the cover plate die are fixed on the die fixing plate, a front wire groove opening (28) and a front cover plate opening (29) are respectively formed in the wire groove die and the cover plate die, and a rear wire groove opening (26) and a rear cover plate opening (27) which are respectively matched with the front wire groove opening and the front cover plate opening are formed in the cutting plate.
2. The automatic PVC trunking cutting machine integrating measurement and cutting as claimed in claim 1 is characterized in that: the clamping mechanism (5) comprises a clamping plate (30), a base (31), a pressing plate (32) and a clamping cylinder (8), the lower end of the clamping plate is fixed on the base, the base is arranged on the moving mechanism (6), a wire groove fixing groove (33) and a cover plate fixing groove (34) are formed in the side face, facing the cutting mechanism, of the clamping plate, the pressing plate is located above the wire groove fixing groove and the cover plate fixing groove, and a wire groove thimble (35) and a cover plate thimble (36) which are used for fixing the wire groove and the pressing plate respectively are fixed on the pressing plate; the clamping cylinder is fixed on the clamping plate in a mode that the telescopic rod faces upwards, and the pressing plate is fixed on the telescopic rod of the clamping cylinder.
3. The automatic PVC trunking cutting machine integrating measurement and cutting as claimed in claim 1 or 2, wherein: the supporting mechanism (4) is composed of a connecting rod (14), a supporting plate (15), two wire slot supporting rods (16) and two cover plate supporting rods (17), the supporting plate is fixed at the upper end of the connecting rod, the lower end of the connecting rod is fixed on the rack (1), and the number of the wire slot supporting rods is two; two ends of the wire groove supporting rod are respectively fixed on the supporting plate and the wire groove die (18), and two ends of the cover plate supporting rod are respectively fixed on the supporting plate and the cover plate die (19).
4. The automatic PVC trunking cutting machine integrating measurement and cutting as claimed in claim 2, wherein: the moving mechanism (6) is composed of a lead screw (38), a nut (39) and a motor (9), the lead screw is arranged along the length direction of the horizontal table, the nut is arranged on the lead screw, one end of the lead screw is connected with an output shaft of the motor, and a base (31) in the clamping mechanism (5) is fixedly connected with the nut.
5. The automatic PVC trunking cutting machine integrating measurement and cutting as claimed in claim 1 or 2, wherein: an operation screen (10) is fixed on the outer side face of the vertical plate (21), and a power supply control box (13) is fixed on the rack (1).
6. The automatic PVC trunking cutting machine integrating measurement and cutting as claimed in claim 1 or 2, wherein: and a protective cover (12) is fixed above the clamping mechanism (5).
7. The automatic PVC trunking cutting machine integrating measurement and cutting as claimed in claim 1 or 2, wherein: and four corners below the frame (1) are respectively fixed with a caster (11) with a brake.
CN202211266414.XA 2022-10-17 2022-10-17 Automatic PVC wire slot cutting machine integrating measurement and cutting Active CN115648324B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202211266414.XA CN115648324B (en) 2022-10-17 2022-10-17 Automatic PVC wire slot cutting machine integrating measurement and cutting

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202211266414.XA CN115648324B (en) 2022-10-17 2022-10-17 Automatic PVC wire slot cutting machine integrating measurement and cutting

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CN115648324A true CN115648324A (en) 2023-01-31
CN115648324B CN115648324B (en) 2024-04-30

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20030015074A1 (en) * 2001-07-23 2003-01-23 Newell Window Furnishings, Inc. Blind and shade cutting center
CN108098921A (en) * 2017-12-12 2018-06-01 江西中磁科技协同创新有限公司 A kind of soft magnetic materials is with rushing cutter device
CN109808138A (en) * 2019-03-28 2019-05-28 上海晶欣汽车配件有限公司 A kind of mold automatic water gate cutting device
CN211220933U (en) * 2019-11-20 2020-08-11 宏安集团有限公司 Optical cable sheath slicer
CN214446665U (en) * 2021-03-24 2021-10-22 新疆志成兴管业有限公司 Cutting device is used in production of high-efficient water conservation tubular product of PVC
CN215241265U (en) * 2021-07-26 2021-12-21 无锡宏益塑胶机械有限公司 Automatic plate shifting cutting machine
CN216180844U (en) * 2021-10-15 2022-04-05 河南力威实业有限公司 Batch cutting device for rubber seal ring production
CN217256558U (en) * 2021-12-31 2022-08-23 广西贺州市金海乐器股份有限公司 High-precision guitar linear slot cutting equipment

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20030015074A1 (en) * 2001-07-23 2003-01-23 Newell Window Furnishings, Inc. Blind and shade cutting center
CN108098921A (en) * 2017-12-12 2018-06-01 江西中磁科技协同创新有限公司 A kind of soft magnetic materials is with rushing cutter device
CN109808138A (en) * 2019-03-28 2019-05-28 上海晶欣汽车配件有限公司 A kind of mold automatic water gate cutting device
CN211220933U (en) * 2019-11-20 2020-08-11 宏安集团有限公司 Optical cable sheath slicer
CN214446665U (en) * 2021-03-24 2021-10-22 新疆志成兴管业有限公司 Cutting device is used in production of high-efficient water conservation tubular product of PVC
CN215241265U (en) * 2021-07-26 2021-12-21 无锡宏益塑胶机械有限公司 Automatic plate shifting cutting machine
CN216180844U (en) * 2021-10-15 2022-04-05 河南力威实业有限公司 Batch cutting device for rubber seal ring production
CN217256558U (en) * 2021-12-31 2022-08-23 广西贺州市金海乐器股份有限公司 High-precision guitar linear slot cutting equipment

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