CN115644305A - Processing method of biological fermentation feed - Google Patents
Processing method of biological fermentation feed Download PDFInfo
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- CN115644305A CN115644305A CN202211356812.0A CN202211356812A CN115644305A CN 115644305 A CN115644305 A CN 115644305A CN 202211356812 A CN202211356812 A CN 202211356812A CN 115644305 A CN115644305 A CN 115644305A
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- 238000000855 fermentation Methods 0.000 title claims abstract description 65
- 230000004151 fermentation Effects 0.000 title claims abstract description 65
- 238000003672 processing method Methods 0.000 title description 4
- 238000003756 stirring Methods 0.000 claims abstract description 34
- 239000000203 mixture Substances 0.000 claims abstract description 21
- 238000000034 method Methods 0.000 claims abstract description 16
- 240000008042 Zea mays Species 0.000 claims abstract description 12
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 claims abstract description 12
- 235000002017 Zea mays subsp mays Nutrition 0.000 claims abstract description 12
- 235000005822 corn Nutrition 0.000 claims abstract description 12
- 239000010902 straw Substances 0.000 claims abstract description 8
- 238000009434 installation Methods 0.000 claims abstract description 6
- 240000007594 Oryza sativa Species 0.000 claims abstract description 4
- 235000007164 Oryza sativa Nutrition 0.000 claims abstract description 4
- 235000013312 flour Nutrition 0.000 claims abstract description 4
- 239000007788 liquid Substances 0.000 claims abstract description 4
- 238000002156 mixing Methods 0.000 claims abstract description 4
- 235000009566 rice Nutrition 0.000 claims abstract description 4
- 235000015099 wheat brans Nutrition 0.000 claims abstract description 4
- 230000005540 biological transmission Effects 0.000 claims description 32
- 244000046052 Phaseolus vulgaris Species 0.000 claims 1
- 235000010627 Phaseolus vulgaris Nutrition 0.000 claims 1
- 230000000149 penetrating effect Effects 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 5
- 239000002994 raw material Substances 0.000 abstract description 5
- 235000019764 Soybean Meal Nutrition 0.000 abstract description 3
- 239000004455 soybean meal Substances 0.000 abstract description 3
- 238000010276 construction Methods 0.000 description 3
- 102000004190 Enzymes Human genes 0.000 description 2
- 108090000790 Enzymes Proteins 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000000813 microbial effect Effects 0.000 description 2
- 150000001413 amino acids Chemical class 0.000 description 1
- 230000000975 bioactive effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 244000005700 microbiome Species 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000006041 probiotic Substances 0.000 description 1
- 235000018291 probiotics Nutrition 0.000 description 1
- 108090000765 processed proteins & peptides Proteins 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/80—Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
- Y02P60/87—Re-use of by-products of food processing for fodder production
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- Processing Of Solid Wastes (AREA)
Abstract
The invention relates to the field of feeds, in particular to a method for processing a biological fermentation feed, which comprises the following steps: s1, smashing corn straws; s2, uniformly mixing the crushed corn straws, rice bran, wheat bran, corn flour and soybean meal with a zymophyte liquid; s3, putting the mixture into a fermentation device for fermentation, and stirring the mixture through the fermentation device in the fermentation process; s4, obtaining a biological fermentation feed after fermentation is completed; the fermentation device comprises an arc-shaped box, a central shaft and a spherical cavity, wherein the lower end of the arc-shaped box is provided with a supporting leg frame, the central shaft penetrates through the center of the arc-shaped box and rotates, the spherical cavity is arranged in the center of the central shaft, the lower end of the spherical cavity is fixedly provided with an installation sleeve, a stirring frame is connected in the installation sleeve, and one end of the central shaft is connected with a power mechanism for driving the central shaft to rotate in a reciprocating manner; according to the invention, the fermentation device can be used for stirring the raw material mixture in the fermentation process, so that the fermentation effect is improved, and the quality of the biological fermentation feed is improved.
Description
Technical Field
The invention relates to the field of feeds, in particular to a processing method of a biological fermentation feed.
Background
The fermented feed takes microorganism and complex enzyme as biological feed starter strains, and the feed raw materials are converted into microbial mycoprotein, bioactive small peptide amino acid, microbial active probiotics and complex enzyme preparation as an integrated biological fermented feed.
When preparing biological fermentation feed, it is very important step to ferment raw material mixture, however, current fermentation equipment generally can not stir raw material mixture in the fermentation process, influences the fermentation effect, influences biological fermentation feed quality in turn.
Disclosure of Invention
The invention aims to provide a method for processing a biological fermentation feed, which can stir a raw material mixture in a fermentation process by using a fermentation device so as to improve the fermentation effect and improve the quality of the biological fermentation feed.
The purpose of the invention is realized by the following technical scheme:
a method for processing biological fermentation feed comprises the following steps:
s1, crushing corn straws;
s2, uniformly mixing the crushed corn straws, rice bran, wheat bran, corn flour and soybean meal with a zymophyte liquid;
s3, putting the mixture into a fermentation device for fermentation, and stirring the mixture through the fermentation device in the fermentation process;
and S4, obtaining the biological fermentation feed after fermentation is completed.
The fermentation device comprises an arc-shaped box, a central shaft and a spherical cavity, wherein the lower end of the arc-shaped box is provided with a supporting leg frame, the central shaft penetrates through the center of the arc-shaped box and rotates, the spherical cavity is arranged at the center of the central shaft, the lower end of the spherical cavity is fixed with an installation sleeve, the installation sleeve is internally connected with a stirring frame, and one end of the central shaft is connected with a power mechanism for driving the central shaft to rotate in a reciprocating mode.
The stirring frame comprises a stirring shaft rotating in the installation sleeve, a spiral plate is fixed on the stirring shaft, a transmission shaft I rotates in the central shaft, and the transmission shaft I is in transmission connection with the stirring shaft in the spherical cavity.
Drawings
FIG. 1 is a schematic flow diagram of a process for the processing of a biologically fermented feed;
FIGS. 2 and 3 are schematic views showing the overall structure of the fermentation apparatus;
FIG. 4 is a partial structural view of a fermentation apparatus;
FIGS. 5 and 6 are schematic structural views of the arc-shaped case;
fig. 7 is a schematic structural view of the power mechanism;
FIG. 8 is a schematic view of the construction of the stirring frame;
FIG. 9 is a schematic view of a half-arc box construction;
FIG. 10 is a schematic view of the construction of an arc cover plate;
FIG. 11 is a schematic view of the bottom arc plate;
fig. 12 is a schematic view of the structure of a square bar.
In the figure:
an arc-shaped box 101; an upper circular plate 102; a round sleeve 103; a leg rest 104; an elongated aperture plate 105; a discharge port 106;
a central shaft 201; a spherical cavity 202; a mounting sleeve 203; a support arm block 204; arcuate teeth 205; a drive wheel 206; a rack 207; a linkage plate 208; a rotating disk 209;
a stirring shaft 301; a spiral plate 302; a transmission shaft I303;
a half-arc box 401; a thread block 402; a double-headed screw 403; an arc plate 404;
an arc cover plate 501; a screw 502; a threaded tube 503;
a bottom arc plate 601; a connection block 602; a worm gear shaft 603; a square bar 604; a small spring 605; the worm shaft 606.
Detailed Description
As shown in fig. 1:
a processing method of biological fermentation feed comprises the following steps:
s1, crushing corn straws;
s2, uniformly mixing the crushed corn straws, rice bran, wheat bran, corn flour and soybean meal with a zymophyte liquid;
s3, putting the mixture into a fermentation device for fermentation, and stirring the mixture through the fermentation device in the fermentation process;
and S4, obtaining the biological fermentation feed after fermentation is completed.
As shown in fig. 2-12:
the fermentation device comprises an arc-shaped box 101, a supporting leg frame 104, a central shaft 201, a spherical cavity 202 and a mounting sleeve 203; the lower end of the arc-shaped box 101 is provided with a supporting leg frame 104, a central shaft 201 penetrates through and rotates at the center of the arc-shaped box 101, a spherical cavity 202 is arranged at the center of the central shaft 201, a mounting sleeve 203 is fixed at the lower end of the spherical cavity 202, a stirring frame is connected in the mounting sleeve 203, and a power mechanism is connected at one end of the central shaft 201 and used for driving the central shaft 201 to rotate in a reciprocating mode.
During fermentation, the mixture is added into the arc-shaped box 101, and the mixture is carried by the arc-shaped box 101 for fermentation; when the fermentation, start power unit transmission center pin 201 reciprocating rotation drives the agitator frame reciprocating rotation in arc case 101 then, forms the mixture and stirs in arc case 101 then to keep the temperature even in making the mixture, improve the fermentation effect.
The supporting leg 104 is used for supporting the arc-shaped box 101, so as to ensure that the arc-shaped box 101 can be stably supported on the ground.
As shown in fig. 2-12:
the stirring frame comprises a stirring shaft 301, a spiral plate 302 and a transmission shaft I303; the stirring shaft 301 rotates in the mounting sleeve 203, the spiral plate 302 is fixed on the stirring shaft 301, the transmission shaft I303 rotates in the central shaft 201, and the transmission shaft I303 is in transmission connection with the stirring shaft 301 in the spherical cavity 202.
When the central shaft 201 drives the stirring shaft 301 to rotate in a reciprocating manner through the mounting sleeve 203, the stirring shaft 301 drives the spiral plate 302 to rotate in the arc-shaped box 101 by taking the central shaft 201 as an axis, so that the mixture in the arc-shaped box 101 is stirred;
meanwhile, a first motor arranged at one end of the central shaft 201 is started, the transmission shaft I303 is transmitted through the first motor, so that the transmission shaft I303 rotates, and meanwhile, the transmission stirring shaft 301 rotates by taking the axis of the transmission shaft I303 as a shaft, the spiral plate 302 is driven to rotate by taking the axis of the transmission shaft 301 as a shaft, the rotating spiral plate 302 can stir the mixture, and the efficiency is further improved; and the rotating spiral plate 302 pushes the mixture towards the spherical cavity 202, so that the mixed materials move from bottom to top in the arc-shaped box 101 and then fall from bottom to bottom, and a high stirring effect is achieved.
As shown in fig. 2-12:
the two half-arc boxes 401 symmetrically slide at two ends of the arc box 101, and the two half-arc boxes 401 and the arc box 101 are coaxially arranged.
During fermentation, the two half-arc boxes 401 plug the two sides of the arc box 101, so that the two half-arc boxes 401 and the arc box 101 form a fermentation space; when the quantity according to the mixture, when needs increase the fermentation space, use arc case 101 axis to slide as the axle in the outside of arc case 101 through promoting half arc case 401, make half arc case 401 when keeping arc case 101 side end shutoff, whole fermentation space has been increased, thereby make the device reduce the condition in place space as far as possible, can adapt to the fermentation of the mixture of different quantity, and when not using, can shrink two half arc cases 401, reduce occupation space, be convenient for the storage of device.
As shown in fig. 2-12:
go up plectane 102 and set up arc case 101 front and back both sides board center department, two round sleeves 103 are fixed respectively in the outside of two last plectane 102 center departments, and two half arc case 401's both sides board rotates respectively on two round sleeves 103, and the setting of misplacing each other, and two arc boards 404 are fixed respectively in two half arc case 401's upper end, and two arc boards 404 all with two last plectane 102 sliding connection to make two half arc cases 401 carry out the shutoff to arc case 101 both ends.
When the semi-arc box 401 is used, the box body of the semi-arc box 401 slides on the outer side of the arc box 101 in a matched mode, and the arc plate 404 slides in a matched mode with the two upper circular plates 102, so that the semi-arc box 401 can keep blocking of the side end of the arc box 101 when sliding to any position.
As shown in fig. 2-12:
the long hole plate 105 is fixed on the side plate of the arc-shaped box 101, the two thread blocks 402 are respectively rotated on the side plates of the two half arc boxes 401, the two thread blocks 402 are in threaded connection with two ends of the double-thread screw 403, and the middle part of the double-thread screw 403 slides on the long hole plate 105 in a limiting mode.
Through rotating double-threaded screw 403, make two screw thread blocks 402 of double-threaded screw 403 both ends screw-drive simultaneously, make two screw thread blocks 402 be close to or keep away from on double-threaded screw 403 simultaneously, drive two half arc casees 401 and rotate the slip on arc case 101 then to form the regulation to the fermentation space.
As shown in fig. 2-12:
the threaded pipe 503 transversely rotates between the two upper circular plates 102, the two screws 502 are respectively in threaded connection with two ends of the threaded pipe 503, the two arc cover plates 501 are respectively fixed on the two screws 502, and the two arc cover plates 501 symmetrically slide on the upper ends of the two upper circular plates 102 in the front-back direction.
By rotating the threaded pipe 503, the threaded pipe 503 can drive the two screws 502 to simultaneously approach or separate from each other through threads, and then drives the two arc cover plates 501 to simultaneously approach or separate from each other, so that the two upper circular plates 102 are closed or opened to form the closing or opening of the upper end of the arc-shaped box 101, and then materials can be conveniently added into the arc-shaped box 101, or closed fermentation is facilitated;
moreover, the two ends of the two arc cover plates 501 are respectively contacted with the inner walls of the two arc plates 404, so that the fermentation space is ensured to be closed, and when the two half arc boxes 401 and the arc box 101 form the bottommost fermentation space, partial areas of the outer side surfaces of the two arc cover plates 501 are still kept contacted with the inner walls of the two arc plates 404.
As shown in fig. 2-12:
the power mechanism comprises a support arm block 204, an arc-shaped tooth 205, a transmission wheel 206, a rack 207, a linkage plate 208 and a rotating disc 209, wherein the support arm block 204 is fixed on a central shaft 201 and is far away from the end I303 of the transmission shaft, the arc-shaped tooth 205 is connected to the support arm block 204 in a sliding mode, the arc-shaped tooth 205 and the central shaft 201 are coaxially arranged, springs are arranged at two ends of the arc-shaped tooth 205 and abut against the support arm block 204, the transmission wheel 206 rotates on the arc-shaped box 101, the transmission wheel 206 is in meshing transmission with the arc-shaped tooth 205, the rack 207 vertically slides on the side face of the arc-shaped box 101, the rack 207 is in meshing transmission connection with the transmission wheel 206, the linkage plate 208 rotates at the lower end of the rack 207, the rotating disc 209 rotates on the support leg frame 104, and the lower end of the linkage plate 208 rotates at the eccentric position of the rotating disc 209.
When a power mechanism is used for transmission, a second motor arranged on the supporting leg frame 104 is started, the second motor drives the rotating disc 209 to rotate, then the gear rack 207 is driven to move up and down in a reciprocating manner through the linkage plate 208, the gear rack 207 which moves up and down in a reciprocating manner drives the transmission wheel 206 to move in a reciprocating manner, then the transmission arc-shaped teeth 205 are driven to move in a reciprocating manner on the supporting arm block 204 through the spring, and then the central shaft 201 is driven to move in a reciprocating manner, so that the purpose of enabling the stirring frame to move in a reciprocating manner in the arc-shaped box 101 is achieved;
and because half arc case 401's setting, when half arc case 401 position rotated the agitator and caused the hindrance, arc tooth 205 slided extrusion spring on support arm piece 204 to when having guaranteed arc tooth 205 displacement, support arm piece 204 remained motionless, then made the tight half arc case 401 in agitator top keep stirring, thereby effectively avoided the device to break down, and can make the device adapt to the fermentation space of equidimension not.
As shown in fig. 2-12:
the discharge port 106 is arranged at the lower end of the arc-shaped box 101, the two worm wheel shafts 603 rotate at the front end and the rear end of the supporting leg frame 104 respectively, square rods 604 are arranged in the middle of the two worm wheel shafts 603, the two connecting blocks 602 are connected to the two square rods 604 respectively, the two bottom arc plates 601 are fixed to the two connecting blocks 602 respectively, the two bottom arc plates 601 slide on the discharge port 106, the worm shaft 606 rotates on the supporting leg frame 104, and the two ends of the worm shaft 606 are in meshing transmission with the two worm wheel shafts 603 respectively.
The two worm gear shafts 603 are meshed and driven simultaneously by rotating the worm shaft 606, so that the two worm gear shafts 603 rotate oppositely, then the square rod 604 drives the connecting block 602, and the two bottom arc plates 601 respectively rotate symmetrically by taking the two worm gear shafts 603 as axes, thereby controlling the opening or closing of the discharge port 106.
Further:
the connecting block 602 is provided with a sliding hole, the square rod 604 slides in the sliding hole, and a small spring 605 is arranged between the square rod 604 and the inner wall of the sliding hole.
At two end arc board 601 symmetries of control and rotate, when opening or closing discharge gate 106, because the radian reason of two end arc board 601 self, two end arc boards 601 will push up tightly each other, cause the interference, thereby extrude each other through two end arc boards 601, make connecting block 602 slide and extrude little spring 605 on square rod 604, thereby make two end arc boards 601 rotate smoothly, and when two end arc boards 601 slided into two discharge gates 106 in, can push up tightly closed each other, guarantee to seal.
Claims (10)
1. A method for processing biological fermentation feed is characterized by comprising the following steps: the method comprises the following steps:
s1, crushing corn straws;
s2, uniformly mixing the crushed corn straws, rice bran, wheat bran, corn flour and bean pulp with the zymophyte liquid;
s3, putting the mixture into a fermentation device for fermentation, and stirring the mixture through the fermentation device in the fermentation process;
and S4, obtaining the biological fermentation feed after fermentation is completed.
2. The method for processing a biologically fermented feed according to claim 1, wherein the method comprises the steps of: the fermentation device comprises an arc-shaped box (101) with a supporting leg frame (104) at the lower end, a central shaft (201) which is arranged at the center of the arc-shaped box (101) in a penetrating and rotating mode, and a spherical cavity (202) which is arranged at the center of the central shaft (201), wherein a mounting sleeve (203) is fixed at the lower end of the spherical cavity (202), a stirring frame is connected in the mounting sleeve (203), and one end of the central shaft (201) is connected with a power mechanism for driving the central shaft (201) to rotate in a reciprocating mode.
3. The method for processing a biologically fermented feed according to claim 2, wherein: the stirring frame comprises a stirring shaft (301) which rotates in the installation sleeve (203), a spiral plate (302) is fixed on the stirring shaft (301), a transmission shaft I (303) rotates in the central shaft (201), and the transmission shaft I (303) is in transmission connection with the stirring shaft (301) in the spherical cavity (202).
4. The method for processing a biologically fermented feed according to claim 2, wherein: two ends of the arc-shaped box (101) symmetrically slide to form half arc boxes (401), and the two half arc boxes (401) are coaxially arranged with the arc-shaped box (101).
5. The method for processing a biologically fermented feed according to claim 4, wherein: center department of arc case (101) front and back both sides board all is equipped with plectane (102), and the outside of two upper disc (102) center departments all is fixed with circle cover (103), and the both sides board of two half arc cases (401) rotates respectively on two circle covers (103), and the sealed setting of misplacing each other, and the upper end of two half arc cases (401) all is fixed with arc board (404), and two arc board (404) all with two upper disc (102) sliding connection to make two half arc cases (401) carry out the shutoff to arc case (101) both ends.
6. The method for processing a biologically fermented feed according to claim 5, wherein: the arc-shaped box is characterized in that a long hole plate (105) is fixed on a side plate of the arc-shaped box (101), thread blocks (402) are rotated on the side plates of the two half arc-shaped boxes (401), the two thread blocks (402) are in threaded connection with two ends of a double-thread screw (403), and the middle of the double-thread screw (403) slides on the long hole plate (105) in a limiting mode.
7. The method for processing a biologically fermented feed according to claim 5, wherein: a threaded pipe (503) transversely rotates between the two upper circular plates (102), both ends of the threaded pipe (503) are in threaded connection with threaded rods (502), arc cover plates (501) are fixed on the two threaded rods (502), and the two arc cover plates (501) symmetrically slide at the upper ends of the two upper circular plates (102) in the front-back direction.
8. The method for processing a biologically fermented feed according to claim 4, wherein: the power mechanism comprises a support arm block (204) fixed on the central shaft (201) and far away from the end of the transmission shaft I (303), and
arc tooth (205) of sliding connection on support arm piece (204), arc tooth (205) and center pin (201) coaxial setting, the both ends of arc tooth (205) all are equipped with spring top support arm piece (204), and rotate drive wheel (206) on arc case (101), drive wheel (206) and arc tooth (205) meshing transmission, and vertical slip rack (207) on arc case (101) side, rack (207) are connected with drive wheel (206) meshing transmission, and rotate linkage plate (208) at rack (207) lower extreme, and rotate rotary disk (209) on leg rest (104), the lower extreme of linkage plate (208) rotates the eccentric department at rotary disk (209).
9. The method for processing a biologically fermented feed according to claim 2, wherein: the lower extreme of arc case (101) is equipped with discharge gate (106), both ends all rotate around landing leg (104) have worm-gear axle (603), the middle part of two worm-gear axles (603) all is equipped with square bar (604), all be connected with connecting block (602) on two square bars (604), all be fixed with bottom arc board (601) on two connecting block (602), two bottom arc boards (601) all slide at discharge gate (106), rotate worm axle (606) on landing leg (104), the both ends of worm axle (606) mesh the transmission with two worm-gear axles (603) respectively.
10. The method for processing a biologically fermented feed according to claim 9, wherein: the connecting block (602) is provided with a sliding hole, the square rod (604) slides in the sliding hole, and a small spring (605) is arranged between the square rod (604) and the inner wall of the sliding hole.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211356812.0A CN115644305B (en) | 2022-11-01 | 2022-11-01 | Biological fermentation feed processing method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211356812.0A CN115644305B (en) | 2022-11-01 | 2022-11-01 | Biological fermentation feed processing method |
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| Publication Number | Publication Date |
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| CN115644305A true CN115644305A (en) | 2023-01-31 |
| CN115644305B CN115644305B (en) | 2024-09-06 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202211356812.0A Active CN115644305B (en) | 2022-11-01 | 2022-11-01 | Biological fermentation feed processing method |
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| CN114853541A (en) * | 2022-05-24 | 2022-08-05 | 罗展兴 | Slow-release fertilizer capable of reducing content of heavy metal ions in soil and preparation method thereof |
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2022
- 2022-11-01 CN CN202211356812.0A patent/CN115644305B/en active Active
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| US6230702B1 (en) * | 2000-06-26 | 2001-05-15 | Ming-Tsung Lee | Baking oven with adjustable baking space |
| CN205060278U (en) * | 2015-11-03 | 2016-03-02 | 中山厨之乐卫厨制品有限公司 | Resolute vegetables basket of novel structure of utensil |
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| CN115644305B (en) | 2024-09-06 |
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