CN115639793A - Process route optimization method, device, and storage medium based on digital twins - Google Patents
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Abstract
Description
技术领域technical field
本申请涉及工艺规划路线技术领域,具体而言,涉及一种基于数字孪生的工艺路线优化方法及装置、存储介质及电子装置This application relates to the technical field of process planning route, in particular, to a digital twin-based process route optimization method and device, storage medium and electronic device
背景技术Background technique
工艺路线是描述物料加工、零部件装配的操作顺序的技术文件,是多个工序的序列。工序是生产作业人员或机器设备为了完成指定的任务而做的一个动作或一连串动作,是加工物料、装配产品的最基本的加工作业方式,是与工作中心、外协供应商等位置信息直接关联的数据,是组成工艺路线的基本单位。例如,一条流水线就是一条工艺路线,这条流水线上包含了许多的工序。The process route is a technical document describing the operation sequence of material processing and component assembly, and it is a sequence of multiple processes. A process is an action or a series of actions performed by production operators or machinery and equipment in order to complete specified tasks. It is the most basic processing operation method for processing materials and assembling products, and is directly related to location information such as work centers and external suppliers. The data is the basic unit of the process route. For example, an assembly line is a process route, and this assembly line contains many processes.
现有的工艺路线不进行工艺路线孪生模拟,直接使用随意确定的工艺路线进行真正的投入生产,以至于带来无法达到最佳状态以及投入后再改动工艺路线的成本巨大的问题。The existing process route does not carry out the process route twinning simulation, and directly uses the process route determined at will for real production, so that it will not be able to achieve the best state and the cost of changing the process route after investment is huge.
相应地,本领域需要一种新的工艺路线优化方案来解决上述问题。Correspondingly, there is a need in the art for a new process route optimization scheme to solve the above problems.
发明内容Contents of the invention
本申请旨在解决上述技术问题,即,解决,本申请提供了一种基于数字孪生的工艺路线优化方法及装置、存储介质及电子装置。The present application aims to solve the above technical problems, that is, to solve, the present application provides a digital twin-based process route optimization method and device, storage medium and electronic device.
在第一方面,本申请提供一种基于数字孪生的工艺路线优化方法,该优化方法包括:In the first aspect, the present application provides a digital twin-based process route optimization method, the optimization method includes:
在数字孪生体中构建工厂空间模型的多条工艺路线模型;Build multiple process route models of the factory space model in the digital twin;
获取每条所述工艺路线模型的生产目标参数,其中,所述生产目标参数包括物料主数据、目标产能、标准工时和日有效工作时长;Obtain the production target parameters of each of the process route models, wherein the production target parameters include material master data, target production capacity, standard working hours and effective daily working hours;
计算每条所述工艺路线模型的预测产能;calculating a predicted capacity for each of said routing models;
根据所述目标产能与对应的所述预测产能的差值,调整对应的工艺路线从而得到优化工艺路线。According to the difference between the target production capacity and the corresponding predicted production capacity, the corresponding process route is adjusted to obtain an optimized process route.
在上述基于数字孪生的工艺路线优化方法的一个技术方案中,所述在数字孪生体中构建工厂空间模型的多条工艺路线模型,包括:In a technical solution of the above-mentioned digital twin-based process route optimization method, the multiple process route models of the factory space model constructed in the digital twin body include:
构建多层级工艺结构的工艺路线模型,所述工艺结构包括由工厂到车间层级、由车间到线体层级和由线体到工位层级的工艺结构;Build a process route model of a multi-level process structure, the process structure includes the process structure from factory to workshop level, from workshop to line body level and from line body to station level;
其中,所述工艺路线模型包括一个或多个工艺结构,所述车间包括一个或多个,所述线体包括一条或多条,每条线体包括单线体或多线体,多线体包括汇入线体和被汇入线体,每条单线体包括一个或多个工艺,每条多线体包括一个或多个工艺,每个工艺包括一个或多个工位,所述工位包括单工位、串工位和/或并工位。Wherein, the process route model includes one or more process structures, the workshop includes one or more, the line body includes one or more lines, each line body includes a single line body or a multi-line body, and a multi-line body includes Incoming line body and imported line body, each single line body includes one or more processes, each multi-line body includes one or more processes, each process includes one or more stations, and the stations include Single station, serial station and/or parallel station.
在上述基于数字孪生的工艺路线优化方法的一个技术方案中,所述获取每条所述工艺路线模型的生产目标参数,包括:In a technical solution of the above-mentioned digital twin-based process route optimization method, the acquisition of the production target parameters of each of the process route models includes:
根据生产节拍和实际市场需求分别获取每条所述工艺路线模型的生产目标参数,并将所述生产目标参数分别输入到所述在数字孪生体中的工艺效能模型,其中,所述工艺效能模型用于计算所述工艺路线模型的预测产能。Acquire the production target parameters of each of the process route models according to the production tact and actual market demand, and input the production target parameters into the process performance model in the digital twin, wherein the process performance model Used to calculate the forecast capacity of the routing model.
在上述基于数字孪生的工艺路线优化方法的一个技术方案中,所述计算每条所述工艺路线模型的预测产能,包括:In a technical solution of the above digital twin-based process route optimization method, the calculation of the predicted production capacity of each of the process route models includes:
根据所述生产目标参数中的标准工时计算每条所述工艺路线模型的每个单工艺的用时时长;Calculate the duration of each single process of each of the process route models according to the standard man-hours in the production target parameters;
获取用户初始设置的每条所述工艺路线模型的工艺结构,并根据所述工艺结构确定完成每条所述工艺路线模型需要用到的总时长;Obtain the process structure of each of the process route models initially set by the user, and determine the total time required to complete each of the process route models according to the process structure;
计算每条所述工艺路线模型的预测产能为日有效工作时长除以完成每条所述工艺路线模型需要用到的总时长。Calculate the predicted production capacity of each said process route model by dividing the daily effective working hours by the total time required to complete each said process route model.
在上述基于数字孪生的工艺路线优化方法的一个技术方案中,所述获取用户初始设置的每条所述工艺路线模型的工艺结构,并根据所述工艺结构确定完成每条所述工艺路线模型需要用到的总时长,包括:In one technical solution of the above-mentioned process route optimization method based on digital twins, the process structure of each process route model initially set by the user is obtained, and the process structure required to complete each process route model is determined according to the process structure. Total time spent, including:
在确定完成每条所述工艺路线模型需要用到的总时长时,若汇入线体的汇入点的用时时长大于被汇入线体到所述汇入点的用时时长,则确定完成每条所述工艺路线模型需要用到的总时长时,将被汇入线体到所述汇入点的用时时长更新为汇入线体的汇入点的用时时长。When determining the total time required to complete each of the process route models, if the time spent at the merging point of the merging line body is longer than the time consuming time of the merging line body to the merging point, then it is determined to complete each When the total time required by the process route model is calculated, the time taken from the imported line body to the import point is updated to the time spent at the import point of the imported line body.
在上述基于数字孪生的工艺路线优化方法的一个技术方案中,所述根据所述目标产能与对应的所述预测产能的差值,调整对应的工艺路线并得到优化后的工艺路线,包括:In one technical solution of the above digital twin-based process route optimization method, the corresponding process route is adjusted according to the difference between the target production capacity and the corresponding predicted production capacity, and an optimized process route is obtained, including:
若所述目标产能与所述预测产能的差值小于预设阈值,则该条工艺路线作为优化工艺路线。If the difference between the target production capacity and the predicted production capacity is less than a preset threshold, the process route is regarded as an optimized process route.
在上述基于数字孪生的工艺路线优化方法的一个技术方案中,所述根据所述目标产能与对应的所述预测产能的差值,调整对应的工艺路线从而得到优化工艺路线,包括:In one technical solution of the above digital twin-based process route optimization method, the corresponding process route is adjusted according to the difference between the target production capacity and the corresponding predicted production capacity to obtain an optimized process route, including:
若所述目标产能与所述预测产能的差值大于预设阈值,则优化用户初始设置的每条所述工艺路线模型的工艺结构,并调整工艺路线的单工艺用时;If the difference between the target production capacity and the predicted production capacity is greater than a preset threshold, optimize the process structure of each of the process route models initially set by the user, and adjust the single process time of the process route;
计算优化工艺结构后的工艺路线模型的预测产能,获得目标产能与优化工艺结构后的工艺路线模型的预测产能的差值;Calculate the predicted capacity of the process route model after the optimized process structure, and obtain the difference between the target capacity and the predicted capacity of the process route model after the optimized process structure;
若目标产能与优化工艺结构后的工艺路线模型的预测产能的差值大于预设阈值,则继续优化,直到满足目标产能与优化工艺结构后的工艺路线模型的预测产能的差值小于预设阈值,则多次优化工艺结构后的工艺路线作为优化工艺路线。If the difference between the target capacity and the predicted capacity of the process route model after optimizing the process structure is greater than the preset threshold, continue to optimize until the target capacity is met and the difference between the predicted capacity of the process route model after the optimized process structure is less than the preset threshold , then the process route after optimizing the process structure multiple times is used as the optimized process route.
在第二方面,本发明提供了一种基于数字孪生的工艺路线优化装置,该优化装置包括:In a second aspect, the present invention provides a digital twin-based process route optimization device, the optimization device comprising:
构建模块,用于在数字孪生体中构建工厂空间模型的多条工艺路线模型;Building blocks for building multiple process route models of the factory space model in the digital twin;
获取模块,用于获取每条所述工艺路线模型的生产目标参数,其中,所述生产目标参数包括物料主数据、目标产能、标准工时和日有效工作时长;An acquisition module, configured to acquire production target parameters of each of the process route models, wherein the production target parameters include material master data, target production capacity, standard working hours and daily effective working hours;
计算模块,用于计算每条所述工艺路线模型的预测产能;Calculation module, used to calculate the predicted production capacity of each said process route model;
优化模块,用于根据所述目标产能与对应的所述预测产能的差值,调整对应的工艺路线从而得到优化工艺路线。An optimization module, configured to adjust a corresponding process route according to the difference between the target production capacity and the corresponding predicted production capacity, so as to obtain an optimized process route.
在第三方面,本申请提供一种计算机可读的存储介质,所述计算机可读的存储介质包括存储的程序,其中,所述程序运行时执行本申请第一方面所述的优化方法。In a third aspect, the present application provides a computer-readable storage medium, the computer-readable storage medium includes a stored program, wherein, when the program is running, the optimization method described in the first aspect of the present application is executed.
在第四方面,本申请提供一种电子装置,包括存储器和处理器,所述存储器中存储有计算机程序,所述处理器被设置为通过所述计算机程序执行本申请第一方面所述的优化方法。In a fourth aspect, the present application provides an electronic device, including a memory and a processor, wherein a computer program is stored in the memory, and the processor is configured to execute the optimization described in the first aspect of the present application through the computer program. method.
本申请上述一个或多个技术方案,至少具有如下一种或多种有益效果:The above-mentioned one or more technical solutions of the present application have at least one or more of the following beneficial effects:
在实施本申请的技术方案中,提出一种基于数字孪生的工艺路线优化方法,该优化方法旨在在数字孪生体中构建工厂空间模型的多条工艺路线模型;获取每条所述工艺路线模型的生产目标参数,其中,所述生产目标参数包括物料主数据、目标产能、标准工时和日有效工作时长;计算每条所述工艺路线模型的预测产能;根据所述目标产能与对应的所述预测产能的差值,调整对应的工艺路线从而得到优化工艺路线。该优化方法通过数字孪生技术模拟工艺流程并计算生产效率,帮助工厂对比不同工艺路线设计方案,发现工艺路线的优化空间,提前防控可预见的风险,减少试错成本,提高生产效率。In implementing the technical scheme of the present application, a digital twin-based process route optimization method is proposed, which aims at constructing multiple process route models of the factory space model in the digital twin body; obtaining each of the process route models The production target parameters, wherein, the production target parameters include material master data, target production capacity, standard working hours and daily effective working hours; calculate the predicted production capacity of each of the process route models; according to the target production capacity and the corresponding Predict the difference in production capacity and adjust the corresponding process route to obtain an optimized process route. This optimization method uses digital twin technology to simulate the process flow and calculate production efficiency, helping factories compare different process route design schemes, discover the optimization space of the process route, prevent and control foreseeable risks in advance, reduce trial and error costs, and improve production efficiency.
附图说明Description of drawings
此处的附图被并入说明书中并构成本说明书的一部分,示出了符合本申请的实施例,并与说明书一起用于解释本申请的原理。The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the application and together with the description serve to explain the principles of the application.
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,对于本领域普通技术人员而言,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, for those of ordinary skill in the art, In other words, other drawings can also be obtained from these drawings without paying creative labor.
图1是根据本申请实施例的一种基于数字孪生的工艺路线优化方法的主要步骤流程示意图;Fig. 1 is a schematic flow chart of the main steps of a digital twin-based process route optimization method according to an embodiment of the present application;
图2是根据本申请实施例在数据孪生体中构建的车间内的一条工艺路线模型的结构示意图;Fig. 2 is a schematic structural diagram of a process route model in a workshop constructed in a data twin according to an embodiment of the present application;
图3是根据本申请的一个实施例的步骤S102的主要步骤流程示意图;FIG. 3 is a schematic flowchart of the main steps of step S102 according to an embodiment of the present application;
图4是根据本申请的另一个实施例的步骤S104的主要步骤流程示意图;FIG. 4 is a schematic flow chart of the main steps of step S104 according to another embodiment of the present application;
图5是根据本申请实施例的一种基于数字孪生的工艺路线优化装置的主要结构框图示意图;FIG. 5 is a schematic block diagram of the main structure of a digital twin-based process route optimization device according to an embodiment of the present application;
图6是根据本申请的一个实施例的电子装置的主要结构框图示意图。FIG. 6 is a schematic block diagram of a main structure of an electronic device according to an embodiment of the present application.
具体实施方式Detailed ways
为了使本技术领域的人员更好地理解本申请方案,下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请一部分的实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都应当属于本申请保护的范围。In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiment of the application will be clearly and completely described below in conjunction with the accompanying drawings in the embodiment of the application. Obviously, the described embodiment is only It is an embodiment of a part of the application, but not all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by persons of ordinary skill in the art without creative efforts shall fall within the scope of protection of this application.
需要说明的是,本申请的说明书和权利要求书及上述附图中的术语“第一”、“第二”等是用于区别类似的对象,而不必用于描述特定的顺序或先后次序。应该理解这样使用的数据在适当情况下可以互换,以便这里描述的本申请的实施例能够以除了在这里图示或描述的那些以外的顺序实施。此外,术语“包括”和“具有”以及他们的任何变形,意图在于覆盖不排他的包含,例如,包含了一系列步骤或单元的过程、方法、系统、产品或设备不必限于清楚地列出的那些步骤或单元,而是可包括没有清楚地列出的或对于这些过程、方法、产品或设备固有的其它步骤或单元。It should be noted that the terms "first" and "second" in the description and claims of the present application and the above drawings are used to distinguish similar objects, but not necessarily used to describe a specific sequence or sequence. It is to be understood that the data so used are interchangeable under appropriate circumstances such that the embodiments of the application described herein can be practiced in sequences other than those illustrated or described herein. Furthermore, the terms "comprising" and "having", as well as any variations thereof, are intended to cover a non-exclusive inclusion, for example, a process, method, system, product or device comprising a sequence of steps or elements is not necessarily limited to the expressly listed instead, may include other steps or elements not explicitly listed or inherent to the process, method, product or apparatus.
参阅附图1,图1是根据本发明的一个实施例的一种基于数字孪生的工艺路线优化方法的主要步骤流程图。如图1所示,本发明实施例中的基于数字孪生的工艺路线优化方法主要包括下列步骤S101-步骤S104。Referring to accompanying drawing 1, Fig. 1 is a flow chart of main steps of a digital twin-based process route optimization method according to an embodiment of the present invention. As shown in FIG. 1 , the digital twin-based process route optimization method in the embodiment of the present invention mainly includes the following steps S101 - S104.
步骤S101:在数字孪生体中构建工厂空间模型的多条工艺路线模型。Step S101: Construct multiple process route models of the factory space model in the digital twin.
在本实施例中,数字孪生技术作为智能制造的一大关键趋势,在工艺生产过程中的应用越来越广泛。在数字孪生技术指导下,传统的工艺设计逐渐演变为智能化、数字化的三维工艺设计,以工艺模型为制造依据的新型制造模式应运而生。数字孪生技术为产品全生命周期的管理、物理空间与虚拟空间信息传递、数据共享、加工过程指导预测提供了技术支持,推动了智能制造的进步。数字孪生体(Digital Twin)是物理世界和数字空间交互的概念体系,数字孪生体也在智能制造业方面不断深化发展,在数字孪生体中构建工厂空间模型的多条工艺路线模型前,需要先获得工厂物理空间的布局,根据工厂物理空间的布局在数字孪生体中构建工厂空间模型的多条工艺路线模型,其中,工艺路线模型可以为轴类零件的工艺路线模型、制造洗衣机产品的工艺路线模型等。In this embodiment, digital twin technology, as a key trend of intelligent manufacturing, is more and more widely used in the production process. Under the guidance of digital twin technology, the traditional process design has gradually evolved into an intelligent and digital three-dimensional process design, and a new manufacturing model based on the process model has emerged. Digital twin technology provides technical support for product life cycle management, physical space and virtual space information transmission, data sharing, and guidance and prediction of processing processes, and promotes the progress of intelligent manufacturing. Digital Twin (Digital Twin) is a conceptual system for the interaction between the physical world and digital space. The Digital Twin is also continuously deepening and developing in the field of intelligent manufacturing. Before constructing multiple process route models of the factory space model in the Digital Twin, it is necessary to first Obtain the layout of the physical space of the factory, and construct multiple process route models of the factory space model in the digital twin according to the layout of the physical space of the factory. model etc.
步骤S102:获取每条所述工艺路线模型的生产目标参数,其中,所述生产目标参数包括物料主数据、目标产能、标准工时和日有效工作时长。Step S102: Obtain the production target parameters of each of the process route models, wherein the production target parameters include material master data, target production capacity, standard working hours and effective daily working hours.
在本实施例中,在数据孪生体中构建工厂空间模型的多条工艺路线模型后,再获取每条工艺路线模型的生产目标参数,比如获取物料主数据、目标产能、标准工时和日有效工作时长等参数等生产目标参数。In this embodiment, after constructing multiple process route models of the factory space model in the data twin, the production target parameters of each process route model are obtained, such as obtaining material master data, target production capacity, standard working hours and daily effective work Production target parameters such as duration and other parameters.
步骤S103:计算每条所述工艺路线模型的预测产能。Step S103: Calculate the predicted production capacity of each of the process route models.
在本实施例中,根据每条工艺路线模型的多个工序以及每生产完成后所需的时间和日有效工作时长计算得到每条工艺路线模型的预测产能。In this embodiment, the predicted production capacity of each process route model is calculated according to the multiple processes of each process route model and the time required after each production is completed and the daily effective working hours.
步骤S104:根据所述目标产能与对应的所述预测产能的差值,调整对应的工艺路线从而得到优化工艺路线。Step S104: According to the difference between the target production capacity and the corresponding predicted production capacity, adjust the corresponding process route to obtain an optimized process route.
在本实施例中,根据目标产能和预测产能的差值,得出该条工艺路线是否合适,若合适,则进行实际应用,若不合适,则优化这条工艺路线,从而得到优化工艺路线。In this embodiment, according to the difference between the target production capacity and the predicted production capacity, it is determined whether the process route is suitable. If it is suitable, it will be used in practice. If it is not suitable, the process route will be optimized to obtain an optimized process route.
下面对步骤S101-步骤S104作进一步地说明。Step S101-step S104 will be further described below.
在本发明实施例的一个实施方式中,所述步骤S101可以进一步包括以下步骤步骤S1011:In an implementation manner of the embodiment of the present invention, the step S101 may further include the following steps Step S1011:
步骤S1011:构建多层级工艺结构的工艺路线模型,Step S1011: constructing a process route model of a multi-level process structure,
其中,所述工艺路线模型包括一个或多个工艺结构,所述车间包括一个或多个,所述线体包括一条或多条,每条线体包括单线体或多线体,多线体包括汇入线体和被汇入线体,每条单线体包括一个或多个工艺,每条多线体包括一个或多个工艺,每个工艺包括一个或多个工位,所述工位包括单工位、串工位和/或并工位。Wherein, the process route model includes one or more process structures, the workshop includes one or more, the line body includes one or more lines, each line body includes a single line body or a multi-line body, and a multi-line body includes Incoming line body and imported line body, each single line body includes one or more processes, each multi-line body includes one or more processes, each process includes one or more stations, and the stations include Single station, serial station and/or parallel station.
在一个具体示例中,如图2所示,为根据工厂物理空调的布局在数据孪生体中构建由工厂到车间、由车间到线体和由线体到工位的多条工艺路线模型中的一条工艺路线模型,该工艺路线模型中可以包括多个工艺结构,接下来以其中一个工艺结构举例说明。该条工艺路线模型中一个车间内包括第一线体L1、第二线体L2和第三线体L3共三条线体,其中,第一线体L1和第二线体L2为汇入线体,第三线体L3为被汇入线体,第一线体L1、第二线体L2和第三线体L3都包括多个工艺,图2中,箭头表示线体方向及线体间关系,虚线部分表示工艺,圆圈表示工位,第一线体L1包括l11、l12、l13和l14共四个工艺,第二线体L2包括l21、l22和L23共三个工艺,第三线体包括l31、l32、l33、l34、l35和l36共六个工艺,其中,在l33工艺和l34工艺之间融合L2线体包含的工艺,在l34工艺和l35工艺之间融合L1线体包含的工艺,每个工艺包括一个或多个工位,所述工位包括单工位、串工位和/或并工位。例如图2中示出的第一线体L1由上至下的第一工艺l11和第三工艺l13为多个串工位,第二工艺l12为多个并工位,第四工艺l14为单工位。In a specific example, as shown in Figure 2, in order to construct multiple process route models from factory to workshop, from workshop to line body and from line body to workstation in the data twin according to the layout of the physical air conditioner of the factory A process route model, the process route model can include multiple process structures, and one of the process structures is used as an example to illustrate. In this process route model, a workshop includes three lines: the first line body L1, the second line body L2 and the third line body L3, among which, the first line body L1 and the second line body L2 are incoming lines, and the third line body Body L3 is the imported line body. The first line body L1, the second line body L2 and the third line body L3 all include multiple processes. In Figure 2, the arrows indicate the direction of the line bodies and the relationship between the line bodies, and the dotted line part represents the process. The circles represent work stations. The first line body L1 includes four processes of l11, l12, l13 and l14, the second line body L2 includes three processes of l21, l22 and L23, and the third line body includes l31, l32, l33, l34, There are six processes in l35 and l36, among which, the process contained in the L2 line body is integrated between the l33 process and the l34 process, and the process contained in the L1 line body is integrated between the l34 process and the l35 process, and each process includes one or more A station includes a single station, a serial station and/or a parallel station. For example, the first process l11 and the third process l13 of the first line body L1 shown in FIG. Station.
在本发明实施例的一个实施方式中,所述步骤S102可以进一步包括以下步骤S1021:In an implementation manner of the embodiment of the present invention, the step S102 may further include the following step S1021:
步骤S1021:根据生产节拍和实际市场需求分别获取每条所述工艺路线模型的生产目标参数,并将所述生产目标参数分别输入到所述在数字孪生体中的工艺效能模型,其中,所述工艺效能模型用于计算所述工艺路线模型的预测产能。Step S1021: Obtain the production target parameters of each of the process route models according to the production tact and actual market demand, and input the production target parameters into the process efficiency model in the digital twin, wherein the The process performance model is used to calculate the predicted capacity of the process route model.
在一个具体示例中,生产节拍又称客户需求周期、产距时间,是指在一定时间长度内,总有效生产时间与客户需求数量的比值,是客户需求一件产品的市场必要时间。举例:以每天有且只有一个常日班来说,总计有8小时(480分钟)。减去30分钟午餐,30分钟休息,10分钟交接班和10分钟基本维护检查。那么可用工作时间=480-30-30-10-10=400分钟。当客户需求为每天400件时,每个零件的生产时间应控制在一分钟以内来保证客户的需求。生产节拍实际是一种目标时间,是随需求数量和需求期的有效工作时间变化而变化的,是人为制定的。节拍反映的是需求对生产的调节,如果需求比较稳定,则所要求的节拍也是比较稳定的,当需求发生变化时节拍也会随之发生变化,如需求减少时节拍就会变长,反之则变短。根据生产节拍和实际市场需求设定每条所述工艺路线模型的生产目标参数,并将所述生产目标参数分别输入到所述在数字孪生体中的工艺效能模型,其中,所述工艺效能模型用于计算所述工艺路线模型的预测产能。In a specific example, production takt, also known as customer demand cycle and production lead time, refers to the ratio of total effective production time to customer demand quantity within a certain period of time, which is the necessary market time for a customer to demand a product. Example: Assuming that there is only one regular shift every day, there are a total of 8 hours (480 minutes). Subtract 30 minutes for lunch, 30 minutes for breaks, 10 minutes for shift changes and 10 minutes for basic maintenance checks. Then available working time = 480-30-30-10-10 = 400 minutes. When the customer demand is 400 pieces per day, the production time of each part should be controlled within one minute to ensure the customer's demand. The production takt is actually a kind of target time, which changes with the demand quantity and the effective working time of the demand period, and is artificially formulated. The tempo reflects the adjustment of demand to production. If the demand is relatively stable, the required tempo is also relatively stable. When the demand changes, the tempo will also change accordingly. If the demand decreases, the tempo will become longer, and vice versa. become shorter. Set the production target parameters of each of the process route models according to the production tact and actual market demand, and input the production target parameters into the process performance model in the digital twin, wherein the process performance model Used to calculate the forecast capacity of the routing model.
在本发明实施例的一个实施方式中,如图3所示,所述步骤S103可以进一步包括以下步骤S1031-步骤S1033:In an implementation manner of the embodiment of the present invention, as shown in FIG. 3, the step S103 may further include the following steps S1031-step S1033:
步骤S1031:根据所述生产目标参数中的标准工时计算每条所述工艺路线模型的每个单工艺的用时时长;Step S1031: Calculate the duration of each single process of each of the process route models according to the standard working hours in the production target parameters;
步骤S1032:获取用户初始设置的每条所述工艺路线模型的工艺结构,并根据所述工艺结构确定完成每条所述工艺路线模型需要用到的总时长;Step S1032: Obtain the process structure of each of the process route models initially set by the user, and determine the total time required to complete each of the process route models according to the process structure;
步骤S1033:计算每条所述工艺路线模型的预测产能为日有效工作时长除以完成每条所述工艺路线模型需要用到的总时长。Step S1033: Calculate the predicted production capacity of each of the process route models as the daily effective working hours divided by the total time required to complete each of the process route models.
接续上述示例,根据生产目标参数中的标准工时计算出图2示出的工艺路线模型中的的每个单工艺的用时时长,比如l11-l14、l21-l23和l31-l36分别的单工艺的时长,获取用户初始设置的该工艺路线模型的工艺结构,例如在l11串工位工艺、l13串工位工艺以及l34串工位工艺中选用哪几个工位进行生产,以根据用户设置的工艺结构确定完成该工艺路线模型需要用到的总时长,根据日有效工作时长和完成每条工艺路线模型需要用到的总时长,获得每条工艺路线模型的预测产能。Continuing with the above example, calculate the duration of each single process in the process route model shown in Figure 2 according to the standard man-hours in the production target parameters, such as the respective single processes of l11-l14, l21-l23 and l31-l36 Duration, to obtain the process structure of the process route model initially set by the user, such as which stations are selected for production in the l11 serial station process, l13 serial station process, and l34 serial station process, so as to base on the process set by the user The structure determines the total time required to complete the process route model, and obtains the predicted capacity of each process route model based on the daily effective working hours and the total time required to complete each process route model.
在本发明实施例的一个实施方式中,所述步骤S1032可以进一步包括以下步骤S10321:In an implementation manner of the embodiment of the present invention, the step S1032 may further include the following step S10321:
步骤S10321:在确定完成每条所述工艺路线模型需要用到的总时长时,若汇入线体的汇入点的用时时长大于被汇入线体到所述汇入点的用时时长,则确定完成每条所述工艺路线模型需要用到的总时长时,将被汇入线体到所述汇入点的用时时长更新为汇入线体的汇入点的用时时长。Step S10321: When determining the total time required to complete each of the process route models, if the time spent at the merging point of the merging line body is longer than the time consuming time of the merging line body to the merging point, then When the total time required to complete each process route model is determined, the time taken from the imported line body to the import point is updated to the time spent at the import point of the imported line body.
接续上述示例,图2示出的第一线体L1和第二线体L2为汇入线体,第三线体L3为被汇入线体,确定完成每条所述工艺路线模型需要用到的总时长为l31-l36这一条线体上的总时长,若在l31-l36线体上没有汇入线体的话,则l31+l32+l33+l34+l35+l36的总时长便为完成该工艺路线模型的总时长,若在l31-l36线体上有汇入线体的话,则需要考虑汇入线体到汇入点的时长与l31-l36上该汇入点之前的时长的大小关系。Continuing the above example, the first line body L1 and the second line body L2 shown in Fig. 2 are the incoming line body, and the third line body L3 is the imported line body, and it is determined to complete each said process route model. The duration is the total duration of the line l31-l36. If there is no line body on the l31-l36 line, the total duration of l31+l32+l33+l34+l35+l36 is to complete the process route For the total duration of the model, if there is an incoming line body on the l31-l36 line body, it is necessary to consider the relationship between the time length from the incoming line body to the incoming point and the time length before the incoming point on l31-l36.
例如,图2中第二线体L2汇入第三线体L3时的用时为l21+l22+l23的总用时,汇入点在第三线体L3的工艺l33后,若l21+l22+l23的总用时>l31+l32+l33的总用时,则在确定工艺路线模型需要用到的总时长时,l31+l32+l33的总用时取l21+l22+l23的总用时,图2中第一线体L1汇入第三线体L3时的用时为l11+l12+l13+l14的总用时,汇入点在第三线体L3的工艺l34后,若l11+l12+l13+l14的总用时>l31+l32+l33+l34的总用时,因为l21+l22+l23的总用时>l31+l32+l33的总用时,所以这里l31+l32+l33取的l21+l22+l23的总用时,即l11+l12+l13+l14的总用时与l21+l22+l23+l34的总用时,若l11+l12+l13+l14的总用时>l21+l22+l23+l34的总用时,则在确定工艺路线模型需要用到的总时长时,l31+l32+l33+l34的总用时取l11+l12+l13+l14的总用时,则确定工艺路线模型需要用到的总时长为l11+l12+l13+l14+l35+l36的总用时。For example, in Figure 2, the time taken when the second line body L2 merges into the third line body L3 is the total time of l21+l22+l23, and the import point is after the process l33 of the third line body L3, if the total time of l21+l22+l23 >l31+l32+l33 total time, when determining the total time required for the process route model, the total time l31+l32+l33 takes the total time l21+l22+l23, the first line L1 in Figure 2 The time spent when entering the third line body L3 is the total time of l11+l12+l13+l14, the import point is after the process l34 of the third line body L3, if the total time of l11+l12+l13+l14>l31+l32+ The total time of l33+l34, because the total time of l21+l22+l23>the total time of l31+l32+l33, so the total time of l21+l22+l23 taken by l31+l32+l33 here is l11+l12+l13 The total time of +l14 and the total time of l21+l22+l23+l34, if the total time of l11+l12+l13+l14>the total time of l21+l22+l23+l34, the time needed to determine the process route model When the total time is taken, the total time of l31+l32+l33+l34 is taken as the total time of l11+l12+l13+l14, and the total time needed to determine the process route model is l11+l12+l13+l14+l35+l36 total time.
比较第二线体L2的汇入点时间与第三线体L3的汇入点时间的大小时,若l21+l22+l23的总用时<l31+l32+l33的总用时,则在确定工艺路线模型需要用到的总时长时,l31+l32+l33的总用时取l31+l32+l33的总用时,比较第以线体L1的汇入点时间与第三线体L3的汇入点时间的大小时,若l11+l12+l13+l14的总用时小于l31+l32+l33+l34的总用时,则在确定工艺路线模型需要用到的总时长时,l31+l32+l33+l34的总用时取l31+l32+l33+l34的总用时,则确定工艺路线模型需要用到的总时长为l31+l32+l33+l34+l35+l36的总用时。When comparing the time of the confluence point of the second line body L2 with the time of the confluence point of the third line body L3, if the total elapsed time of l21+l22+l23 is less than the total elapsed time of l31+l32+l33, then the process route model needs to be determined For the total time used, the total time of l31+l32+l33 is taken as the total time of l31+l32+l33, and when comparing the time of the entry point of the first line body L1 with the time of the entry point of the third line body L3, If the total time of l11+l12+l13+l14 is less than the total time of l31+l32+l33+l34, when determining the total time required by the process route model, the total time of l31+l32+l33+l34 is taken as l31+ For the total time of l32+l33+l34, the total time required to determine the process route model is the total time of l31+l32+l33+l34+l35+l36.
在一个具体示例中,工艺路线模型需要用到的总时长确定,日有效工作时长也确定,则工艺路线模型的预测产能=日有效工作时长/工艺路线模型需要用到的总时长。In a specific example, the total time required for the process route model is determined, and the daily effective working hours are also determined, then the predicted production capacity of the process route model=the daily effective working time/the total time required for the process route model.
在本发明实施例的一个实施方式中,所述步骤S104可以进一步包括以下步骤S1041:In an implementation manner of the embodiment of the present invention, the step S104 may further include the following step S1041:
若所述目标产能与所述预测产能的差值小于预设阈值,则该条工艺路线作为优化工艺路线。If the difference between the target production capacity and the predicted production capacity is less than a preset threshold, the process route is regarded as an optimized process route.
在一个具体示例中,比较目标产能和预测产能的大小,若目标产能与所述预测产能的差值小于预设阈值,则该条工艺路线作为优化工艺路线,可以投入到实际应用中去生产产品,既可以减少试错成本,又可以提高生产效率。In a specific example, the target production capacity and the predicted production capacity are compared, and if the difference between the target production capacity and the predicted production capacity is less than a preset threshold, then this process route can be used as an optimized process route and can be put into practical application to produce products , which can not only reduce trial and error costs, but also improve production efficiency.
在本发明实施例的一个实施方式中,如图4所示,所述步骤S104可以进一步包括以下步骤S1041’-步骤S1043’:In an implementation of the embodiment of the present invention, as shown in Figure 4, the step S104 may further include the following steps S1041'-step S1043':
步骤S1041’:若所述目标产能与所述预测产能的差值大于预设阈值,则优化用户初始设置的每条所述工艺路线模型的工艺结构,并调整工艺路线的单工艺用时;Step S1041': If the difference between the target production capacity and the predicted production capacity is greater than a preset threshold, optimize the process structure of each of the process route models initially set by the user, and adjust the single process time of the process route;
步骤S1042’:计算优化工艺结构后的工艺路线模型的预测产能,获得目标产能与优化工艺结构后的工艺路线模型的预测产能的差值;Step S1042': Calculate the predicted production capacity of the process route model after the optimized process structure, and obtain the difference between the target production capacity and the predicted capacity of the process route model after the optimized process structure;
步骤S1043’:若目标产能与优化工艺结构后的工艺路线模型的预测产能的差值大于预设阈值,则继续优化,直到满足目标产能与优化工艺结构后的工艺路线模型的预测产能的差值小于预设阈值,则多次优化工艺结构后的工艺路线作为优化工艺路线。Step S1043': If the difference between the target production capacity and the predicted production capacity of the process route model after the optimized process structure is greater than the preset threshold, continue optimization until the difference between the target capacity and the predicted capacity of the process route model after the optimized process structure is met is less than the preset threshold, the process route after optimizing the process structure multiple times is used as the optimized process route.
在一个具体示例中,目标产能与所述预测产能的差值大于预设阈值,则优化该工艺路线模型的初始设置的工艺结构,并调整优化后的工艺结构中的工艺路线的单工艺用时,再次计算优化工艺结构后的预测产能,若满足目标产能与所述预测产能的差值小于预设阈值,则将此次优化后的工艺结构作为优化工艺路线;若不满足目标产能与所述预测产能的差值小于预设阈值,则继续优化,直到满足目标产能与优化工艺结构后的工艺路线模型的预测产能的差值小于预设阈值后,将多次优化工艺结构后的工艺路线作为优化工艺路线。In a specific example, if the difference between the target production capacity and the predicted production capacity is greater than a preset threshold, optimize the initial process structure of the process route model, and adjust the single process time of the process route in the optimized process structure, Calculate the predicted production capacity after optimizing the process structure again. If the difference between the target production capacity and the predicted production capacity is less than the preset threshold, use the optimized process structure as the optimized process route; if the target production capacity and the predicted production capacity are not satisfied If the difference in production capacity is less than the preset threshold, then continue to optimize until the difference between the target production capacity and the predicted production capacity of the process route model after optimizing the process structure is less than the preset threshold, and the process route after multiple optimized process structures will be used as the optimization Routing.
在多次优化的过程中,有可能目标产能与优化工艺结构后的工艺路线模型的预测产能的差值永远不会满足小于预设阈值,则将满足最大优化次数的最后一次优化工艺结构后的工艺路线模型的工艺路线的瓶颈工艺显示出来,并给出调整建议。In the process of multiple optimizations, it is possible that the difference between the target production capacity and the predicted production capacity of the process route model after the optimized process structure will never be less than the preset threshold, then the maximum optimization times will be satisfied. The bottleneck process of the process route in the process route model is displayed, and adjustment suggestions are given.
基于上述步骤S101-步骤S104,本发明提出一种基于数字孪生的工艺路线优化方法,该优化方法旨在在数字孪生体中构建工厂空间模型的多条工艺路线模型;分别获取每条所述工艺路线模型的生产目标参数,其中,所述生产目标参数包括物料主数据、目标产能、标准工时和日有效工作时长;分别计算每条所述工艺路线模型的预测产能;根据所述目标产能与对应的所述预测产能的差值,调整对应的工艺路线从而得到优化工艺路线。该优化方法通过数字孪生技术模拟工艺流程并计算生产效率,帮助工厂对比不同工艺路线设计方案,发现工艺路线的优化空间,提前防控可预见的风险,减少试错成本,提高生产效率。Based on the above step S101-step S104, the present invention proposes a digital twin-based process route optimization method, which aims to construct multiple process route models of the factory space model in the digital twin; obtain each process route respectively The production target parameters of the route model, wherein the production target parameters include material master data, target production capacity, standard working hours and daily effective working hours; respectively calculate the predicted production capacity of each of the process route models; according to the target production capacity and corresponding The difference of the predicted production capacity is adjusted to obtain an optimized process route by adjusting the corresponding process route. This optimization method uses digital twin technology to simulate the process flow and calculate production efficiency, helping factories compare different process route design schemes, discover the optimization space of the process route, prevent and control foreseeable risks in advance, reduce trial and error costs, and improve production efficiency.
进一步地,本申请还提供了一种基于数字孪生的工艺路线优化装置。Further, the present application also provides a digital twin-based process route optimization device.
参阅附图5,图5是根据本申请的一个实施例的基于数字孪生的工艺路线优化装置的主要结构框图。如图5所示,本申请实施例中的基于数字孪生的工艺路线优化装置主要包括构建模块11、获取模块12、计算模块13和优化模块14。在一些实施例中,构建模块11、获取模块12、计算模块13和优化模块14中的一个或多个可以合并在一起成为一个模块。在一些实施例中构建模块11可以被配置成在数字孪生体中构建工厂空间模型的多条工艺路线模型;获取模块12可以被配置成获取每条所述工艺路线模型的生产目标参数,其中,所述生产目标参数包括物料主数据、目标产能、标准工时和日有效工作时长;计算模块13可以被配置成计算每条所述工艺路线模型的预测产能;优化模块14可以被配置成根据所述目标产能与对应的所述预测产能的差值,调整对应的工艺路线从而得到优化工艺路线。Referring to accompanying drawing 5, Fig. 5 is a main structural block diagram of a digital twin-based process route optimization device according to an embodiment of the present application. As shown in FIG. 5 , the digital twin-based process route optimization device in the embodiment of the present application mainly includes a construction module 11 , an acquisition module 12 , a calculation module 13 and an optimization module 14 . In some embodiments, one or more of the construction module 11 , the acquisition module 12 , the calculation module 13 and the optimization module 14 can be combined together into one module. In some embodiments, the construction module 11 can be configured to construct multiple process route models of the factory space model in the digital twin; the acquisition module 12 can be configured to obtain the production target parameters of each of the process route models, wherein, The production target parameters include material master data, target production capacity, standard man-hours and daily effective working hours; the calculation module 13 can be configured to calculate the predicted production capacity of each of the process route models; the optimization module 14 can be configured to The difference between the target production capacity and the corresponding predicted production capacity is adjusted to obtain an optimized process route by adjusting the corresponding process route.
在一个实施方式中,具体实现功能的描述可以参见步骤S101-步骤S104所述。In one embodiment, the description of the specific implementation functions may refer to the descriptions in step S101-step S104.
本领域技术人员能够理解的是,本申请实现上述一实施例的方法中的全部或部分流程,也可以通过计算机程序来指令相关的硬件来完成,所述的计算机程序可存储于一计算机可读存储介质中,该计算机程序在被处理器执行时,可实现上述各个方法实施例的步骤。其中,所述计算机程序包括计算机程序代码,所述计算机程序代码可以为源代码形式、对象代码形式、可执行文件或某些中间形式等。所述计算机可读存储介质可以包括:能够携带所述计算机程序代码的任何实体或装置、介质、U盘、移动硬盘、磁碟、光盘、计算机存储器、只读存储器、随机存取存储器、电载波信号、电信信号以及软件分发介质等。需要说明的是,所述计算机可读存储介质包含的内容可以根据司法管辖区内立法和专利实践的要求进行适当的增减,例如在某些司法管辖区,根据立法和专利实践,计算机可读存储介质不包括电载波信号和电信信号。Those skilled in the art can understand that all or part of the process in the method of the above-mentioned embodiment of the present application can also be completed by instructing related hardware through a computer program, and the computer program can be stored in a computer-readable In the storage medium, when the computer program is executed by the processor, the steps of the above-mentioned various method embodiments can be realized. Wherein, the computer program includes computer program code, and the computer program code may be in the form of source code, object code, executable file or some intermediate form. The computer-readable storage medium may include: any entity or device capable of carrying the computer program code, medium, U disk, removable hard disk, magnetic disk, optical disk, computer memory, read-only memory, random access memory, electric carrier signals, telecommunication signals, and software distribution media, etc. It should be noted that the content contained in the computer-readable storage medium can be appropriately increased or decreased according to the requirements of legislation and patent practice in the jurisdiction. For example, in some jurisdictions, according to legislation and patent practice, computer-readable Storage media excludes electrical carrier signals and telecommunication signals.
进一步,本申请还提供了一种计算机可读存储介质。在根据本申请的一个计算机可读存储介质实施例中,计算机可读存储介质可以被配置成存储执行上述方法实施例的基于数字孪生的工艺路线优化方法的程序,该程序可以由处理器加载并运行以实现上述基于数字孪生的工艺路线优化方法。为了便于说明,仅示出了与本申请实施例相关的部分,具体技术细节未揭示的,请参照本申请实施例方法部分。该计算机可读存储介质可以是包括各种电子设备形成的存储器设备,可选的,本申请实施例中计算机可读存储介质是非暂时性的计算机可读存储介质。Further, the present application also provides a computer-readable storage medium. In an embodiment of a computer-readable storage medium according to the present application, the computer-readable storage medium may be configured to store a program for executing the digital twin-based process route optimization method of the above method embodiment, the program may be loaded by a processor and run to implement the above-mentioned digital twin-based routing optimization method. For ease of description, only the parts related to the embodiments of the present application are shown. For specific technical details not disclosed, please refer to the method part of the embodiments of the present application. The computer-readable storage medium may be a memory device formed by various electronic devices. Optionally, the computer-readable storage medium in this embodiment of the present application is a non-transitory computer-readable storage medium.
进一步,本申请还提供了一种电子装置。在根据本申请的一个电子装置实施例中,如图6所示,电子装置包括处理器和存储器,存储器可以被配置成存储执行上述方法实施例的基于数字孪生的工艺路线优化方法的程序,处理器可以被配置成用于执行存储器中的程序,该程序包括但不限于执行上述方法实施例的基于数字孪生的工艺路线优化方法的程序。为了便于说明,仅示出了与本申请实施例相关的部分,具体技术细节未揭示的,请参照本申请实施例方法部分。该电子装置可以是包括各种电子设备形成的控制装置设备。Further, the present application also provides an electronic device. In an embodiment of an electronic device according to the present application, as shown in FIG. 6 , the electronic device includes a processor and a memory, and the memory can be configured to store a program for executing the digital twin-based process route optimization method of the above method embodiment, processing The device may be configured to execute the program in the memory, the program includes but not limited to the program for executing the digital twin-based process route optimization method of the above method embodiment. For ease of description, only the parts related to the embodiments of the present application are shown. For specific technical details not disclosed, please refer to the method part of the embodiments of the present application. The electronic device may be a control device device formed including various electronic devices.
进一步,应该理解的是,由于各个模块的设定仅仅是为了说明本申请的装置的功能单元,这些模块对应的物理器件可以是处理器本身,或者处理器中软件的一部分,硬件的一部分,或者软件和硬件结合的一部分。因此,图中的各个模块的数量仅仅是示意性的。Further, it should be understood that since the setting of each module is only to illustrate the functional units of the device of the present application, the physical device corresponding to these modules may be the processor itself, or a part of the software in the processor, a part of the hardware, or Part of a combination of software and hardware. Therefore, the number of each module in the figure is only illustrative.
本领域技术人员能够理解的是,可以对装置中的各个模块进行适应性地拆分或合并。对具体模块的这种拆分或合并并不会导致技术方案偏离本申请的原理,因此,拆分或合并之后的技术方案都将落入本申请的保护范围内。Those skilled in the art can understand that each module in the device can be split or combined adaptively. Such splitting or merging of specific modules will not cause the technical solution to deviate from the principle of the present application, therefore, the technical solutions after splitting or merging will all fall within the protection scope of the present application.
以上所述仅是本申请的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本申请原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本申请的保护范围。The above description is only the preferred embodiment of the present application. It should be pointed out that for those of ordinary skill in the art, without departing from the principle of the present application, some improvements and modifications can also be made. These improvements and modifications are also It should be regarded as the protection scope of this application.
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