CN115638714A - Resistance type flexible fabric position sensor - Google Patents
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Abstract
Description
技术领域technical field
本发明属于可穿戴电子设备技术领域,涉及一种智能纺织品,具体涉及一种具有位置检测功能的电阻式柔性织物位置传感器。The invention belongs to the technical field of wearable electronic equipment, relates to an intelligent textile, in particular to a resistive flexible fabric position sensor with a position detection function.
背景技术Background technique
21世纪以来,随着科技的发展,尤其互联网、可穿戴、物联网、虚拟现实和智能纺织等技术的突飞猛进,人们对于用以输入、测量和监测的传感器技术具备柔性甚至是纺织和纤维基的需求越来越大。其中,一个重要的传感技术为位置传感器。位置传感器是指能将被测物的位置信息转换成便于测量的其它物理量的一类传感器。柔性纺织基的位置传感器可在人机交互界面提供有效的位置信息,该信息可作为一维输入信号、曲面距离测量和其他娱乐功能等。比如,在服装或沙发表面集成织物位置传感器可实现手动按压服装或沙发来调节电子设备音量(一维输入信号),在织物条带表面集成织物位置传感器可用来测量人体各部分维度(曲面距离测量),以及在织物基游戏设备表面集成可实现距离感应作为辅助输入(娱乐功能)等。Since the 21st century, with the development of science and technology, especially the rapid development of technologies such as the Internet, wearables, Internet of Things, virtual reality and smart textiles, people have flexible and even textile and fiber-based sensor technologies for input, measurement and monitoring. The need is growing. Among them, an important sensing technology is the position sensor. A position sensor refers to a type of sensor that can convert the position information of the measured object into other physical quantities that are easy to measure. The flexible textile-based position sensor can provide effective position information at the human-computer interface, which can be used as a one-dimensional input signal, surface distance measurement and other entertainment functions, etc. For example, integrating fabric position sensors on the surface of clothing or sofas can be used to manually press clothing or sofas to adjust the volume of electronic equipment (one-dimensional input signal), and integrating fabric position sensors on the surface of fabric strips can be used to measure the dimensions of various parts of the human body (surface distance measurement ), and the integration on the surface of the fabric-based game device can realize distance sensing as an auxiliary input (entertainment function), etc.
传统的位置传感器可用来检测位置、长度、距离和方位等。目前位置传感器的种类主要有电磁式、光电式、电容式、接触式等,都是以硬质材料为主体,不具有柔软性和耐水洗特性,无法整合到服用纺织品之中,限制了位置传感器在智能纺织品和可穿戴电子设备领域的应用。Traditional position sensors can be used to detect position, length, distance and orientation, etc. At present, the types of position sensors mainly include electromagnetic type, photoelectric type, capacitive type, contact type, etc., all of which are mainly made of hard materials, which do not have softness and washability, and cannot be integrated into clothing textiles, which limits the position sensor. Applications in the fields of smart textiles and wearable electronics.
在电磁式位置传感器技术领域中,如中国专利申请(公开号:CN107843184A)公开一种可穿戴式微型位置传感器,采用电磁波辐射原理可以给出1米之内传感器的位置变化,可以用于人体动作捕捉。但它只适合直线距离的测量,不方便测量曲线长度、人体维度、或者人体表面以及纺织品表面的位置信息。In the field of electromagnetic position sensor technology, such as Chinese patent application (publication number: CN107843184A) discloses a wearable miniature position sensor, which can give the position change of the sensor within 1 meter by using the principle of electromagnetic wave radiation, and can be used for human body movements catch. However, it is only suitable for the measurement of straight-line distances, and it is not convenient to measure the length of curves, the dimensions of the human body, or the position information of the surface of the human body and the surface of textiles.
在智能纺织技术领域中,目前虽有各类纺织和纤维基材的压力传感器以及矩阵,如中国专利申请(公开号:CN113340480A)公开了一种柔性压力传感器及其制备方法,可通过在纺织品表面布置众多压力感应单元来实现离散式距离测量。但当将其作为位置传感器使用时,需要布置一维高密度式的压力传感器序列,该技术需要相当多的连线以及分布式矩阵扫描手段来实现不同位置的压力测量,测得信号近似于离散函数(档位分布),因而难以具备可洗涤、可烘干、结构简易、电路简单、一维输入等特征,该类复杂的设备结构和数据读取方式极大的限制了可穿戴人机交互界面的输入方式。In the field of intelligent textile technology, although there are pressure sensors and matrices of various textile and fiber substrates, such as a Chinese patent application (publication number: CN113340480A) discloses a flexible pressure sensor and its preparation method, which can be applied on the surface of textiles. Numerous pressure sensing units are arranged to realize discrete distance measurement. However, when it is used as a position sensor, it is necessary to arrange a one-dimensional high-density pressure sensor sequence. This technology requires a considerable number of connections and distributed matrix scanning methods to achieve pressure measurement at different positions, and the measured signal is approximately discrete. Function (gear distribution), so it is difficult to have the characteristics of washable, dryable, simple structure, simple circuit, one-dimensional input, etc. This kind of complex device structure and data reading method greatly limit wearable human-computer interaction The input method of the interface.
发明内容Contents of the invention
本发明所要解决的技术问题是提供一种结构简单,稳定可靠,成本较低,通用性强的电阻式柔性织物位置传感器,能够实现距离按压式感应的同时,兼顾柔性、可穿、可洗、可烘等纺织品特性,从而切实地解决现有的位置传感器对于无法很好地嵌入到服用纺织品之中的问题。The technical problem to be solved by the present invention is to provide a resistive flexible fabric position sensor with simple structure, stable and reliable, low cost and strong versatility, which can realize distance pressing sensing while taking into account flexibility, wearability, washability, The characteristics of textiles such as drying properties can effectively solve the problem that the existing position sensors cannot be well embedded in clothing textiles.
为了解决上述技术问题,本发明采用的技术方案如下:In order to solve the problems of the technologies described above, the technical scheme adopted in the present invention is as follows:
一种电阻式柔性织物位置传感器,包括自上而下依次设置的第一导电织物层、弹性隔离层和第二导电织物层;A resistive flexible fabric position sensor, comprising a first conductive fabric layer, an elastic isolation layer and a second conductive fabric layer arranged sequentially from top to bottom;
所述弹性隔离层密布有多个透孔,所述第一导电织物层或所述第二导电织物层上设有与所述透孔配合的触点,所述触点与另一侧的所述第二导电织物层或所述第一导电织物层之间具有间距;当对所述第一导电织物层或所述第二导电织物层的表面施加压力时,所述触点透过所述透孔与另一侧的所述第二导电织物层或所述第一导电织物层接触通电并输出该施力位置相对应的电阻值。The elastic isolation layer is densely covered with a plurality of through holes, and the first conductive fabric layer or the second conductive fabric layer is provided with a contact that matches the through holes, and the contact is connected to the other side. There is a space between the second conductive fabric layer or the first conductive fabric layer; when pressure is applied to the surface of the first conductive fabric layer or the second conductive fabric layer, the contacts penetrate through the The through hole is in contact with the second conductive fabric layer or the first conductive fabric layer on the other side to conduct electricity and output a resistance value corresponding to the position where the force is applied.
作为本发明的优选方案,所述第一导电织物层和所述第二导电织物层均设有输出电信号的导电线。As a preferred solution of the present invention, both the first conductive fabric layer and the second conductive fabric layer are provided with conductive wires for outputting electrical signals.
作为本发明的优选方案,所述第一导电织物层和所述第二导电织物层均由导电纤维织造而成;所述第一导电织物层和所述第二导电织物层上均设有平面导电图案,所述平面导电图案由织物组织结构或者数码提花织造形成。As a preferred solution of the present invention, both the first conductive fabric layer and the second conductive fabric layer are woven from conductive fibers; A conductive pattern, the planar conductive pattern is formed by a fabric structure or digital jacquard weaving.
作为本发明的优选方案,所述第一导电织物层和所述第二导电织物层的表面均涂覆有导电涂层;所述第一导电织物层和所述第二导电织物层为机织物、针织物、编织物或者无纺布。As a preferred solution of the present invention, the surfaces of the first conductive fabric layer and the second conductive fabric layer are coated with a conductive coating; the first conductive fabric layer and the second conductive fabric layer are woven fabrics , knitted fabrics, woven fabrics or non-woven fabrics.
作为本发明的优选方案,所述导电涂层为导电高分子膜。As a preferred solution of the present invention, the conductive coating is a conductive polymer film.
作为本发明的优选方案,所述导电涂层为导电复合材料,所述导电复合材料包括基材和分散于所述基材内的导电颗粒,所述导电复合材料通过丝网印刷、孔板印刷、喷涂或者热粘合的方式在所述第一导电织物层和所述第二导电织物层的表面形成有平面导电图案。As a preferred solution of the present invention, the conductive coating is a conductive composite material, the conductive composite material includes a base material and conductive particles dispersed in the base material, and the conductive composite material is printed by screen printing or hole plate printing. Planar conductive patterns are formed on the surfaces of the first conductive fabric layer and the second conductive fabric layer by means of spraying, spraying or thermal bonding.
作为本发明的优选方案,所述弹性隔离层为弹性薄膜或织物材料,所述第一导电织物层和所述第二导电织物层均通过胶黏剂与所述弹性隔离层粘结。As a preferred solution of the present invention, the elastic isolation layer is an elastic film or fabric material, and both the first conductive fabric layer and the second conductive fabric layer are bonded to the elastic isolation layer by an adhesive.
作为本发明的优选方案,所述弹性隔离层为弹性薄膜,所述弹性薄膜的材质为弹性高分子材料;As a preferred solution of the present invention, the elastic isolation layer is an elastic film, and the material of the elastic film is an elastic polymer material;
所述弹性隔离层通过丝网印刷、孔板印刷或者喷涂的工艺直接附着于所述第一导电织物层上,所述弹性隔离层远离所述第一导电织物层的一面通过胶黏剂与所述第二导电织物层粘结;The elastic isolation layer is directly attached to the first conductive fabric layer by screen printing, orifice printing or spraying, and the side of the elastic isolation layer away from the first conductive fabric layer is bonded to the first conductive fabric layer through an adhesive. The second conductive fabric layer is bonded;
或者,所述弹性隔离层通过丝网印刷、孔板印刷或者喷涂的工艺直接附着于所述第二导电织物层上,所述弹性隔离层远离所述第二导电织物层的一面通过胶黏剂与所述第一导电织物层粘结;Alternatively, the elastic isolation layer is directly attached to the second conductive fabric layer by screen printing, orifice printing or spraying, and the side of the elastic isolation layer away from the second conductive fabric layer is passed through an adhesive. bonded to the first conductive fabric layer;
或者,所述弹性隔离层通过丝网印刷、孔板印刷或者喷涂的工艺直接附着于所述第一导电织物层和所述第二导电织物层上,附着于所述第一导电织物层的弹性隔离层与附着于所述第二导电织物层上的弹性隔离层通过胶黏剂粘结。Alternatively, the elastic isolation layer is directly attached to the first conductive fabric layer and the second conductive fabric layer through screen printing, orifice printing or spraying process, and the elasticity attached to the first conductive fabric layer The isolation layer is bonded with the elastic isolation layer attached to the second conductive fabric layer through an adhesive.
作为本发明的优选方案,所述弹性隔离层为织物材料,所述织物材料为弹性纱线和非弹性纱线织造而成,所述弹性隔离层的一面通过三维立体织造的工艺与所述第一导电织物层连接,所述弹性隔离层的另一面通过三维立体织造的工艺与所述第二导电织物层连接。As a preferred solution of the present invention, the elastic isolation layer is a fabric material, the fabric material is woven from elastic yarns and non-elastic yarns, and one side of the elastic isolation layer is combined with the first three-dimensional weaving process. A conductive fabric layer is connected, and the other side of the elastic isolation layer is connected with the second conductive fabric layer through a three-dimensional weaving process.
作为本发明的优选方案,所述弹性隔离层为弹性薄膜或织物材料,所述第一导电织物层和所述第二导电织物层通过缝纫线与所述弹性隔离层连接。As a preferred solution of the present invention, the elastic isolation layer is an elastic film or fabric material, and the first conductive fabric layer and the second conductive fabric layer are connected to the elastic isolation layer through sewing threads.
实施本发明提供的一种电阻式柔性织物位置传感器,与现有技术相比,其有益效果在于:Implement a kind of resistive flexible fabric position sensor provided by the present invention, compared with the prior art, its beneficial effect is:
本发明的电阻式柔性织物位置传感器能够作为位置测量、长度和角度测量设备和一维信号输入设备等,通用性强,优于仅有位置和距离测量的功能的传统光电式位置传感器;其次,由于一维向量式电阻信号读取简易,无需分布式矩阵扫描等复杂信号读取手段,仅输出电阻值一维向量信号,连线简易且读取数据简易,能够节省数采模块的成本和能耗,优于柔性压力传感器矩阵组合而成的矩阵式位置传感器;此外,第一导电织物层、第二导电织物层和弹性隔离层均具有轻薄、柔软、舒适、可机洗、可烘干等纺织品特有的属性,其耐弯折疲劳性、耐剪切疲劳性和耐压缩疲劳性强,能够很好地嵌入到服用纺织品之中,准确地测量与人体有关的位置信息,优于传统的硬质的光电式或硅基电子元器件。The resistive flexible fabric position sensor of the present invention can be used as position measurement, length and angle measurement equipment, and one-dimensional signal input equipment, etc., has strong versatility, and is superior to traditional photoelectric position sensors that only have the function of position and distance measurement; secondly, Because the one-dimensional vector resistance signal is easy to read, there is no need for complex signal reading methods such as distributed matrix scanning, and only one-dimensional vector signal of resistance value is output. The connection is simple and the data is easy to read, which can save the cost and energy of the data acquisition module. It is superior to the matrix position sensor formed by the combination of flexible pressure sensor matrix; in addition, the first conductive fabric layer, the second conductive fabric layer and the elastic isolation layer are light, soft, comfortable, machine washable, dryable, etc. The unique properties of textiles, its strong bending fatigue resistance, shear fatigue resistance and compression fatigue resistance, can be well embedded in clothing textiles, and accurately measure the position information related to the human body, which is superior to traditional hardware High-quality optoelectronic or silicon-based electronic components.
附图说明Description of drawings
为了更清楚地说明本发明实施例的技术方案,下面将对实施例的附图作简单地介绍。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the accompanying drawings of the embodiments will be briefly introduced below.
图1是本发明实施例提供的一种电阻式柔性织物位置传感器的结构示意图;Fig. 1 is a schematic structural view of a resistive flexible fabric position sensor provided by an embodiment of the present invention;
图2是在电阻式柔性织物位置传感器上设计第一种平面导电图案的分解图;Figure 2 is an exploded view of designing the first planar conductive pattern on the resistive flexible fabric position sensor;
图3是在电阻式柔性织物位置传感器上设计第二种平面导电图案的分解图;Figure 3 is an exploded view of designing a second planar conductive pattern on a resistive flexible fabric position sensor;
图4是在电阻式柔性织物位置传感器上设计第三种平面导电图案的分解图;Fig. 4 is an exploded view of designing a third planar conductive pattern on a resistive flexible fabric position sensor;
图5是在电阻式柔性织物位置传感器上设计第四种平面导电图案的分解图;Fig. 5 is an exploded view of designing a fourth planar conductive pattern on a resistive flexible fabric position sensor;
图6是电阻式柔性位置传感器的输出电阻与被测长度量的理论关系曲线和实际测得曲线。Fig. 6 is the theoretical relationship curve and the actual measured curve of the output resistance of the resistive flexible position sensor and the measured length.
图中标记:Marked in the figure:
第一导电织物层1;弹性隔离层2;第二导电织物层3;透孔4;触点5;导电线6;平面导电图案7。The first
具体实施方式Detailed ways
下面结合附图和实施例,对本发明的具体实施方式作进一步详细描述。以下实施例用于说明本发明,但不用来限制本发明的范围。The specific implementation manners of the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
在本发明的描述中,需要理解的是,术语“上”、“下”、“左”、“右”、“前”、“后”、“顶”、“底”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。应当理解的是,本发明中采用术语“第一”、“第二”等来描述各种信息,但这些信息不应限于这些术语,这些术语仅用来将同一类型的信息彼此区分开。例如,在不脱离本发明范围的情况下,“第一”信息也可以被称为“第二”信息,类似的,“第二”信息也可以被称为“第一”信息。In describing the present invention, it is to be understood that the terms "upper", "lower", "left", "right", "front", "rear", "top", "bottom" etc. indicate an orientation or position The relationship is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, therefore It should not be construed as a limitation of the present invention. It should be understood that the terms "first", "second", etc. are used in the present invention to describe various information, but these information should not be limited to these terms, and these terms are only used to distinguish information of the same type from each other. For example, "first" information may also be referred to as "second" information without departing from the scope of the present invention, and similarly, "second" information may also be referred to as "first" information.
请参见图1,本发明优选实施例提供了一种电阻式柔性织物位置传感器,其包括自上而下依次设置的第一导电织物层1、弹性隔离层2和第二导电织物层3。Referring to FIG. 1 , a preferred embodiment of the present invention provides a resistive flexible fabric position sensor, which includes a first
所述弹性隔离层2密布有多个透孔4,所述第一导电织物层1或所述第二导电织物层3上设有与所述透孔4配合的触点5,所述触点5与另一侧的所述第二导电织物层3或所述第一导电织物层1之间具有间距;当对所述第一导电织物层1或所述第二导电织物层3的表面施加压力时,所述触点5透过所述透孔4与另一侧的所述第二导电织物层3或所述第一导电织物层1接触通电并输出该施力位置相对应的电阻值。其中,所述第一导电织物层1和所述第二导电织物层3均设有输出电信号的导电线6。需要说明的是,导电线6能够设置在导电织物层的外部,即为单独的导电线;也能够设置在导电织物层上,即导电织物层自身起到导电线的作用,直接输出电信号。导电织物层通过焊接、粘接、缝纫、热压、刺绣或织造等方式与导电线6连接,连线简易且无需复杂布线。在使用本发明的电阻式柔性织物位置传感器时,第一导电织物层1和第二导电织物层3分别通过导电线6连接后端电路。当对第一导电织物层1或第二导电织物层3的表面施加压力时,触点5透过透孔4与另一侧的第二导电织物层3或第一导电织物层1接触通电,此时第一导电织物层1、第二导电织物层3、导电线6和后端电路形成一个回路。由此,在第一导电织物层1或者第二导电织物层3的不同位置施加压力,通过测量相应位置上的电阻值,分别得到输出电阻与第一导电织物层1的线性函数关系和输出电阻与第二导电织物层3的线性函数关系。通过测量相应的电阻值,代入到相关函数中,从而得到施力位置的位置信息(如长度值、角度量值等),能够适用于智能尺、智能鞋和鞋垫、智能书包、智能坐垫、智能床垫、智能服装等与纺织品相关的可穿戴智能纺织品,提供位置测量,角度测量和信号输入等功能,通用性较强。举例来说,将本发明的电阻式柔性织物位置传感器集成到服装上臂位置或者腰部位置时,即能够随时随地测上臂的维度或者腰围;当本发明的电阻式柔性织物位置传感器集成到服装的前臂位置时,能够作为可调电阻对可穿戴设备的状态进行动态调节(如调节耳机音量或者发光衣的亮度等)。The
可见,本发明的电阻式柔性织物位置传感器能够作为位置测量、长度和角度测量设备和一维信号输入设备等,通用性强,优于仅有位置和距离测量的功能的传统光电式位置传感器;其次,由于一维向量式电阻信号读取简易,无需分布式矩阵扫描等复杂信号读取手段,仅输出电阻值一维向量信号,连线简易且读取数据简易,能够节省数采模块的成本和能耗,优于柔性压力传感器矩阵组合而成的矩阵式位置传感器;此外,第一导电织物层1、第二导电织物层3和弹性隔离层2均具有轻薄、柔软、舒适、可机洗、可烘干等纺织品特有的属性,其耐弯折疲劳性、耐剪切疲劳性和耐压缩疲劳性强,能够很好地嵌入到服用纺织品之中,准确地测量与人体有关的位置信息,优于传统的硬质的光电式或硅基电子元器件。It can be seen that the resistive flexible fabric position sensor of the present invention can be used as position measurement, length and angle measurement equipment, and one-dimensional signal input equipment, etc., and has strong versatility, and is superior to traditional photoelectric position sensors that only have the function of position and distance measurement; Secondly, because the one-dimensional vector resistance signal is easy to read, there is no need for complex signal reading means such as distributed matrix scanning, and only one-dimensional vector signal of resistance value is output. The connection is simple and the data is easy to read, which can save the cost of the data acquisition module and energy consumption, which is superior to the matrix position sensor formed by the combination of flexible pressure sensor matrix; in addition, the first
需要说明的是,在一些实施例中,触点5为凸起结构,在对第一导电织物层1或第二导电织物层3的表面施加压力时,触点5能够伸入到透孔4内,即无需施加过大的压力,第一导电织物层1与第二导电织物层3便能够很好地接触通电。It should be noted that, in some embodiments, the
示例性的,所述第一导电织物层1和所述第二导电织物层3均由导电纤维织造而成。所述第一导电织物层1和所述第二导电织物层3上均设有平面导电图案7,所述平面导电图案7由织物组织结构或者数码提花织造形成。其中,导电纤维采用镀金属纤维(如镀银纤维、镀铜纤维或镀金纤维等)、含有金属成分的纤维(如不锈钢纤维等)、由导电复合材料(如聚酰胺/石墨烯、聚酰亚胺/碳纳米管或者各类化纤和导电颗粒的组合等)制备的导电纤维或者碳纤维长丝等。平面导电图案7为任意形状,比如直线、波浪形状、曲线、三角形、长方形、正方形或者艺术图案等。Exemplarily, the first
示例性的,所述第一导电织物层1和所述第二导电织物层3的表面均涂覆有导电涂层。所述第一导电织物层1和所述第二导电织物层3为机织物、针织物、编织物或者无纺布,其成分为天然纤维(如棉、毛、丝或麻等)、人造纤维(如锦纶和涤纶等)或者天然纤维和人造纤维混纺,优选为涤纶平纹机织布。其中,所述导电涂层为导电高分子膜或者导电复合材料。Exemplarily, the surfaces of the first
当导电涂层选用导电复合材料时,所述导电复合材料包括基材和分散于所述基材内的导电颗粒,基材采用高分子材料(如硅橡胶、聚氨酯、聚酰胺、聚酰亚胺或聚酯等),导电颗粒采用碳纤维、碳纳米管、石墨颗粒、石墨烯,炭黑或金属粉末等。所述导电复合材料通过丝网印刷、孔板印刷、喷涂或者热粘合的方式在所述第一导电织物层1和所述第二导电织物层3的表面形成有平面导电图案7。其中,导电复合材料优选为石墨烯和硅橡胶的复合材料,涂覆工艺优选为丝网印刷。平面导电图案7为任意形状,比如直线、波浪形状、曲线、三角形、长方形、正方形或者艺术图案等。When the conductive coating is selected from a conductive composite material, the conductive composite material includes a base material and conductive particles dispersed in the base material, and the base material adopts a polymer material (such as silicone rubber, polyurethane, polyamide, polyimide or polyester, etc.), the conductive particles are carbon fibers, carbon nanotubes, graphite particles, graphene, carbon black or metal powder, etc. The conductive composite material is formed with planar
示例性的,所述弹性隔离层2为弹性薄膜或织物材料,所述第一导电织物层1和所述第二导电织物层3均通过胶黏剂与所述弹性隔离层2粘结。当采用弹性薄膜时,其材质为弹性高分子材料(如硅胶、聚氨酯等);当采用织物材料时,织物材料的类型为机织物、针织物、编织物或非织造布,其材质为天然纤维素纤维或者人造纤维等,优选为由聚氨酯长丝加工而成的经编弹性织物。Exemplarily, the
示例性的,所述弹性隔离层2为弹性薄膜,所述弹性薄膜的材质为弹性高分子材料(如硅胶、聚氨酯等);所述弹性隔离层2通过丝网印刷、孔板印刷或者喷涂的工艺直接附着于所述第一导电织物层1上,所述弹性隔离层2远离所述第一导电织物层1的一面通过胶黏剂与所述第二导电织物层3粘结;或者,所述弹性隔离层2通过丝网印刷、孔板印刷或者喷涂的工艺直接附着于所述第二导电织物层3上,所述弹性隔离层2远离所述第二导电织物层3的一面通过胶黏剂与所述第一导电织物层1粘结;或者,所述弹性隔离层2通过丝网印刷、孔板印刷或者喷涂的工艺直接附着于所述第一导电织物层1和所述第二导电织物层3上,附着于所述第一导电织物层1的弹性隔离层2与附着于所述第二导电织物层3上的弹性隔离层2通过胶黏剂粘结,即不以单独的一层隔离层的形式存在。Exemplarily, the
需要说明的是,胶黏剂能够选择热熔型TPU膜、硅胶、丙烯酸类、酚醛类或环氧类粘合剂,优选为热熔型聚氨酯膜。It should be noted that the adhesive can be a hot-melt TPU film, silica gel, acrylic, phenolic or epoxy adhesive, preferably a hot-melt polyurethane film.
示例性的,所述弹性隔离层2为织物材料,所述织物材料为弹性纱线和非弹性纱线织造而成,所述弹性隔离层2的一面通过三维立体织造的工艺与所述第一导电织物层1连接,所述弹性隔离层2的另一面通过三维立体织造的工艺与所述第二导电织物层3连接,即在导电织物层的表面一次性织造成型而不需额外贴合隔离层。Exemplarily, the
示例性的,所述弹性隔离层2为弹性薄膜或织物材料,所述第一导电织物层1和所述第二导电织物层3通过缝纫线与所述弹性隔离层2连接。Exemplarily, the
需要说明的是,弹性隔离层2设有多个透孔4,透孔4的形状可为圆形、方形或直线形等。通过改变弹性隔离层2的厚度、弹性模量、透孔4的数量、尺寸或位置;或者,改变导电涂层的厚度、尺寸或电导率,能够调节电阻式柔性织物位置传感器的分辨率与灵敏度,以适应不同的使用情况。It should be noted that the
以对第一导电织物层1的表面施加压力为例,使得本发明优选实施例的电阻式柔性织物位置传感器具有以下三种形态:Taking the application of pressure on the surface of the first
(1)用于检测施力位置的长度量:(1) Used to detect the length of the force application position:
请参见图1至图3,本发明的电阻式柔性织物位置传感器采用三层结构,包括自上而下依次设置的第一导电织物层1、弹性隔离层2和第二导电织物层3。Referring to Figures 1 to 3, the resistive flexible fabric position sensor of the present invention adopts a three-layer structure, including a first
其中,第一导电织物层1和第二导电织物层3均设有输出电信号的导电线6。第一导电织物层1和第二导电织物层3均优选为涤纶平纹机织布,第一导电织物层1和第二导电织物层3的表面均涂覆有导电涂层,导电涂层优选为石墨烯硅胶复合材料。导电涂层通过丝网印刷工艺在第一导电织物层1的表面形成有一条直线平面导电图案7,在第二导电织物层3的表面形成两条或者两条以上平行的直线平面导电图案7。第一导电织物层1和第二导电织物层3均通过胶黏剂与所述弹性隔离层2粘结,弹性隔离层2优选为由聚氨酯长丝织造而成的经编弹性针织布,胶黏剂优选为热熔型聚氨酯膜。Wherein, both the first
所述弹性隔离层2密布有多个透孔4,所述第一导电织物层1或所述第二导电织物层3上设有与所述透孔4配合的触点5,所述触点5与另一侧的所述第二导电织物层3或所述第一导电织物层1之间具有间距;在使用时,第一导电织物层1和第二导电织物层3分别通过导电线6连接后端电路。当对第一导电织物层1的表面施加压力时,触点5透过透孔4与另一侧的第二导电织物层3接触通电并输出该施力位置相对应的电阻值,此时第一导电织物层1、第二导电织物层3、导电线6和后端电路形成一个回路。在第一导电织物层1的表面的不同位置施加压力,传感器输出电阻随施加压力的位置变化而变化,且输出电阻与施力位置呈线性关系。通过测量电阻值大小,能够检测施力位置的长度量。一组样品的输出电阻与被测长度量的理论关系曲线和实际测得曲线在图6中给出。The
(2)用于检测位置的角度量:(2) The angle used to detect the position:
请参见图1和图4,本发明的电阻式柔性织物位置传感器采用三层结构,包括自上而下依次设置的第一导电织物层1、弹性隔离层2和第二导电织物层3。Referring to Fig. 1 and Fig. 4, the resistive flexible fabric position sensor of the present invention adopts a three-layer structure, including a first
其中,第一导电织物层1和第二导电织物层3均设有输出电信号的导电线6。第一导电织物层1优选为涤纶平纹机织布,第一导电织物层1表面涂覆有导电涂层,导电涂层优选为石墨烯硅胶复合材料或者聚吡咯、聚乙炔、聚(3,4-乙烯二氧噻吩)-聚苯乙烯磺酸等本征导电高分子材料,导电涂层通过丝网印刷工艺在第一导电织物层1的表面形成有棘齿形平面导电图案7;第二导电织物层3优选为由镀银纤维织造而成的涤纶机织导电织物。第一导电织物层1和第二导电织物层3均通过胶黏剂与所述弹性隔离层2粘结,弹性隔离层2优选为由聚氨酯长丝织造而成的经编弹性针织布,胶黏剂优选为热熔型聚氨酯膜。Wherein, both the first
所述弹性隔离层2密布有多个透孔4,所述第一导电织物层1或所述第二导电织物层3上设有与所述透孔4配合的触点5,所述触点5与另一侧的所述第二导电织物层3或所述第一导电织物层1之间具有间距;在使用时,第一导电织物层1和第二导电织物层3分别通过导电线6连接后端电路。当对第一导电织物层1的表面施加压力时,触点5透过透孔4与另一侧的第二导电织物层3接触通电并输出该施力位置相对应的电阻值,此时第一导电织物层1、第二导电织物层3、导电线6和后端电路形成一个回路。在第一导电织物层1的表面的不同位置施加压力,传感器输出电阻随施加压力的位置变化而变化,且输出电阻与施力位置呈线性关系。通过测量电阻值大小,能够检测施力位置的角度量。The
(3)用于检测施力位置的方位信息:(3) Azimuth information for detecting the position of force application:
请参见图1和图5,本发明的电阻式柔性织物位置传感器采用三层结构,包括自上而下依次设置的第一导电织物层1、弹性隔离层2和第二导电织物层3。Referring to Fig. 1 and Fig. 5, the resistive flexible fabric position sensor of the present invention adopts a three-layer structure, including a first
其中,第一导电织物层1和第二导电织物层3均设有输出电信号的导电线6。第一导电织物层1优选为利用提花织机对尼龙导电纱和棉涤混纺纱共同织造有S形迂回平面导电图案的导电织物层,第二导电织物层3优选为由镀铜镍纤维织造而成的涤纶机织导电织物。第一导电织物层1和第二导电织物层3均通过胶黏剂与所述弹性隔离层2粘结,弹性隔离层2优选为由聚氨酯长丝织造而成的经编弹性针织布,胶黏剂优选为苯乙烯类嵌段共聚物型热塑性弹性。Wherein, both the first
所述弹性隔离层2密布有多个透孔4,所述第一导电织物层1或所述第二导电织物层3上设有与所述透孔4配合的触点5,所述触点5与另一侧的所述第二导电织物层3或所述第一导电织物层1之间具有间距;在使用时,第一导电织物层1和第二导电织物层3分别通过导电线6连接后端电路。当对第一导电织物层1的表面施加压力时,触点5透过透孔4与另一侧的第二导电织物层3接触通电并输出该施力位置相对应的电阻值,此时第一导电织物层1、第二导电织物层3、导电线6和后端电路形成一个回路。在第一导电织物层1的表面的不同位置施加压力,传感器输出电阻随施加压力的位置变化而变化,且输出电阻与施力位置呈线性关系。通过测量电阻值大小,能够检测施力位置的方位信息(如长度值、角度量等)。The
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that unless otherwise specified and limited, the terms "connected" and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral Ground connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明技术原理的前提下,还可以做出若干改进和替换,这些改进和替换也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention, it should be pointed out that for those of ordinary skill in the art, without departing from the technical principle of the present invention, some improvements and replacements can also be made, these improvements and replacements It should also be regarded as the protection scope of the present invention.
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