CN115635662A - Injection molding machine, lubrication control method thereof and lubrication control device of injection molding machine - Google Patents

Injection molding machine, lubrication control method thereof and lubrication control device of injection molding machine Download PDF

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Publication number
CN115635662A
CN115635662A CN202211220453.6A CN202211220453A CN115635662A CN 115635662 A CN115635662 A CN 115635662A CN 202211220453 A CN202211220453 A CN 202211220453A CN 115635662 A CN115635662 A CN 115635662A
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China
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injection molding
lubricating
molding machine
lubrication
time
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CN202211220453.6A
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Chinese (zh)
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郭少炎
卢全武
赵永政
刘世基
莫玉麟
詹高城
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Gree Electric Appliances Inc of Zhuhai
Zhuhai Gree Intelligent Equipment Co Ltd
Zhuhai Gree Intelligent Equipment Technology Research Institute Co Ltd
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Gree Electric Appliances Inc of Zhuhai
Zhuhai Gree Intelligent Equipment Co Ltd
Zhuhai Gree Intelligent Equipment Technology Research Institute Co Ltd
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Priority to CN202211220453.6A priority Critical patent/CN115635662A/en
Publication of CN115635662A publication Critical patent/CN115635662A/en
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Abstract

The present application relates to an injection molding machine, a lubrication control method, an apparatus, a computer device, a storage medium, and a computer program product thereof. The method comprises the following steps: outputting a starting lubricating instruction, and controlling to inject lubricating grease matched with each part into each part of the injection molding machine; obtaining the lubrication time and the lubrication pressure value; if the lubrication time reaches the preset lubrication time or the lubrication pressure value reaches the preset pressure threshold, outputting a lubrication stop instruction; if the lubricating time is within the preset lubricating duration and the lubricating pressure value reaches the preset pressure threshold, a pressure relief instruction is output, and lubricating grease is injected into all parts of the injection molding machine. Whole scheme is during injection molding machine operation, to each position transmission assorted lubricating grease of injection molding machine, carries out the pressure release when the oil delivery volume of all parts of whole injection molding machine reaches predetermineeing the pressure threshold value, has guaranteed the lubricated effect of the different parts of injection molding machine, promotes the lubricated efficiency of whole injection molding machine simultaneously, reduces the part friction, promotes the stability of injection molding machine.

Description

Injection molding machine, lubrication control method thereof and lubrication control device of injection molding machine
Technical Field
The present application relates to the field of injection molding machine lubrication technologies, and in particular, to an injection molding machine, a lubrication control method and apparatus thereof, a computer device, a storage medium, and a computer program product.
Background
At present, injection molding machines of injection molding plants are basically in all-weather production operation states, and the friction among all structural parts can cause abrasion among the structural parts in the long-time operation process, and the long-time abrasion can reduce the precision of the injection molding machines.
In order to protect the relevant operating parts of the injection molding machine better, the positions among the operating parts of the injection molding machine need to be lubricated, the friction among the parts is reduced, and the stability of the injection molding machine is improved.
Disclosure of Invention
In view of the above, it is necessary to provide an injection molding machine lubrication control method, apparatus, computer device, computer-readable storage medium, and computer program product capable of improving the stability of an injection molding machine, and also provide a stable injection molding machine, in view of the technical problem of poor stability of the injection molding machine.
In a first aspect, the present application provides a method for controlling lubrication of an injection molding machine. The method comprises the following steps:
outputting a starting lubrication instruction, wherein the starting lubrication instruction is used for controlling the injection of lubricating grease matched with each part of the injection molding machine;
obtaining the lubrication time and the lubrication pressure value;
if the lubricating time reaches the preset lubricating duration or the lubricating pressure value reaches the preset pressure threshold, outputting a lubricating stop instruction, wherein the lubricating stop instruction is used for controlling the stop of injecting lubricating grease into an oil way distributor of each part of the injection molding machine;
if the lubricating time is within the preset lubricating time and the lubricating pressure value reaches the preset pressure threshold value, a pressure relief instruction is output, the pressure relief instruction is used for controlling an oil way distributor of each part of the injection molding machine to relieve pressure, and lubricating grease is injected into each part of the injection molding machine.
In one embodiment, the start-up lubrication instruction carries the amount of lubricating grease that matches the components in the injection molding machine; the process for determining the amount of lubricating grease matched with each part comprises the following steps: acquiring the initial grease amount of each part of the injection molding machine; obtaining the lubricating state of each component of the injection molding machine under the condition of initial grease injection; and adjusting the initial grease amount of each component of the injection molding machine according to the lubricating state of each component of the injection molding machine to obtain the lubricating grease amount of each component of the injection molding machine.
In one embodiment, the adjusting the initial grease amount of each component of the injection molding machine according to the lubricating state of each component of the injection molding machine to obtain the lubricating grease amount of each component of the injection molding machine comprises: and adjusting the initial grease amount of each part of the injection molding machine according to the lubricating state and the relative motion frequency of each part of the injection molding machine to obtain the lubricating grease amount of each part of the injection molding machine.
In one embodiment, the method further includes: acquiring a production modulus of an injection molding machine; and when the injection molding machine is started for the first time or the production modulus of the injection molding machine reaches a preset production modulus threshold value, outputting a starting lubrication instruction.
In one embodiment, the method further includes: obtaining the number of times of lubrication; and when the injection molding machine is started for the first time or the lubricating frequency does not reach a preset lubricating threshold value, outputting a starting lubricating instruction.
In one embodiment, the method further includes: when the pressure relief is finished, recording the pressure relief finishing time; acquiring current time, and determining the pressure release finishing time length according to the pressure release finishing time and the current time; and returning to output a starting lubrication instruction if the pressure relief finishing time reaches the preset lubrication time interval.
In one embodiment, the method further includes: and if the lubricating working time is within the preset lubricating duration and the pressure value does not reach the preset pressure threshold value, outputting abnormal prompt information.
In one embodiment, the method further includes: if the pressure relief action is not finished within the preset pressure relief time, outputting a prompt message of abnormal pressure relief.
In a second aspect, the application further provides an injection molding machine, which comprises an injection molding machine body, a lubricating grease injection assembly, an oil way distribution assembly and a controller; each part in the injection molding machine body is connected with the lubricating grease injection assembly through an oil way distribution assembly; the controller realizes the following steps during operation:
outputting a starting lubrication instruction, wherein the starting lubrication instruction is used for controlling the injection of lubricating grease matched with each part into each part of the injection molding machine;
obtaining the lubricating time and the lubricating pressure value;
if the lubricating time reaches the preset lubricating time or the lubricating pressure value reaches the preset pressure threshold, outputting a lubricating stop instruction, wherein the lubricating stop instruction is used for controlling the stop of the injection of lubricating grease to an oil way distributor of each part of the injection molding machine;
if the lubricating time is within the preset lubricating time and the lubricating pressure value reaches the preset pressure threshold value, a pressure relief instruction is output, the pressure relief instruction is used for controlling an oil way distributor of each part of the injection molding machine to relieve pressure, and lubricating grease is injected into each part of the injection molding machine.
In a third aspect, the application also provides a lubricating control device of the injection molding machine. The device includes:
the starting module is used for outputting a starting lubrication instruction, and the starting lubrication instruction is used for controlling the injection of lubricating grease matched with each part into each part of the injection molding machine;
the acquisition module is used for acquiring the lubricating time and the lubricating pressure value;
the stopping module is used for outputting a lubrication stopping instruction if the lubrication time reaches a preset lubrication time or the lubrication pressure value reaches a preset pressure threshold value, and the lubrication stopping instruction is used for controlling the oil way distributors of all parts of the injection molding machine to stop injecting lubricating grease;
and the pressure relief module is used for outputting a pressure relief instruction if the lubricating time is within the preset lubricating time and the lubricating pressure value reaches a preset pressure threshold value, wherein the pressure relief instruction is used for controlling an oil way distributor of each part of the injection molding machine to relieve pressure, and lubricating grease is injected into each part of the injection molding machine.
In a fourth aspect, the present application further provides a computer device. The computer device comprises a memory storing a computer program and a processor implementing the following steps when executing the computer program:
outputting a starting lubrication instruction, wherein the starting lubrication instruction is used for controlling the injection of lubricating grease matched with each part of the injection molding machine;
obtaining the lubricating time and the lubricating pressure value;
if the lubricating time reaches the preset lubricating duration or the lubricating pressure value reaches the preset pressure threshold, outputting a lubricating stop instruction, wherein the lubricating stop instruction is used for controlling the stop of injecting lubricating grease into an oil way distributor of each part of the injection molding machine;
if the lubricating time is within the preset lubricating time and the lubricating pressure value reaches the preset pressure threshold value, a pressure relief instruction is output, the pressure relief instruction is used for controlling an oil way distributor of each part of the injection molding machine to relieve pressure, and lubricating grease is injected into each part of the injection molding machine.
In a fifth aspect, the present application further provides a computer-readable storage medium. The computer-readable storage medium having stored thereon a computer program which, when executed by a processor, performs the steps of:
outputting a starting lubrication instruction, wherein the starting lubrication instruction is used for controlling the injection of lubricating grease matched with each part into each part of the injection molding machine;
obtaining the lubricating time and the lubricating pressure value;
if the lubricating time reaches the preset lubricating time or the lubricating pressure value reaches the preset pressure threshold, outputting a lubricating stop instruction, wherein the lubricating stop instruction is used for controlling the stop of the injection of lubricating grease to an oil way distributor of each part of the injection molding machine;
if the lubricating time is within the preset lubricating time and the lubricating pressure value reaches the preset pressure threshold value, a pressure relief instruction is output, the pressure relief instruction is used for controlling an oil way distributor of each part of the injection molding machine to relieve pressure, and lubricating grease is injected into each part of the injection molding machine.
In a sixth aspect, the present application further provides a computer program product. The computer program product comprising a computer program which when executed by a processor performs the steps of:
outputting a starting lubrication instruction, wherein the starting lubrication instruction is used for controlling the injection of lubricating grease matched with each part into each part of the injection molding machine;
obtaining the lubricating time and the lubricating pressure value;
if the lubricating time reaches the preset lubricating duration or the lubricating pressure value reaches the preset pressure threshold, outputting a lubricating stop instruction, wherein the lubricating stop instruction is used for controlling the stop of injecting lubricating grease into an oil way distributor of each part of the injection molding machine;
if the lubricating time is in the length of presetting the lubrication time and when the lubricating pressure value reaches the preset pressure threshold, a pressure release instruction is output, and the pressure release instruction is used for controlling an oil way distributor of each part of the injection molding machine to release pressure, so that lubricating grease is injected into each part of the injection molding machine.
The injection molding machine and the lubrication control method, the device, the computer equipment, the storage medium and the computer program product thereof output a starting lubrication instruction, wherein the starting lubrication instruction is used for controlling the injection of lubricating grease matched with each part into each part of the injection molding machine; obtaining the lubricating time and the lubricating pressure value; if the lubricating time reaches the preset lubricating duration or the lubricating pressure value reaches the preset pressure threshold, outputting a lubricating stop instruction, wherein the lubricating stop instruction is used for controlling the stop of injecting lubricating grease into an oil way distributor of each part of the injection molding machine; if the lubricating time is in the length of presetting the lubrication time and when the lubricating pressure value reaches the preset pressure threshold, a pressure release instruction is output, and the pressure release instruction is used for controlling an oil way distributor of each part of the injection molding machine to release pressure, so that lubricating grease is injected into each part of the injection molding machine. Whole scheme can be during injection molding machine operation, to the lubricating grease of injection molding machine each part transmission assorted, when the oil delivery volume of all parts of whole injection molding machine reaches and predetermines the pressure threshold value, carries out the pressure release again, has guaranteed the lubricated effect of the different parts of injection molding machine, promotes the lubrication efficiency of whole injection molding machine simultaneously, reduces the part friction, promotes the stability of injection molding machine.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments or the conventional technologies of the present application, the drawings used in the descriptions of the embodiments or the conventional technologies will be briefly introduced below, it is obvious that the drawings in the following descriptions are only some embodiments of the present application, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic flow chart diagram of a method for controlling lubrication of an injection molding machine according to one embodiment;
FIG. 2 is a schematic diagram of the lubrication system of the injection molding machine in one embodiment;
FIG. 3 is a schematic flow chart of the lubrication control of the injection molding machine in another embodiment;
FIG. 4 is a block diagram showing the structure of a lubrication control device of the injection molding machine according to one embodiment;
FIG. 5 is a diagram of the internal structure of a computer device in one embodiment.
Detailed Description
In order to make the objects, technical solutions and advantages of the present application more apparent, the present application is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present application and are not intended to limit the present application.
In one embodiment, illustrated in FIG. 1, a method for lubrication control of an injection molding machine is provided, and the present embodiment is illustrated as applied to an injection molding machine controller. In this embodiment, the method includes the steps of:
and 102, outputting a lubrication starting instruction.
The injection molding machine is a main molding device for manufacturing thermoplastic plastics or thermosetting plastics into plastic products with various shapes by using a plastic molding die. As shown in fig. 2, the injection molding machine comprises a lubricating pump, parts of the injection molding machine and a controller, wherein the parts of the injection molding machine are connected with the lubricating pump through an oil way distributor, the oil way distributor is connected with the lubricating pump through a lubricating pipeline, and a lubricating pressure sensor is arranged at the tail end of the lubricating pipeline; and metering parts corresponding to all the parts are respectively arranged between the oil way distributor and all the parts of the injection molding machine, and each metering part is used for receiving lubricating grease matched with all the parts. And each part of the injection molding machine is provided with a corresponding metering piece for injecting the lubricating grease amount required by each lubrication of each part into the part. The parts of the injection molding machine comprise all parts needing to be lubricated in the injection molding machine, for example, the injection molding machine can comprise parts such as the top surface of a sol seat, the front surface of an injection moving platform, the rear surface of a movable template, the top surface of the movable template, the front surface of a template adjusting plate, the rear surface of the template adjusting plate, the top surface of the template adjusting plate and the like. A lubricating pump is a lubricating device for supplying a lubricant to each part of an injection molding machine, i.e., each lubricating part. The lubricating pump in the embodiment is an electric lubricating pump, an automatic lubricating pump and other lubricating pumps capable of realizing automatic lubricating control, and is connected with the injection molding machine controller to complete the automatic lubricating control of the injection molding machine.
In specific implementation, each component can be assigned with one oil way distributor, the input end of the oil way distributor of each component is connected with the lubricating pump, the output end of the oil way distributor of each component is connected with the metering piece of the component, and the metering piece is connected into the component. The oil way distributors of all the parts are sequentially connected with the lubricating pump through lubricating pipelines, namely the oil way distributors of all the parts are connected in series. Be provided with pressure sensor at the lubrication pipeline end apart from the lubrication pump furthest, pressure sensor is used for detecting whether the pressure value of lubrication pipeline reaches preset pressure threshold, can also set up the manometer at the lubrication pipeline end apart from the lubrication pump furthest for show the pressure value when lubrication pipeline injects lubricating grease to each part, the staff adjusts preset pressure threshold according to the pressure value that the manometer shows.
In a specific implementation, the injection molding machine may further include a main oil path distributor, each component is connected with the lubrication pump through the main oil path distributor, each component is connected with the main oil path distributor through a metering piece, and the metering piece of each component is used for receiving lubricating grease matched with each component. After the lubricating pump is started, the main oil path distributor injects lubricating grease matched with all the components into the metering parts of all the components.
And the starting lubrication instruction is used for controlling the injection of the lubricating grease matched with each part to each part of the injection molding machine, and specifically, the starting lubrication instruction is used for controlling the injection of the lubricating grease matched with each part to an oil way distributor of each part of the injection molding machine. In another embodiment, when the injection molding machine comprises a total oil way distributor, the injection molding machine adds the lubricating oil quantity of each part to obtain the total lubricating oil quantity required by one-time lubrication of the whole injection molding machine, so that the oil required by each part is injected into the metering piece of the part through the lubricating pipeline.
Specifically, when the injection molding machine is first started, a controller of the injection molding machine outputs a start lubrication command to the lubrication pump. And when the lubricating pump receives a starting lubricating instruction, the lubricating pump is started, and lubricating grease matched with all the parts is continuously injected into the oil way distributor of each part of the injection molding machine by the lubricating pump within a preset lubricating time.
And 104, acquiring the lubricating time and the lubricating pressure value.
And the lubricating time represents the working time of the lubricating pump after the lubricating pump is started. When the lubricating pump is started, the initial value of the lubricating time is 0, and the lubricating time is increased along with the increase of the working time of the lubricating pump. The lubricating pressure value refers to the value of the oil delivery pressure of the whole lubricating pipeline detected by a lubricating pressure sensor at the tail end of the lubricating pipeline, the upper limit of the lubricating pressure value cannot exceed the explosion-proof pressure of the oil pipe, and otherwise, the oil pipe can burst.
Specifically, the injection molding machine controller starts the forward timing of the lubricating time after the lubricating pump starts to lubricate, and continuously acquires the current lubricating time and the lubricating pipeline pressure value detected by the lubricating pressure sensor.
And 106, outputting a lubrication stop instruction if the lubrication time reaches a preset lubrication time or the lubrication pressure value reaches a preset pressure threshold value.
And the lubricating stop instruction is used for controlling the stop of injecting lubricating grease into the oil way distributors of all the parts of the injection molding machine. The preset lubricating duration represents the time for continuously injecting lubricating grease into an oil way distributor of each part of the injection molding machine in each lubricating process of the lubricating pump. The preset pressure threshold value represents the pressure value of the lubricating pipeline when the metering parts of all the parts of the injection molding machine are filled with lubricating grease matched with the parts. The preset pressure threshold and the preset lubrication duration can ensure that the lubricating grease output by the lubricating pump can fully lubricate all parts of the injection molding machine.
Specifically, after the control of the injection molding machine acquires the lubricating time and the lubricating pressure value, the relation between the lubricating time and the preset lubricating time is judged, and the relation between the lubricating pressure value and the preset pressure threshold value is judged. And outputting a lubrication stop instruction to the lubrication pump if the lubrication time is judged to reach the preset lubrication time or the lubrication pressure value reaches the preset pressure threshold value. And after the lubricating pump receives the lubricating stop instruction, stopping injecting lubricating grease into the oil way distributors of all the parts of the injection molding machine.
And step 108, if the lubricating time is within the preset lubricating time and the lubricating pressure value reaches a preset pressure threshold, outputting a pressure relief instruction.
And the pressure relief instruction is used for controlling an oil way distributor of each part of the injection molding machine to relieve pressure and injecting lubricating grease into each part of the injection molding machine.
Specifically, the controller of injection molding machine judges that the lubrication time is in when presetting lubrication duration, and when the lubricated pressure value reaches and predetermines the pressure threshold, send the pressure release instruction to the oil circuit distributor of each part of injection molding machine, after the oil circuit distributor of each part of injection molding machine received the pressure release instruction, carry out the pressure release action, carry to each part with this part assorted lubricating grease volume in the measurement of each part of injection molding machine, lubricate each part, after the pressure release is accomplished, the lubricated pressure value is to reducing to pressure initial value. The initial value of the pressure is the value of the pressure in the lubrication line before lubrication has not taken place, i.e. when there is no grease in the lubrication line.
In the injection molding machine lubrication control method, a starting lubrication instruction is output and used for controlling the injection of lubricating grease matched with each part into each part of the injection molding machine; obtaining the lubrication time and the lubrication pressure value; if the lubricating time reaches the preset lubricating time or the lubricating pressure value reaches the preset pressure threshold, outputting a lubricating stop instruction, wherein the lubricating stop instruction is used for controlling the stop of the injection of lubricating grease to an oil way distributor of each part of the injection molding machine; if the lubricating time is within the preset lubricating time and the lubricating pressure value reaches the preset pressure threshold value, a pressure relief instruction is output, the pressure relief instruction is used for controlling an oil way distributor of each part of the injection molding machine to relieve pressure, and lubricating grease is injected into each part of the injection molding machine. Whole scheme can be during injection molding machine operation, to each position transmission assorted lubricating grease of injection molding machine, when the oil delivery volume of all parts of whole injection molding machine reached and predetermines the pressure threshold value, carries out the pressure release again, has guaranteed the lubricated effect of the different parts of injection molding machine, promotes the lubrication efficiency of whole injection molding machine simultaneously, reduces the part friction, promotes the stability of injection molding machine.
In an alternative embodiment, the determination of the amount of grease that is compatible with each component comprises: acquiring the initial grease amount of each part of the injection molding machine; obtaining the lubrication state of each part of the injection molding machine under the condition of initial grease injection amount; and adjusting the initial grease amount of each part of the injection molding machine according to the lubricating state of each part of the injection molding machine to obtain the lubricating grease amount of each part of the injection molding machine.
Wherein, the starting lubricating instruction carries the lubricating grease amount matched with each component in the injection molding machine. The lubrication status characterizes the degree of lubrication of the components of the injection molding machine, and may include a variety of lubrication levels, such as may include fully lubricated, insufficiently lubricated, unlubricated, and the like.
Specifically, when the injection molding machine is put into use for the first time, a controller of the injection molding machine receives initial grease amount of each component of the injection molding machine input by a user, and sends an initial starting lubricating instruction carrying the initial grease amount to a lubricating pump. And when the lubricating pump receives an initial starting lubricating instruction, the lubricating pump is started, and the lubricating pump continuously injects the initial grease amount into the oil way distributors of all the parts of the injection molding machine within a preset lubricating time. And a controller of the injection molding machine acquires the lubricating time, and acquires the lubricating state of each part of the injection molding machine under the condition of initial grease injection when the lubricating time reaches the preset lubricating time. Adjusting the initial grease amount of each part of the injection molding machine according to the lubricating state of each part of the injection molding machine, and obtaining the grease amount of each part when the grease amount of each part can ensure that the part is fully lubricated. And collecting the grease amount of each part of the injection molding machine when the parts are fully lubricated to obtain the lubricating grease amount of each part of the injection molding machine.
In an alternative embodiment, the adjusting the initial grease amount of each component of the injection molding machine according to the lubrication state of each component of the injection molding machine to obtain the grease amount of each component of the injection molding machine comprises: and adjusting the initial grease amount of each component of the injection molding machine according to the lubricating state and the relative motion frequency of each component of the injection molding machine to obtain the lubricating grease amount of each component of the injection molding machine.
Wherein, the relative movement frequency refers to the relative movement frequency among all parts of the injection molding machine in one production process.
Specifically, the initial grease amount of each component of the injection molding machine is adjusted according to the lubrication state of each component of the injection molding machine and the relative motion frequency between each component, and further, the amount of grease can be increased for the component in the lubrication state which is not fully lubricated, and the amount of grease can be increased for the component with large relative operation frequency. The amount of lubricating grease of each component is obtained when the amount of lubricating grease of the component can ensure sufficient lubrication of the component. And summarizing the grease amount of each part of the injection molding machine when the parts are fully lubricated to obtain the lubricating grease amount of each part of the injection molding machine.
In this embodiment, the relative motion frequency and the lubricated state of each part of injection molding machine are fully considered, come to adjust initial grease volume to obtain the grease volume that can make every part of injection molding machine fully lubricated, reduce wearing and tearing appear between each part, promote injection molding machine stability, reduce because of the damage of part wearing and tearing lead to the operation part, the life-span of extension injection molding machine.
In an optional embodiment, the method further includes: acquiring a production modulus of an injection molding machine; and when the injection molding machine is started for the first time or the production modulus of the injection molding machine reaches a preset production modulus threshold value, outputting a starting lubrication instruction.
The production modulus of the injection molding machine refers to the injection molding times or working times of the injection molding machine, for example, when the preset production modulus threshold is 10 and the injection molding times of the injection molding machine is 10, the lubricating pump is started for lubricating. The initial value of the production modulus of the injection molding machine is 0, and the production modulus of the injection molding machine is increased by 1 every time the injection molding machine performs injection molding.
Specifically, a controller of the injection molding machine acquires a production modulus of the injection molding machine, and when the injection molding machine is started for the first time or the production modulus of the injection molding machine reaches a preset production modulus threshold value, a starting lubricating instruction is output, and a lubricating stopping instruction is used for controlling stopping of injecting lubricating grease into an oil way distributor of each component of the injection molding machine.
In the embodiment, the production modulus of the injection molding machine is counted when the injection molding machine works, and when the production modulus of the injection molding machine reaches a preset production modulus threshold value, lubrication work is started, so that the full lubrication of all parts of the injection molding machine is ensured, and the stability of the injection molding machine is improved.
In an optional embodiment, the method further includes: obtaining the number of times of lubrication; and when the injection molding machine is started for the first time or the lubricating frequency does not reach a preset lubricating threshold value, outputting a starting lubricating instruction.
The lubricating frequency refers to the frequency of lubricating work of the lubricating pump when the injection molding machine starts one-time injection molding work. The preset lubrication threshold refers to the number of times the injection molding machine needs to be lubricated during one injection. The initial value of the number of times of lubrication is 0, and when one lubrication operation is completed, the number of times of lubrication is increased by 1.
Specifically, when the injection molding machine starts injection molding, a starting lubrication instruction is output, so that the injection molding machine performs lubrication. Or when the injection molding machine performs one-time injection molding work, the lubricating frequency of the lubricating pump is obtained, and when the lubricating frequency does not reach a preset lubricating threshold value, a starting lubricating instruction is output. And when the lubricating frequency reaches a preset lubricating threshold value, finishing the lubricating work during the injection molding work.
In this embodiment, through when the injection molding machine starts the work of moulding plastics, make statistics of lubricated number of times, when lubricated number of times reaches not reaching and predetermines lubricated threshold value, the output starts the lubrication instruction, starts lubricated work, guarantees the abundant lubrication of each part of injection molding machine, promotes the stability of injection molding machine.
In an optional embodiment, the method further comprises: when the pressure relief is finished, recording the pressure relief finishing time; acquiring current time, and determining the pressure relief finishing time length according to the pressure relief finishing time and the current time; and returning to output a starting lubrication instruction if the pressure relief finishing time reaches the preset lubrication time interval.
The preset lubrication time interval refers to the time interval between each lubrication operation when the lubrication pump finishes the preset lubrication threshold value during one injection operation of the injection molding machine.
Specifically, the injection molding machine controls that after lubricating grease matched with each component is injected into each component by each oil way distributor, the pressure relief is completed, and the current time at the moment is recorded as the pressure relief completion time. And continuously acquiring the current time, and obtaining the pressure release finishing time length according to the difference value between the current time and the pressure release finishing time. Judging the relation between the pressure release finishing time length and a preset lubrication time interval, returning to the step of outputting a lubrication starting instruction if the pressure release finishing time length reaches the preset lubrication time interval, starting the next lubrication operation, and acquiring the lubrication time and the lubrication pressure value; if the lubrication time reaches the preset lubrication duration or the lubrication pressure value reaches the preset pressure threshold, outputting a lubrication stopping instruction; if the lubricating time is within the preset lubricating time and the lubricating pressure value reaches the preset pressure threshold value, a pressure relief instruction is output, the pressure relief instruction is used for controlling an oil way distributor of each part of the injection molding machine to relieve pressure, and lubricating grease is injected into each part of the injection molding machine.
In the embodiment, one-time lubrication is carried out through the preset lubrication time interval, the waste of lubricating grease is reduced, effective lubrication protective measures can be carried out on each operation part of the injection molding machine, the smoothness of the operation of the injection molding machine is ensured, and the service life of each part of the injection molding machine and the service life of the injection molding machine are prolonged.
In an optional embodiment, the method further includes: and if the lubricating working time is within the preset lubricating duration and the pressure value does not reach the preset pressure threshold value, outputting abnormal prompt information.
Specifically, the controller of the injection molding machine judges whether the lubricating time is within a preset lubricating time and the lubricating pressure value reaches a preset pressure threshold value, indicates that no lubricating grease or oil pipe is blocked, and outputs abnormal prompt information, wherein the abnormal prompt information is used for reminding workers to investigate the oil pipeline and the lubricating grease, so that the lubricating grease can be manually replaced or whether the oil pipe is blocked or not can be checked. When the worker eliminates the abnormal problem, the injection molding machine is restarted, a lubricating starting instruction is output, the lubricating pump is enabled to perform lubricating operation, and when the lubrication is normal, the abnormal prompt information can be automatically removed.
In the full-automatic production process of the injection molding machine, if abnormal prompt information appears, the full-automatic production can be carried out after related alarm needs to be solved, otherwise, the full-automatic production of the injection molding machine cannot be carried out. The stability of the injection molding machine in the operation process is ensured, and the stability and the high efficiency of equipment during production can be ensured only by properly lubricating all parts.
In one embodiment, the method further includes: if the pressure relief action is not finished within the preset pressure relief time, outputting a prompt message of abnormal pressure relief.
Specifically, after the oil way distributors of all the parts of the injection molding machine receive the pressure relief instruction, the pressure relief action is executed, and the lubricating grease quantity matched with the parts in the metering parts of all the parts of the injection molding machine is conveyed to all the parts to lubricate all the parts. If the lubricating pressure value is not reduced to the initial pressure value within the preset pressure relief time, the fact that the lubricating oil distributors do not convey the lubricating oil quantity matched with the lubricating oil quantity in the metering parts of all the components of the injection molding machine to all the components is indicated, the pressure relief action is not completed within the preset pressure relief time, the fact that the lubricating pipelines are blocked or the pressure sensors are damaged is indicated, and pressure relief abnormity prompt information is output to remind a worker to solve the problem that pressure is not relieved.
In the embodiment, the abnormity appearing in the pressure relief process can be identified in the preset pressure relief time, the worker is reminded to solve the problem of abnormal pressure relief, and the stability of the injection molding machine is improved.
In order to easily understand the technical solution provided by the embodiment of the present application, as shown in fig. 3, a complete lubrication control process of an injection molding machine is used to briefly describe the lubrication control method of the injection molding machine provided by the embodiment of the present application:
(1) Acquiring the initial grease amount of each part of the injection molding machine; obtaining the lubrication state of each part of the injection molding machine under the condition of initial grease injection amount; and adjusting the initial grease amount of each part of the injection molding machine according to the lubricating state and the relative motion frequency of each part of the injection molding machine to obtain the lubricating grease amount of each part of the injection molding machine.
(2) Acquiring a production modulus of an injection molding machine; when the injection molding machine is started for the first time or the production modulus of the injection molding machine reaches a preset production modulus threshold value, a starting lubrication instruction is output and used for controlling lubricating grease matched with all the parts to be injected into an oil way distributor of all the parts of the injection molding machine.
(3) And obtaining the lubricating time and the lubricating pressure value.
(4) And if the lubricating time reaches the preset lubricating time or the lubricating pressure value reaches the preset pressure threshold, outputting a lubricating stop instruction, wherein the lubricating stop instruction is used for controlling the oil way distributor of each part of the injection molding machine to stop injecting lubricating grease.
(5) And if the lubricating working time is within the preset lubricating duration and the pressure value does not reach the preset pressure threshold value, outputting abnormal prompt information.
(6) If the lubricating time is in the length of presetting the lubrication time and when the lubricating pressure value reaches the preset pressure threshold, a pressure release instruction is output, and the pressure release instruction is used for controlling an oil way distributor of each part of the injection molding machine to release pressure, so that lubricating grease is injected into each part of the injection molding machine.
(7) If the pressure relief action is not finished within the preset pressure relief time, outputting a prompt message of abnormal pressure relief.
(8) When the pressure relief is finished, recording the pressure relief finishing time; acquiring current time, and determining the pressure relief finishing time length according to the pressure relief finishing time and the current time; and returning to output a starting lubrication instruction if the pressure relief finishing time reaches the preset lubrication time interval.
(9) Obtaining the lubricating times; and when the injection molding machine is started for the first time or the lubricating frequency does not reach a preset lubricating threshold value, outputting a starting lubricating instruction.
It should be understood that, although the steps in the flowcharts related to the embodiments as described above are sequentially displayed as indicated by arrows, the steps are not necessarily performed sequentially as indicated by the arrows. The steps are not performed in the exact order shown and described, and may be performed in other orders, unless explicitly stated otherwise. Moreover, at least a part of the steps in the flowcharts related to the embodiments described above may include multiple steps or multiple stages, which are not necessarily performed at the same time, but may be performed at different times, and the execution order of the steps or stages is not necessarily sequential, but may be rotated or alternated with other steps or at least a part of the steps or stages in other steps.
Based on the same inventive concept, the embodiment of the application also provides an injection molding machine lubrication control device for realizing the injection molding machine lubrication control method. The implementation scheme for solving the problems provided by the device is similar to the implementation scheme recorded in the method, so the specific limitations in one or more embodiments of the injection molding machine lubrication control device provided below can be referred to the limitations on the injection molding machine lubrication control method in the above, and are not described again here.
In one embodiment, as shown in fig. 4, there is provided an injection molding machine lubrication control apparatus including: a start module 402, an acquisition module 404, a stop module 406, and a pressure relief module 408, wherein:
and the starting module 402 is used for outputting a starting lubrication instruction, and the starting lubrication instruction is used for controlling the injection of lubricating grease matched with each component into each component of the injection molding machine.
An obtaining module 404, configured to obtain the lubrication time and the lubrication pressure value.
And the stopping module 406 is configured to output a lubrication stopping instruction if the lubrication time reaches a preset lubrication duration or the lubrication pressure value reaches a preset pressure threshold, where the lubrication stopping instruction is used to control to stop injecting lubricating grease into the oil way distributor of each component of the injection molding machine.
And the pressure relief module 408 is used for outputting a pressure relief instruction if the lubricating time is within the preset lubricating time and the lubricating pressure value reaches a preset pressure threshold value, wherein the pressure relief instruction is used for controlling an oil way distributor of each part of the injection molding machine to relieve pressure and injecting lubricating grease into each part of the injection molding machine.
In one embodiment, the start-up lubrication command carries the amount of lubricating grease that is compatible with the components of the injection molding machine; the starting module 402 is also used for acquiring the initial grease amount of each component of the injection molding machine; obtaining the lubricating state of each component of the injection molding machine under the condition of initial grease injection; and adjusting the initial grease amount of each component of the injection molding machine according to the lubricating state of each component of the injection molding machine to obtain the lubricating grease amount of each component of the injection molding machine.
In one embodiment, the starting module 402 is further configured to adjust the initial grease amount of each component of the injection molding machine according to the lubrication state and the relative motion frequency of each component of the injection molding machine, so as to obtain the grease amount of each component of the injection molding machine.
In one embodiment, the obtaining module 404 is further configured to obtain a production modulus of the injection molding machine; and when the injection molding machine is started for the first time or the production modulus of the injection molding machine reaches a preset production modulus threshold value, outputting a starting lubrication instruction.
In one embodiment, the obtaining module 404 is further configured to obtain the number of lubrications; and when the injection molding machine is started for the first time or the lubricating frequency does not reach a preset lubricating threshold value, outputting a starting lubricating instruction.
In one embodiment, the obtaining module 404 is further configured to record a pressure relief completion time when the pressure relief is completed; acquiring current time, and determining the pressure release finishing time length according to the pressure release finishing time and the current time; and returning to output a starting lubrication instruction if the pressure relief finishing time reaches the preset lubrication time interval.
In one embodiment, the stopping module 406 is further configured to output an exception notification message if the lubrication operating time is within the preset lubrication duration and the pressure value does not reach the preset pressure threshold.
In one embodiment, the pressure relief module 408 is further configured to output a prompt message indicating that the pressure relief operation is not completed within a preset pressure relief time.
All or part of each module in the lubricating control device of the injection molding machine can be realized by software, hardware and a combination thereof. The modules can be embedded in a hardware form or independent from a processor in the computer device, and can also be stored in a memory in the computer device in a software form, so that the processor can call and execute operations corresponding to the modules.
In one embodiment, a computer device is provided, which may be a terminal, and its internal structure diagram may be as shown in fig. 5. The computer device includes a processor, a memory, a communication interface, a display screen, and an input device connected by a system bus. Wherein the processor of the computer device is configured to provide computing and control capabilities. The memory of the computer device comprises a nonvolatile storage medium and an internal memory. The non-volatile storage medium stores an operating system and a computer program. The internal memory provides an environment for the operation of an operating system and computer programs in the non-volatile storage medium. The communication interface of the computer device is used for carrying out wired or wireless communication with an external terminal, and the wireless communication can be realized through WIFI, a mobile cellular network, NFC (near field communication) or other technologies. The computer program is executed by a processor to implement an injection molding machine lubrication control method. The display screen of the computer equipment can be a liquid crystal display screen or an electronic ink display screen, and the input device of the computer equipment can be a touch layer covered on the display screen, a key, a track ball or a touch pad arranged on a shell of the computer equipment, an external keyboard, a touch pad or a mouse and the like.
It will be appreciated by those skilled in the art that the configuration shown in fig. 5 is a block diagram of only a portion of the configuration associated with the present application, and is not intended to limit the computing device to which the present application may be applied, and that a particular computing device may include more or less components than those shown, or may combine certain components, or have a different arrangement of components.
In one embodiment, an injection molding machine is provided, comprising an injection molding machine body, a grease injection assembly, an oil distribution assembly, and a controller; each part in the injection molding machine body is connected with the lubricating grease injection assembly through an oil way distribution assembly.
Specifically, the injection molding machine body comprises a plurality of parts, and the lubricating grease injection assembly is used for inputting lubricating grease to each part of the injection molding machine, and further, the lubricating grease injection assembly can be a lubricating pump. The oil way distribution assembly realizes the function of distributing lubricating grease, and further can be an oil way distributor. Each part of the injection molding machine is connected with a lubricating pump through an oil way distributor, the oil way distributor is connected with the lubricating pump through a lubricating pipeline, and a lubricating pressure sensor is arranged at the tail end of the lubricating pipeline; the oil way distributor is characterized in that metering parts corresponding to all the parts are arranged between the oil way distributor and all the parts of the injection molding machine respectively, each metering part is used for receiving lubricating grease matched with all the parts, and a pressure gauge is arranged at the tail end of the lubricating pipeline so that a worker can check the pressure value of the lubricating pipeline.
The controller realizes the following steps during operation:
outputting a starting lubrication instruction, wherein the starting lubrication instruction is used for controlling the injection of lubricating grease matched with each part of the injection molding machine;
obtaining the lubrication time and the lubrication pressure value;
if the lubricating time reaches the preset lubricating duration or the lubricating pressure value reaches the preset pressure threshold, outputting a lubricating stop instruction, wherein the lubricating stop instruction is used for controlling the stop of injecting lubricating grease into an oil way distributor of each part of the injection molding machine;
if the lubricating time is within the preset lubricating time and the lubricating pressure value reaches the preset pressure threshold value, a pressure relief instruction is output, the pressure relief instruction is used for controlling an oil way distributor of each part of the injection molding machine to relieve pressure, and lubricating grease is injected into each part of the injection molding machine.
In one embodiment, the controller further implements the steps of: the starting lubricating instruction carries the amount of lubricating grease matched with each part in the injection molding machine; the process for determining the amount of lubricating grease matched with each part comprises the following steps: acquiring the initial grease amount of each part of the injection molding machine; obtaining the lubricating state of each component of the injection molding machine under the condition of initial grease injection; and adjusting the initial grease amount of each component of the injection molding machine according to the lubricating state of each component of the injection molding machine to obtain the lubricating grease amount of each component of the injection molding machine.
In one embodiment, the controller further implements the steps of: according to the lubricating state of each part of the injection molding machine, the initial grease amount of each part of the injection molding machine is adjusted, and the lubricating grease amount of each part of the injection molding machine is obtained by the following steps: and adjusting the initial grease amount of each component of the injection molding machine according to the lubricating state and the relative motion frequency of each component of the injection molding machine to obtain the lubricating grease amount of each component of the injection molding machine.
In one embodiment, the controller further implements the steps of: acquiring a production modulus of an injection molding machine; and outputting a starting lubrication instruction when the injection molding machine is started for the first time or the production modulus of the injection molding machine reaches a preset production modulus threshold value.
In one embodiment, the controller further implements the steps of: obtaining the lubricating times; and when the injection molding machine is started for the first time or the lubricating frequency does not reach a preset lubricating threshold value, outputting a starting lubricating instruction.
In one embodiment, the controller further implements the steps of: when the pressure relief is finished, recording the pressure relief finishing time; acquiring current time, and determining the pressure release finishing time length according to the pressure release finishing time and the current time; and returning to output a starting lubrication instruction if the pressure relief finishing time reaches the preset lubrication time interval.
In one embodiment, the controller further implements the steps of: and if the lubricating working time is within the preset lubricating duration and the pressure value does not reach the preset pressure threshold value, outputting abnormal prompt information.
In one embodiment, the controller further implements the steps of: if the pressure relief action is not finished within the preset pressure relief time, outputting a prompt message of pressure relief abnormity.
In one embodiment, a computer device is provided, comprising a memory and a processor, the memory having a computer program stored therein, the processor implementing the following steps when executing the computer program:
outputting a starting lubrication instruction, wherein the starting lubrication instruction is used for controlling the injection of lubricating grease matched with each part into each part of the injection molding machine;
obtaining the lubrication time and the lubrication pressure value;
if the lubricating time reaches the preset lubricating duration or the lubricating pressure value reaches the preset pressure threshold, outputting a lubricating stop instruction, wherein the lubricating stop instruction is used for controlling the stop of injecting lubricating grease into an oil way distributor of each part of the injection molding machine;
if the lubricating time is in the length of presetting the lubrication time and when the lubricating pressure value reaches the preset pressure threshold, a pressure release instruction is output, and the pressure release instruction is used for controlling an oil way distributor of each part of the injection molding machine to release pressure, so that lubricating grease is injected into each part of the injection molding machine.
In one embodiment, the processor when executing the computer program further performs the steps of: the starting lubricating instruction carries the amount of lubricating grease matched with each part in the injection molding machine; the process for determining the amount of lubricating grease matched with each part comprises the following steps: acquiring the initial grease amount of each part of the injection molding machine; obtaining the lubricating state of each component of the injection molding machine under the condition of initial grease injection; and adjusting the initial grease amount of each component of the injection molding machine according to the lubricating state of each component of the injection molding machine to obtain the lubricating grease amount of each component of the injection molding machine.
In one embodiment, the processor, when executing the computer program, further performs the steps of: adjusting the initial grease amount of each component of the injection molding machine according to the lubricating state of each component of the injection molding machine, wherein the obtained lubricating grease amount of each component of the injection molding machine comprises the following steps: and adjusting the initial grease amount of each part of the injection molding machine according to the lubricating state and the relative motion frequency of each part of the injection molding machine to obtain the lubricating grease amount of each part of the injection molding machine.
In one embodiment, the processor, when executing the computer program, further performs the steps of: acquiring a production modulus of an injection molding machine; and outputting a starting lubrication instruction when the injection molding machine is started for the first time or the production modulus of the injection molding machine reaches a preset production modulus threshold value.
In one embodiment, the processor when executing the computer program further performs the steps of: obtaining the lubricating times; and when the injection molding machine is started for the first time or the lubricating frequency does not reach a preset lubricating threshold value, outputting a starting lubricating instruction.
In one embodiment, the processor, when executing the computer program, further performs the steps of: when the pressure relief is finished, recording the pressure relief finishing time; acquiring current time, and determining the pressure relief finishing time length according to the pressure relief finishing time and the current time; and returning to output a starting lubrication instruction if the pressure relief finishing time reaches the preset lubrication time interval.
In one embodiment, the processor, when executing the computer program, further performs the steps of: and if the lubricating working time is within the preset lubricating duration and the pressure value does not reach the preset pressure threshold value, outputting abnormal prompt information.
In one embodiment, the processor, when executing the computer program, further performs the steps of: if the pressure relief action is not finished within the preset pressure relief time, outputting a prompt message of pressure relief abnormity.
In one embodiment, a computer-readable storage medium is provided, on which a computer program is stored which, when executed by a processor, performs the steps of:
outputting a starting lubrication instruction, wherein the starting lubrication instruction is used for controlling the injection of lubricating grease matched with each part of the injection molding machine;
obtaining the lubrication time and the lubrication pressure value;
if the lubricating time reaches the preset lubricating duration or the lubricating pressure value reaches the preset pressure threshold, outputting a lubricating stop instruction, wherein the lubricating stop instruction is used for controlling the stop of injecting lubricating grease into an oil way distributor of each part of the injection molding machine;
if the lubricating time is within the preset lubricating time and the lubricating pressure value reaches the preset pressure threshold value, a pressure relief instruction is output, the pressure relief instruction is used for controlling an oil way distributor of each part of the injection molding machine to relieve pressure, and lubricating grease is injected into each part of the injection molding machine.
In one embodiment, the computer program when executed by the processor further performs the steps of: the starting lubricating instruction carries the amount of lubricating grease matched with each part in the injection molding machine; the process for determining the amount of lubricating grease for each part includes: acquiring the initial grease amount of each part of the injection molding machine; obtaining the lubricating state of each component of the injection molding machine under the condition of initial grease injection; and adjusting the initial grease amount of each part of the injection molding machine according to the lubricating state of each part of the injection molding machine to obtain the lubricating grease amount of each part of the injection molding machine.
In one embodiment, the computer program when executed by the processor further performs the steps of: adjusting the initial grease amount of each component of the injection molding machine according to the lubricating state of each component of the injection molding machine, wherein the obtained lubricating grease amount of each component of the injection molding machine comprises the following steps: and adjusting the initial grease amount of each part of the injection molding machine according to the lubricating state and the relative motion frequency of each part of the injection molding machine to obtain the lubricating grease amount of each part of the injection molding machine.
In one embodiment, the computer program when executed by the processor further performs the steps of: acquiring a production modulus of an injection molding machine; and outputting a starting lubrication instruction when the injection molding machine is started for the first time or the production modulus of the injection molding machine reaches a preset production modulus threshold value.
In one embodiment, the computer program when executed by the processor further performs the steps of: obtaining the number of times of lubrication; and when the injection molding machine is started for the first time or the lubricating frequency does not reach a preset lubricating threshold value, outputting a starting lubricating instruction.
In one embodiment, the computer program when executed by the processor further performs the steps of: when the pressure relief is finished, recording the pressure relief finishing time; acquiring current time, and determining the pressure relief finishing time length according to the pressure relief finishing time and the current time; and returning to output a starting lubrication instruction if the pressure relief finishing time reaches the preset lubrication time interval.
In one embodiment, the computer program when executed by the processor further performs the steps of: and if the lubricating working time is within the preset lubricating duration and the pressure value does not reach the preset pressure threshold value, outputting abnormal prompt information.
In one embodiment, the computer program when executed by the processor further performs the steps of: if the pressure relief action is not finished within the preset pressure relief time, outputting a prompt message of abnormal pressure relief.
In one embodiment, a computer program product is provided, comprising a computer program which when executed by a processor performs the steps of:
outputting a starting lubrication instruction, wherein the starting lubrication instruction is used for controlling the injection of lubricating grease matched with each part of the injection molding machine;
obtaining the lubrication time and the lubrication pressure value;
if the lubricating time reaches the preset lubricating time or the lubricating pressure value reaches the preset pressure threshold, outputting a lubricating stop instruction, wherein the lubricating stop instruction is used for controlling the stop of the injection of lubricating grease to an oil way distributor of each part of the injection molding machine;
if the lubricating time is within the preset lubricating time and the lubricating pressure value reaches the preset pressure threshold value, a pressure relief instruction is output, the pressure relief instruction is used for controlling an oil way distributor of each part of the injection molding machine to relieve pressure, and lubricating grease is injected into each part of the injection molding machine.
In one embodiment, the computer program when executed by the processor further performs the steps of: the starting lubricating instruction carries the amount of lubricating grease matched with each part in the injection molding machine; the process for determining the amount of lubricating grease matched with each part comprises the following steps: acquiring the initial grease amount of each part of the injection molding machine; obtaining the lubricating state of each component of the injection molding machine under the condition of initial grease injection; and adjusting the initial grease amount of each part of the injection molding machine according to the lubricating state of each part of the injection molding machine to obtain the lubricating grease amount of each part of the injection molding machine.
In one embodiment, the computer program when executed by the processor further performs the steps of: according to the lubricating state of each part of the injection molding machine, the initial grease amount of each part of the injection molding machine is adjusted, and the lubricating grease amount of each part of the injection molding machine is obtained by the following steps: and adjusting the initial grease amount of each part of the injection molding machine according to the lubricating state and the relative motion frequency of each part of the injection molding machine to obtain the lubricating grease amount of each part of the injection molding machine.
In one embodiment, the computer program when executed by the processor further performs the steps of: acquiring a production modulus of an injection molding machine; and when the injection molding machine is started for the first time or the production modulus of the injection molding machine reaches a preset production modulus threshold value, outputting a starting lubrication instruction.
In one embodiment, the computer program when executed by the processor further performs the steps of: obtaining the number of times of lubrication; and when the injection molding machine is started for the first time or the lubricating frequency does not reach a preset lubricating threshold value, outputting a starting lubricating instruction.
In one embodiment, the computer program when executed by the processor further performs the steps of: when the pressure relief is finished, recording the pressure relief finishing time; acquiring current time, and determining the pressure release finishing time length according to the pressure release finishing time and the current time; and returning to output a starting lubrication instruction if the pressure relief finishing time reaches the preset lubrication time interval.
In one embodiment, the computer program when executed by the processor further performs the steps of: and if the lubricating working time is within the preset lubricating duration and the pressure value does not reach the preset pressure threshold value, outputting abnormal prompt information.
In one embodiment, the computer program when executed by the processor further performs the steps of: if the pressure relief action is not finished within the preset pressure relief time, outputting a prompt message of pressure relief abnormity.
It should be noted that the user information (including but not limited to user device information, user personal information, etc.) and data (including but not limited to data for analysis, stored data, displayed data, etc.) referred to in the present application are information and data authorized by the user or sufficiently authorized by each party.
It will be understood by those skilled in the art that all or part of the processes of the methods of the embodiments described above may be implemented by hardware instructions of a computer program, which may be stored in a non-volatile computer-readable storage medium, and when executed, may include the processes of the embodiments of the methods described above. Any reference to memory, databases, or other media used in the embodiments provided herein can include at least one of non-volatile and volatile memory. The nonvolatile Memory may include a Read-Only Memory (ROM), a magnetic tape, a floppy disk, a flash Memory, an optical Memory, a high-density embedded nonvolatile Memory, a resistive Random Access Memory (ReRAM), a Magnetic Random Access Memory (MRAM), a Ferroelectric Random Access Memory (FRAM), a Phase Change Memory (PCM), a graphene Memory, and the like. Volatile Memory can include Random Access Memory (RAM), external cache Memory, and the like. By way of illustration and not limitation, RAM can take many forms, such as Static Random Access Memory (SRAM) or Dynamic Random Access Memory (DRAM), among others. The databases referred to in various embodiments provided herein may include at least one of relational and non-relational databases. The non-relational database may include, but is not limited to, a block chain based distributed database, and the like. The processors referred to in the various embodiments provided herein may be, without limitation, general purpose processors, central processing units, graphics processors, digital signal processors, programmable logic devices, quantum computing-based data processing logic devices, or the like.
The technical features of the above embodiments can be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the above embodiments are not described, but should be considered as the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above-mentioned embodiments only express several embodiments of the present application, and the description thereof is specific and detailed, but not construed as limiting the scope of the present application. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the concept of the present application, which falls within the scope of protection of the present application. Therefore, the protection scope of the present application shall be subject to the appended claims.

Claims (10)

1. A method of controlling lubrication of an injection molding machine, the method comprising:
outputting a starting lubrication instruction, wherein the starting lubrication instruction is used for controlling the injection of lubricating grease matched with each part of the injection molding machine;
obtaining the lubrication time and the lubrication pressure value;
if the lubricating time reaches a preset lubricating time or the lubricating pressure value reaches a preset pressure threshold value, outputting a lubricating stop instruction, wherein the lubricating stop instruction is used for controlling to stop injecting lubricating grease into an oil way distributor of each part of the injection molding machine;
and if the lubricating time is within the preset lubricating time and the lubricating pressure value reaches the preset pressure threshold value, outputting a pressure relief instruction, wherein the pressure relief instruction is used for controlling an oil way distributor of each part of the injection molding machine to relieve pressure and injecting lubricating grease into each part of the injection molding machine.
2. The method of claim 1, wherein the start-up lubrication command carries a matched amount of lubrication grease for each component in the injection molding machine;
the process for determining the amount of lubricating grease matched with each part comprises the following steps:
acquiring the initial grease amount of each component of the injection molding machine;
obtaining the lubricating state of each part of the injection molding machine under the condition of injecting the initial grease amount;
and adjusting the initial grease amount of each component of the injection molding machine according to the lubricating state of each component of the injection molding machine to obtain the lubricating grease amount of each component of the injection molding machine.
3. The method of claim 2, wherein said adjusting the initial amount of grease on each part of the injection molding machine based on the lubrication status of each part of the injection molding machine comprises:
and adjusting the initial grease amount of each component of the injection molding machine according to the lubricating state and the relative motion frequency of each component of the injection molding machine to obtain the lubricating grease amount of each component of the injection molding machine.
4. The method of claim 1, further comprising:
acquiring a production modulus of an injection molding machine;
and when the injection molding machine is started for the first time or the production modulus of the injection molding machine reaches a preset production modulus threshold value, outputting a starting lubrication instruction.
5. The method of claim 1, further comprising:
obtaining the number of times of lubrication;
and when the injection molding machine is started for the first time or the lubricating frequency does not reach a preset lubricating threshold value, outputting a starting lubricating instruction.
6. The method of claim 1, further comprising:
when the pressure relief is finished, recording the pressure relief finishing time;
obtaining the current time, and determining the pressure relief finishing time length according to the pressure relief finishing time and the current time;
and if the pressure relief finishing time length reaches the preset lubrication time interval, returning to output a starting lubrication instruction.
7. The method of claim 1, further comprising:
and if the lubricating working time is within the preset lubricating duration and the pressure value does not reach the preset pressure threshold, outputting a prompt message of abnormal pressure relief.
8. The method of claim 1, further comprising:
and if the pressure relief action is not finished within the preset pressure relief time, outputting an abnormal prompt message.
9. An injection molding machine is characterized by comprising an injection molding machine body, a lubricating grease injection assembly, an oil way distribution assembly and a controller;
each part in the injection molding machine body is connected with the lubricating grease injection assembly through the oil way distribution assembly;
the controller controls the operation of the grease injection assembly using the method as set forth in any one of claims 1 to 8.
10. An injection molding machine lubrication control apparatus, the apparatus comprising:
the starting module is used for outputting a starting lubrication instruction, and the starting lubrication instruction is used for controlling the injection of lubricating grease matched with each part of the injection molding machine;
the acquisition module is used for acquiring the lubricating time and the lubricating pressure value;
the stopping module is used for outputting a lubrication stopping instruction if the lubrication time reaches a preset lubrication time or the lubrication pressure value reaches a preset pressure threshold value, and the lubrication stopping instruction is used for controlling to stop injecting lubricating grease into an oil way distributor of each part of the injection molding machine;
and the pressure relief module is used for outputting a pressure relief instruction if the lubricating time is within the preset lubricating time and the lubricating pressure value reaches the preset pressure threshold value, wherein the pressure relief instruction is used for controlling an oil way distributor of each part of the injection molding machine to relieve pressure and injecting lubricating grease into each part of the injection molding machine.
CN202211220453.6A 2022-10-08 2022-10-08 Injection molding machine, lubrication control method thereof and lubrication control device of injection molding machine Pending CN115635662A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117429028A (en) * 2023-12-19 2024-01-23 海天塑机集团有限公司 Lubrication control method, device and system of injection molding machine

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117429028A (en) * 2023-12-19 2024-01-23 海天塑机集团有限公司 Lubrication control method, device and system of injection molding machine
CN117429028B (en) * 2023-12-19 2024-04-16 海天塑机集团有限公司 Lubrication control method, device and system of injection molding machine

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