CN115634600A - Material temperature control device, temperature control method and light material feeding system - Google Patents

Material temperature control device, temperature control method and light material feeding system Download PDF

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Publication number
CN115634600A
CN115634600A CN202110759898.0A CN202110759898A CN115634600A CN 115634600 A CN115634600 A CN 115634600A CN 202110759898 A CN202110759898 A CN 202110759898A CN 115634600 A CN115634600 A CN 115634600A
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China
Prior art keywords
pipeline
light
storage
shell
stirring shaft
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Pending
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CN202110759898.0A
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Chinese (zh)
Inventor
肖黄根
任青松
陈海
王明旨
刘晔宇
袁世川
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Sichuan Yuanda Shuyang Pharmaceutical Co Ltd
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Sichuan Yuanda Shuyang Pharmaceutical Co Ltd
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Application filed by Sichuan Yuanda Shuyang Pharmaceutical Co Ltd filed Critical Sichuan Yuanda Shuyang Pharmaceutical Co Ltd
Priority to CN202110759898.0A priority Critical patent/CN115634600A/en
Publication of CN115634600A publication Critical patent/CN115634600A/en
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Abstract

The present disclosure provides a temperature control device for a material, which includes: the shell is provided with a feeding hole so as to convey materials into the shell through the feeding hole; one end of the stirring shaft is arranged in the shell; the other end of the stirring shaft is rotatably supported on the shell; the stirring part is arranged on the stirring shaft, so that when the stirring shaft rotates, the stirring part is driven to rotate, and materials are dispersed in the shell; the heat exchange device is used for providing cold or heat for the material in the shell, so that the temperature of the material in the shell is controlled to be a preset temperature; wherein when the temperature of the material in the outer shell is controlled to a preset temperature, the material is discharged through a discharge opening at the lower end of the outer shell. The disclosure also provides a temperature control method of the material and a feeding system of the light material.

Description

Temperature control device and temperature control method for material and feeding system for light material
Technical Field
The disclosure relates to a temperature control device and a temperature control method for materials and a feeding system for light materials.
Background
In the production process of pharmaceutical enterprises, a large amount of raw and auxiliary materials or other production materials need to be added into a production line. Considering that the pharmaceutical reaction kettle is in a temperature control state, the raw materials and auxiliary materials or other production materials are required to be added into the reaction kettle after being controlled to a specific temperature so as to control the reaction conditions and the final product quality.
Among the temperature regulating device among the prior art, for example the double-deck water-cooling stirring cooling tank of stirring abrasive slurry that china utility model patent CN206642647U disclosed, it includes outer circulation water-cooling intermediate layer and internal circulation water-cooling coil pipe to the cooling effect of abrasive slurry has been improved from this.
However, for the temperature control of specific materials, such as light materials, aggregation and/or bridging phenomena exist during temperature reduction or temperature rise, so that the temperature control devices in the prior art cannot effectively control the temperature of the materials, and therefore, a new temperature control device, a new temperature control method and a new feeding system for materials need to be designed.
Disclosure of Invention
In order to solve one of the technical problems, the present disclosure provides a temperature control device, a temperature control method and a feeding system for a material.
According to one aspect of the present disclosure, there is provided a temperature control device for a material, comprising:
the shell is provided with a feeding hole so as to convey materials into the shell through the feeding hole;
one end of the stirring shaft is arranged in the shell; the other end of the stirring shaft is rotatably supported on the shell;
the stirring part is arranged on the stirring shaft, so that when the stirring shaft rotates, the stirring part is driven to rotate, and the material is dispersed in the shell; and
the heat exchange device is used for providing cold or heat for the material in the shell so that the temperature of the material in the shell is controlled to be a preset temperature;
wherein, after the temperature of the materials in the shell is controlled to a preset temperature, the materials are discharged through a discharge opening at the lower end of the shell.
According to this disclosed temperature regulating device of at least one embodiment's material, heat transfer device includes:
the jacket heat exchanger is arranged inside or outside the shell and used for cooling or heating the material in the shell by providing fluid with a preset temperature to the jacket heat exchanger.
According to this disclosed temperature regulating device of at least one embodiment's material, heat transfer device includes:
the heat exchange coil is arranged in the shell and used for providing fluid with preset temperature in the heat exchange coil, so that the heat exchange coil cools or heats materials in the shell.
According to the temperature control device of the material of at least one embodiment of the present disclosure, the stirring part includes a stirring blade, and a fluid pipeline is formed inside the stirring blade, so that when a cooling medium or a heating medium flows in the fluid pipeline, the temperature of the material is reduced or increased to a predetermined temperature through contact between the stirring blade and the material.
According to the temperature control device of the material of at least one embodiment of this disclosure, the stirring vane includes a helical blade, and the outer edge of the helical blade contacts with the inner wall surface of the housing or is spaced by a preset distance.
According to the temperature control device of the material in at least one embodiment of the disclosure, the inner edge of the spiral blade is arranged at a distance from the stirring shaft.
According to the temperature control device for the material of at least one embodiment of the present disclosure, the lower end of the helical blade is connected to the stirring shaft through a first connecting portion, a first pipeline is arranged in the length direction of the stirring shaft, the first pipeline is communicated with the fluid pipeline through the first connecting portion, and the refrigerant or the heating medium enters the fluid pipeline through the stirring shaft.
According to the temperature control device of the material of at least one embodiment of this disclosure, the first connecting portion is hollow to communicate the first pipeline and the fluid pipeline of helical blade.
According to this disclosed temperature regulating device of at least one embodiment's material, first connecting portion includes:
a first part having one end connected to a lower end of the agitating shaft and disposed coaxially with the agitating shaft; and
a second part having one end connected to the other end of the first part and the other end connected to the spiral blade such that the end of the other end of the spiral blade is spaced a predetermined distance from the connection of the second part and the spiral blade.
According to the temperature control device of the material in at least one embodiment of the present disclosure, an included angle is formed between the first portion and the second portion.
According to the temperature control device for the material of at least one embodiment of the present disclosure, the upper end of the helical blade is connected to the stirring shaft through a second connecting portion, wherein a second pipeline is arranged in the stirring shaft along the length direction of the stirring shaft, the second pipeline is communicated with the fluid pipeline of the helical blade through the second connecting portion, and the cooling medium or the heating medium flows into the stirring shaft from the helical blade and is discharged from the stirring shaft.
According to the temperature control device for the material, in at least one embodiment of the disclosure, the lower end of the helical blade is connected to the stirring shaft through a first connecting part, and the upper end of the helical blade is connected to the stirring shaft through a second connecting part; a first pipeline and a second pipeline are arranged along the length direction of the stirring shaft, a first fluid pipeline and a second fluid pipeline are formed along the length direction of the helical blade, and the upper ends or the lower ends of the first fluid pipeline and the second fluid pipeline are communicated;
when the upper ends of the first fluid pipeline and the second fluid pipeline of the helical blade are communicated, a first lower connecting pipeline and a second lower connecting pipeline are formed at the first connecting part, the first pipeline of the stirring shaft is connected to the first fluid pipeline of the helical blade through the first lower connecting pipeline of the first connecting part, and the second pipeline of the stirring shaft is connected to the second fluid pipeline of the helical blade through the second lower connecting pipeline of the first connecting part;
or when the lower ends of the first fluid pipeline and the second fluid pipeline of the spiral blade are communicated, the second connecting part is provided with a first upper connecting pipeline and a second upper connecting pipeline, the first pipeline of the stirring shaft is connected with the first fluid pipeline of the spiral blade through the first upper connecting pipeline of the second connecting part, and the second pipeline of the stirring shaft is connected with the second fluid pipeline of the spiral blade through the second upper connecting pipeline of the second connecting part.
According to at least one embodiment of this disclosure, the temperature control device of material, the shell includes:
the upper shell is cylindrical, the upper end of the upper shell is sealed by a shell cover plate, and a feed inlet is formed in the shell cover plate;
a lower case formed in a reverse tapered shape, and having an upper end connected to a lower end of the upper case; and
and the second switch valve is connected to the lower end of the lower shell, so that when the temperature of the material in the shell is controlled at a preset temperature, the second switch valve is opened, and the cooled or heated material is conveyed to the metering device of the light material.
According to the temperature control device of the material in at least one embodiment of the present disclosure, the lower end of the spiral blade extends through the lower housing and is located inside the second on-off valve.
According to the temperature control device of the material of at least one embodiment of this disclosure, the diameter of the helical blade that is located in the lower casing reduces from top to bottom in proper order to make helical blade with the inner wall contact of lower casing or interval predetermined distance.
The temperature control device for materials according to at least one embodiment of the present disclosure further includes:
and one end of the intermediate connecting part is connected with the helical blade, and the other end of the intermediate connecting part is connected with the stirring shaft.
According to the temperature control device of the material of at least one embodiment of this disclosure, the middle connecting portion and/or the second connecting portion are/is perpendicular to the stirring shaft.
According to the temperature control device of the material in at least one embodiment of the present disclosure, when the jacket heat exchanger is located inside the shell, a portion of the stirring part is in contact with or spaced apart from an inner wall of the jacket heat exchanger by a predetermined distance.
The temperature control device for the material according to at least one embodiment of the present disclosure further includes:
and the stirring driving device is arranged on the shell and is used for driving the stirring shaft to rotate.
According to the temperature control device of the material of at least one embodiment of the present disclosure, the stirring driving device is a variable frequency motor, so as to control the rotation speed of the stirring shaft by controlling the rotation speed of the variable frequency motor.
According to another aspect of the present disclosure, there is provided a method for controlling temperature of a material, comprising:
conveying the material into a shell of a temperature control device of the material;
rotating a stirring shaft of the temperature control device of the material so as to drive a stirring part to rotate;
providing cold or heat to the material within the enclosure, and
and the material is cooled or heated to a preset temperature under the stirring of the stirring part.
According to the temperature control method of the material in at least one embodiment of the disclosure, a stirring shaft of the temperature control device of the material provides a cooling medium or a heating medium to a stirring part, and the cooling medium or the heating medium flows out of the stirring part and is output to the outside of the temperature control device of the material through the stirring shaft.
According to the temperature control method of the material in at least one embodiment of the present disclosure, when the temperature of the material in the housing is controlled to be at the preset temperature, the second switch valve of the temperature control device of the material is opened, and the material after being cooled or heated is conveyed to the metering device of the light material.
According to another aspect of the present disclosure, a feeding system for light materials is provided, which includes the temperature control device for materials.
The light material feeding system according to at least one embodiment of this disclosure still includes:
the light material feeding device is used for receiving and storing the materials conveyed by the packaging bags; the feeding device of the light materials is connected to the temperature control device of the materials, and the temperature control device of the materials is used for receiving the light materials stored by the feeding device of the light materials and cooling or heating the light materials to a preset temperature.
According to the feeding system of the light material of at least one embodiment of this disclosure, the feeding device of light material includes:
the upper end of the storage part is provided with a feeding hole, and the lower end of the storage part is provided with a discharging hole, so that the light materials stored in the packaging bag are received through the feeding hole, and the light materials stored in the storage part are conveyed outwards through the discharging hole;
the locking device is arranged corresponding to the feed inlet of the storage part, when the light materials are transferred from the packaging bags to the storage part through the packaging bags, the bag openings of the packaging bags penetrate through the locking device, and the bag openings of the packaging bags are fixed to the storage part through the locking device, so that the bag openings of the packaging bags are communicated with the feed inlet of the storage part;
a first driving device for driving the locking device so that the locking device approaches or departs from the storage part in a vertical direction, and when the locking device moves towards the direction approaching the storage part, the locking device fixes the mouth of the packing bag to the storage part; when the locking device moves towards the direction far away from the storage part, the locking device loosens the bag opening of the packaging bag from the storage part; and
a bracket for supporting the storage part and the locking device.
According to the feeding system of the light material of at least one embodiment of this disclosure, the feeding device of the light material still includes:
the material guiding part is cylindrical, the lower end of the material guiding part is arranged in the storage part, and the feeding hole is located in the area enclosed by the lower end of the material guiding part.
According to the feeding system of the light materials of at least one embodiment of the present disclosure, after the bag mouth of the packaging bag passes through the locking device, the bag mouth is located outside the upper end of the material guiding portion, and the bag mouth of the packaging bag is compressed between the outer wall of the locking device and the inner wall of the upper end of the material guiding portion.
According to the light material feeding system of at least one embodiment of the present disclosure, the first driving means driving the locking means is connected to the bracket and the locking means, and the first driving means is provided in plurality around the storage part.
According to the feeding system of the light material of at least one embodiment of this disclosure, the locking device includes:
the locking part is in an inverted cone shape, a central hole is formed in the center of the locking part, and a bag opening of the packaging bag penetrates through the central hole; and
and one end of the connecting part is connected with the locking part, and the other end of the connecting part is connected with the first driving device.
According to the feeding system of the light material of at least one embodiment of this disclosure, the feeding device of the light material still includes:
and the shaking device is used for shaking the light materials in the packaging bag, so that the light materials in the packaging bag are dispersed.
According to the feeding system of the light material of at least one embodiment of this disclosure, the feeding device of the light material still includes:
the shaking device comprises a beating device, wherein the beating device is used for beating the packaging bag so as to enable the light materials of the packaging bag to be dispersed through beating of the beating device.
According to at least one embodiment of this disclosure's material loading system of light material, the patting device includes:
patting portion, patting portion's one end rotationally set up in the support, and patting portion is driven so that patting portion winds the junction of patting portion and support rotates to the other end of patting portion is close or keeps away from in the horizontal direction the wrapping bag realizes the patting to the wrapping bag.
According to the feeding system of light material of at least one embodiment of this disclosure, pat the portion sets up to at least one, when the quantity more than or equal to two of pat the portion, be formed with the space that the sack that is used for the wrapping bag passes between the different junctions of pat and support, so that pat the portion ring wind the wrapping bag sets up.
According to the feeding system of the light material of at least one embodiment of this disclosure, the feeding device of the light material still includes:
the support arm, the one end of patting the portion is passed through the support arm support in the support.
According to the feeding system of light material of at least one embodiment of this disclosure, the one end of support arm is fixed in the support, the one end of patting the portion can rotate set up in the support arm.
According to the feeding system of the light material of at least one embodiment of this disclosure, the support arm sets up with clap portion one-to-one.
According to the feeding system of the light material of at least one embodiment of this disclosure, the feeding device of the light material still includes:
and the second driving device is used for driving the beating part to swing, so that the other end of the beating part is close to or far away from the packaging bag in the horizontal direction.
According to the feeding system of the light material of at least one embodiment of this disclosure, the beater portion includes a first pressing portion and a second pressing portion, and one end of the first pressing portion and one end of the second pressing portion are connected, so that the beater portion is formed into a V-shape.
According to the feeding system of light material of at least one embodiment of this disclosure, when patting portion is driven by second drive arrangement, patting portion changes between first state and second state, wherein, when patting portion is in the first state, the wrapping bag support in the first extrusion portion of patting portion, when patting portion is in the second state, first extrusion portion and second extrusion portion all extrude the wrapping bag.
According to the feeding system of the light materials of at least one embodiment of the present disclosure, the second driving device is a linear driving mechanism.
According to the feeding system of the light material of at least one embodiment of this disclosure, the storage portion includes:
the storage upper part is formed into a cylindrical shape, and the upper end of the storage upper part is closed by a storage cover plate, wherein a feed port is formed in the storage cover plate;
a storage lower part formed in an inverted cone shape, and an upper end of the storage lower part is connected to a lower end of the storage upper part; and
a first switching valve connected to a lower end of the storage lower part and a conveying line such that the material stored in the storage part is allowed to enter the conveying line when the first switching valve is opened, and the material stored in the storage part is not allowed to enter the conveying line when the first switching valve is closed.
According to the light material feeding system of at least one embodiment of the disclosure, the storage cover plate is provided with an exhaust hole; the exhaust hole is connected with a filtering device.
According to the feeding system of the light materials of at least one embodiment of the present disclosure, the feeding device of the light materials further comprises an exhaust pipe, the exhaust pipe is communicated with the exhaust hole, and the filtering device is arranged in the exhaust pipe.
According to the feeding system of the light materials, the lower storage part is provided with a nozzle, and a nozzle of the nozzle penetrates through the lower storage part and is located in the storage part, so that high-pressure gas is supplied into the storage part through the nozzle, and therefore the gathered and/or bridged light materials are blown away.
According to the feeding system of the light materials, the direction of the gas sprayed from the nozzle orifices of the nozzles is adjusted, so that the nozzles can spray high-pressure gas to different areas of the storage part.
According to the light material feeding system of at least one embodiment of the present disclosure, the mouth of the packing bag is closed by a rope, and the rope is positioned at a predetermined distance from the end of the mouth of the packing bag, so that when the mouth of the packing bag passes through the locking device, the mouth of the packing bag is fixed to the storage part by the locking device, and the packing bag is communicated with the feed opening of the storage part; and when the rope is removed, conveying the light materials in the packaging bag to the storage part.
The feeding system of the light material according to at least one embodiment of the present disclosure further includes:
the metering device of the light material is connected with the temperature control device of the light material, and is used for metering the light material after the temperature of the light material is reduced or increased, and conveying the light material with preset weight to the reaction tank;
wherein, metering device of light material includes:
a metering tank for receiving a light material and causing the light material to be weighed within the metering tank; and the metering tank is connected to at least one reaction tank through a conveying pipeline;
the first metering component is arranged in the metering tank and is used for obtaining the weight of the light material in the metering tank;
the reaction tank is connected with the metering tank to receive the light material in the metering tank; and
the second metering component is arranged on the reaction tank and used for obtaining the weight of the reaction tank;
a material storage tank, wherein a feed inlet and a discharge outlet are formed on the material storage tank,
the second metering component obtains the weight of the light material added into the reaction tank according to the weight difference value of the reaction tank before and after the light material is added; when the difference value between the weight of the light material added into the reaction tank obtained by the second metering component and the weight of the light material in the metering tank obtained by the first metering component is within a preset range, stopping conveying the light material to the reaction tank; the feed inlet of holding material jar with the metering tank intercommunication, the bin outlet of holding material jar with the retort intercommunication, and the holding material jar is located the top of retort, in order when to when the negative pressure is applyed to the holding material jar, will light material in the metering tank carries extremely the holding material jar to when carrying the light material in the metering tank to holding material jar after, stop to exert the negative pressure to the holding material jar, light material in the holding material jar passes through the bin outlet gets into the retort.
According to the feeding system of the light materials of at least one embodiment of the present disclosure, the material storage tank is connected with an exhaust pipe, the exhaust pipe is connected with a vacuum pipeline, and a filtering device is arranged in the exhaust pipe.
According to the feeding system of the light material of at least one embodiment of the present disclosure, the first metering assembly comprises at least one weighing module, and the weighing module obtains the weight of the light material in the metering tank according to the difference value of the weights of the metering tank before and after the light material is added to the metering tank.
According to the light material feeding system, when the number of the weighing modules is multiple, the weighing modules surround the metering tank and are arranged outside the metering tank.
According to the light material feeding system of at least one embodiment of this disclosure, the second metering assembly includes at least one weighing module, and when the quantity of weighing module is more than two, the weighing module encircles the retort, sets up in the outside of retort.
The feeding system of light materials according to at least one embodiment of this disclosure, the conveying pipe includes:
a main pipeline connected to the metering tank and at least one of the plurality of reaction tanks; and
a branch line, one end of which is connected to the main line and the other end of which is connected to the remaining reaction tanks among the reaction tanks;
and at the joint of the branch pipeline and the main pipeline, an included angle between the flowing direction of the light material in the main pipeline and the flowing direction of the light material in the branch pipeline is an acute angle.
According to the feeding system of the light material of at least one embodiment of this disclosure, the metering device of the light material still includes:
the branch pipeline switching valves are arranged on the branch pipelines and are close to the connection positions of the branch pipelines and the main pipeline, so that when light materials need to be input into the reaction tanks corresponding to the branch pipelines, the branch pipeline switching valves corresponding to the branch pipelines are opened; and when the light material is conveyed, the branch pipeline switching valves corresponding to the branch pipelines are closed.
According to the feeding system of the light materials of at least one embodiment of the present disclosure, the metering device of the light materials further comprises:
the main pipeline switching valve is arranged on the main pipeline and is positioned on the downstream side of the connection part of all branch pipelines and the main pipeline along the flowing direction of the light materials in the main pipeline, so that when the light materials are required to be input into the reaction tank corresponding to the main pipeline, the main pipeline switching valve is opened; and when the light material is conveyed, the main pipeline switching valve is closed.
According to the light material feeding system of at least one embodiment of the present disclosure, the included angle between the flow direction of at least two light materials in the main pipeline and the flow direction of the light materials in the branch pipeline is the same.
According to the feeding system of the light materials, the reaction tank comprises a stirring module, and when the materials in the material storage tank enter the reaction tank, the stirring module is started to stir the reactants in the reaction tank.
Drawings
The accompanying drawings, which are included to provide a further understanding of the disclosure and are incorporated in and constitute a part of this specification, illustrate exemplary embodiments of the disclosure and together with the description serve to explain the principles of the disclosure.
FIG. 1 is a schematic diagram of a temperature control device for a material according to one embodiment of the present disclosure.
Fig. 2 is a schematic structural view of a temperature control device for a material according to one embodiment of the present disclosure.
FIG. 3 is a flow chart of a method for controlling temperature of a material according to one embodiment of the present disclosure.
Fig. 4 is a schematic structural view of a lightweight material feeding device according to one embodiment of the present disclosure.
Fig. 5 is a schematic structural view of a lightweight material feeding device according to one embodiment of the present disclosure.
Fig. 6 is a schematic structural view of a beating portion according to one embodiment of the present disclosure.
Fig. 7 is a schematic structural diagram of a metering device for lightweight materials according to one embodiment of the present disclosure.
Fig. 8 is a schematic structural view of a delivery conduit according to one embodiment of the present disclosure.
The reference numbers in the figures are specifically:
100 feeding device
110 storage unit
111 storage upper part
112 storage cover
113 lower storage section
114 first on-off valve
115 exhaust pipe
116 filter device
117 nozzle
120 locking device
121 locking part
122 connecting part
130 first driving device
140 material guiding part
150 support
160 flapping device
161 beating part
1611 first squeezing part
1612 second pressing part
162 supporting arm
163 second drive device
200 packaging bag
Temperature control device for 400 materials
410 outer casing
411 Upper casing
412 casing cover plate
413 lower casing
414 second on-off valve
420 stirring shaft
430 stirring part
440 heat exchanger
450 first connection part
451 first part
452 second part
460 intermediate connection
470 stirring driving device
600 metering device for light materials
610 metering tank
620 first metering assembly
630 reaction tank
640 second metering assembly
650 stock jar
651 exhaust pipe
652 filtering device
660 transfer pipe
661 main pipeline
662 branch line
670 branch pipeline switch valve
680 main line switching valve.
Detailed Description
The present disclosure will be described in further detail with reference to the drawings and embodiments. It is to be understood that the specific embodiments described herein are for purposes of illustration only and are not to be construed as limitations of the present disclosure. It should be further noted that, for the convenience of description, only the portions relevant to the present disclosure are shown in the drawings.
It should be noted that the embodiments and features of the embodiments in the present disclosure may be combined with each other without conflict. Technical solutions of the present disclosure will be described in detail below with reference to the accompanying drawings in conjunction with embodiments.
Unless otherwise indicated, the illustrated exemplary embodiments/examples are to be understood as providing exemplary features of various details of some ways in which the technical concepts of the present disclosure may be practiced. Accordingly, unless otherwise indicated, features of the various embodiments may be additionally combined, separated, interchanged, and/or rearranged without departing from the technical concept of the present disclosure.
The use of cross-hatching and/or shading in the drawings is generally used to clarify the boundaries between adjacent components. As such, unless otherwise noted, the presence or absence of cross-hatching or shading does not convey or indicate any preference or requirement for a particular material, material property, size, proportion, commonality between the illustrated components and/or any other characteristic, attribute, property, etc., of a component. Further, in the drawings, the size and relative sizes of components may be exaggerated for clarity and/or descriptive purposes. While example embodiments may be practiced differently, the specific process sequence may be performed in a different order than that described. For example, two processes described consecutively may be performed substantially simultaneously or in reverse order to that described. In addition, like reference numerals denote like parts.
When an element is referred to as being "on" or "on," "connected to" or "coupled to" another element, it can be directly on, connected or coupled to the other element or intervening elements may be present. However, when an element is referred to as being "directly on," "directly connected to" or "directly coupled to" another element, there are no intervening elements present. For purposes of this disclosure, the term "connected" may refer to physically, electrically, etc., and may or may not have intermediate components.
For descriptive purposes, the present disclosure may use spatially relative terms such as "under 8230; \8230;,"' under 8230; \8230; below 8230; under 8230; above, on, above 8230; higher "and" side (e.g., as in "side wall)", etc., to describe the relationship of one component to another (other) component as shown in the figures. Spatially relative terms are intended to encompass different orientations of the device in use, operation, and/or manufacture in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as "below" or "beneath" other elements or features would then be oriented "above" the other elements or features. Thus, the exemplary term "at 8230 \8230;" below "may encompass both an orientation of" above "and" below ". Further, the devices may be otherwise positioned (e.g., rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
The terminology used herein is for the purpose of describing particular embodiments and is not intended to be limiting. As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. Furthermore, when the terms "comprises" and/or "comprising" and variations thereof are used in this specification, the presence of stated features, integers, steps, operations, elements, components and/or groups thereof are stated but does not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or groups thereof. It is also noted that, as used herein, the terms "substantially," "about," and other similar terms are used as approximate terms and not as degree terms, and as such, are used to interpret inherent deviations in measured values, calculated values, and/or provided values that would be recognized by one of ordinary skill in the art.
Fig. 1 is a schematic structural view of a temperature control device for a material according to one embodiment of the present disclosure.
A device 400 for controlling the temperature of a material, as shown in fig. 1, comprising:
the shell 410 is provided with a feeding hole, so that materials are conveyed into the shell 410 through the feeding hole;
a stirring shaft 420, one end of said stirring shaft 420 being disposed within said housing 410; the other end of the stirring shaft 420 is rotatably supported on the outer shell 410;
a stirring part 430, wherein the stirring part 430 is arranged on the stirring shaft 420, so that when the stirring shaft 420 rotates, the stirring part 430 is driven to rotate, and the materials are dispersed in the shell 410; and
a heat exchange device 440, wherein the heat exchange device 440 is used for providing cold or heat to the material in the housing 410, so that the temperature of the material in the housing 410 is controlled to a preset temperature;
wherein, when the temperature of the material in the housing 410 is controlled to a predetermined temperature, the material is discharged through a discharge opening at the lower end of the housing 410.
Of course, the discharge opening of the housing 410 is not limited to be provided at the lower end of the housing 410,
therefore, when the temperature control device for the materials disclosed by the disclosure is used, the materials in the shell can be effectively dispersed through the actions of the stirring shaft 420 and the stirring part 430, so that the temperature control device for the materials can effectively control the temperature of the materials.
In this disclosure, preferably, the heat exchanging device 440 includes:
a jacket heat exchanger disposed inside or outside the shell 410, so that the jacket heat exchanger cools or heats the material in the shell 410 by providing fluid with a predetermined temperature to the jacket heat exchanger.
As another implementation form, the heat exchanging device 440 includes:
a heat exchange coil (not shown) disposed in the housing 410 to provide fluid with a predetermined temperature to the heat exchange coil, so that the heat exchange coil cools or heats the material in the housing 410.
The stirring part 430 includes a stirring blade, and a fluid pipeline is formed inside the stirring blade, so that when a cooling medium or a heating medium flows in the fluid pipeline, the temperature of the material is lowered or raised to a predetermined temperature by the contact between the stirring blade and the material.
In this disclosure, the temperature regulating device of material selects the stirring mode of leading to the refrigerant in the stirring blade, realizes the cooling to the material in the stirring on the one hand, and on the other hand adopts the mode of non-mechanical vibrations to solve light material bridging and/or gathering, and the feeding system is more stable, and it is little to follow-up measurement module measurement accuracy nature influence, measures more accurately.
Particularly, considering that the water absorption rate of the diatomite is 2-4 times of the volume of the diatomite, the water absorption degree of the diatomite is increased when the cold storage is kept still for a long time, and the feeding accuracy is influenced, the temperature control device for the material can realize quick cooling, reduce the water absorption degree, and ensure the accuracy of subsequent weighing.
In the present disclosure, it is preferable that the agitating blade includes a spiral blade, and an outer edge of the spiral blade is in contact with or spaced apart from an inner wall surface of the housing 410 by a predetermined distance.
On the other hand, the inner edge of the spiral blade is spaced apart from the stirring shaft 420.
In the present disclosure, as an implementation form, the lower end of the spiral blade is connected to the stirring shaft 420 through a first connection part 450, a first pipeline is opened in the length direction of the stirring shaft 420, the first pipeline is communicated with the fluid pipeline through the first connection part 450, and the cooling medium or the heating medium enters the fluid pipeline through the stirring shaft 420.
At this time, the first connection portion 450 has a hollow shape to communicate the first pipe and the fluid pipe of the helical blade.
And preferably, the first connection part 450 includes:
a first part 451, one end of said first part 451 being connected to the lower end of said stirring axle 420 and being arranged coaxially with said stirring axle 420; and
a second part 452 having one end of the second part 452 connected to the other end of the first part 451, and the other end of the second part 452 connected to the spiral blade such that an end of the other end of the spiral blade is disposed at a predetermined distance from a connection of the second part 452 and the spiral blade.
More preferably, the first portion 451 and the second portion 452 have an included angle therebetween.
The upper end of the spiral blade is connected to the stirring shaft 420 through a second connection part (not shown), wherein a second pipeline is opened in the stirring shaft 420 along the length direction of the stirring shaft, the second pipeline is communicated with the fluid pipeline of the spiral blade through the second connection part, and the refrigerant or the heating medium flows into the stirring shaft 420 from the spiral blade and is discharged from the stirring shaft 420.
In the present disclosure, as another implementation form, the lower end of the helical blade is connected to the stirring shaft 420 through a first connecting portion 450, and the upper end of the helical blade is connected to the stirring shaft 420 through a second connecting portion; a first pipeline and a second pipeline are arranged along the length direction of the stirring shaft 420, a first fluid pipeline and a second fluid pipeline are formed along the length direction of the helical blade, and the upper ends or the lower ends of the first fluid pipeline and the second fluid pipeline are communicated;
when the upper ends of the first fluid pipeline and the second fluid pipeline of the helical blade are communicated, the first connecting part 450 is formed with a first lower connecting pipeline and a second lower connecting pipeline, the first pipeline of the stirring shaft 420 is connected to the first fluid pipeline of the helical blade through the first lower connecting pipeline of the first connecting part 450, and the second pipeline of the stirring shaft 420 is connected to the second fluid pipeline of the helical blade through the second lower connecting pipeline of the first connecting part 450;
or, when the lower ends of the first fluid pipeline and the second fluid pipeline of the helical blade are communicated, the second connecting portion is formed with a first upper connecting pipeline and a second upper connecting pipeline, the first pipeline of the stirring shaft 420 is connected to the first fluid pipeline of the helical blade through the first upper connecting pipeline of the second connecting portion, and the second pipeline of the stirring shaft 420 is connected to the second fluid pipeline of the helical blade through the second upper connecting pipeline of the second connecting portion.
In the present disclosure, the housing 410 includes:
the upper shell 411 is cylindrical, the upper end of the upper shell 411 is closed by a shell cover plate 412, and a feed port is formed in the shell cover plate 412;
a lower case 413, the lower case 413 being formed in an inverted cone shape, and an upper end of the lower case 413 being connected to a lower end of the upper case 411; and
and the second switch valve 414 is connected to the lower end of the lower casing 413, so that when the temperature of the material in the casing 410 is controlled to be at a preset temperature, the second switch valve 414 is opened, and the cooled or heated material is conveyed to the metering device for the light material.
Preferably, the inside of the housing cover 412 is provided with a heat exchanger, for example, the heat exchanger is provided as a jacket heat exchanger.
As one implementation form, the lower end of the spiral blade extends through the lower housing 413 and is located inside the second on-off valve 414, so that the spiral blade can stir the light materials located inside the second on-off valve 414, on one hand, the light materials can be prevented from being gathered and bridged at the inlet of the second on-off valve 414, and on the other hand, the light materials at the lowest part can be prevented from being cooled or heated, so that the quality of the final product can be influenced.
In the present disclosure, it is preferable that the diameter of the spiral blade located in the lower housing 413 is reduced from top to bottom in order that the spiral blade is in contact with or spaced apart from the inner wall of the lower housing 413 by a predetermined distance, that is, when the lower housing 413 has an inverted cone shape, the spiral blade is designed in a shape adapted to the inner shape of the lower housing 413.
In this disclosure, in order to improve the connection strength between the helical blade and the stirring shaft, the temperature control device 400 for the material further includes:
at least one intermediate connection part 460, one end of the intermediate connection part 460 being connected to the helical blade, and the other end of the intermediate connection part 460 being connected to the stirring shaft 420.
Still further, preferably, the intermediate connection portion 460 and/or the second connection portion are disposed perpendicular to the stirring shaft 420.
In an alternative embodiment of the present disclosure, when the jacket heat exchanger is positioned inside the outer shell 410, a portion of the stirring part 430 is in contact with or spaced apart from the inner wall of the jacket heat exchanger by a predetermined distance.
In this disclosure, the temperature control device 400 for material further includes:
the stirring driving device 470 is disposed on the housing 410, and is used for driving the stirring shaft 420 to rotate.
Preferably, the stirring driving device 470 is a variable frequency motor, so as to control the rotation speed of the stirring shaft 420 by controlling the rotation speed of the variable frequency motor.
According to another aspect of the present disclosure, there is provided a method for controlling temperature of a material, comprising:
conveying the material into a housing 410 of a temperature control device 400 for the material;
rotating the stirring shaft 420 of the temperature control device 400 of the material, so as to drive the stirring part 430 to rotate;
provide cold or heat to the material within enclosure 410, an
The material is cooled or heated to a predetermined temperature under the stirring of the stirring part 430.
In the present disclosure, preferably, a cooling medium or a heating medium is provided to the stirring part 430 through the stirring shaft 420 of the material temperature control device 400, and the cooling medium or the heating medium flows out of the stirring part 430 and is output to the outside of the material temperature control device 400 through the stirring shaft 420.
In an optional embodiment of the present disclosure, after the temperature of the light material in the housing 410 is controlled to be at the preset temperature, the second on-off valve 414 of the material temperature control device is opened, and the cooled or heated material is conveyed to the metering device of the light material.
According to another aspect of the present disclosure, a feeding system for light materials is provided, which includes the temperature control device 400 for materials described above.
In this disclosure, the feeding system of light material still includes:
the light material feeding device is used for receiving and storing the materials conveyed by the packaging bags; the material temperature control device 400 is connected to the light material feeding device, and the material temperature control device 400 is used for receiving the light material stored in the light material feeding device and controlling the temperature of the light material to a preset temperature; and
the metering device of the light material is connected to the temperature control device of the material and used for metering the light material subjected to temperature control by the temperature control device of the material and conveying the light material with preset weight to the reaction tank.
Fig. 4 is a schematic structural view of a lightweight material charging device 100 according to an embodiment of the present disclosure. Fig. 5 is a schematic structural view of a lightweight material feeding device according to one embodiment of the present disclosure. Fig. 6 is a schematic structural view of a beating part according to one embodiment of the present disclosure.
The feeding device 100 for light materials shown in fig. 4 to 6 comprises:
a storage part 110, wherein an upper end of the storage part 110 is provided with a feed inlet, and a lower end of the storage part 110 is provided with a discharge outlet, so that the light materials stored in the packaging bag 200 are received through the feed inlet, and the light materials stored in the storage part 110 are conveyed outwards through the discharge outlet; and
locking device 120, locking device 120 with the feed inlet of storage portion 110 corresponds the setting, and when through wrapping bag 200 shifts the light material from wrapping bag 200 to when storage portion 110, the sack of wrapping bag 200 passes locking device 120 to through locking device 120 will the sack of wrapping bag 200 is fixed extremely storage portion 110, so that the sack of wrapping bag 200 and storage portion 110's feed inlet intercommunication.
Therefore, when the feeding device for the light material is used, the light particles can be effectively prevented from floating from the storage part 110, so that the working environment is cleaner.
In an optional embodiment of the present disclosure, the feeding device 100 for light materials further includes:
a first driving means 130, the first driving means 130 being adapted to drive the locking means 120 such that the locking means 120 is close to or away from the storage part 110 in a vertical direction, the locking means 120 fixing the mouth of the packing bag 200 to the storage part 110 when the locking means 120 moves in a direction of approaching the storage part 110; when the locking unit 120 moves in a direction away from the storage unit 110, the locking unit 120 releases the mouth of the envelope 200 from the storage unit 110.
On the other hand, in the present disclosure, the feeding device 100 for light materials further includes:
and a material guide part 140, wherein the material guide part 140 is cylindrical, and the lower end of the material guide part 140 is disposed in the storage part 110, such that the feed opening is located in an area enclosed by the lower end of the material guide part 140.
In an optional embodiment of the present disclosure, when the feeding device 100 for light materials is in use, after the bag mouth of the packaging bag 200 passes through the locking device 120, the bag mouth is located outside the upper end of the material guiding portion 140, and the bag mouth of the packaging bag 200 is compressed between the outer wall of the locking device 120 and the inner wall of the upper end of the material guiding portion 140, so as to prevent the light materials from overflowing from the storage portion 110, so that the working environment is cleaner, and the health of the operator is guaranteed.
According to at least one embodiment of the present disclosure, the feeding device 100 for light materials further includes:
a holder 150, the holder 150 for supporting the storage part 110 and the locking device 120.
When the light material feeding device of the present disclosure is used, the stand 150 may be disposed on the ground, so that the storage part 110 and the locking device 120 can be firmly supported by the stand 150.
In the present disclosure, the first actuating unit 130 actuating the locking unit 120 is connected to the bracket 150 and the locking unit 120, and the first actuating unit 130 is provided in plurality around the storage part 110.
For example, the first driving means 130 may be provided in two, and the two first driving means 130 are provided at an interval of 180 ° around the storage part 110, thereby implementing the lifting motion of the locking means 120.
In the present disclosure, the locking device 120 includes:
a locking part 121, wherein the locking part 121 is in an inverted cone shape, a central hole is formed in the center of the locking part 121, and a bag opening of the packaging bag 200 passes through the central hole; and
and a connecting portion 122, one end of the connecting portion 122 being connected to the locking portion 121, and the other end of the connecting portion 122 being connected to the first driving device 130.
In the present disclosure, the first driving device 130 may preferably select a linear driving mechanism, and as a preference, the linear driving mechanism may be selected from a cylinder, a hydraulic cylinder, a linear motor, a rack and pinion structure, a ball screw structure, and/or the like.
According to another aspect of the present disclosure, the problem to be solved is the problem of accumulation and bridging of light materials, whereby the present disclosure designs a shaking device for shaking light materials in a packaging bag so that the light materials in the packaging bag are dispersed.
As an implementation form, the shaking device may be a vibration device so that the packing bag generates vibration.
As another implementation form, the shaking device may be a beating device 160, and the beating device 160 is configured to beat the packaging bag 200, so that when the light materials in the packaging bag 200 are gathered or bridged in the packaging bag, the light materials in the packaging bag 200 are dispersed by the beating device 160.
In this disclosure, above-mentioned shake and/or patting device can avoid light material at the wrapping bag cohesion and/or the bridge of building up, improves and throws the material efficiency.
In the present disclosure, preferably, the patting device 160 includes:
patting portion 161, one end of patting portion 161 is rotationally set up in support 150, and patting portion 161 is driven so that patting portion 161 rotates around the junction of patting portion 161 and support 150, so that the other end of patting portion 161 is close to or keeps away from in the horizontal direction wrapping bag 200, realizes the patting to wrapping bag 200.
In the present disclosure, it is preferable that the beating portion 161 is provided as at least one; when the number of the beating portions is 1, the beating portions may be provided at any position of the holder 150 as long as the packing bag 200 can be beaten by the beating portions 161.
On the other hand, when the number of the beating portions 161 is greater than or equal to two, a space for passing through the bag opening of the packaging bag is formed between different connecting positions of the beating portions 161 and the support 150, so that the beating portions 161 surround the packaging bag.
In an optional embodiment of the present disclosure, the feeding device 100 for lightweight materials further includes:
a supporting arm 162, wherein one end of the flapping part 161 is supported on the bracket 150 through the supporting arm 162.
As an implementation form, one end of the supporting arm 162 is fixed to the bracket 150, and one end of the flapping part 161 is rotatably disposed on the supporting arm 162, so that one end of the flapping part 161 is supported on the bracket 150 through the supporting arm 162.
In the present disclosure, it is preferable that the supporting arms 162 and the flapping parts 161 are arranged in a one-to-one correspondence, that is, the number of the supporting arms 162 and the flapping parts 161 is the same.
In an optional embodiment of the present disclosure, the feeding device 100 for light materials further includes:
a second driving device 163, wherein the second driving device 163 is used for driving the flapping part 161 to swing, so that the other end of the flapping part 161 can approach or depart from the packaging bag 200 in the horizontal direction.
As one implementation form, the patting part 161 includes a first pressing part 1611 and a second pressing part 1612, and one ends of the first pressing part 1611 and the second pressing part 1612 are connected, so that the patting part 161 is formed in a V shape.
When the patting portion 161 is driven by the second driving device 163, the patting portion 161 is switched between a first state and a second state, wherein when the patting portion 161 is in the first state, the packaging bag is supported by the first pressing portion 1611 of the patting portion 161, and when the patting portion 161 is in the second state, the packaging bag 200 is pressed by the first pressing portion 1611 and the second pressing portion 1612.
In the present disclosure, the second driving device 163 may preferably be a linear driving mechanism, and as a preference, the linear driving mechanism may be selected from a cylinder, a hydraulic cylinder, a linear motor, a rack and pinion structure, a ball screw structure, and/or the like.
In the present disclosure, the storage section 110 includes:
a storage upper part 111, wherein the storage upper part 111 is formed in a cylindrical shape, and the upper end of the storage upper part 111 is closed by a storage cover plate 112, and a feed opening is formed on the storage cover plate 112;
a storage lower part 113, the storage lower part 113 being formed in an inverted cone shape, and an upper end of the storage lower part 113 being connected to a lower end of the storage upper part 111; and
a first switching valve 114, the first switching valve 114 being connected to a lower end of the storage lower portion 113 and a conveying line such that the material stored in the storage part 110 is allowed to enter the conveying line when the first switching valve 114 is opened, and the material stored in the storage part 110 is not allowed to enter the conveying line when the first switching valve 114 is closed.
In the present disclosure, the storage cover plate 112 is provided with an exhaust hole; the storage cover 112 is provided with an exhaust pipe 115, and a filter device 116 is connected to the exhaust pipe 115, so that when the air pressure inside the storage part 110 fluctuates and is higher than the external air pressure, the gas inside the storage part 110 can pass through the exhaust pipe 115, and after being filtered by the filter device 116, the gas is discharged to the outside of the storage part 110.
Or the filter device 116 may be disposed inside the exhaust pipe 115.
In the present disclosure, in order to prevent the light materials from being gathered or bridged inside the storage portion 110, the storage lower portion 113 is provided with a nozzle 117, and a nozzle of the nozzle 117 penetrates through the storage lower portion 113 and is located inside the storage portion to supply high-pressure gas into the storage portion 110 through the nozzle 117, that is, when there is gathering or bridging of the light materials inside the storage portion 110, the gathered or bridged light materials can be blown away by injecting high-pressure air to a position where the gathered or bridged light materials are located.
In the present disclosure, in consideration of uncertainty of the position of the light materials accumulated or bridged, the direction of the gas sprayed from the nozzle opening of the nozzle of the present disclosure can be adjusted, and the direction of the gas sprayed from the nozzle opening of the nozzle 117 can be adjusted so that the nozzle 117 can spray high-pressure gas to different areas of the storage part 110.
In the present disclosure, the mouth of the packing bag 200 is closed by a string, and the string is positioned at a predetermined distance from the end of the mouth of the packing bag 200, so that when the mouth of the packing bag 200 passes through the locking device 120, the mouth of the packing bag 200 is fixed to the storage part 110 by the locking device 120, so that the inlet ports of the packing bag 200 and the storage part 110 are communicated; when the rope is removed, the light materials in the packing bag 200 are transferred to the storage part 110.
Fig. 7 is a schematic structural diagram of a metering device 600 for lightweight materials according to one embodiment of the present disclosure.
The metering device 600 for light materials shown in fig. 7 comprises:
in the present disclosure, it is preferable that the metering device 600 for light materials as shown in fig. 7 includes:
a metering tank 610, the metering tank 610 configured to receive a light material at a preset temperature and to cause the light material to be weighed within the metering tank 610;
a first metering component 620, the first metering component 620 being disposed in the metering tank 610 for obtaining the weight of the light material in the metering tank 610;
a reaction tank 630, said reaction tank 630 being connected to a metering tank 610 to receive light materials within said metering tank 610; and
a second metering assembly 640, wherein the second metering assembly 640 is disposed on the reaction tank 630, and is used for obtaining the weight of the reaction tank 630;
wherein the second metering component 640 obtains the weight of the light material added into the reaction tank 630 according to the difference of the weights of the reaction tank 630 before and after the light material is added; and when the difference value between the weight of the light material added into the reaction tank 630 obtained by the second metering component 640 and the weight of the light material in the metering tank 610 obtained by the first metering component 620 is within a preset range, the light material is stopped from being conveyed to the reaction tank 630.
Thus, when the metering device 600 for light materials in the present disclosure is used, the weight of the light materials (such as diatomite) required is predetermined, and after the temperature is controlled to a predetermined temperature, the light materials are conveyed into the metering tank 610 for the first accurate metering; then the light materials which are accurately metered are conveyed to the reaction tank 630, the light materials added into the reaction tank 630 are accurately metered for the second time through the second metering component 640, and after all or most of the light materials are conveyed to the reaction tank 630, the light materials are stopped being added into the reaction tank 630, so that all or most of the light materials in the metering tank 610 and the temperature control device of the materials connected with the metering tank 610 can be ensured to be extracted, accurate feeding of the light materials is realized, and on the other hand, the light materials remaining in a conveying pipeline of the light materials are relatively less.
And the metering device 600 of the light material of the present disclosure also conforms to the record of the whole flow from the acceptance to the addition of the light material by the national drug administration.
Furthermore, when adding the light material to the feeding device of the light material, the initial metering, i.e. the single-shift addition of the light material, can be started.
In this disclosure, the metering device 600 for light materials further includes:
a material storage tank 650, the material storage tank 650 is formed with a feed inlet and a discharge outlet, wherein, the feed inlet of the material storage tank 650 is communicated with the metering tank 610, the discharge outlet of the material storage tank 650 is communicated with the reaction tank 630, and the material storage tank 650 is located above the reaction tank 630, so that when negative pressure is applied to the material storage tank 650, the light material in the metering tank 610 is conveyed to the material storage tank 650, and after the light material in the metering tank 610 is conveyed to the material storage tank 650, the negative pressure is stopped being applied to the material storage tank 650, the light material in the material storage tank 650 passes through the discharge outlet to enter the reaction tank 630, thereby realizing accurate feeding of the light material on the one hand, and on the other hand, remaining light material in the conveying pipeline of the light material is relatively less.
In an optional embodiment of the present disclosure, the material storage tank 650 is connected to an exhaust pipe 651, the exhaust pipe 651 is connected to a vacuum pipeline, and a filtering device 652 is disposed in the exhaust pipe 651, so that when the exhaust pipe 651 is connected to the vacuum pipeline, the interior of the material storage tank 650 can be in a negative pressure state, and thus the material in the metering tank 610 is pumped into the material storage tank 650.
Of course, the metering device 600 for the light materials may not include the storage tank 650, but the light materials are directly pumped to the reaction tank 630 through the negative pressure, as long as the operation can meet the process requirement in the reaction tank 630.
In an alternative embodiment of the present disclosure, the first metering assembly 620 includes at least one weighing module that obtains the weight of the light material within the metering tank 610 based on the difference in the weight of the metering tank 610 before and after the light material is added to the metering tank 610.
Preferably, the weighing module converts a pressure signal applied by the metering tank to the weighing module into an electrical signal, and different pressures have different electrical signals to obtain the weight of the metering tank through interpretation of the electrical signals.
In one implementation form, the weighing modules are mertler weighing modules, and when the number of the mertler weighing modules is two or more, the mertler weighing modules surround the metering tank 610 and are disposed outside the metering tank 610.
Similarly, the second metering assembly includes at least one weighing module disposed around the reaction tank 630 outside the reaction tank 630 when the number of the weighing modules is two or more.
In this disclosure, the light material loading ubiquitous gathers and/or the phenomenon of bridging, and technical means such as accessible are patted, vibrate solve, but this can influence the weighing accuracy of weighing device based on weight response. In a general application scenario, the error can be ignored, and the requirement for accurate symmetry is relatively low in fields such as energy exploitation and chemical smelting. The pharmaceutical industry has severe requirements on the error, for example, in the field of blood products, the dosage error of each kg of diatomite is only allowed to be 1-2g, so that a metering device with high accuracy needs to be selected.
Further, the high accuracy metering device is sensitive to system instability, which causes a problem of excessive weighing deviation. The inventor of the present disclosure finds that by providing a metering device on the reaction tank far from the vacuum generation system, the system error can be reduced to some extent, and the measurement deviation can be reduced. And when the difference value between the weight of the light material added into the reaction tank and obtained by the second metering component and the weight of the light material in the metering tank and obtained by the first metering component is within a preset range, the light material is stopped being conveyed to the reaction tank, and accurate feeding can be realized.
In the present disclosure, one metering tank may be used to feed a plurality of reaction tanks 630, and at least one reaction tank 630 may be connected to the metering tank 610 through a feed pipe 660.
Fig. 8 is a schematic structural view of a delivery conduit according to one embodiment of the present disclosure.
In the present disclosure, as shown in fig. 2, the conveying pipe 660 includes:
a main flowline 661 that connects the main flowline 661 to the metering tank 610 and at least one reaction tank 630 of the plurality of reaction tanks 630; and
a branch line 662, one end of the branch line 662 being connected to the main line 661, and the other end of the branch line 662 being connected to the remaining reaction tank 630 among the reaction tanks 630;
at the joint of the branch pipeline 662 and the main pipeline 661, an included angle between the flowing direction of the light material in the main pipeline 661 and the flowing direction of the light material in the branch pipeline 662 is an acute angle, so that the light material remaining in the conveying pipeline of the light material is less.
Therefore, the conveying pipeline 660 can realize simultaneous feeding of a plurality of reaction tanks 630 on one hand, and can realize the beneficial effect of less pipeline residue under the condition that the conveying path is increased and/or the total conveying amount is increased on the other hand.
Therefore, when the light materials are conveyed to the reaction tank 630 through the main pipeline 661 and the branch pipelines 662, the light materials existing in the branch pipelines 662 which do not convey the light materials fall back to the main pipeline 661 under the action of gravity, so that the light materials are conveyed to the other reaction tanks 630 during the operation, and particularly, when the light materials are conveyed to the reaction tank 630 connected to the main pipeline 661 only through the main pipeline 661, the light materials which fall back to the main pipeline 661 can be conveyed to the other reaction tanks 630.
In this disclosure, the metering device 600 for light materials further includes:
a branch line switching valve 670, wherein the branch line switching valve 670 is disposed on the branch line 662 and is close to the connection between the branch line 662 and the main line 661, so as to open the branch line switching valve 670 corresponding to the branch line 662 when the light material needs to be input into the reaction tank 630 corresponding to the branch line 662; and when the light material is conveyed, the branch line switching valve 670 corresponding to the branch line 662 is closed.
The metering device 600 for light materials further comprises:
a main line switching valve 680, wherein the main line switching valve 680 is disposed on the main line 661, and the main line switching valve 680 is located at a downstream side of a connection between all branch lines 662 and the main line 661 along a flow direction of the light material in the main line 661, so that when the light material needs to be input to the reaction tank 630 corresponding to the main line 661, the main line switching valve 680 is opened; and when the light material is conveyed, the main pipeline switch valve 680 is closed.
Preferably, the angle between the flow direction of at least two of the light materials in the main pipe 661 and the flow direction of the light materials in the branch pipe 662 is the same.
Through tests, when the total conveying amount of the light material conveying pipeline of the disclosure is 100Kg or more, the pipeline residue can be controlled within 200g every time the light material is conveyed.
Particularly, the detection result of a single 400kg diatomite conveying system shows that the pipeline residue can be controlled within 20g when the light material is conveyed once; part of test results are within 40 g; the worst can be controlled within 160 g.
In an alternative embodiment of the present disclosure, the reaction tank 630 includes a stirring module, which is activated to stir the reactant in the reaction tank 630 when the material in the storage tank 650 enters the reaction tank 630.
In this disclosure, the light material gets into retort 630 through the bin outlet of holding material jar 650, slows down retort 630 atmospheric pressure fluctuation on the one hand, gets into retort 630 back jar internal gas pressure and plays the cushioning effect to the light material, and on the other hand has avoided the evacuation to retort 630 to extension retort 630 life has also practiced thrift the energy consumption.
In some specific embodiments, the temperature control device for the material disclosed by the invention can realize rapid cooling of the light material, especially the diatomite, and can increase the temperature of the diatomite from room temperature to 4 ℃ within 2-4 hours, so that the production efficiency is greatly improved. Compared with a refrigeration house for standing and cooling for 24-48 hours, the cooling time is greatly reduced, and meanwhile, the microbial limit detection test result shows that the microbial load of the diatomite is basically not increased.
The light material feeding system disclosed by the invention can realize closed feeding of local or systematic light materials such as feeding and/or cooling and/or weighing and/or adding, and particularly can realize whole-system closed operation, furthest limits the generation of dust in the light material feeding process, and ensures that air suspended particles in an operation space meet GMP requirements. Based on the light material feeding system disclosed by the invention, the functions of online CIP, drying and the like can be further realized.
In the description herein, reference to the description of the terms "one embodiment/mode," "some embodiments/modes," "example," "specific example," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment/mode or example is included in at least one embodiment/mode or example of the application. In this specification, the schematic representations of the terms used above are not necessarily intended to be the same embodiment/mode or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments/modes or examples. Furthermore, the various embodiments/aspects or examples and features of the various embodiments/aspects or examples described in this specification can be combined and combined by one skilled in the art without conflicting therewith.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of the feature. In the description of the present application, "plurality" means at least two, e.g., two, three, etc., unless explicitly specified otherwise.
It will be understood by those skilled in the art that the foregoing embodiments are merely for clarity of illustration of the disclosure and are not intended to limit the scope of the disclosure. Other variations or modifications may occur to those skilled in the art, based on the foregoing disclosure, and are still within the scope of the present disclosure.

Claims (10)

1. A temperature control device for materials is characterized by comprising:
the shell is provided with a feeding hole so as to convey materials into the shell through the feeding hole;
one end of the stirring shaft is arranged in the shell; the other end of the stirring shaft is rotatably supported on the shell;
the stirring part is arranged on the stirring shaft, so that when the stirring shaft rotates, the stirring part is driven to rotate, and the material is dispersed in the shell; and
the heat exchange device is used for providing cold or heat for the material in the shell so that the temperature of the material in the shell is controlled to be a preset temperature;
wherein when the temperature of the material in the outer shell is controlled to a preset temperature, the material is discharged through a discharge opening at the lower end of the outer shell.
2. The temperature control apparatus of claim 1, wherein said heat exchange means comprises:
the jacket heat exchanger is arranged inside or outside the shell and used for cooling or heating the material in the shell by providing fluid with a preset temperature to the jacket heat exchanger;
and/or, the heat exchange device comprises:
the heat exchange coil is arranged in the shell and used for providing fluid with a preset temperature into the heat exchange coil so as to enable the heat exchange coil to cool or heat materials in the shell;
and/or the stirring part comprises a stirring blade, a fluid pipeline is formed inside the stirring blade, and when a refrigerant or a heating medium flows in the fluid pipeline, the temperature of the material is reduced or increased to a preset temperature through the contact between the stirring blade and the material;
and/or the stirring blade comprises a spiral blade, and the outer edge of the spiral blade is in contact with the inner wall surface of the shell or is separated from the inner wall surface of the shell by a preset distance;
and/or the inner edge of the spiral blade is arranged at intervals with the stirring shaft;
and/or the lower end of the helical blade is connected with the stirring shaft through a first connecting part, a first pipeline is arranged in the length direction of the stirring shaft, the first pipeline is communicated with the fluid pipeline through the first connecting part, and the refrigerant or the heating medium enters the fluid pipeline through the stirring shaft;
and/or the first connecting part is hollow so as to communicate the first pipeline with the fluid pipeline of the helical blade;
and/or, the first connection portion comprises:
a first portion having one end connected to a lower end of the stirring shaft and disposed coaxially with the stirring shaft; and
a second part having one end connected to the other end of the first part and the other end connected to the spiral blade such that the end of the other end of the spiral blade is spaced a predetermined distance from the connection of the second part and the spiral blade;
and/or an included angle is formed between the first part and the second part;
and/or the upper end of the spiral blade is connected with the stirring shaft through a second connecting part, wherein a second pipeline is arranged in the stirring shaft along the length direction of the stirring shaft, the second pipeline is communicated with the fluid pipeline of the spiral blade through the second connecting part, and the refrigerant or the heating medium flows into the stirring shaft from the spiral blade and is discharged from the stirring shaft;
and/or the lower end of the spiral blade is connected to the stirring shaft through a first connecting part, and the upper end of the spiral blade is connected to the stirring shaft through a second connecting part; a first pipeline and a second pipeline are arranged along the length direction of the stirring shaft, a first fluid pipeline and a second fluid pipeline are formed along the length direction of the helical blade, and the upper ends or the lower ends of the first fluid pipeline and the second fluid pipeline are communicated;
when the upper ends of the first fluid pipeline and the second fluid pipeline of the spiral blade are communicated, the first connecting part is provided with a first lower connecting pipeline and a second lower connecting pipeline, the first pipeline of the stirring shaft is connected to the first fluid pipeline of the spiral blade through the first lower connecting pipeline of the first connecting part, and the second pipeline of the stirring shaft is connected to the second fluid pipeline of the spiral blade through the second lower connecting pipeline of the first connecting part;
or when the lower ends of the first fluid pipeline and the second fluid pipeline of the helical blade are communicated, the second connecting part is provided with a first upper connecting pipeline and a second upper connecting pipeline, the first pipeline of the stirring shaft is connected to the first fluid pipeline of the helical blade through the first upper connecting pipeline of the second connecting part, and the second pipeline of the stirring shaft is connected to the second fluid pipeline of the helical blade through the second upper connecting pipeline of the second connecting part;
and/or, the housing comprises:
the upper shell is cylindrical, the upper end of the upper shell is sealed by a shell cover plate, and a feed inlet is formed in the shell cover plate;
a lower case formed in an inverted cone shape, and having an upper end connected to a lower end of the upper case; and
the second switch valve is connected to the lower end of the lower shell, so that when the temperature of the material in the shell is controlled to be at a preset temperature, the second switch valve is opened, and the cooled or heated material is conveyed to the metering device for the light material;
and/or the lower end of the spiral blade extends through the lower shell and is positioned inside the second switch valve;
and/or the diameters of the helical blades in the lower shell are sequentially reduced from top to bottom, and the helical blades are in contact with the inner wall of the lower shell or are spaced by a preset distance;
and/or, further comprising:
one end of the middle connecting part is connected to the helical blade, and the other end of the middle connecting part is connected to the stirring shaft;
and/or the middle connecting part and/or the second connecting part are/is arranged vertical to the stirring shaft;
and/or, when the jacket heat exchanger is located inside the shell, part of the stirring part is in contact with the inner wall of the jacket heat exchanger or is spaced by a predetermined distance;
and/or, further comprising:
the stirring driving device is arranged on the shell and used for driving the stirring shaft to rotate;
and/or the stirring driving device is a variable frequency motor, so that the rotating speed of the stirring shaft is controlled by controlling the rotating speed of the variable frequency motor.
3. A method for controlling the temperature of a material is characterized by comprising the following steps:
conveying the material into a shell of a temperature control device of the material;
rotating a stirring shaft of the temperature control device of the material so as to drive a stirring part to rotate;
providing cold or heat to the material within the enclosure, and
and the material is cooled or heated to a preset temperature under the stirring of the stirring part.
4. The method for controlling the temperature of a material according to claim 3, wherein a cooling medium or a heating medium is supplied to the stirring part through a stirring shaft of the temperature control device for the material, and the cooling medium or the heating medium is discharged from the stirring part and then is discharged to the outside of the temperature control device for the material through the stirring shaft;
and/or when the temperature of the material in the shell is controlled to be at a preset temperature, opening a second switch valve of the temperature control device of the material, and conveying the cooled or heated material to the metering device of the light material.
5. A feeding system for light materials, characterized in that it comprises a temperature control device for materials according to any one of claims 1 to 2.
6. The lightweight material feeding system according to claim 5, further comprising:
the light material feeding device is used for receiving and storing the materials conveyed by the packaging bags; the feeding device of the light materials is connected to the temperature control device of the materials, and the temperature control device of the materials is used for receiving the light materials stored by the feeding device of the light materials and cooling or heating the light materials to a preset temperature.
7. The light material feeding system according to claim 6, wherein the light material feeding device comprises:
the upper end of the storage part is provided with a feeding hole, and the lower end of the storage part is provided with a discharging hole, so that the light materials stored in the packaging bag are received through the feeding hole, and the light materials stored in the storage part are conveyed outwards through the discharging hole;
the locking device is arranged corresponding to the feed inlet of the storage part, when the light materials are transferred from the packaging bags to the storage part through the packaging bags, the bag openings of the packaging bags penetrate through the locking device, and the bag openings of the packaging bags are fixed to the storage part through the locking device, so that the bag openings of the packaging bags are communicated with the feed inlet of the storage part;
a first driving device for driving the locking device so that the locking device approaches or departs from the storage part in a vertical direction, and when the locking device moves towards the direction approaching the storage part, the locking device fixes the mouth of the packing bag to the storage part; when the locking device moves towards the direction far away from the storage part, the locking device loosens the bag opening of the packaging bag from the storage part; and
a bracket for supporting the storage part and the locking device.
8. The light material feeding system according to claim 7, wherein the light material feeding device further comprises:
the material guiding part is cylindrical, the lower end of the material guiding part is arranged in the storage part, and the feeding hole is located in the area enclosed by the lower end of the material guiding part.
9. The lightweight material feeding system according to claim 8, wherein the bag opening of the packaging bag is positioned outside the upper end of the material guiding portion after passing through the locking device, and the bag opening of the packaging bag is compressed between the outer wall of the locking device and the inner wall of the upper end of the material guiding portion.
10. A lightweight material loading system as defined in any one of claims 5 to 9, wherein a first actuating means for actuating said locking means is connected to said frame and locking means, and said first actuating means is provided in plural around said storage portion;
and/or, the locking device comprises:
the locking part is in an inverted cone shape, a central hole is formed in the center of the locking part, and a bag opening of the packaging bag penetrates through the central hole; and
one end of the connecting part is connected to the locking part, and the other end of the connecting part is connected to the first driving device;
and/or the feeding device of the light material further comprises:
the shaking device is used for shaking the light materials in the packaging bag to disperse the light materials in the packaging bag;
and/or the feeding device of the light material further comprises:
the shaking device comprises a beating device, and the beating device is used for beating the packaging bag so as to disperse the light materials of the packaging bag through beating of the beating device;
and/or, the flapping device comprises:
the flapping part is driven to rotate around the connecting position of the flapping part and the support, so that the other end of the flapping part is close to or far away from the packaging bag in the horizontal direction, and the packaging bag is flapped;
and/or the beating parts are arranged into at least one, when the number of the beating parts is more than or equal to two, a space for a bag opening of a packaging bag to penetrate through is formed between different connecting positions of the beating parts and the support, so that the beating parts are arranged around the packaging bag;
and/or the feeding device of the light material further comprises:
one end of the flapping part is supported on the bracket through the supporting arm;
and/or one end of the supporting arm is fixed on the bracket, and one end of the flapping part is rotatably arranged on the supporting arm;
and/or the supporting arms and the flapping parts are arranged in a one-to-one correspondence manner;
and/or, the light material feeding device further comprises:
the second driving device is used for driving the flapping parts to swing so that the other ends of the flapping parts approach or depart from the packaging bag in the horizontal direction;
and/or the beating part comprises a first pressing part and a second pressing part, and one ends of the first pressing part and the second pressing part are connected, so that the beating part is formed into a V shape;
and/or when the beating part is driven by a second driving device, the beating part is changed between a first state and a second state, wherein when the beating part is in the first state, the packaging bag is supported on the first extrusion part of the beating part, and when the beating part is in the second state, the packaging bag is extruded by the first extrusion part and the second extrusion part;
and/or the second driving device is a linear driving mechanism;
and/or, the storage section includes:
the storage upper part is formed into a cylindrical shape, and the upper end of the storage upper part is closed by a storage cover plate, wherein a feed port is formed in the storage cover plate;
a storage lower part formed in an inverted cone shape, and an upper end of the storage lower part is connected to a lower end of the storage upper part; and
a first switching valve connected to a lower end of the storage lower part and a conveying line such that the material stored in the storage part is allowed to enter the conveying line when the first switching valve is opened, and the material stored in the storage part is not allowed to enter the conveying line when the first switching valve is closed;
and/or the storage cover plate is provided with an exhaust hole; the exhaust hole is connected with a filtering device;
and/or the feeding device of the light material further comprises an exhaust pipe, the exhaust pipe is communicated with the exhaust hole, and the filtering device is arranged in the exhaust pipe;
and/or the storage lower part is provided with a nozzle, and a nozzle orifice of the nozzle penetrates through the storage lower part and is positioned in the storage lower part so as to provide high-pressure gas into the storage part through the nozzle, thereby blowing away the light materials which are gathered and/or bridged;
and/or the nozzle can spray high-pressure gas to different areas of the storage part by adjusting the direction of the gas sprayed from the nozzle orifice of the nozzle;
and/or the bag opening of the packaging bag is closed through a rope, and the position of the rope is arranged at a preset distance from the end part of the bag opening of the packaging bag, so that when the bag opening of the packaging bag passes through the locking device, the bag opening of the packaging bag is fixed to the storage part through the locking device, and the packaging bag is communicated with the feed inlet of the storage part; after the rope is removed, conveying the light materials in the packaging bag to the storage part;
and/or, further comprising:
the metering device of the light material is connected with the temperature control device of the light material, and is used for metering the light material after the temperature of the light material is reduced or increased, and conveying the light material with preset weight to the reaction tank;
wherein, metering device of light material includes:
a metering tank for receiving a light material and causing the light material to be weighed within the metering tank; and the metering tank is connected to at least one reaction tank through a conveying pipeline;
the first metering component is arranged in the metering tank and is used for obtaining the weight of the light material in the metering tank;
the reaction tank is connected with the metering tank to receive the light material in the metering tank; and
the second metering component is arranged on the reaction tank and is used for obtaining the weight of the reaction tank;
a material storage tank, wherein a material inlet and a material outlet are formed on the material storage tank,
the second metering component obtains the weight of the light material added into the reaction tank according to the weight difference value of the reaction tank before and after the light material is added; when the difference value between the weight of the light material added into the reaction tank obtained by the second metering component and the weight of the light material in the metering tank obtained by the first metering component is within a preset range, stopping conveying the light material to the reaction tank; the feeding hole of the material storage tank is communicated with the metering tank, the discharging hole of the material storage tank is communicated with the reaction tank, and the material storage tank is positioned above the reaction tank, so that when negative pressure is applied to the material storage tank, the light material in the metering tank is conveyed to the material storage tank, and after the light material in the metering tank is conveyed to the material storage tank, the application of the negative pressure to the material storage tank is stopped, and the light material in the material storage tank enters the reaction tank through the discharging hole;
and/or the material storage tank is connected with an exhaust pipe, the exhaust pipe is connected with a vacuum pipeline, and a filtering device is arranged in the exhaust pipe;
and/or the first metering assembly comprises at least one weighing module, and the weighing module obtains the weight of the light material in the metering tank according to the difference value of the weights of the metering tank before and after the light material is added into the metering tank;
and/or, when the number of the weighing modules is multiple, the plurality of weighing modules surround the metering tank and are arranged outside the metering tank;
and/or the second metering assembly comprises at least one weighing module, and when the number of the weighing modules is more than two, the weighing modules surround the reaction tank and are arranged outside the reaction tank;
and/or, the delivery conduit comprises:
a main pipeline connected to the metering tank and at least one of the plurality of reaction tanks; and
a branch line, one end of which is connected to the main line and the other end of which is connected to the remaining reaction tanks among the reaction tanks;
at the joint of the branch pipeline and the main pipeline, an included angle between the flowing direction of the light material in the main pipeline and the flowing direction of the light material in the branch pipeline is an acute angle;
and/or, the metering device of the light material further comprises:
the branch pipeline switching valve is arranged on the branch pipeline and is close to the connection part of the branch pipeline and the main pipeline, so that when light materials need to be input into the reaction tank corresponding to the branch pipeline, the branch pipeline switching valve corresponding to the branch pipeline is opened; and after the light material is conveyed, closing branch pipeline switching valves corresponding to the branch pipelines;
and/or the metering device of the light material further comprises:
the main pipeline switching valve is arranged on the main pipeline and is positioned on the downstream side of the connection part of all the branch pipelines and the main pipeline along the flowing direction of the light materials in the main pipeline, so that when the light materials are required to be input into the reaction tank corresponding to the main pipeline, the main pipeline switching valve is opened; and when the light material is conveyed, closing the main pipeline switching valve;
and/or the included angle between the flowing direction of at least two light materials in the main pipeline and the flowing direction of the light materials in the branch pipelines is the same;
and/or the reaction tank comprises a stirring module, and when the materials in the material storage tank enter the reaction tank, the stirring module is started to stir the reactants in the reaction tank.
CN202110759898.0A 2021-07-05 2021-07-05 Material temperature control device, temperature control method and light material feeding system Pending CN115634600A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202110759898.0A CN115634600A (en) 2021-07-05 2021-07-05 Material temperature control device, temperature control method and light material feeding system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202110759898.0A CN115634600A (en) 2021-07-05 2021-07-05 Material temperature control device, temperature control method and light material feeding system

Publications (1)

Publication Number Publication Date
CN115634600A true CN115634600A (en) 2023-01-24

Family

ID=84940295

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202110759898.0A Pending CN115634600A (en) 2021-07-05 2021-07-05 Material temperature control device, temperature control method and light material feeding system

Country Status (1)

Country Link
CN (1) CN115634600A (en)

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