CN115631329A - Loading control method and system for open type carriage and storage medium - Google Patents

Loading control method and system for open type carriage and storage medium Download PDF

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CN115631329A
CN115631329A CN202211572092.1A CN202211572092A CN115631329A CN 115631329 A CN115631329 A CN 115631329A CN 202211572092 A CN202211572092 A CN 202211572092A CN 115631329 A CN115631329 A CN 115631329A
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carriage
array
value
vehicle
elements
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CN115631329B (en
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李加乐
王哲象
李坚华
汪长青
余其真
闫玉强
裘哲涵
王金江
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Hangzhou Mingdu Intelligent Manufacturing Co ltd
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    • G06COMPUTING; CALCULATING OR COUNTING
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    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T7/00Image analysis
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    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
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    • G06T7/70Determining position or orientation of objects or cameras
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T2207/00Indexing scheme for image analysis or image enhancement
    • G06T2207/10Image acquisition modality
    • G06T2207/10028Range image; Depth image; 3D point clouds
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06VIMAGE OR VIDEO RECOGNITION OR UNDERSTANDING
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    • G06V2201/08Detecting or categorising vehicles

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Abstract

The invention discloses a loading control method, a loading control system and a storage medium for an open type carriage, wherein three-dimensional point cloud data of a vehicle to be loaded are obtained, then the visual angle of the three-dimensional point cloud is adjusted, the three-dimensional point cloud data are converted into a two-dimensional side image for displaying the side part of the vehicle through posture, the vertical coordinate of each equal difference point at the bottom of the carriage is sequentially obtained at the horizontal equal difference position of the carriage area and is processed to form a measurement array, whether bagged goods exist in the carriage area is judged according to the condition of the vertical coordinate difference value of two adjacent elements before and after the measurement data, the loading control method can adapt to various vehicle types and prevent misjudgment caused by interference, so that whether the bagged goods exist in the carriage of the vehicle to be loaded is accurately judged, and the function expansion of the loading operation of the vehicle with the goods by the existing loading system is realized.

Description

Loading control method and system for open type carriage and storage medium
Technical Field
The invention relates to the technical field of three-dimensional detection, in particular to a loading control method and system for an open type carriage and a storage medium.
Background
In enterprises such as cement factories, loading and unloading of a carriage of bagged materials is one of important links for generating and delivering goods for the enterprises. Automatic loading and unloading equipment is often used for transferring instead of manpower in order to improve the working efficiency. Automatic loading and unloading equipment needs to accurately know the size and the positioning information of a carriage in operation so as to smoothly complete automatic operation. At present, in the industry, when bagged materials such as cement bags and the like are loaded, loading is carried out on empty vehicles, but in fact, the situation that goods exist in a carriage sometimes happens, for example, the bagged materials of different types are loaded in a mixed mode. However, the height of the materials is different because the amount of the bagged materials in the carriage is unknown, and the height of the materials is different, so that the existing goods are lower than the side guardrails and higher than the side guardrails, and great uncertainty is brought to the size measurement of the vehicle. Only if the interior of the carriage to be loaded is actively identified, the subsequent measuring mode can be rotated according to the existence of the cargo. However, the bottom of the carriage is not absolutely flat, and various forms such as inclination, local hollow deformation or foreign matters exist, so that difficulty is brought to accurately identifying whether bagged goods exist at the bottom of the carriage. And the traditional mode of shooting pictures in the carriage through an industrial camera and analyzing whether bagged materials exist in the carriage through the pictures can hardly stabilize the brightness of a light source in a range of several meters to more than ten meters under the working conditions of large brightness difference in different weather, daytime and night due to the sensitivity of an image identification technology to the brightness, so that the industrial camera is unstable in identification, and finally the situation in the carriage of a vehicle to be loaded can not be accurately identified in various working environments.
Disclosure of Invention
The invention provides a loading control method for an open type carriage, aiming at the defects in the prior art, which is used for identifying whether bagged goods exist in the carriage of a vehicle to be loaded, and comprises the following steps:
s1, acquiring three-dimensional point cloud data of a vehicle to be loaded, adjusting a three-dimensional point cloud visual angle, and converting the three-dimensional point cloud visual angle into a two-dimensional side image for displaying the side part of the vehicle through a posture;
s2, identifying a carriage area on the two-dimensional side image, sequentially acquiring the vertical coordinate of each equal-difference point at the bottom of the carriage at the horizontal equal-difference position of the carriage area, and processing the vertical coordinate to form a measurement array;
s3, acquiring longitudinal coordinate difference values of two adjacent elements in the measurement array along the same direction, and acquiring the number of positive and negative values in each longitudinal coordinate difference value and the number of ripples of which the value is greater than a preset value in each longitudinal coordinate difference value;
and S4, if the number of the positive and negative values is less than half of the number of the elements in the measuring array and the number of the ripples is greater than a preset multiple of the number of the elements in the measuring array, calculating the standard deviation of the measuring array, and if the standard deviation is greater than a reference value, judging that bagged goods exist in the compartment area.
Preferably, the step S2 further includes:
s21, identifying a carriage area on the two-dimensional side image, acquiring coordinates of a head and a tail of a carriage to be loaded, sequentially measuring a longitudinal coordinate of each equal difference point at the bottom of the carriage at an equal difference position between the head and the tail of the carriage, and forming an original array;
s22, obtaining the distance value between each element in the original array and the median of the original array, and deleting the array elements corresponding to the distance value in the original array being greater than the threshold value to form a measurement array.
Preferably, the step S3 further includes:
s31, acquiring the difference value of the longitudinal coordinates of two adjacent elements in the measurement array along the same direction
Figure 729772DEST_PATH_IMAGE001
Wherein
Figure 169980DEST_PATH_IMAGE002
Figure 830113DEST_PATH_IMAGE003
To measure the number of elements in the array,
Figure 293455DEST_PATH_IMAGE004
for measuring the first in the array
Figure 700166DEST_PATH_IMAGE005
The value of each element is sequentially judged
Figure 994881DEST_PATH_IMAGE001
Positive and negative of (2)
Figure 828845DEST_PATH_IMAGE006
Number of positive and negative values
Figure 841800DEST_PATH_IMAGE007
Self-adding 1; when the temperature is higher than the set temperature
Figure 786623DEST_PATH_IMAGE008
Number of positive and negative values
Figure 201423DEST_PATH_IMAGE007
The self-decreasing value is 1, and the self-decreasing value is,
Figure 143972DEST_PATH_IMAGE007
is zero;
s32, obtaining thickness information of the bagged goods to be loaded, and inquiring stacking thickness parameters for judging whether the corrugation amplitude of the bottom of the carriage is not the vehicle bottom concave-convex surface in a carriage database according to the thickness information
Figure 644223DEST_PATH_IMAGE009
Sequentially judge
Figure 395666DEST_PATH_IMAGE001
Absolute value of (2) when
Figure 664973DEST_PATH_IMAGE010
Number of hour ripples
Figure 840740DEST_PATH_IMAGE011
And (4) adding 1 by itself.
Preferably, the step S4 includes:
s41, inquiring a preset proportion for judging the ripple at the bottom of the carriage to be bagged goods and a reference value of a measurement array standard deviation for judging the bagged materials in the carriage according to the size information of the bagged goods to be loaded in the carriage database
Figure 765970DEST_PATH_IMAGE012
S42, if the number of the positive and negative values is less than half of the number of the elements in the measurement array, and the number of the ripples is greater than the preset proportion of the number of the elements in the measurement array, calculating the standard deviation of the measurement array
Figure 52595DEST_PATH_IMAGE013
Figure 441988DEST_PATH_IMAGE014
If standard deviation of
Figure 523077DEST_PATH_IMAGE013
Greater than a reference value
Figure 997920DEST_PATH_IMAGE012
If so, judging that the bagged goods exist in the carriage area, and if the standard deviation is not met, judging that the bagged goods exist in the carriage area
Figure 25919DEST_PATH_IMAGE013
Not greater than the reference value
Figure 269819DEST_PATH_IMAGE012
It is determined that the bagged cargo does not exist in the car area.
Preferably, the loading control method for an open car further includes: when the number of the positive values and the negative values is not less than half of the number of the elements in the measuring array, judging that no bagged goods exist in the carriage area and the bottom of the carriage is inclined; and when the number of the positive and negative values is less than half of the number of the elements in the measuring array, but the number of the ripples is less than the preset proportion of the number of the elements in the measuring array, judging that the bottom of the carriage area has local deformation or the bottom of the carriage has foreign matters.
The invention also discloses a loading control system for the open type carriage, which is used for identifying whether bagged goods exist in the carriage of a vehicle to be loaded, and comprises the following components: the three-dimensional acquisition module is used for acquiring three-dimensional point cloud data of a vehicle to be loaded, adjusting the visual angle of the three-dimensional point cloud and converting the three-dimensional point cloud data into a two-dimensional side image for displaying the side part of the vehicle through the posture; the array acquisition module is used for identifying a carriage area on the two-dimensional side image, sequentially acquiring the vertical coordinate of each equal-difference point at the bottom of the carriage at the horizontal equal-difference position of the carriage area, and processing the vertical coordinates to form a measurement array; the difference value calculation module is used for acquiring longitudinal coordinate difference values of two adjacent elements in the measurement array along the same direction, and acquiring the number of positive and negative values in each longitudinal coordinate difference value and the number of ripples of which the value is greater than a preset value in each longitudinal coordinate difference value; and the judging module is used for calculating the standard deviation of the measuring array when the number of the positive value and the negative value is less than half of the number of the elements in the measuring array and the number of the ripples is greater than the preset multiple of the number of the elements in the measuring array, and judging that bagged goods exist in the carriage area if the standard deviation is greater than a reference value.
Preferably, the array collecting module includes: the carriage acquisition module is used for identifying a carriage area on the two-dimensional side image, acquiring coordinates of a head and a tail of a carriage to be loaded, sequentially measuring a longitudinal coordinate of each equal difference point at the bottom of the carriage at an equal difference position between the head and the tail of the carriage and forming an original array; and the error eliminating module is used for acquiring the distance value between each element in the original array and the median of the original array, and deleting the array elements corresponding to the distance value greater than the threshold in the original array to form a measurement array.
Preferably, theThe difference value calculation module includes: a ripple judgment module for obtaining the difference value of the longitudinal coordinates of two adjacent elements in the measurement array along the same direction
Figure 784458DEST_PATH_IMAGE001
Wherein
Figure 481019DEST_PATH_IMAGE002
Figure 109446DEST_PATH_IMAGE003
To measure the number of elements in the array,
Figure 473431DEST_PATH_IMAGE004
for measuring the first in the array
Figure 161902DEST_PATH_IMAGE005
The value of each element is sequentially judged
Figure 283441DEST_PATH_IMAGE001
Positive and negative of (2)
Figure 715560DEST_PATH_IMAGE006
Number of positive and negative values
Figure 934051DEST_PATH_IMAGE007
Self-adding 1; when in use
Figure 793423DEST_PATH_IMAGE008
Number of positive and negative values
Figure 467506DEST_PATH_IMAGE007
The self-decreasing value is 1, and the self-decreasing value is,
Figure 375419DEST_PATH_IMAGE007
is zero; the amplitude judgment module is used for acquiring the thickness information of the bagged goods to be loaded, and inquiring the stacking thickness parameter used for judging the corrugated amplitude non-vehicle bottom concave-convex surface at the bottom of the carriage in the carriage database according to the thickness information
Figure 448417DEST_PATH_IMAGE009
Sequentially judge
Figure 478690DEST_PATH_IMAGE001
Absolute value of (2) when
Figure 637139DEST_PATH_IMAGE010
Number of hour ripples
Figure 348743DEST_PATH_IMAGE011
Self-adding 1.
The invention also discloses a loading control device for the open type compartment, which comprises a memory, a processor and a computer program stored in the memory and capable of running on the processor, wherein the processor executes the computer program to realize the steps of any method.
The invention also discloses a computer-readable storage medium, in which a computer program is stored, which computer program, when being executed by a processor, carries out the steps of any of the methods as described above.
The invention discloses a loading control method, a loading control system and a storage medium for an open type carriage, which are used for acquiring three-dimensional point cloud data of a vehicle to be loaded, adjusting the visual angle of the three-dimensional point cloud, converting the three-dimensional point cloud into a two-dimensional side image for displaying the side part of the vehicle through posture, sequentially acquiring the vertical coordinate of each equal differential point at the bottom of the carriage at the horizontal equal differential position of the carriage area, processing the vertical coordinate to form a measurement array, judging whether bagged goods exist in the carriage area according to the condition of the vertical coordinate differential value of two adjacent elements before and after the measurement data, adapting to various vehicle types and preventing misjudgment caused by interference, thereby accurately judging whether the bagged goods exist in the carriage of the vehicle to be loaded, solving the problem that the existing automatic loading industry can only load empty vehicles, and realizing the functional expansion of the loading operation of the existing loading system on the vehicles with the loaded goods.
Additional aspects and advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the invention and together with the description serve to explain the invention and do not constitute a limitation of the invention. In the drawings:
fig. 1 is a schematic flow chart illustrating a loading control method for an open car according to an embodiment of the present invention.
Fig. 2 is a schematic diagram of three-dimensional point cloud data of a vehicle to be loaded according to an embodiment of the disclosure.
Fig. 3 is a two-dimensional image of a side surface of a vehicle to be loaded according to an embodiment of the present invention.
Fig. 4 is a schematic flowchart of step S2 according to an embodiment of the present invention.
Fig. 5 is a schematic diagram of two-dimensional image iso-aberration point acquisition according to an embodiment of the present invention.
Fig. 6 is a schematic diagram of car edge recognition according to an embodiment of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the drawings of the embodiments of the present invention. It is to be understood that the embodiments described are only a few embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the described embodiments of the invention without inventive step, are within the scope of protection of the invention.
Unless defined otherwise, technical or scientific terms used herein shall have the ordinary meaning as understood by one of ordinary skill in the art to which this invention belongs. The use of "first," "second," and similar terms in the description and claims of the present application do not denote any order, quantity, or importance, but rather the terms are used to distinguish one element from another. Also, the use of the terms "a" or "an" and the like do not denote a limitation of quantity, but rather denote the presence of at least one.
The embodiment discloses a loading control method for an open type carriage, which can be used for identifying whether bagged goods exist in the carriage of a vehicle to be loaded based on a 3D point cloud data communication under the condition that the specification and the size of the boxcar are unknown and the amount of the bagged materials is unknown, and as shown in figure 1, the method specifically comprises the following steps.
S1, acquiring three-dimensional point cloud data of a vehicle to be loaded, adjusting the view angle of the three-dimensional point cloud, and converting the three-dimensional point cloud data into a two-dimensional side image for displaying the side part of the vehicle through the posture.
Specifically, fig. 2 is three-dimensional point cloud data of a vehicle to be loaded, and bagged materials in the compartment can be seen from the point cloud data. Adjusting the perspective of the three-dimensional point cloud via a pose transformation matrix derived from the three-dimensional vehicle system, e.g.
Figure 276247DEST_PATH_IMAGE015
And then converted into a side view, as shown in figure 3, the bagged materials are flatly laid in the hopper, and the bottom is observed to be corrugated from the side.
And S2, identifying a carriage area on the two-dimensional side image, sequentially acquiring the vertical coordinate of each equal-difference point at the bottom of the carriage at the horizontal equal-difference position of the carriage area, and processing the vertical coordinates to form a measurement array. After the 3D point cloud outline is converted into the 2D image, the 2D image is measured, and whether bagged materials exist in the car hopper or not is judged through an algorithm.
As shown in fig. 4, the step S2 may further include the following.
And S21, identifying a carriage area on the two-dimensional side image, acquiring coordinates of a head and a tail of the carriage to be loaded, sequentially measuring the vertical coordinates of each equal difference point at the bottom of the carriage at equal difference positions between the head and the tail of the carriage, and forming an original array.
As shown in fig. 5, the specific coordinates of the car head and the car tail are measured, and the coordinates of each point at the bottom of the carriage are measured at the equal difference position from the car head to the car tail. At each point measured by the bottom of the hopper at an equi-differential position
Figure 477422DEST_PATH_IMAGE016
Original array of coordinates
Figure 123167DEST_PATH_IMAGE017
And whether bagged materials exist in the carriage can be judged by analyzing the array algorithm.
And S22, obtaining the distance value between each element in the original array and the median of the original array, and deleting the array elements corresponding to the distance value greater than the threshold in the original array to form a measurement array.
Specifically, the original array is calculated
Figure 700778DEST_PATH_IMAGE018
The distance value of each element from the median of the array is calculated, the elements with the distance larger than the threshold value are calculated, and the rest arrays can better reflect the real situation.
Array of elements
Figure 479860DEST_PATH_IMAGE018
Subtracting the median of the array
Figure 851936DEST_PATH_IMAGE019
Get an array
Figure 922660DEST_PATH_IMAGE020
Figure 38383DEST_PATH_IMAGE021
Array reservation
Figure 940480DEST_PATH_IMAGE022
Elements smaller than the threshold, the remaining elements constituting a new array, i.e. a measurement array
Figure 483457DEST_PATH_IMAGE023
Figure 103794DEST_PATH_IMAGE024
Array eliminates
Figure 757629DEST_PATH_IMAGE018
Interference points in the array, thereby ensuring more accurate subsequent judgment.
And S3, acquiring longitudinal coordinate difference values of two adjacent front and back elements in the measurement array along the same direction, and acquiring the number of positive and negative values in each longitudinal coordinate difference value and the number of ripples of which the value in each longitudinal coordinate difference value is greater than a preset value.
In this embodiment, the step S3 may specifically include the following.
Step S31, acquiring difference values of longitudinal coordinates of two adjacent elements in the measurement array along the same direction
Figure 514233DEST_PATH_IMAGE001
In which
Figure 431373DEST_PATH_IMAGE002
Figure 276357DEST_PATH_IMAGE003
To measure the number of elements in the array,
Figure 733883DEST_PATH_IMAGE004
for measuring the first in the array
Figure 610572DEST_PATH_IMAGE005
The value of each element is sequentially judged
Figure 433035DEST_PATH_IMAGE001
Positive and negative of (2)
Figure 762385DEST_PATH_IMAGE025
Number of positive and negative values
Figure 23602DEST_PATH_IMAGE007
Self-adding 1; when the temperature is higher than the set temperature
Figure 754798DEST_PATH_IMAGE026
Number of positive and negative values
Figure 748161DEST_PATH_IMAGE007
The self-decreasing value is 1, and the self-decreasing value is,
Figure 564808DEST_PATH_IMAGE007
is zero.
Specifically, this step can be used for the preliminary identification of the vehicle compartment corrugation: measurement array
Figure 364136DEST_PATH_IMAGE024
Adjacent bits are subtracted by
Figure 970346DEST_PATH_IMAGE027
When is coming into contact with
Figure 400191DEST_PATH_IMAGE027
Greater than 0
Figure 704133DEST_PATH_IMAGE007
Self-adding 1 when
Figure 41574DEST_PATH_IMAGE027
Less than 0
Figure 747361DEST_PATH_IMAGE007
From minus 1. If the image of the car is in a wavy form, the image of the car is displayed in a wavy form
Figure 82528DEST_PATH_IMAGE007
The value of (d) will be close to 0. And, if flat, the measurement array appears to increment or decrement,
Figure 873766DEST_PATH_IMAGE007
the value of (A) will be relatively large, and thus
Figure 14898DEST_PATH_IMAGE007
The value of (b) can be used as a judgment condition for preliminarily judging the waviness. Calculating a measurement array
Figure 575192DEST_PATH_IMAGE028
The difference value for each adjacent element in the array,
Figure 346839DEST_PATH_IMAGE029
when is coming into contact with
Figure 359794DEST_PATH_IMAGE006
,
Figure 307546DEST_PATH_IMAGE007
Increase by 1 when
Figure 784664DEST_PATH_IMAGE008
,
Figure 727212DEST_PATH_IMAGE007
Decrease by 1.
Step S32, obtaining the thickness information of the bagged goods to be loaded, and inquiring the stacking thickness parameter used for judging the corrugation amplitude of the bottom of the carriage and the non-vehicle bottom concave-convex surface in the carriage database according to the thickness information
Figure 227464DEST_PATH_IMAGE009
Sequentially judging b i Absolute value of (2) when
Figure 710397DEST_PATH_IMAGE010
Number of hour ripples
Figure 182967DEST_PATH_IMAGE011
And (4) adding 1 by itself.
In particular, this step may be used for the calculation of the cabin ripple amplitude value. Under the real condition, the bottom of the carriage is not absolutely straight, so even if the bottom of the carriage is horizontal, the inclination does not occur, and the measurement array
Figure 358734DEST_PATH_IMAGE024
Each element of (a) also differs in size. In this embodiment, the stacking thickness parameter is obtained if queried
Figure 346281DEST_PATH_IMAGE009
Is 5mm, then
Figure 632906DEST_PATH_IMAGE001
Is greater than 5mm
Figure 753790DEST_PATH_IMAGE011
The self-adding of 1 is carried out,
Figure 100458DEST_PATH_IMAGE011
a larger value indicates a larger amplitude,
Figure 575301DEST_PATH_IMAGE011
smaller values indicate smaller amplitudes, i.e.
Figure 665617DEST_PATH_IMAGE030
When the temperature of the water is higher than the set temperature,
Figure 847200DEST_PATH_IMAGE011
the value is increased by 1.
And S4, if the number of the positive and negative values is less than half of the number of the elements in the measurement array and the number of the ripples is greater than a preset multiple of the number of the elements in the measurement array, calculating the standard deviation of the measurement array, and if the standard deviation is greater than a reference value, judging that bagged goods exist in the carriage area.
In this embodiment, step S4 may further include the following.
Step S41, inquiring a preset proportion for judging the ripple at the bottom of the carriage as the bagged goods and a reference value of a measurement array standard deviation for judging the bagged materials in the carriage according to the size information of the bagged goods to be loaded in the carriage database
Figure 99190DEST_PATH_IMAGE012
. In this embodiment, the preset proportion for determining the ripple at the bottom of the car to be the bagged goods is set to be 0.7 times of the number of elements in the array according to the size information of the bagged goods to be loaded, and the reference value
Figure 61329DEST_PATH_IMAGE012
It is 2.8.
Step S42, if the number of the positive and negative values is less than the number of the measurement arraysHalf of the number of the middle elements, and the number of the ripples is larger than the preset proportion of the number of the elements in the measurement array, calculating the standard deviation of the measurement array
Figure 689757DEST_PATH_IMAGE013
Figure 53742DEST_PATH_IMAGE014
If standard deviation of
Figure 414316DEST_PATH_IMAGE013
Greater than a reference value
Figure 866682DEST_PATH_IMAGE012
If so, judging that the bagged goods exist in the carriage area, and if the standard deviation is not met, judging that the bagged goods exist in the carriage area
Figure 298800DEST_PATH_IMAGE013
Is not greater than the reference value
Figure 251713DEST_PATH_IMAGE012
It is determined that the bagged cargo does not exist in the car area.
In this embodiment, when
Figure 48767DEST_PATH_IMAGE007
The value is less than half the array length, and
Figure 719920DEST_PATH_IMAGE011
when the value is more than 0.7 times of the length of the array, the bottom of the carriage is jagged and the jaggy is large enough, and then the measurement array is calculated
Figure 955729DEST_PATH_IMAGE024
If the standard deviation is larger than 2.8, the bagged goods in the carriage can be accurately judged, and if the standard deviation is smaller than or equal to 2.8, the bagged goods in the carriage can be judged to be an empty hopper.
Namely when
Figure 966411DEST_PATH_IMAGE031
Time calculation array
Figure 996684DEST_PATH_IMAGE023
Standard deviation of (2)
Figure 155133DEST_PATH_IMAGE013
When is coming into contact with
Figure 929054DEST_PATH_IMAGE032
And then the vehicle hopper can be judged to be filled with bagged materials. When the temperature is higher than the set temperature
Figure 853629DEST_PATH_IMAGE033
It can be determined as an empty hopper.
In this embodiment, the loading control method for an open car may further include the following.
And S51, when the number of the positive values and the negative values is not less than half of the number of the elements in the measurement array, judging that no bagged goods exist in the carriage area and the bottom of the carriage inclines.
Specifically, when the empty vehicle inclines, the array
Figure 54803DEST_PATH_IMAGE024
The difference will always be greater than 0 or less than 0 by subtracting the adjacent bits. Obtained by the previous steps
Figure 638231DEST_PATH_IMAGE007
When is coming into contact with
Figure 950264DEST_PATH_IMAGE007
Value of
Figure 997854DEST_PATH_IMAGE034
In the case of the condition, it is possible to determine that the vehicle compartment is empty, but the vehicle compartment bottom is inclined, at a high probability. Thus taking in the preceding step
Figure 369929DEST_PATH_IMAGE035
Circumventing the conditions caused by such conditionsThe interference of (2). In this step, if it is determined that the bottom of the vehicle compartment is inclined, the warning message may be released to confirm whether the vehicle compartment is not accommodated or not. Because some types of truck beds are lift cars, the bottom of the bed may tilt due to the bed not being flat.
And S52, when the number of the positive and negative values is less than half of the number of the elements in the measuring array, but the number of the ripples is less than the preset proportion of the number of the elements in the measuring array, judging that the bottom of the carriage area has local deformation or the bottom of the carriage has foreign matters.
In particular, when
Figure 502971DEST_PATH_IMAGE036
However, but
Figure 618694DEST_PATH_IMAGE037
In this case, it can be determined that there is a small deformation in the floor of the vehicle compartment, which may be a few small depressions in the floor of the vehicle compartment, a local deformation, or a foreign object.
Finally, after judging whether goods exist at the bottom of the carriage or not through the steps, the space in the carriage can be deduced by using different preset methods according to different conditions in the carriage. For example, if it is determined that the car is empty and there is no inclination or foreign matter in the car, when the length, width, and initial position of the hopper are measured directly, after three-dimensional data of the car is converted into a two-dimensional image viewed from above, as shown in fig. 6, the car is directly captured to identify the edge of the car, so that the size of the car can be accurately measured even if the guard rail is deformed to some extent, and the material can be accurately placed in the car. After the goods exist at the bottom of the carriage is judged through the steps, particularly when the bagged goods approach or exceed the upper side of the guardrail, the guardrail is affected by the goods or covered by the goods, so that the upper drawing cannot be accurately intercepted, and the measurement result is incorrect if the conventional mode is adopted. Therefore, after the bagged goods are identified in the carriage, the size of the carriage can be measured by using another preset method corresponding to the goods according to the condition of the bagged materials, for example, a material part is intercepted, the outline is measured, and the measurement position is properly shifted inwards according to a preset value to obtain the presumed boundary of the carriage guardrail, so that the normal measurement of the size of the vehicle is realized.
Therefore, in order to accurately measure the size of the vehicle, the precondition of identifying whether bagged materials exist in the carriage is very important for accurately measuring the size of the vehicle. If it cannot be identified, it can only be specified manually that the incoming vehicle must be empty.
The loading control method for the open type carriage described in the embodiment includes the steps of obtaining three-dimensional point cloud data of a vehicle to be loaded, adjusting a visual angle of the three-dimensional point cloud, converting the three-dimensional point cloud data into a two-dimensional side image displaying the side portion of the vehicle through posture, sequentially obtaining the vertical coordinate of each equal difference point at the bottom of the carriage at the horizontal equal difference position of the carriage area, processing the vertical coordinate to form a measurement array, judging whether bagged goods exist in the carriage area according to the condition of the vertical coordinate difference value of two adjacent elements in the front of and behind the measurement data, adapting to various vehicle types, and preventing misjudgment caused by interference, so that whether the bagged goods exist in the carriage of the vehicle to be loaded is accurately judged, the problem that only empty vehicles can be loaded in the existing automatic loading industry is solved, and the function expansion of loading operation of the vehicle with the loaded goods by the existing loading system is realized.
In another embodiment, a loading control system for an open car for identifying whether bagged cargo already exists in a car of a vehicle to be loaded is also disclosed, comprising: the three-dimensional acquisition module is used for acquiring three-dimensional point cloud data of a vehicle to be loaded, adjusting the view angle of the three-dimensional point cloud and converting the three-dimensional point cloud data into a two-dimensional side image for displaying the side part of the vehicle through the posture; the array acquisition module is used for identifying a carriage area on the two-dimensional side image, sequentially acquiring the vertical coordinate of each equal-difference point at the bottom of the carriage at the horizontal equal-difference position of the carriage area, and processing the vertical coordinates to form a measurement array; the difference value calculation module is used for acquiring longitudinal coordinate difference values of two adjacent elements in the measurement array along the same direction, and acquiring the number of positive and negative values in each longitudinal coordinate difference value and the number of ripples of which the value is greater than a preset value in each longitudinal coordinate difference value; and the judging module is used for calculating the standard deviation of the measuring array when the number of the positive value and the negative value is less than half of the number of the elements in the measuring array and the number of the ripples is greater than the preset multiple of the number of the elements in the measuring array, and judging that bagged goods exist in the carriage area if the standard deviation is greater than a reference value.
Preferably, the array collecting module includes: the carriage acquisition module is used for identifying a carriage area on the two-dimensional side image, acquiring coordinates of a head and a tail of a carriage to be loaded, sequentially measuring a longitudinal coordinate of each equal difference point at the bottom of the carriage at an equal difference position between the head and the tail of the carriage and forming an original array; and the error eliminating module is used for acquiring the distance value between each element in the original array and the median of the original array, and deleting the array elements corresponding to the distance value greater than the threshold in the original array to form a measurement array.
Preferably, the difference calculation module includes: a ripple judgment module for obtaining the difference value of the longitudinal coordinates of two adjacent elements in the measurement array along the same direction
Figure 520791DEST_PATH_IMAGE001
Wherein
Figure 1451DEST_PATH_IMAGE002
Figure 359139DEST_PATH_IMAGE003
To measure the number of elements in the array,
Figure 278553DEST_PATH_IMAGE004
for measuring the first in the array
Figure 35156DEST_PATH_IMAGE005
The value of each element is sequentially judged
Figure 686718DEST_PATH_IMAGE001
Positive and negative of (2)
Figure 794351DEST_PATH_IMAGE006
Number of positive and negative values
Figure 251877DEST_PATH_IMAGE007
Self-adding 1; when the temperature is higher than the set temperature
Figure 862987DEST_PATH_IMAGE008
Number of positive and negative values
Figure 951029DEST_PATH_IMAGE007
The self-decreasing value is 1, and the self-decreasing value is,
Figure 280379DEST_PATH_IMAGE007
is zero; the amplitude judgment module is used for acquiring the thickness information of the bagged goods to be loaded, and inquiring the stacking thickness parameter used for judging the corrugated amplitude non-vehicle bottom concave-convex surface at the bottom of the carriage in the carriage database according to the thickness information
Figure 541596DEST_PATH_IMAGE009
Sequentially judge
Figure 4283DEST_PATH_IMAGE001
Absolute value of, number of ripples at that time
Figure 263226DEST_PATH_IMAGE011
Self-adding 1.
It should be noted that, in the present specification, the embodiments are described in a progressive manner, each embodiment focuses on differences from other embodiments, and the same and similar parts among the embodiments may be referred to each other. The loading control system for the open type carriage disclosed in the embodiment corresponds to the loading control method for the open type carriage disclosed in the embodiment, so that the description is relatively simple, and the relevant points can be referred to the description of the method part.
It should be noted that, in the present specification, the embodiments are described in a progressive manner, each embodiment focuses on differences from other embodiments, and the same and similar parts among the embodiments may be referred to each other. The loading control system for the open type carriage disclosed in the embodiment corresponds to the loading control method for the open type carriage disclosed in the embodiment, so that the description is relatively simple, and the relevant points can be referred to the description of the method part.
In other embodiments, a load control device for an open car is further provided, which includes a memory, a processor, and a computer program stored in the memory and executable on the processor, and when the processor executes the computer program, the processor implements the steps of the load control method for an open car described in the above embodiments.
The load control device for the open car may include, but is not limited to, a processor and a memory. It will be appreciated by those skilled in the art that the schematic diagram is merely an example of a load control device for an open car and does not constitute a limitation of a load control device apparatus for an open car, and may include more or fewer components than shown, or some components may be combined, or different components, for example, the load control device apparatus for an open car may further include input and output devices, network access devices, buses, etc.
The Processor may be a Central Processing Unit (CPU), other general purpose Processor, a Digital Signal Processor (DSP), an Application Specific Integrated Circuit (ASIC), an off-the-shelf Programmable Gate Array (FPGA) or other Programmable logic device, discrete Gate or transistor logic, discrete hardware components, etc. The general purpose processor may be a microprocessor or the processor may be any conventional processor or the like, the processor being the control center of the load control device apparatus for an open car, various interfaces and lines connecting the various parts of the entire load control device apparatus for an open car.
The memory may be used to store the computer programs and/or modules, and the processor may implement the various functions of the load control device apparatus for an open car by running or executing the computer programs and/or modules stored in the memory and calling data stored in the memory. The memory may mainly include a program storage area and a data storage area, wherein the program storage area may store an operating system, an application program required for at least one function, and the like, and the memory may include a high speed random access memory, and may further include a non-volatile memory, such as a hard disk, a memory, a plug-in hard disk, a Smart Media Card (SMC), a Secure Digital (SD) Card, a Flash memory Card (Flash Card), at least one magnetic disk storage device, a Flash memory device, or other volatile solid state storage device.
The load control device for the open car, if implemented in the form of a software functional unit and sold or used as a separate product, may be stored in a computer-readable storage medium. Based on such understanding, all or part of the flow of the method according to the above embodiments may be implemented by a computer program, which may be stored in a computer readable storage medium, and when the computer program is executed by a processor, the computer program may implement the steps of the above embodiments of the load control method for an open car. Wherein the computer program comprises computer program code, which may be in the form of source code, object code, an executable file or some intermediate form, etc. The computer-readable medium may include: any entity or device capable of carrying the computer program code, recording medium, usb disk, removable hard disk, magnetic disk, optical disk, computer Memory, read-Only Memory (ROM), random Access Memory (RAM), electrical carrier wave signals, telecommunications signals, software distribution medium, and the like. It should be noted that the computer readable medium may contain content that is subject to appropriate increase or decrease as required by legislation and patent practice in jurisdictions, for example, in some jurisdictions, computer readable media does not include electrical carrier signals and telecommunications signals as is required by legislation and patent practice.
Finally, it should be noted that: the above examples are only intended to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and the modifications or the substitutions do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present invention.
In summary, the above description is only a preferred embodiment of the present invention, and all the equivalent changes and modifications made according to the claims of the present invention should be covered by the present invention.

Claims (10)

1. A loading control method for an open type carriage is used for identifying whether bagged goods exist in the carriage of a vehicle to be loaded, and is characterized by comprising the following steps:
s1, acquiring three-dimensional point cloud data of a vehicle to be loaded, adjusting a three-dimensional point cloud visual angle and converting the three-dimensional point cloud visual angle into a two-dimensional side image for displaying the side part of the vehicle through a posture;
s2, identifying a carriage area on the two-dimensional side image, sequentially acquiring the vertical coordinate of each equal-difference point at the bottom of the carriage at the horizontal equal-difference position of the carriage area, and processing the vertical coordinates to form a measurement array;
s3, acquiring longitudinal coordinate difference values of two adjacent elements in the measurement array along the same direction, and acquiring the number of positive and negative values in each longitudinal coordinate difference value and the number of ripples of which the value is greater than a preset value in each longitudinal coordinate difference value;
and S4, if the number of the positive and negative values is less than half of the number of the elements in the measurement array and the number of the ripples is greater than the preset multiple of the number of the elements in the measurement array, calculating the standard deviation of the measurement array, and if the standard deviation is greater than a reference value, judging that bagged goods exist in the carriage area.
2. The load control method for the open car according to claim 1, wherein the step S2 further includes:
s21, identifying a carriage area on the two-dimensional side image, acquiring coordinates of a head and a tail of a carriage to be loaded, sequentially measuring a longitudinal coordinate of each equal difference point at the bottom of the carriage at equal difference positions between the head and the tail of the carriage, and forming an original array;
s22, obtaining the distance value between each element in the original array and the median of the original array, and deleting the array elements corresponding to the distance value in the original array being greater than the threshold value to form a measurement array.
3. The load control method for the open car according to claim 2, wherein the step S3 further includes:
s31, acquiring the difference value of the longitudinal coordinates of two adjacent elements in the measurement array along the same direction
Figure 108393DEST_PATH_IMAGE001
In which
Figure 326885DEST_PATH_IMAGE002
Figure 186257DEST_PATH_IMAGE003
To measure the number of elements in the array,
Figure 857410DEST_PATH_IMAGE004
for measuring the value of the ith element in the array, sequentially judging
Figure 827640DEST_PATH_IMAGE001
Positive and negative of (2)
Figure 900638DEST_PATH_IMAGE005
Number of positive and negative values
Figure 930911DEST_PATH_IMAGE006
Self-adding 1; when the temperature is higher than the set temperature
Figure 148747DEST_PATH_IMAGE007
Number of positive and negative values
Figure 922668DEST_PATH_IMAGE006
The self-decreasing value is 1, and the self-decreasing value is,
Figure 115752DEST_PATH_IMAGE006
is zero;
s32, obtaining thickness information of the bagged goods to be loaded, and inquiring stacking thickness parameters for judging whether the corrugation amplitude of the bottom of the carriage is not the vehicle bottom concave-convex surface in a carriage database according to the thickness information
Figure 316926DEST_PATH_IMAGE008
Sequentially judge
Figure 697092DEST_PATH_IMAGE001
Absolute value of when
Figure 274704DEST_PATH_IMAGE009
Number of hour ripples
Figure 322294DEST_PATH_IMAGE010
Self-adding 1.
4. A loading control method for an open type vehicle compartment as claimed in claim 3, wherein said step S4 comprises:
s41, inquiring a preset proportion for judging the ripple at the bottom of the carriage to be bagged goods and a reference value of a measurement array standard deviation for judging the bagged materials in the carriage according to the size information of the bagged goods to be loaded in a carriage database
Figure 697299DEST_PATH_IMAGE011
S42, if the number of the positive and negative values is less than half of the number of the elements in the measurement array, and the number of the ripples is greater than the preset proportion of the number of the elements in the measurement array, calculating the standard deviation of the measurement array
Figure 564761DEST_PATH_IMAGE012
Figure 680485DEST_PATH_IMAGE013
If standard deviation of
Figure 582581DEST_PATH_IMAGE012
Greater than a reference value
Figure 125558DEST_PATH_IMAGE011
Then judging that bagged goods exist in the carriage area, and if the standard deviation is larger than the standard deviation, judging that bagged goods exist in the carriage area
Figure 745895DEST_PATH_IMAGE012
Not greater than the reference value
Figure 399731DEST_PATH_IMAGE011
It is determined that the bagged cargo does not exist in the car area.
5. The load control method for an open car according to claim 4, further comprising:
when the number of the positive values and the negative values is not less than half of the number of the elements in the measuring array, determining that no bagged goods exist in the compartment area and the bottom of the compartment is inclined;
and when the number of the positive and negative values is less than half of the number of the elements in the measuring array, but the number of the ripples is less than the preset proportion of the number of the elements in the measuring array, judging that the bottom of the carriage area has local deformation or the bottom of the carriage has foreign matters.
6. A loading control system for an open-type vehicle compartment for identifying whether bagged goods are already present in the vehicle compartment of a vehicle to be loaded, comprising:
the three-dimensional acquisition module is used for acquiring three-dimensional point cloud data of a vehicle to be loaded, adjusting the view angle of the three-dimensional point cloud and converting the three-dimensional point cloud data into a two-dimensional side image for displaying the side part of the vehicle through the posture;
the array acquisition module is used for identifying a carriage area on the two-dimensional side image, sequentially acquiring the vertical coordinate of each equal-difference point at the bottom of the carriage at the horizontal equal-difference position of the carriage area, and processing the vertical coordinates to form a measurement array;
the difference value calculation module is used for acquiring longitudinal coordinate difference values of two adjacent elements in the measurement array along the same direction, and acquiring the number of positive and negative values in each longitudinal coordinate difference value and the number of ripples of which the value is greater than a preset value in each longitudinal coordinate difference value;
and the judging module is used for calculating the standard deviation of the measuring array when the number of the positive and negative values is less than half of the number of the elements in the measuring array and the number of the ripples is greater than the preset multiple of the number of the elements in the measuring array, and judging that bagged goods exist in the compartment area if the standard deviation is greater than a reference value.
7. A loading control system for an open car as claimed in claim 6, wherein the array acquisition module comprises:
the carriage acquisition module is used for identifying a carriage area on the two-dimensional side image, acquiring coordinates of a head and a tail of a carriage to be loaded, sequentially measuring a longitudinal coordinate of each equal difference point at the bottom of the carriage at an equal difference position between the head and the tail of the carriage and forming an original array;
and the error eliminating module is used for acquiring the distance value between each element in the original array and the median of the original array, and deleting the array elements corresponding to the distance value greater than the threshold in the original array to form a measurement array.
8. A loading control system for an open car as claimed in claim 7, wherein the difference calculation module comprises:
a ripple judgment module for obtaining the difference value of the longitudinal coordinates of two adjacent elements in the measurement array along the same direction
Figure 421913DEST_PATH_IMAGE014
Wherein
Figure 968799DEST_PATH_IMAGE002
Figure 810853DEST_PATH_IMAGE003
To measure the number of elements in the array,
Figure 268379DEST_PATH_IMAGE004
for measuring the first in the array
Figure 145069DEST_PATH_IMAGE015
The value of each element is sequentially judged
Figure 29848DEST_PATH_IMAGE014
Positive and negative of (2)
Figure 359198DEST_PATH_IMAGE016
Number of positive and negative values
Figure 620415DEST_PATH_IMAGE006
Self-adding 1; when in use
Figure 351611DEST_PATH_IMAGE017
Number of positive and negative values
Figure 410221DEST_PATH_IMAGE006
The self-decreasing value is 1, and the self-decreasing value is,
Figure 226867DEST_PATH_IMAGE006
is zero;
the amplitude judgment module is used for acquiring the thickness information of the bagged goods to be loaded, and inquiring the stacking thickness parameter used for judging the corrugated amplitude non-vehicle bottom concave-convex surface at the bottom of the carriage in the carriage database according to the thickness information
Figure 229459DEST_PATH_IMAGE008
Sequentially judge
Figure 815161DEST_PATH_IMAGE014
Absolute value of when
Figure 41743DEST_PATH_IMAGE018
Number of hour ripples
Figure 345685DEST_PATH_IMAGE010
Self-adding 1.
9. A load control device for an open car comprising a memory, a processor, and a computer program stored in the memory and executable on the processor, characterized in that: the processor, when executing the computer program, realizes the steps of the method according to any of claims 1-5.
10. A computer-readable storage medium storing a computer program, characterized in that: the computer program realizing the steps of the method according to any of claims 1-5 when executed by a processor.
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