CN115630280A - Rolling bearing fault diagnosis method based on CEEMD multi-scale diffusion entropy and PSO-ELM - Google Patents
Rolling bearing fault diagnosis method based on CEEMD multi-scale diffusion entropy and PSO-ELM Download PDFInfo
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Abstract
Description
技术领域technical field
本发明属于机械故障诊断领域,涉及滚动轴承的故障诊断方法。The invention belongs to the field of mechanical fault diagnosis and relates to a fault diagnosis method for rolling bearings.
背景技术Background technique
滚动轴承是许多机械装备中必不可少的部件之一,发挥着重要作用,同时,它也是最为脆弱的几种部件之一。轴承一旦发生损坏,会对机器的使用寿命以及性能造成很大影响,甚至发生重大事故,造成重大经济损失并危及人身安全。研究表明,滚动轴承故障占机械设备总故障的45%~55%,严重影响机械的运行效率,因此,研究滚动轴承的早期故障诊断方法对提高机械运行的安全性和提前预知故障规避风险有重大意义。由于滚动轴承振动信号具有非线性和非平稳性,难以获得大量典型故障样本,因此,有效的故障诊断方法是当今研究的热点。Rolling bearing is one of the essential parts in many mechanical equipments and plays an important role. At the same time, it is also one of the most fragile parts. Once the bearing is damaged, it will have a great impact on the service life and performance of the machine, and even a major accident will cause major economic losses and endanger personal safety. Studies have shown that rolling bearing failures account for 45% to 55% of the total failures of mechanical equipment, which seriously affects the operating efficiency of machinery. Therefore, the study of early fault diagnosis methods for rolling bearings is of great significance for improving the safety of mechanical operation and predicting the risk of failure in advance. Due to the nonlinear and non-stationary vibration signals of rolling bearings, it is difficult to obtain a large number of typical fault samples. Therefore, effective fault diagnosis methods are the hotspots of current research.
为了使故障诊断结果更精确,YEH J提出一种新型的信号处理方法——互补集合经验模态分解(CEEMD)方法,此方法不仅能有效抑制经验模态分解(EMD)方法会产生的模态混淆问题,而且比集成经验模态分解(EEMD)的运算时间更短,因此广泛应用于机械故障诊断中。CEEMD分解后的信号需要进行特征提取,在研究学者的努力下,出现了众多特征提取方法,例如:样本熵、排列熵、模糊熵、符号熵、基本尺度熵、散布熵等方法,这些方法都能够对信号的复杂度进行度量,有效的提高了故障诊断精度。但是,上述熵往往都是对信号进行单一尺度下的度量,而滚动轴承故障信号中的故障信息往往分布在不同的尺度下,只进行单一尺度的度量容易造成故障信息的丢失,进而无法准确的对故障信息进行刻画。因此,能克服故障信息丢失且抗干扰能力强的特征提取方法是提高故障诊断精度的关键。In order to make the fault diagnosis results more accurate, YEH J proposed a new signal processing method - Complementary Ensemble Empirical Mode Decomposition (CEEMD) method. Confusion problem, and the operation time is shorter than the integrated empirical mode decomposition (EEMD), so it is widely used in mechanical fault diagnosis. The signal after CEEMD decomposition needs feature extraction. With the efforts of researchers, many feature extraction methods have emerged, such as: sample entropy, permutation entropy, fuzzy entropy, symbol entropy, basic scale entropy, and scatter entropy. The complexity of the signal can be measured, which effectively improves the accuracy of fault diagnosis. However, the above-mentioned entropy is usually measured on a single scale of the signal, and the fault information in the rolling bearing fault signal is often distributed on different scales, and only a single scale of measurement is likely to cause the loss of fault information, and thus cannot be accurately analyzed. Describe the fault information. Therefore, the feature extraction method that can overcome the loss of fault information and has strong anti-interference ability is the key to improve the accuracy of fault diagnosis.
随着数字化时代的到来,机器学习方法可以解决预测、分类、聚类以及特征提取等问题,其中解决分类问题效果显著,极限学习机(ELM)就是Huang等人提出的一种分类方法,由于它不需要迭代更新次数,大大降低了运行时间,是一种高效的分类方法。然而由于ELM算法的初始值以及阈值两个参数都是随机的,会给模型带来不确定性,影响分类准确率。因此,对ELM选取参数的方法进行优化,以提高分类精度是亟需解决的问题。With the advent of the digital age, machine learning methods can solve problems such as prediction, classification, clustering, and feature extraction. Among them, the effect of solving classification problems is remarkable. The extreme learning machine (ELM) is a classification method proposed by Huang et al. It does not need iterative updates, greatly reduces the running time, and is an efficient classification method. However, since the initial value and threshold of the ELM algorithm are both random, it will bring uncertainty to the model and affect the classification accuracy. Therefore, it is an urgent problem to be solved to optimize the method of selecting parameters of ELM to improve the classification accuracy.
发明内容Contents of the invention
针对上述的不足,本发明提供了一种基于CEEMD多尺度散布熵与PSO-ELM相结合的滚动轴承故障诊断方法,本发明通过互补集合经验模态分解出原始信号,再通过多尺度散布熵进行特征提取,再利用粒子群算法优化后的极限学习机针对提取的特征值进行训练,从而提高故障诊断效率。In view of the above deficiencies, the present invention provides a rolling bearing fault diagnosis method based on the combination of CEEMD multi-scale dispersive entropy and PSO-ELM. The present invention decomposes the original signal through the complementary set empirical mode, and then performs feature Extract, and then use the extreme learning machine optimized by the particle swarm optimization algorithm to train the extracted feature values, thereby improving the efficiency of fault diagnosis.
为了实现上述目的,本发明采用了如下技术予以实现:In order to achieve the above object, the present invention adopts following technology to realize:
一种基于CEEMD多尺度散布熵与PSO-ELM相结合的滚动轴承故障诊断方法。包括如下步骤:A rolling bearing fault diagnosis method based on the combination of CEEMD multi-scale scatter entropy and PSO-ELM. Including the following steps:
S1:获取滚动轴承原始信号。S1: Obtain the original signal of the rolling bearing.
S2:采用CEEMD分解原始信号,得到多个IMF分量。S2: Use CEEMD to decompose the original signal to obtain multiple IMF components.
S3:采用相关系数原则对IMF分量进行筛选。S3: Use the principle of correlation coefficient to screen the IMF components.
S4:将S3筛选后的分量采用多尺度散布熵进行特征提取。S4: The components screened in S3 are extracted using multi-scale distribution entropy.
S5:采用PSO优化算法优化ELM网络参数。S5: Using the PSO optimization algorithm to optimize the parameters of the ELM network.
S6:使用优化后的ELM对前面得到的滚动轴承特征集进行训练,实现故障特征的准确分类。S6: Use the optimized ELM to train the previously obtained rolling bearing feature set to achieve accurate classification of fault features.
在步骤S2中,对采集到的原始振动信号进行互补集合经验模态分解(CEEMD),得到多个本征模态函数(IMF)分量。In step S2, Complementary Ensemble Empirical Mode Decomposition (CEEMD) is performed on the collected original vibration signal to obtain multiple Intrinsic Mode Function (IMF) components.
在步骤S3中,由于S2的本征模态函数分量和原始信号具有一定的相关性,用相关系数原则计算出各本征模态函数分量与原始信号的相关系数,以此筛选出相关性最大的本征模态函数分量,再将其重组成新的振动信号,新的振动信号相较于原始信号而言,去除了噪声干扰,振动信号更为纯净。In step S3, since the eigenmode function components of S2 have a certain correlation with the original signal, the correlation coefficient between each eigenmode function component and the original signal is calculated using the principle of correlation coefficient, so as to filter out the most relevant The eigenmode function component of the eigenmode function is recombined into a new vibration signal. Compared with the original signal, the new vibration signal removes the noise interference and the vibration signal is purer.
在步骤S4中,采用改进后的散布熵(DE),即多尺度散布熵进行故障特征提取,组成特征集,多尺度散布熵在度量时间序列复杂度以及不规则性方面优势比散布熵更为突出,非常适合进行信号特征提取。In step S4, the improved distribution entropy (DE), that is, multi-scale distribution entropy is used to extract fault features and form a feature set. Multi-scale distribution entropy has more advantages than distribution entropy in measuring the complexity and irregularity of time series. Prominent, very suitable for signal feature extraction.
在步骤S5中,由于极限学习机(ELM)算法的初始值以及阈值两个参数都是随机的,会对训练结果产生一定影响,这里采用粒子群优化算法(PSO)搜索出最优参数,具体操作是将ELM输入权值IW和隐含层神经元偏置IB设定为PSO算法的粒子,以此避免ELM模型进行随机训练。In step S5, since the initial value of the extreme learning machine (ELM) algorithm and the threshold are both random, it will have a certain impact on the training results. Here, the particle swarm optimization algorithm (PSO) is used to search for the optimal parameters. The operation is to set the ELM input weight IW and the hidden layer neuron bias IB as the particles of the PSO algorithm, so as to avoid random training of the ELM model.
在步骤S6中,使用改进后的极限学习机对特征集进行训练,最后得到故障的准确分类。In step S6, the feature set is trained using the improved extreme learning machine, and finally the accurate classification of the fault is obtained.
其中,在S5所述的优化ELM网络参数中,将输入权值IW和隐含层神经元偏置IB设定为PSO算法的粒子,避免ELM模型进行随机训练。实现过程分为以下几步:Among them, in the optimization of the ELM network parameters described in S5, the input weight IW and the hidden layer neuron bias IB are set as the particles of the PSO algorithm to avoid random training of the ELM model. The implementation process is divided into the following steps:
第一步,初始化种群规模N1、种群更新次数it max等参数。In the first step, parameters such as the population size N 1 and the number of population updates it max are initialized.
第二步,根据样本数据随机产生惯性参数w,将ELM测试样本输出与预测输出的均方误差作为适应度函数,计算出各粒子的适应度值,经过对比寻优,对粒子的位置、速度进行更新,当均方误差最小或者达到最大迭代次数时,最终得到经过粒子群优化后的ELM网络参数。In the second step, the inertia parameter w is randomly generated according to the sample data, and the mean square error between the ELM test sample output and the predicted output is used as the fitness function to calculate the fitness value of each particle. After comparison and optimization, the particle position and velocity Update, when the mean square error is the smallest or the maximum number of iterations is reached, the ELM network parameters after particle swarm optimization are finally obtained.
本发明的特点及有益效果:Features and beneficial effects of the present invention:
1、本发明采用了CEEMD方法,此方法不仅能有效抑制模态混淆问题,而且运算时间更短。1. The present invention adopts the CEEMD method, which not only can effectively suppress the problem of modal confusion, but also has shorter operation time.
2、采用多尺度散布熵进行特征提取,其运算速度快且抗干扰能力强,克服了单一尺度容易造成的故障信息丢失的缺点,有效的提高了故障诊断的精度。2. Multi-scale distribution entropy is used for feature extraction, which has fast operation speed and strong anti-interference ability, overcomes the shortcoming of fault information loss easily caused by a single scale, and effectively improves the accuracy of fault diagnosis.
3、采用PSO算法优化ELM网络参数,避免ELM模型进行随机训练,提高了其分类精度。3. The PSO algorithm is used to optimize the ELM network parameters, avoid random training of the ELM model, and improve its classification accuracy.
4、将故障诊断方法与优化后的故障分类方法相结合,从而有效提高了故障诊断效率。4. Combining the fault diagnosis method with the optimized fault classification method, the efficiency of fault diagnosis is effectively improved.
附图说明Description of drawings
图1为本发明流程图;Fig. 1 is a flowchart of the present invention;
图2为CEEMD分解流程图;Figure 2 is a CEEMD decomposition flow chart;
图3为其中一组经CEEMD分解后的IMF分量图;Figure 3 is one of the IMF component diagrams decomposed by CEEMD;
图4为IMF分量与原始信号的相关系数图;Fig. 4 is the correlation coefficient figure of IMF component and original signal;
图5为PSO-ELM迭代次数图;Figure 5 is a diagram of the number of iterations of PSO-ELM;
图6为PSO优化前后ELM混淆矩阵矩阵;Figure 6 is the ELM confusion matrix matrix before and after PSO optimization;
图7为不同负载下PSO-ELM混淆矩阵。Figure 7 shows the PSO-ELM confusion matrix under different loads.
具体实施方式Detailed ways
本发明是一种基于CEEMD多尺度散布熵与PSO-ELM相结合的滚动轴承故障诊断方法,其流程图如图2所示,其过程包括如下步骤:The present invention is a rolling bearing fault diagnosis method based on the combination of CEEMD multi-scale dispersive entropy and PSO-ELM. Its flow chart is shown in Figure 2, and its process includes the following steps:
CEEMD分解过程包括如下步骤:The CEEMD decomposition process includes the following steps:
步骤1,将一组加性和减性白噪声信号引入到原信号x(t)中,得到:其中,Hm、Jm为加入白噪声之后的信号序列。nm(t)代表第m次添加的白噪声。
步骤2使用EMD对Hm、Jm进行分解,进而获取两者的IMF分量,具体如下:cj,m(t)代表第m次添加白噪声,EMD分解后获取的第j个IMF分量,q为IMF个数。
步骤3,重复步骤1,步骤2,计算经过m次分解后所获得的IMF分量的平均值,即第j个IMF分量cj
(2)多尺度散布熵特征提取包括如下步骤:(2) Multi-scale scatter entropy feature extraction includes the following steps:
步骤1,原始信号的时间序列是{u(i),i=1,2,...,L},复合粗粒化该序列,尺度因子τ下的第k个粗粒化序列用xk τ表示,以下是序列的表达式:
步骤2,分别在每个尺度因子τ下,根据DE原理计算每个粗粒化序列的DE(xk τ,m,c,d),那么MDE表示为:其中c为类别,d为时间延迟,m为嵌入维数,X为初始时间序列信号。
(3)粒子群优化ELM网络参数步骤:(3) Particle swarm optimization ELM network parameter steps:
步骤1,初始化种群规模N1、种群更新次数it max等参数。Step 1: Initialize parameters such as population size N 1 , population update times it max and so on.
步骤2,根据样本数据随机产生惯性参数w,将ELM测试样本输出与预测输出的均方误差作为适应度函数,计算出各粒子的适应度值,经过对比寻优,对粒子的位置、速度进行更新,当均方误差最小或者达到最大迭代次数时,最终得到经过粒子群优化后的ELM网络参数。Step 2: Randomly generate the inertial parameter w according to the sample data, use the mean square error between the ELM test sample output and the predicted output as the fitness function, and calculate the fitness value of each particle. Update, when the mean square error is the smallest or the maximum number of iterations is reached, the ELM network parameters after particle swarm optimization are finally obtained.
为验证该种故障诊断结合方法的故障诊断率,本专利采用公开的凯斯西储大学的滚动轴承数据集,通过Matlab进行测试,实验轴承选择驱动端轴承,故障直径0.007英寸,采样频率为12kHz,电机转速1797rpm,实验按照电机负载分为0、1、2、3四组,每组实验10个类别,每个类别又包括40个样本,振动信号数据说明如表1所示。In order to verify the fault diagnosis rate of this combined method of fault diagnosis, this patent adopts the public rolling bearing data set of Case Western Reserve University, and conducts tests through Matlab. The experimental bearing is the driving end bearing, the fault diameter is 0.007 inches, and the sampling frequency is 12kHz. The motor speed is 1797rpm. The experiment is divided into four groups of 0, 1, 2, and 3 according to the motor load. Each group has 10 categories of experiments, and each category includes 40 samples. The vibration signal data description is shown in Table 1.
表1振动信号数据Table 1 Vibration signal data
首先经过运算时间短、能有效抑制模态混淆的CEEMD分解,其中一组分量图如图3所示;各个分量均与原信号具有一定的相关性,相关性的大小通过相关系数进行度量,求得各IMF分量与原始信号的相关系数如图4所示,再用多尺度散布熵提取特征值,组成特征矩阵;绘制出PSO优化极限学习机的迭代次数图如图5所示,可以看出,在PSO算法迭代至第73次时达到了收敛,适应度函数最优值为0.001,将此时得到的最优参数代入到ELM中。然后运用PSO-ELM对特征集进行状态识别,并与未经优化的极限学习机进行对比,如图6所示,经优化后被错误识别的样本数目大大减少,其准确率明显增加,最后在凯斯西储大学数据集的四种负载下进行试验测试,其结果如图7所示,四种情况下的算法准确率如表2所示,可以明显看出均达到了很高的准确率,因此本专利采用的一种基于CEEMD多尺度散布熵与PSO-ELM相结合的滚动轴承故障诊断方法能够提高故障诊断效率。Firstly, after the CEEMD decomposition with short operation time and effective suppression of modal confusion, a set of component diagrams is shown in Figure 3; each component has a certain correlation with the original signal, and the correlation is measured by the correlation coefficient. The correlation coefficient between each IMF component and the original signal is shown in Figure 4, and then the multi-scale distribution entropy is used to extract the eigenvalues to form a feature matrix; the iterative times diagram of the PSO optimized extreme learning machine is drawn as shown in Figure 5, it can be seen that , when the PSO algorithm iterates to the 73rd time, the convergence is reached, and the optimal value of the fitness function is 0.001, and the optimal parameters obtained at this time are substituted into the ELM. Then use PSO-ELM to identify the state of the feature set, and compare it with the unoptimized extreme learning machine. As shown in Figure 6, after optimization, the number of wrongly identified samples is greatly reduced, and the accuracy rate is significantly increased. Finally, in Experimental tests were carried out under four loads of the Case Western Reserve University dataset, and the results are shown in Figure 7. The accuracy rates of the algorithms in the four cases are shown in Table 2. It can be clearly seen that all of them have achieved very high accuracy rates. , so this patent adopts a rolling bearing fault diagnosis method based on the combination of CEEMD multi-scale dispersive entropy and PSO-ELM, which can improve the efficiency of fault diagnosis.
表2不同负载下PSO-ELM准确率Table 2 PSO-ELM accuracy rate under different loads
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CN117349735A (en) * | 2023-12-05 | 2024-01-05 | 国家电投集团云南国际电力投资有限公司 | Fault detection method, device and equipment for direct-current micro-grid and storage medium |
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CN117349735A (en) * | 2023-12-05 | 2024-01-05 | 国家电投集团云南国际电力投资有限公司 | Fault detection method, device and equipment for direct-current micro-grid and storage medium |
CN117349735B (en) * | 2023-12-05 | 2024-03-26 | 国家电投集团云南国际电力投资有限公司 | Fault detection method, device and equipment for direct-current micro-grid and storage medium |
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